CN107442866B - Automatic-aligning chamfering processing mode and equipment - Google Patents
Automatic-aligning chamfering processing mode and equipment Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
- B23Q5/06—Driving main working members rotary shafts, e.g. working-spindles driven essentially by fluid pressure or pneumatic power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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Abstract
Description
技术领域technical field
本发明涉及机械加工领域生产用刀具装置,具体涉及一种自动调心的倒角加工方式及设备。The invention relates to a tool device for production in the field of mechanical processing, in particular to an automatic centering chamfering processing method and equipment.
背景技术Background technique
倒角是为了去除零件上机加工产生的毛刺,也为了便于零件装配,而在零件端部或内孔边缘进行磨削,形成的一个倾斜面。为了提高倒角切削加工效率,同时为了让倒角加工质量与效果更佳,自动倒角机应运而生,专利ZL201320462280.9提出一种自动倒角设备,其通过在驱动主轴上加装进给装置,来让驱动主轴运行时能自动靠近零件,同时在驱动主轴下方通过连接轴以及齿轮组驱动刀具实现对倒角的快速加工;另一专利申请ZL201610785228.5则提出利用气动装置来对某一固定型号的轴孔进行内圆倒角。显然上述两种自动倒角机都能提高倒角加工效率及质量,但他们都无法同时满足不同型号轴孔或工件端部圆倒角的加工需求。Chamfering is an inclined surface formed by grinding the end of the part or the edge of the inner hole in order to remove the burr generated by machining on the part and to facilitate the assembly of the part. In order to improve the efficiency of chamfering and to improve the quality and effect of chamfering, an automatic chamfering machine has emerged. Patent ZL201320462280.9 proposes an automatic chamfering equipment, which is equipped with a feed device, so that the drive spindle can automatically approach the part when it is running, and at the same time, the tool is driven by the connecting shaft and the gear set under the drive spindle to realize the rapid machining of chamfering; another patent application ZL201610785228.5 proposes to use a pneumatic device to Shaft holes of fixed models are internally chamfered. Obviously, the above two automatic chamfering machines can improve the efficiency and quality of chamfering processing, but they cannot simultaneously meet the processing requirements of different types of shaft holes or round chamfering of workpiece ends.
以加工内孔倒角为例,目前市面上绝大部分的自动倒角机都是一孔对一刀,即一个型号的孔对应的一个型号的刀具,对于一些可变内孔的倒角加工,则需要进行刀具的更换,刀具更换后往往又需要对其进行校准,显然换刀、装刀等过程都需要占用一定生产时间,进而影响到工厂生产效率。传统的自动倒角机在加工可变内孔倒角时需要频繁更换刀具,费时费力,效率低下,有待进一步改进。Taking the chamfering of inner holes as an example, most of the automatic chamfering machines on the market are one hole to one knife, that is, one type of hole corresponds to one type of tool. For the chamfering of some variable inner holes, It is necessary to replace the tool, and often need to calibrate it after the tool is replaced. Obviously, the process of changing the tool and installing the tool will take a certain amount of production time, which will affect the production efficiency of the factory. The traditional automatic chamfering machine needs to change the tool frequently when processing the chamfering of the variable inner hole, which is time-consuming, laborious and inefficient, and needs to be further improved.
发明内容Contents of the invention
本发明所要解决的技术问题在于克服上述不足,提供一种可适应内孔孔径在一定范围内变化的加工需求,避免换刀过程的自动调心的倒角加工方式及设备,该加工方式与设备的应用可进一步提升内孔倒角加工效率,且操作简单易行。The technical problem to be solved by the present invention is to overcome the above-mentioned deficiencies, provide a chamfering processing method and equipment that can adapt to the processing requirements of the inner hole diameter within a certain range, and avoid automatic centering during the tool change process. The application of it can further improve the processing efficiency of inner hole chamfering, and the operation is simple and easy.
为解决上述技术问题,本发明的技术解决方案是:For solving the problems of the technologies described above, the technical solution of the present invention is:
一种自动调心的倒角加工设备,包括本体、动力源、刀具和传动齿轮组,其中,刀具固定安装在一刀转轴的一端,刀转轴可自旋的安装在传动齿轮组上,传动齿轮组装配在本体内,刀转轴和刀具可绕待加工内孔或工件端面圆心公转且公转半径可变,动力源通过传动齿轮组驱动刀转轴和刀具进行高速自转。A self-aligning chamfering processing equipment, including a body, a power source, a tool and a transmission gear set, wherein the tool is fixedly installed on one end of a knife shaft, and the knife shaft is rotatably mounted on the transmission gear set, and the transmission gear set Assembled in the body, the cutter shaft and tool can revolve around the inner hole to be processed or the center of the workpiece end face with a variable revolution radius, and the power source drives the cutter shaft and tool to rotate at high speed through the transmission gear set.
较佳的,还包括公转半径自调机构,动力源同时连接并驱动公转半径自调机构自动调整刀转轴和刀具的公转半径,通过公转半径自调机构,设备可自适应各种不同大小内孔或工件断面圆倒角加工。Preferably, it also includes a self-adjusting mechanism for revolution radius. The power source is simultaneously connected and drives the self-adjusting mechanism for revolution radius to automatically adjust the revolution radius of the cutter shaft and the tool. Through the self-adjustment mechanism for revolution radius, the equipment can adapt to various inner holes of different sizes. Or round chamfering of the workpiece section.
较佳的,本体包括开口向下的箱罩,箱罩内设有箱盘,箱罩下方盖接一定位环以控制加工倒角的深度。Preferably, the body includes a box cover with an opening downward, and a box plate is arranged inside the box cover, and a positioning ring is covered under the box cover to control the depth of the chamfering.
较佳的,动力源与动力轴的一端连接,动力轴的另一端固定连接动力齿轮,动力齿轮对接第一双联齿轮,第一双联齿轮由同轴叠加的第一大轮和第一小轮组成,第一大轮与动力齿轮相互啮合;箱盘内还设有第二双联齿轮,第二双联齿轮由同轴叠加的第二大轮和第二小轮组成,第一大轮与第二小轮相互啮合;第二大轮与第一齿轮相互啮合并驱动第一齿轮轴自转,第一齿轮固定在第一齿轮轴一端,第一齿轮轴中段通过第一键固设第二齿轮;刀转轴还安装有第三齿轮,第三齿轮和刀具分别固定安装在刀转轴两端,第二齿轮与第三齿轮相互啮合,通过第三齿轮驱动刀转轴及刀具进行自转,动力齿轮、第一大轮、第二双联齿轮、第一齿轮、第二齿轮和第三齿轮共同构成传动齿轮组。Preferably, the power source is connected to one end of the power shaft, and the other end of the power shaft is fixedly connected to the power gear, and the power gear is connected to the first double gear. The first big wheel and the power gear mesh with each other; there is also a second double gear in the box plate. The second double gear is composed of the second big wheel and the second small wheel superimposed on the same axis. The first big wheel Mesh with the second small wheel; the second big wheel meshes with the first gear and drives the first gear shaft to rotate, the first gear is fixed on one end of the first gear shaft, and the middle section of the first gear shaft is fixed to the second gear shaft through the first key. Gear; the cutter shaft is also equipped with a third gear, the third gear and the cutter are fixedly installed at both ends of the cutter shaft respectively, the second gear and the third gear mesh with each other, and the third gear drives the cutter shaft and the cutter to rotate automatically, the power gear, The first bull wheel, the second double gear, the first gear, the second gear and the third gear together form a transmission gear set.
较佳的,还包括公转半径自调机构,公转半径自调机构包括中心齿轮和分布于中心齿轮外围的行星齿轮,中心齿轮和所有行星齿轮啮合,行星齿轮可实现刀具的自动调心,行星齿轮上非齿轮中心处分布有贯穿齿轮上下平面的刀具轴孔,刀转轴可自旋的穿过刀具轴孔,刀具下方设有调心轴承,贯穿箱盘的第一齿轮轴的另一端贯穿行星齿轮的中心。Preferably, it also includes a self-adjusting mechanism for the radius of revolution. The self-adjusting mechanism for the radius of revolution includes a sun gear and planetary gears distributed on the periphery of the sun gear. At the center of Shangfei gear, there is a tool shaft hole that runs through the upper and lower planes of the gear. The tool shaft can spin through the tool shaft hole. There is a self-aligning bearing under the tool, and the other end of the first gear shaft that runs through the box plate runs through the planetary gear. center of.
较佳的,中心齿轮外围分布有三个相同的行星齿轮,中心转轴的一端穿过中心齿轮并驱动中心齿轮进行转动,中心转轴的另一端固接一第四齿轮,第四齿轮与第一小轮间设有转向齿轮,第一双联齿轮固定在第二齿轮轴上,转向齿轮固定在转向齿轮轴上,动力轴、第二齿轮轴和转向齿轮轴通过轴承活动连接在箱罩内表面。Preferably, three identical planetary gears are distributed on the periphery of the central gear. One end of the central shaft passes through the central gear and drives the central gear to rotate. A steering gear is arranged between them, the first duplex gear is fixed on the second gear shaft, the steering gear is fixed on the steering gear shaft, and the power shaft, the second gear shaft and the steering gear shaft are movably connected to the inner surface of the case cover through bearings.
较佳的,箱罩的侧壁外侧对称分布有把手,用于握住并稳住设备。Preferably, handles are symmetrically distributed on the outer side of the side wall of the box cover for holding and stabilizing the device.
较佳的,行星齿轮与箱盘间设置棘轮结构实现刀具公转半径的锁定。Preferably, a ratchet structure is provided between the planetary gear and the box plate to realize the locking of the revolution radius of the tool.
一种自动调心的倒角加工方式,其包括以下步骤:An automatic centering chamfering processing method, which comprises the following steps:
步骤一:在倒角加工设备上安装中心齿轮与分布于中心齿轮外围的多个行星齿轮,中心齿轮与所有行星齿轮啮合,在行星齿轮上非齿轮中心处可转动插接有刀转轴,并保持所有刀转轴到中心齿轮中心的距离时刻相等,单个或多个刀转轴上固定有刀具并随刀转轴自旋;Step 1: Install the central gear and multiple planetary gears distributed on the periphery of the central gear on the chamfering processing equipment. The central gear meshes with all the planetary gears, and a knife shaft can be rotatably inserted in the non-gear center of the planetary gear and kept The distance from all the cutter shafts to the center of the central gear is equal at all times, and the cutter is fixed on one or more cutter shafts and rotates with the cutter shaft;
步骤二:将所有刀转轴置于待加工内孔内,通过同步改变距离,实现中心齿轮的中心与待加工内孔圆心自动对心;Step 2: Place all the cutter shafts in the inner hole to be processed, and change the distance synchronously to realize the automatic alignment between the center of the central gear and the center of the inner hole to be processed;
步骤三:刀具自旋的同时随刀转轴绕待加工内孔圆心公转,完成对内孔倒角的加工。Step 3: While the tool is spinning, it revolves around the center of the inner hole to be processed along with the tool axis to complete the chamfering of the inner hole.
较佳的,步骤一中刀转轴自旋、步骤二中中心齿轮的中心与待加工内孔圆心自动对心以及所述步骤三中刀转轴绕待加工内孔圆心公转,均通过同一动力源同步控制实现。Preferably, the rotation of the knife shaft in step 1, the automatic centering of the center gear in
采用上述方案后,本发明具有以下优势:After adopting the above scheme, the present invention has the following advantages:
1.设备采用的气动动力源不仅用于驱动刀具,同时还可用于自动调心,实现能源的多重利用,简化了倒角加工时的对心工作,提高倒角加工质量;1. The pneumatic power source used by the equipment is not only used to drive the tool, but also can be used for automatic centering to realize multiple utilization of energy, simplify the centering work during chamfering processing, and improve the quality of chamfering processing;
2.设备刀具与待加工内孔圆心间距离可自动调节,更好的适用于不同内径倒角的加工需求,改善了现有内孔倒角设备功能过于单一的问题,也避免了更换刀具过程,提高了倒角加工的工作效率,降低工人换刀过程所产生的风险;2. The distance between the equipment tool and the center of the inner hole to be processed can be automatically adjusted, which is better suitable for the processing requirements of different inner diameter chamfering, which improves the problem that the existing inner hole chamfering equipment has too single function, and also avoids the process of changing tools, improving Improve the work efficiency of chamfering and reduce the risk of workers during tool change;
3.采用齿轮与棘轮的组合实现对加工刀具的驱动以及对刀具位置的限制,其不仅可以自动调节刀具以适应不同内径倒角的加工需求,同时结构简单、装置轻便、操作快捷,各零部件均为标准件,易于维修与更换;3. The combination of gear and ratchet is used to drive the machining tool and limit the position of the tool. It can not only automatically adjust the tool to meet the processing requirements of different inner diameter chamfering, but also has a simple structure, light device and quick operation. All parts are Standard parts, easy to repair and replace;
4.通过在行星齿轮与箱盘间增加棘轮结构,在调心结束后可以避免行星齿轮相对中心齿轮发生逆向运动,实现对刀具公转半径的锁定。4. By adding a ratchet structure between the planetary gear and the box plate, the planetary gear can avoid the reverse movement of the planetary gear relative to the central gear after the centering is completed, and realize the locking of the revolution radius of the tool.
附图说明Description of drawings
图1是本发明的爆炸图;Fig. 1 is an explosion diagram of the present invention;
图2是本发明装配后的剖面图;Fig. 2 is a sectional view of the present invention after assembly;
图3是本发明内部结构立体图;Fig. 3 is a three-dimensional view of the internal structure of the present invention;
图4是本发明内部结构剖面图;Fig. 4 is a sectional view of the internal structure of the present invention;
图5是本发明中心转轴立体图;Fig. 5 is a perspective view of the central shaft of the present invention;
图6是本发明内部结构仰视图;Fig. 6 is a bottom view of the internal structure of the present invention;
图7是本发明内部结构俯视图;Fig. 7 is a top view of the internal structure of the present invention;
图8是实施例二内部结构棘轮分布视图;Fig. 8 is the distribution view of internal structure ratchet of embodiment two;
图9是实施例三内部结构棘轮分布视图;Fig. 9 is a distribution view of ratchets in the internal structure of Embodiment 3;
图10是实施例二另一种棘轮棘爪分布视图。Fig. 10 is a distribution view of another ratchet pawl in the second embodiment.
标号说明Label description
箱罩11 定位环12 箱盘 13 固定板14 固定轴15
刀具2 刀转轴21 第三齿轮23 调心轴承24
动力轴3 动力源30 源通孔31 动力齿轮32Power shaft 3
第一小轮41 第一大轮42 第二齿轮轴43The first
第二小轮51 第二大轮52The second
中心转轴6 第四齿轮61 转向齿轮62 转向齿轮轴63 第二键64Central shaft 6
第一齿轮71 第一齿轮轴72 第一键73 第二齿轮74
中心齿轮81 行星齿轮82 刀具轴孔83
棘爪91 棘轮92。
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步详述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一:Embodiment one:
本发明所揭示的是一种自动调心的倒角加工设备,如图1-2所示,为本发明的较佳实施例,设备包括本体、动力源30、刀具2和传动齿轮组,其中,动力源30可以选择常见的气动动力源,刀具2则固定安装在一刀转轴21的一端,刀转轴21可自旋的安装在传动齿轮组上,传动齿轮组装配在本体内,设备运行时,刀转轴21和刀具2可绕待加工内孔或工件端面圆心公转且公转半径可变,动力源30通过传动齿轮组驱动刀转轴21和刀具2进行高速自转。刀具2的高速自转可实现对零件端口的切削,而其绕待加工内孔圆心的公转可在端口匀速行进一周,完成整个内孔或工件端面圆倒角的加工。What the present invention discloses is an automatic centering chamfering processing equipment, as shown in Figure 1-2, which is a preferred embodiment of the present invention. The equipment includes a body, a
具体的,设备的本体包括开口向下的箱罩11,箱罩11为桶状结构,箱罩11内设有开口向上的箱盘 13,箱罩11与箱盘13可绕同一轴线相对转动,箱罩11与箱盘13可用于传动齿轮组的安装。箱罩11下方盖接一定位环12,定位环12可以为通过螺纹盖接在箱罩11开口的环状结构。由于刀具2通过刀转轴21及传动齿轮组固定于箱罩11和箱盘13上,因此其相对箱罩11上表面的高度不变,当通过螺纹旋转调节定位环12相对箱罩11上表面高度时,刀具2将不同程度的从定位环12下表面探出,加工内孔倒角时,由于定位环12可卡接在工件内孔周边边缘,因此刀具2将不同程度的伸入待加工内孔,实现不同深度内孔倒角的快速加工。Specifically, the body of the device includes a
动力源30与动力轴3的一端连接,动力轴3通过轴承转动安装在箱罩11,箱罩11开设有源通孔31,动力源30与动力轴3的一端经源通孔31进行连接,动力轴3的另一端固定连接动力齿轮32,动力齿轮32对接第一双联齿轮,第一双联齿轮由同轴叠加的第一大轮42和第一小轮41组成,第一大轮42与动力齿轮32相互啮合,第一双联齿轮固定在第二齿轮轴43的一端,第二齿轮轴43的另一端通过轴承转动安装在箱罩11;箱盘13内还设有第二双联齿轮,第二双联齿轮由同轴叠加的第二大轮52和第二小轮51组成,第一大轮42与第二小轮51相互啮合,第二双联齿轮活动套接在一中心转轴6上,中心转轴6对第二双联齿轮起定位作用。中心转轴6的一端通过轴承转动安装在箱罩11中心位置,中心转轴6还穿过箱盘13的中心位置,第一双联齿轮和第二双联齿轮设置在箱罩11和箱盘13之间;箱罩11与箱盘13之间还设有第一齿轮71,第二大轮52与第一齿轮71相互啮合并驱动第一齿轮轴72自转,第一齿轮71固定在第一齿轮轴72一端,第一齿轮轴72贯穿箱盘13并通过轴承转动安装在箱盘13上,在箱盘13的另一侧,第一齿轮轴72中段通过第一键73固设第二齿轮74;刀转轴21中异于安装有刀具2的一端固设有第三齿轮23,第二齿轮74与第三齿轮23相互啮合,通过第三齿轮23驱动刀转轴21及刀具2进行自转。动力齿轮32、第一大轮42、第二双联齿轮、第一齿轮71、第二齿轮74和第三齿轮23共同构成传动齿轮组驱动刀具自转。The
设备公转半径的可变主要通过公转半径自调机构来实现,动力源30可以同时连接并驱动公转半径自调机构以自动调整刀转轴21和刀具2的公转半径。具体的,公转半径自调机构包括中心齿轮81和分布于中心齿轮81外围的行星齿轮82,中心齿轮81和所有行星齿轮82啮合,中心齿轮81和行星齿轮82设置在箱盘13与定位环12之间,本实施例中,可以在中心齿轮81外围分布有三个相同的行星齿轮82。中心转轴6的一端穿过中心齿轮81并驱动中心齿轮81进行转动,中心转轴6的另一端固接一第四齿轮61,中心转轴6与第四齿轮61间可以通过设置第二键64来避免二者发生相对转动。第四齿轮61与第一小轮41间设有转向齿轮62,第一双联齿轮固定在第二齿轮轴43上,转向齿轮62固定在转向齿轮轴63上,动力轴3、第二齿轮轴43和转向齿轮轴63通过轴承活动连接在箱罩11内表面。The variable revolution radius of the equipment is mainly realized by the revolution radius self-adjusting mechanism. The
定位环12与箱盘13之间还设有一固定板14,固定轴15将箱盘13与固定板14进行固定,行星齿轮82上非齿轮中心处分布有贯穿齿轮上下平面的刀具轴孔83,刀转轴21可自旋的穿过刀具轴孔83,刀转轴21通过轴承转动安装在行星齿轮82上,刀具2下方还设置调心轴承24,三个行星齿轮82的刀转轴21与中心齿轮81的距离保持相同并同步发生改变,本实施例中仅在一个刀转轴21一端设置刀具2,事实上,也可以在多个刀转轴21的一端都设置刀具2。贯穿箱盘13的第一齿轮轴72的另一端贯穿行星齿轮82的中心,行星齿轮82通过轴承转动安装在第一齿轮轴72上。There is also a fixed
设备工作时,假定气动动力源驱动动力齿轮32逆时针转动,则可带动第一双联齿轮顺时针转动,第一大轮42进一步驱动第二双联齿轮逆时针转动,第一小轮41经转向齿轮62后驱动第四齿轮61顺时针转动。传动齿轮组方面,第二双联齿轮驱动第一齿轮71顺时针转动,在第一键73和第二齿轮74作用下,第三齿轮23保持逆时针转动,进而带动刀具2逆时针高速旋转。公转半径自调机构方面,中心转轴6在第四齿轮61和第二键64的作用下顺时针转动,进而驱动中心齿轮81顺时针转动,3个行星齿轮82在中心齿轮81作用下逆时针转动,对应的调心轴承24到待加工内孔圆心间距离随之而改变,或同时靠近圆心或背离圆心,两种过程交替出现。当加工内孔时,先降低设备高度,让三根刀转轴21下端的调心轴承24全部进入待加工内孔内,随着调心轴承24与圆心的距离越来越大,当调心轴承24抵达内孔边缘时,内孔边缘的压力作用,可让工件内孔圆心与刀具2公转的圆心进行自动对心,调心完成后进一步降低设备高度,由于内孔边缘对三个行星齿轮82的限制,行星齿轮82将不再相对中心齿轮81发生转动,此时,刀具2公转的圆心位于中心转轴6的轴线上。中心齿轮81通过贯穿三个行星齿轮82中心的第一齿轮轴72,驱动整个箱盘13和固定板14绕中心转轴6顺时针转动,对应的刀具2围绕中心转轴6的轴线进行公转。下降的刀具2处在不停自转过程,其对内孔边缘进行切削,实现内孔圆倒角的快速加工。当加工工件断面的圆倒角时,同样可以先降低设备高度,让三根刀转轴21下端的调心轴承24分布在工件断面四周,随着调心轴承24与圆心的距离越来越小,当调心轴承24夹紧工件端面时,工件端面的压力作用可让工件端面圆心与刀具2公转的圆心自动对心,调心完成后进一步降低设备高度,实现对工件断面圆倒角的快速加工。When the equipment is working, assuming that the pneumatic power source drives the
上述加工方式可归纳为以下几个步骤:The above processing method can be summarized into the following steps:
步骤一:在倒角加工设备上安装中心齿轮与分布于中心齿轮外围的多个行星齿轮,中心齿轮与所有行星齿轮啮合,在行星齿轮上非齿轮中心处可转动插接有刀转轴,并保持所有刀转轴到中心齿轮中心的距离时刻相等,单个或多个刀转轴上固定有刀具并随刀转轴自旋;Step 1: Install the central gear and multiple planetary gears distributed on the periphery of the central gear on the chamfering processing equipment. The central gear meshes with all the planetary gears, and a knife shaft can be rotatably inserted in the non-gear center of the planetary gear and kept The distance from all the cutter shafts to the center of the central gear is equal at all times, and the cutter is fixed on one or more cutter shafts and rotates with the cutter shaft;
步骤二:将所有刀转轴置于待加工内孔内,通过同步改变距离,实现中心齿轮的中心与待加工内孔圆心自动对心;Step 2: Place all the cutter shafts in the inner hole to be processed, and change the distance synchronously to realize the automatic alignment between the center of the central gear and the center of the inner hole to be processed;
步骤三:刀具自旋的同时随刀转轴绕待加工内孔圆心公转,完成对内孔倒角的加工。Step 3: While the tool is spinning, it revolves around the center of the inner hole to be processed along with the tool axis to complete the chamfering of the inner hole.
为实现动力源的多重应用,步骤一中刀转轴自旋、步骤二中中心齿轮的中心与待加工内孔圆心自动对心以及所述步骤三中刀转轴绕待加工内孔圆心公转,均通过同一动力源同步控制实现。In order to realize multiple applications of the power source, the rotating shaft of the cutter in step 1 spins, the center of the central gear and the center of the inner hole to be processed are automatically centered in
进一步,设备还可结合圆周识别传感器对其加工过程进行监控,当监控到工件端口或内孔的圆倒角加工完成后,设备自动退出;设备还可配合市面上的自动换料机构,形成全自动化倒角加工流水线,不仅提高效率,同时可保证人员安全,进而为工业4.0建设做出贡献。Furthermore, the equipment can also be combined with the circumference recognition sensor to monitor the processing process. When the monitoring of the round chamfering of the workpiece port or the inner hole is completed, the equipment will automatically exit; the equipment can also cooperate with the automatic refueling mechanism on the market to form a complete The automated chamfering processing line not only improves efficiency, but also ensures personnel safety, thereby contributing to the construction of Industry 4.0.
实施例二:Embodiment two:
进一步,为避免刀具下降过程中工件或内孔边缘对刀具的压力改变刀具公转半径,可以在箱盘与固定板间设置棘轮机构,通过棘轮机构避免行星齿轮82相对中心齿轮81发生顺时针转动,实现对刀具公转半径的锁定。Further, in order to avoid changing the revolution radius of the tool due to the pressure of the workpiece or the edge of the inner hole on the tool when the tool is lowered, a ratchet mechanism can be provided between the box plate and the fixed plate, and the clockwise rotation of the
具体的,设备的其他结构与实施例一相同,所不同的是选择任一行星齿轮82设置棘轮机构,如图8所示,为保证箱盘内空间分布合理,本实施例中选择第一齿轮71未穿过的行星齿轮82,在行星齿轮任意一固定柱15上端固定一棘爪91,第一齿轮轴72上端固定一棘轮92,棘爪91抵靠在棘轮92上避免行星齿轮82相对中心齿轮81做顺时针运动。Specifically, the other structures of the equipment are the same as in Embodiment 1, except that any
为保证倒角加工精度,需要提高用于锁定行星齿轮的棘轮机构的精度,一方面可以通过减小棘齿尺寸来实现,另一方面也可以通过设置多个棘爪来满足精度要求。如图10所示,可以选择在同一行星齿轮的三个固定柱15上同时设置三个棘爪91,使其不同角度的贴近棘轮92边缘,三个棘爪91不会同时卡住棘轮92的棘齿,当任意一个棘爪91卡住棘齿时,另外两个棘爪91均不会卡住棘齿。棘轮92转过一个棘齿角度期间,三个棘爪91将先后依次起到卡住棘齿的作用。In order to ensure the accuracy of chamfering, it is necessary to improve the accuracy of the ratchet mechanism used to lock the planetary gear. On the one hand, it can be achieved by reducing the size of the ratchet teeth, and on the other hand, it can also meet the accuracy requirements by setting multiple pawls. As shown in Figure 10, three
实施例三:Embodiment three:
本实施例和实施例二的差别仅仅在于棘爪的位置分布,如图9所示本实施例中,在固定板14上固定活动安装一棘爪91,由于固定板14固定在箱盘下方,与箱盘做同步转动,棘爪91也可以选择固定安装在箱盘底面。棘爪91可以安装在行星齿轮82啮合处一侧空隙,棘爪91可绕其安装轴转动,并通过套接在安装轴上的卷簧或弹簧实现复位,棘爪91的爪尖以锐角角度插入行星齿轮82的轮齿内,当行星齿轮82在中心齿轮81驱动下相对轮箱做逆时针运动时,棘爪91可在轮齿作用下转动,不影响行星齿轮行进,当调心到位后,棘爪91在卷簧或弹簧作用下可快速复位,重新抵靠在行星齿轮轮齿内,避免行星齿轮82相对中心齿轮81做顺时针运动。The difference between the present embodiment and the second embodiment is only the position distribution of the ratchet. As shown in FIG. Rotate synchronously with case dish, ratchet 91 also can be selected to be fixedly installed on case dish bottom surface. The
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故但凡依本发明的权利要求和说明书所做的变化或修饰,皆应属于本发明专利涵盖的范围之内。The above is only a preferred embodiment of the present invention, and does not limit the technical scope of the present invention in any way, so any changes or modifications made according to the claims of the present invention and the description should all be covered by the patent of the present invention. within range.
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