CN107419483B - High-efficiency energy-saving rinsing machine - Google Patents

Abstract

The invention discloses a high-efficiency energy-saving rinsing machine which comprises a shell, an outer cylinder arranged in the shell, an inner cylinder arranged in the outer cylinder, a power system, a water circulation system and a filtering system. The water circulation system comprises a first water tank, a water pipe, a second water tank, a submersible pump, a suspension bracket and a water spray head, wherein the water pipe is communicated with the side wall of the first water tank. The filtering system comprises a suspension bracket, a waterproof motor arranged on the suspension bracket, a bearing A fixedly arranged on the suspension bracket, a bearing B fixedly arranged on the suspension bracket, a rotating shaft, a rotating disc fixed on the rotating shaft, a filtering cover arranged on the rotating disc, a waterproof cover arranged on the suspension bracket and a filtering water pipe communicated with the waterproof cover. The invention is mainly used for the first washing process of cloth production enterprises, mainly for removing cotton wool, cotton velvet, short fibers and the like in cloth and preventing the influence of the cotton wool, cotton velvet, short fibers and the like on the subsequent dyeing, rinsing and other processes.

Description

High-efficiency energy-saving rinsing machine

Technical Field

The invention relates to the field of cleaning equipment, in particular to a high-efficiency energy-saving rinsing machine.

Background

The washing machine is one of the indispensable home appliances in modern households, and can relieve people from heavy physical work.

During the operation of the washing machine, cotton wool, cotton linters, short fibers, etc. may fall off from the clothes along with the washing process. These substances are small in size, light in weight and strong in adhesiveness, are very easy to attach to places such as drainage pipelines and washing tub walls, are easy to grow bacteria, and can block the pipelines when serious, so that equipment cannot work and even is damaged.

This is particularly true in the industrial field. Since a washing machine in an industrial field (which is equivalent to a washing machine in a civil field) is faced with a high-strength, uninterrupted washing operation in which the number of cotton, lint, short fibers, etc. generated is drastically increased, a very high demand is placed on a drainage system and a circulation system of the washing machine. However, in practical use, most washing machines are found to be substantially incapable of achieving the required daily cleaning due to maintenance costs and continuous operation, and in damaged or impending maintenance, it is often found that a large amount of cotton wool, cotton linters, short fibers and the like have accumulated inside the equipment, so that not only unpleasant odors are generated, but also heat accumulation and moist environments generated by long-time accumulation are extremely prone to bacteria growth, which results in that although the washed clothes are seen to be clean, bacteria are in fact far beyond the standards.

In the field of industrial production, especially in the field of fabric production, the washing machine also has wide application. After the fabric is manufactured, firstly, short fibers, attachments and parts which are not firmly fixed and are generated in the manufacturing process are removed through a water washing procedure. Because these substances are extremely prone to clogging the piping during subsequent processing steps involving large amounts of water for rinsing, dyeing, dewatering, etc., resulting in production stops or equipment damage.

In actual production, the water which is just produced and cannot be washed cannot be reused, and substances such as cotton wool, cotton linters and short fibers in the water can be very much used, so that a washing machine is very easy to be blocked. The water is difficult to treat, and substances such as cotton wool, short fibers and the like adhere to the filter screen to cause the filter screen to lose function, so that frequent cleaning and maintenance are required. The water treatment system pipeline is blocked by a little careless, which very affects the normal operation of the water treatment system.

Disclosure of Invention

The invention aims to provide an efficient energy-saving washing machine which can clean clothes and can filter substances such as cotton wool, cotton velvet and short fibers in water.

The invention adopts the following technical scheme:

an efficient energy-saving washing machine comprises a shell, an outer cylinder arranged in the shell, an inner cylinder arranged in the outer cylinder and a power system; the shell is also provided with a water circulation system and a filtering system;

the water circulation system comprises a first water tank, a water pipe, a second water tank, a submersible pump, a suspension bracket and a water spray head, wherein the water pipe is communicated with the side wall of the first water tank;

the input end of the submersible pump is connected with the second water tank, and the output end of the submersible pump is connected with the water spray head; the water spray head is fixed on the suspension bracket;

the filtering system comprises a suspension bracket, a waterproof motor arranged on the suspension bracket, a bearing A fixedly arranged on the suspension bracket, a bearing B fixedly arranged on the suspension bracket, a rotating shaft, a rotating disc fixed on the rotating shaft, a filtering cover arranged on the rotating disc, a waterproof cover arranged on the suspension bracket and a filtering water pipe communicated with the waterproof cover;

one end of the rotating shaft is sleeved on the bearing A, and the other end of the rotating shaft is sleeved on the bearing B.

As a further solution: the spray end of the water spray head is semicircular, and spray holes are densely distributed on the spray end.

As a further solution: the suspension bracket is positioned in the second water tank.

As a further solution: the filter cover comprises an arc-shaped filter screen A and an arc-shaped filter screen B; the arc-shaped filter screen A and the arc-shaped filter screen B are both connected with the turntable through bolts; and the arc-shaped filter screen A and the arc-shaped filter screen B are densely provided with filter holes.

As a further solution: the turntable is conical; the rotary disc is densely provided with filtering holes.

As a further solution: the input end of the filtering water pipe is connected with the output end of the water pipe.

As a further solution: the number of the filtering systems is two or more.

As a further solution: an output shaft of the waterproof motor is connected with the rotating shaft through a plum coupling.

As a further solution: the waterproof cover comprises a round top surface and a side surface fixedly connected with the round top surface; the rotary disc and the filter cover are both positioned in the waterproof cover; the distance from the turntable to the circular top surface is smaller than the height of the side surface.

The invention has the following positive effects:

the invention adopts a new cleaning mode, can effectively shorten the cleaning time and improve the cleaning efficiency. The invention is designed aiming at the first working procedure of the products of the fabric production enterprises, and in the working procedure, cotton wool, short fibers and the like in the fabric are mainly removed, and thorough cleaning is not needed.

The traditional cleaning mode is to put the fabric into the machine, then flush the fabric into the machine, then drive the inner cylinder to rotate for a certain time by the power system, and take out the fabric after dehydration. The treatment mode needs long time, water is not circulated in the treatment mode, and secondary pollution is easily caused in the drainage and dehydration processes.

The invention innovatively introduces a water circulation system, water is uniformly sprayed into the inner cylinder through the water spray head, the inner cylinder is driven by the power system to rotate at a certain speed, and the water in the fabric is thrown out. The water can take away part of cotton wool, cotton velvet, short fibers and the like in the fabric in the process of throwing out. The thrown water flows into the first water tank firstly, then flows out of the first water tank, flows into the second water tank after being filtered by the filtering system, is re-input into the water spray head through the submersible pump and is sprayed into the inner barrel again, and the circulation is performed until the cleaning is completed. The working mode has the advantages that each water circulation is equivalent to one-time cleaning, and compared with the traditional cleaning mode, the cleaning mode has the advantages that the fabric is cleaned for a plurality of times in the whole cleaning process, the cleaning effect is better, and the cleaning efficiency is higher. The cleaning process realizes the recycling of water, and avoids the waste action of changing clean water after one-time cleaning in the traditional cleaning mode. Not only saves water resources, but also effectively reduces cleaning cost. From the perspective of cleaning time, the time used by the invention is greatly reduced on the premise of achieving the same cleaning effect, and the production efficiency of enterprises is improved.

The invention is provided with a high-efficiency filtering system, can effectively filter substances such as inner cylinder cotton wool, cotton velvet, short fibers and the like in the circulating water, and provides effective guarantee for circulating cleaning. After the circulating water flows out of the water pipe of the first water tank, the circulating water flows into the waterproof cover through the filtering water pipe, and the core-filtering cover of the filtering system is arranged in the waterproof cover. The filter cover is fixed on the rotary table, the filter cover and the rotary table are densely provided with filter holes, the waterproof cover has no bottom, and the filter cover and the rotary table are wrapped in the waterproof cover from top to bottom. The water flows into the waterproof cover and then falls onto the rotary table, the rotary table is driven by the rotary shaft to rotate at a high speed, circulating water flows out of the filtering holes in the rotary table, and a small part of circulating water flies out of the filtering holes in the filtering cover by centrifugal force. Cotton wool, short fibers and the like in the circulating water cannot be blocked on the rotary table through the filtering holes, and are transferred to the filtering cover under the action of centrifugal force along with high-speed rotation of the rotary table. During the high-speed rotation of the filter cover, the water is thrown out through the filter holes, and an effect similar to a spin dryer can be produced. When a thin layer of cotton wool, short fibers and the like is attached to the filter cover, the cotton wool, short fibers and the like generated in the subsequent process cannot pass through the filter cover, and the filtering effect is further enhanced. The rotary table is conical, the middle is high, the periphery is low, cotton wool, short fibers and the like blocked on the chassis can be quickly transferred to the filter cover under the impact of water flow, the filter holes on the rotary table are always in an exposed state, and the circulating water can quickly pass through, so that the efficient operation of the filter system is ensured.

The waterproof motor drives the rotation of carousel and filter mantle etc. through the pivot, and is connected through the plum blossom shaft coupling with the pivot, and two link of plum blossom shaft coupling can rotate relatively, so not only can the fault-tolerant installation in-process waterproof motor output shaft not concentric problem with the pivot, can also block the transmission of shaking to waterproof motor at high-speed rotation in-process, extension waterproof motor's life.

The rotating disc and the filter cover are wrapped in the waterproof cover, so that water thrown out by the filter cover in the rotating process is blocked by the waterproof cover, and then flows into the second water tank along the inner wall of the waterproof cover, and the circulating consumption of the water is reduced.

The cleaning process of the present invention is also very convenient. Because more than two sets of filtering systems are provided, a part of work and a part of standby can be fully realized. When the cleaning is needed, the standby part is started, and the cleaning operation is not stopped. The waterproof cover is detached, the rotary table and the filter cover are exposed, the filter cover consists of two arc-shaped filter screens, the top surface is arranged in the filter cover, workers can easily clean the top surface of the rotary table and the inner wall of the filter cover, and the operation is very simple. The cleaned cotton wool, cotton velvet, short fiber and the like are also spin-dried, the water content is very low, and the process is convenient in concentration and subsequent treatment, and no additional drying process is needed.

Drawings

FIG. 1 is a schematic diagram of the structure of the present invention;

FIG. 2 is a schematic view of a water jet head according to the present invention;

FIG. 3 is a schematic view of a turntable according to the present invention;

fig. 4 is a schematic structural view of the waterproof cover of the present invention;

FIG. 5 is a schematic view of a water jet head according to the present invention;

wherein: 1 shell, 2 outer cylinder, 3 inner cylinder, 4 driving system, 51 first water tank, 52 water pipe, 53 second water tank, 54 immersible pump, 55 mounted frame, 56 water spray head, 561 jet hole, 61 suspended bracket, 62 waterproof motor, 63 bearing A, 64 bearing B, 65 rotating shaft, 66 carousel, 67 filter mantle, 68 waterproof cover, 69 filter water pipe, 671 arc filter screen A, 672 arc filter screen B, 7 plum blossom shaft coupling.

Detailed Description

The invention is further described below in connection with fig. 1-5.

The invention adopts the following technical scheme:

an efficient energy-saving washing machine comprises a shell 1, an outer cylinder 2 arranged in the shell 1, an inner cylinder 3 arranged in the outer cylinder 2 and a power system 4; the shell 1 is also provided with a water circulation system and a filtering system;

the water circulation system comprises a first water tank 51, a water pipe 52, a second water tank 53, a submersible pump 54, a suspension bracket 55 and a water spray head 56, wherein the water pipe 52 is communicated with the side wall of the first water tank 51;

the input end of the submersible pump 54 is connected with the second water tank 53, and the output end is connected with the water spray head 56; the water spray head 56 is fixed on the hanging frame 55;

the filtering system comprises a suspension bracket 61, a waterproof motor 62 arranged on the suspension bracket 61, a bearing A63 fixedly arranged on the suspension bracket 61, a bearing B64 fixedly arranged on the suspension bracket 61, a rotating shaft 65, a rotating disc 66 fixedly arranged on the rotating shaft 65, a filtering cover 67 arranged on the rotating disc 66, a waterproof cover 68 arranged on the suspension bracket 61 and a filtering water pipe 69 communicated with the waterproof cover 68;

one end of the rotating shaft 65 is sleeved on the bearing A63, and the other end is sleeved on the bearing B64.

As a further solution: the water spray head 56 has a semicircular spray end, and spray holes 561 are densely distributed on the spray end.

As a further solution: the hanger 61 is positioned in the second water tank 53.

As a further solution: the filter cover 67 comprises an arc-shaped filter screen A671 and an arc-shaped filter screen B672; the arc-shaped filter screen A671 and the arc-shaped filter screen B672 are both connected with the turntable 66 through bolts; the arc-shaped filter screen A671 and the arc-shaped filter screen B672 are densely provided with filter holes.

As a further solution: the turntable 66 is conical; the rotary disk 66 is densely provided with filtering holes.

As a further solution: the input end of the filtering water pipe 69 is connected with the output end of the water pipe 52.

As a further solution: the number of the filtering systems is two or more.

As a further solution: an output shaft of the waterproof motor 62 is connected with a rotating shaft 65 through a plum coupling 7.

As a further solution: the waterproof cover 68 comprises a circular top surface and side surfaces fixedly connected with the circular top surface; the turntable 66 and the filter cover 67 are both positioned in the waterproof cover 68; the turntable 66 is spaced from the circular top surface by a distance less than the height of the side surfaces.

The power system 4 comprises a motor, a belt pulley, a belt and other parts, and mainly aims to transmit the power output of the motor to the inner cylinder 3 so that the inner cylinder 3 rotates at a certain speed.

In use, firstly, the fabric to be cleaned is placed in the inner drum 2, sufficient water is added to the first water tank 51 and the second water tank 53, and then a cleaning process is started.

The water circulation system is started first, the submersible pump 54 pumps water out of the second water tank 53, the water is input into the water spray head 56, then the water is uniformly sprayed onto the fabric from the water spray head 56, the water is accumulated in the inner cylinder 3, and the power system 4 is started after the water reaches the water level line. The water circulation system works until the cleaning is completed.

The power system 4 is started to drive the inner cylinder 3 to rotate at a certain speed. When the inner cylinder 3 rotates, water in the fabric flows out of holes in the inner cylinder 3 under the action of centrifugal force, flows out of the inner cylinder 3, flows into the outer cylinder 2, returns to the first water tank 51, flows into the filtering system through the water pipe 52 and the filtering water pipe 69, flows into the second water tank 53 after being filtered by the filtering system, and is sprayed into the inner cylinder 3 through the submersible pump 54 and the water spray head 56. The water circulates in the process, and the fabric can be cleaned once after each circulation.

The filtering system acts simultaneously when the water circulation system acts, the waterproof motor 62 rotates, the rotating shaft 65 is driven to rotate through the plum coupling 7, the rotating shaft 65 drives the rotary disc 66 and the filtering cover 67 to rotate while rotating, and it should be specifically noted here that the waterproof cover 68 is fixed.

The circulating water flows into the filter system through the filter water pipe 69 and then falls onto the rotary disk 66. Most of the circulating water flows from the filter holes on the rotary disk 66 into the second water tank 53, and a small portion flies onto the filter cover 67 by centrifugal force, then flies onto the inner wall of the waterproof cover 68 through the filter Kong Feichu on the filter cover 67, then flows down along the inner wall of the waterproof cover 68, and finally flows into the second water tank 53.

The cotton wool, short fibers and the like in the circulating water cannot pass through the filtering holes, are firstly blocked on the rotary table 66, then move to the periphery along with the rotation of the rotary table 66, finally transfer to the filtering cover 67, and the water absorbed by the cotton wool, short fibers and the like is thrown out in the transferring process and the rotating process of the filtering cover 67. The rotary disk 66 is impacted by the circulating water at any time, and the filtering holes on the rotary disk are always in an exposed state, so that the circulating water can rapidly pass through, and the normal running of the water circulation is ensured.

When the present invention is in operation for a period of time, cleaning of the filtration system is required. And starting a standby filter system, and then stopping the filter system which needs to be cleaned, so as to ensure that the cleaning process is not stopped. The waterproof cover 68 is removed first so that the turntable 66 and the filter cover 67 are exposed, and the filter cover 67 has no top surface, so that the top surface of the turntable 66 and the inner wall of the filter cover 67 can be cleaned very conveniently.

If more thorough cleaning is required, the filter housing 67 is removed. The filter cover 67 is composed of an arc-shaped filter screen A671 and an arc-shaped filter screen B672, and the two parts are connected with the turntable 66 through bolts or buckles, so that the filter cover can be conveniently detached without being influenced by a rotating shaft, and the filter cover can be returned to the original position after cleaning.

Finally, it should be noted that the above embodiments are merely for illustrating the technical solution of the present invention, and not for limiting the same, and although the present invention has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that modifications may be made to the technical solution described in the above embodiments or equivalents may be substituted for some technical features thereof, and these modifications or substitutions do not depart from the spirit and scope of the technical solution of the embodiments of the present invention.

Claims (7)

1. An efficient energy-saving washing machine comprises a shell (1), an outer cylinder (2) arranged in the shell (1), an inner cylinder (3) arranged in the outer cylinder (2) and a power system (4); the method is characterized in that: the shell (1) is also provided with a water circulation system and a filtering system; the water circulation system comprises a first water tank (51), a water pipe (52) communicated with the side wall of the first water tank (51), a second water tank (53), a submersible pump (54), a suspension bracket (55) and a water spray head (56); the input end of the submersible pump (54) is connected with the second water tank (53), and the output end of the submersible pump is connected with the water spray head (56); the water spray head (56) is fixed on the hanging frame (55); the filtering system comprises a suspension bracket (61), a waterproof motor (62) arranged on the suspension bracket (61), a bearing A (63) fixedly arranged on the suspension bracket (61), a bearing B (64) fixedly arranged on the suspension bracket (61), a rotating shaft (65), a rotating disc (66) fixedly arranged on the rotating shaft (65), a filtering cover (67) arranged on the rotating disc (66), a waterproof cover (68) arranged on the suspension bracket (61) and a filtering water pipe (69) communicated with the waterproof cover (68); one end of the rotating shaft (65) is sleeved on the bearing A (63), and the other end of the rotating shaft is sleeved on the bearing B (64); the spraying end of the water spray head (56) is semicircular, and spraying holes (561) are densely distributed on the spraying end; the suspension bracket (61) is positioned in the second water tank (53).

2. The energy efficient water washer of claim 1, wherein: the filter cover (67) comprises an arc-shaped filter screen A (671) and an arc-shaped filter screen B (672); the arc-shaped filter screen A (671) and the arc-shaped filter screen B (672) are both connected with the turntable (66) through bolts; the arc-shaped filter screen A (671) and the arc-shaped filter screen B (672) are densely provided with filter holes.

3. The energy efficient water washer of claim 2, wherein: the turntable (66) is conical; the rotary disc (66) is densely provided with filtering holes.

4. The energy efficient water washer of claim 1, wherein: the input end of the filtering water pipe (69) is connected with the output end of the water pipe (52).

5. The energy efficient water washer of claim 1, wherein: the number of the filtering systems is two or more.

6. The energy efficient water washer of claim 1, wherein: an output shaft of the waterproof motor (62) is connected with the rotating shaft (65) through a plum coupling (7).

7. The energy efficient water washer of claim 1, wherein: the waterproof cover (68) comprises a round top surface and a side surface fixedly connected with the round top surface; the rotary disc (66) and the filter cover (67) are both positioned in the waterproof cover (68); the turntable (66) is spaced from the circular top surface by a distance less than the height of the side surfaces.