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CN107356664A - A kind of ferrimagnet defect detecting device based on low frequency leakage field - Google Patents

A kind of ferrimagnet defect detecting device based on low frequency leakage field Download PDF

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Publication number
CN107356664A
CN107356664A CN201710682879.6A CN201710682879A CN107356664A CN 107356664 A CN107356664 A CN 107356664A CN 201710682879 A CN201710682879 A CN 201710682879A CN 107356664 A CN107356664 A CN 107356664A
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China
Prior art keywords
effect sensor
hall effect
detection probe
circuit
drive module
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CN201710682879.6A
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Inventor
沈常宇
刘泽旭
朱周洪
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China Jiliang University
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China Jiliang University
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Priority to CN201710682879.6A priority Critical patent/CN107356664A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/72Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
    • G01N27/82Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
    • G01N27/83Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)

Abstract

The invention discloses a kind of ferrimagnet defect detecting device based on low frequency leakage field, it is characterised in that:It is made up of roller (1), detection probe (2), drive module (3), supporting construction (4), liquid crystal display systems (5), universal meter (6);Roller (1) is connected with supporting construction (2), detection probe (2) is located at support member (4) front portion and passes through support member (4), detection probe (2) is connected with drive module (3), drive module (3) is connected with battery (5) and is placed on support member (4) rear portion, and detection probe (2) is connected by transmission line (20) with liquid crystal display systems (6).The present invention has the characteristics of simple, convenient carrying, high sensitivity, can apply the various defects of measurement ferrimagnet, and efficiently control the sensitivity of detection and cost by changing the quantity of detection probe.

Description

A kind of ferrimagnet defect detecting device based on low frequency leakage field
Technical field
The invention provides a kind of ferrimagnet defect detecting device based on low frequency leakage field, belong to Electromagnetic Testing Technology Field.
Background technology
Ferrimagnet is a kind of conventional material in production and living, especially substantial amounts of to be applied to manufacture pressure-bearing kind equipment, But pressure-bearing kind equipment often inevitably forms all kinds of defects in inside and outside wall.The existing detection to ferromagnetic metal material Method such as ray detection, ultrasound detection etc. detect at the scene adaptability, testing cost, portable devices etc. have it is respective Shortcoming, such as:Need and be detected test specimen to carry out fine ground surface coupling, so as to ultrasonic wave can detector and tested test specimen it Between propagate;Typically it is directed to the detection of specified point, it is impossible to carry out the detection of large area region, detection efficiency is low etc..Therefore Develop a kind of detection method that can quickly carry out large area detection and be suitable for on-line checking to be particularly important.
Low frequency Magnetic Flux Leakage Inspecting is a kind of method of electromagnetic nondestructive, is contacted without the surface with examined workpiece, to corrosion Property damage have higher detectivity.Low frequency Magnetic Flux Leakage Inspecting technology is since 1950, and driving frequency is usually 1KHz- 500KHz, influenceed by Kelvin effect, the penetration depth of Magnetic Flux Leakage Inspecting is limited significantly, therefore Magnetic Flux Leakage Inspecting is usually used in metal Surface and near surface detection.Low frequency leakage field overcomes the influence of Kelvin effect by reducing frequency, effectively improves 30 times of depth of detection More than.
Based on above-mentioned background, research and development one kind can be not high to surface requirements, it is therefore desirable to has the quick, light of certain lift-off, spirit The of a relatively high lossless detection method of sensitivity is the emphasis of current research, is advantageous to preferably prevent the failure of special equipment.
The content of the invention
It is an object of the invention to provide a kind of ferrimagnet defect detecting device based on low frequency leakage field.Present invention tool It is easy to carry, simple in construction, easily operated, susceptibility is high, can apply to situation be present the defects of measuring ferrimagnet.
The present invention is achieved through the following technical solutions:A kind of described ferrimagnet defects detection based on low frequency leakage field Device, it is characterised in that:By roller (1), detection probe (2), drive module (3), supporting construction (4), battery (5), liquid crystal Display system (6) forms;Roller (1) is connected with supporting construction (2), and detection probe (2) is located at support member (4) front portion and passed through Support member (4), detection probe (2) are connected with drive module (3), and drive module (3) is connected and placed with battery (5) At support member (4) rear portion, detection probe (2) is connected by transmission line (20) liquid crystal with display system (6);Detection probe (2) By the first hall effect sensor (7), the second hall effect sensor (8), signal processing circuit (9), excitation coil (10), magnetic Yoke (11) and probing shell (12) composition, the probing shell (12) of detection probe (2) is cylindrical shape, and excitation coil (10) is wrapped in It is placed in yoke (11) and together among probing shell (12), signal processing circuit (9) is placed on probing shell (12) bottom, First hall effect sensor (7) and the second hall effect sensor (8) are individually placed to the both sides of signal processing circuit (9);Letter Number process circuit (9) is made up of voltage conversion circuit (15) and differential amplifier circuit (16), voltage conversion circuit (15) respectively with First hall effect sensor (7), the second hall effect sensor (8) and differential amplifier circuit (16) connection, the first Hall effect Inductive sensing device (7) and the second hall effect sensor (8) are connected with differential amplifier circuit (16) respectively;Drive module (3) is by side Wave generation circuit (13) and motor-drive circuit (14) form, and the square wave generation circuit (13) in drive module (3) produces one Square-wave signal, it is connected to by motor-drive circuit (14) on excitation coil (10), under the driving of square-wave signal, excitation coil (10) magnetic field is produced, defect can make magnetic field that leakage field phenomenon, the first hall effect sensor positioned at detection probe (2) bottom occur (7) and due to there is range difference in the second hall effect sensor (8) so that and the first hall effect sensor (7) is located at fault location, Second hall effect sensor (8) is located at zero defect, the first hall effect sensor (7) and the second hall effect sensor (8) after producing two paths of signals via differential amplifier circuit (16) progress signal amplification, transmission line (20) to liquid crystal display system is passed through Unite (6), liquid crystal display systems (6) will send alarm automatically after the magnitude of voltage of signal exceedes the threshold value of setting.
Described excitation coil (10) has a copper enameled wire composition, and the wire range of copper enameled wire is 0.1-1mm, number of turns Scope is 200-1000 circles, and yoke (11) is manganese-zinc ferrite bar magnet, and voltage conversion circuit (15) is made up of MIC5205 chips, Differential amplifier circuit (16) is made up of MAX4460 chips.
Described drive module (3) is made up of square wave generation circuit (13) and motor-drive circuit (14), and square wave produces electricity Road (13) is made up of NE555 chips, and the frequency for producing square-wave signal is 20Hz, and motor-drive circuit (14) is by L298N chipsets Into.
Described liquid crystal display systems (6) is by digital analog converter (17), middle control chip (18), LCDs (19) and passes Defeated line (20) composition, detection probe (2) are connected by transmission line (20) with digital analog converter (17), digital analog converter (17) and Middle control chip (18) is connected, and middle control chip (18) is connected with LCDs (19).
The present invention operation principle be:Excitation coil excites generation one under lower frequency (generally 1Hz-100Hz) Alternating electromagnetic field is magnetized examined workpiece.After examined workpiece obtains magnetic, if do not damaged, the magnetic line of force is uniformly distributed in In workpiece and magnetic field is not revealed, and now leakage magnetic flux is about zero.When there is damage, analyze as described above, workpiece, defect part magnetic conductance Rate diminishes, and causes magnetic flux to be uniformly distributed, and magnetic field can not be all by the part, and now there are three paths in magnetic field, and one To be penetrated from the recess of defect, second, still penetrated from workpiece, remaining magnetic field then outside workpiece by, leak out, into For stray field.Stray field changes with the change of damage external form and size.So by detecting magnetic leakage signal, can with To the typical information of defect.
The beneficial effects of the invention are as follows:Without permanent-magnet-field, weight of equipment and manipulation strength are alleviated, is easy to carry.Energy Enough identification defect is positioned at the bottom or top of tested test specimen, improves accuracy of detection, and low to tested surface requirements.Can Neatly to detect the ferrimagnet under different application environment by increasing detection probe quantity, inspection can be efficiently controlled Survey sensitivity and cost, flexibility are higher.
Brief description of the drawings
Fig. 1 is a kind of ferrimagnet defect detecting device overall schematic based on low frequency leakage field;
Fig. 2 is a kind of detection probe schematic diagram of the ferrimagnet defect detecting device based on low frequency leakage field;
Fig. 3 is the defective voltage-contrast figure with during zero defect.
Embodiment
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings.
Referring to accompanying drawing 1 and accompanying drawing 2, a kind of ferrimagnet defect detecting device based on low frequency leakage field, it is characterised in that: It is made up of roller (1), detection probe (2), drive module (3), supporting construction (4), battery (5), liquid crystal display systems (6); Roller (1) is connected with supporting construction (2), and detection probe (2) is located at support member (4) front portion and passes through support member (4), detects Probe (2) is connected with drive module (3), after drive module (3) is connected with battery (5) and is placed on support member (4) Portion, detection probe (2) are connected by transmission line (20) liquid crystal with display system (6);Detection probe (2) is passed by the first Hall effect Sensor (7), the second hall effect sensor (8), signal processing circuit (9), excitation coil (10), yoke (11) and probing shell (12) form, the probing shell (12) of detection probe (2) is cylindrical shape, and excitation coil (10) is wrapped in yoke (11) and together It is placed among probing shell (12), signal processing circuit (9) is placed on probing shell (12) bottom, the first Hall effect sensing Device (7) and the second hall effect sensor (8) are individually placed to the both sides of signal processing circuit (9);Signal processing circuit (9) is by electricity Voltage conversion circuit (15) and differential amplifier circuit (16) composition, voltage conversion circuit (15) respectively with the first hall effect sensor (7), the second hall effect sensor (8) and differential amplifier circuit (16) connection, the first hall effect sensor (7) and second is suddenly You are connected effect sensor (8) with differential amplifier circuit (16) respectively;Square wave generation circuit (13) in drive module (3) is by core Piece NE555 produces a square-wave signal, frequency 20Hz, is connected by the motor-drive circuit (14) being made up of chip L298N Onto excitation coil (10), under the driving of square-wave signal, excitation coil (10) produces magnetic field, and defect can make magnetic field that leakage field occur Phenomenon, the first hall effect sensor (7) and the second hall effect sensor (8) positioned at detection probe (2) bottom are due to depositing In range difference so that the first hall effect sensor (7) is located at fault location, and the second hall effect sensor (8) is located at zero defect Place, the first hall effect sensor (7) and the second hall effect sensor (8) produce two paths of signals via differential amplifier circuit (16) after carrying out signal amplification, transmit to liquid crystal display systems (6), the liquid crystal after magnitude of voltage of signal exceedes the threshold value of setting Show that system will send alarm automatically.
Fig. 2 show a kind of detection probe schematic diagram of the ferrimagnet defect detecting device based on low frequency leakage field, such as Shown in figure, excitation coil (10) is wrapped in yoke (11) and is placed on together among probing shell (12), signal processing circuit (9) probing shell (12) bottom is placed on, the first hall effect sensor (7) and the second hall effect sensor (8) are put respectively In the both sides of signal processing circuit (9);Signal processing circuit (9) is by voltage conversion circuit (15) and differential amplifier circuit (16) group Into voltage conversion circuit (15) is put with the first hall effect sensor (7), the second hall effect sensor (8) and difference respectively Big circuit (16) connection, the first hall effect sensor (7) and the second hall effect sensor (8) respectively with differential amplifier circuit (16) connect.First hall effect sensor (7) and the second hall effect sensor (8) all select A1389LLHLT-9-T, swash The copper enameled wire that coil (10) is 0.49 millimeter of line footpath is encouraged, number of turns is 500 circles, and yoke (11) is manganese-zinc ferrite bar magnet, The chip that voltage conversion circuit (15) is selected is MIC5205, can use the DC voltage that 12V DC voltage conversion is 5V Powered in the first hall effect sensor (7), the second hall effect sensor (8) and differential amplifier circuit (16).Difference is put Big circuit (16) is MAX4460 from chip, and the first hall effect sensor (7) and the second hall effect sensor (8) pass After the two paths of signals that output comes carries out signal amplification by differential amplifier circuit (16), output signal is transmitted to digital analog converter (17) in, data signal is converted analog signals into, and by middle control chip (18), signal is shown to LCDs (19) On, after signal value exceedes given threshold, device can alarm, so as to remind operating personnel defective herein.Digital analog converter (17) 1602 liquid crystal is selected from chip AD7705, middle control chip (18) selection chip STC89C51, LCDs (19) Screen.
As shown in figure 3, when zero defect, the magnitude of voltage shown on the LCDs (19) of device is 0.04V;It is scarce when having When falling into, the magnitude of voltage shown on the LCDs (19) of device is 1.86V.By contrast this it appears that the present invention have it is bright Aobvious test effect.

Claims (4)

  1. A kind of 1. ferrimagnet defect detecting device based on low frequency leakage field, it is characterised in that:By ball (1), detection probe (2), drive module (3), supporting construction (4), battery (5), liquid crystal display systems (6) composition;Roller (1) and supporting construction (2) it is connected, detection probe (2) is located at support member (4) front portion and passes through support member (4), detection probe (2) and drive module (3) it is connected, drive module (3) is connected with battery (5) and is placed on support member (4) rear portion, and detection probe (2) passes through Transmission line (20) is connected with liquid crystal display systems (6);Detection probe (2) is imitated by the first hall effect sensor (7), the second Hall Inductive sensing device (8), signal processing circuit (9), excitation coil (10), yoke (11) and probing shell (12) composition, detection probe (2) probing shell (12) is cylindrical shape, and excitation coil (10) is wrapped in yoke (11) and is placed on probing shell together (12) among, signal processing circuit (9) is placed on probing shell (12) bottom, and the first hall effect sensor (7) and second is suddenly Your effect sensor (8) is individually placed to the both sides of signal processing circuit (9);Signal processing circuit (9) is by voltage conversion circuit (15) with differential amplifier circuit (16) form, voltage conversion circuit (15) respectively with the first hall effect sensor (7), second suddenly That effect sensor (8) and differential amplifier circuit (16) connection, the first hall effect sensor (7) and the second Hall effect sensing Device (8) is connected with differential amplifier circuit (16) respectively;Drive module (3) is by square wave generation circuit (13) and motor-drive circuit (14) form, the square wave generation circuit (13) in drive module (3) produces a square-wave signal, by motor-drive circuit (14) It is connected on excitation coil (10), under the driving of square-wave signal, excitation coil (10) produces magnetic field, and defect can make magnetic field Leakage field phenomenon, positioned at detection probe (2) bottom the first hall effect sensor (7) and the second hall effect sensor (8) by In range difference being present so that the first hall effect sensor (7) is located at fault location, and the second hall effect sensor (8) is located at nothing Fault location, the first hall effect sensor (7) and the second hall effect sensor (8) produce two paths of signals via differential amplification electricity After road (16) carries out signal amplification, by transmission line (20) to liquid crystal display systems (6), when the magnitude of voltage of signal exceedes setting Liquid crystal display systems (6) will send alarm automatically after threshold value.
  2. A kind of 2. ferrimagnet defect detecting device based on low frequency leakage field according to claim 1, it is characterised in that: Excitation coil (10) has copper enameled wire composition, and the wire range of copper enameled wire is 0.1-1mm, and number of turns scope is 200-1000 Circle, yoke (11) are manganese-zinc ferrite bar magnet, and voltage conversion circuit (15) is made up of MIC5205 chips, differential amplifier circuit (16) it is made up of MAX4460 chips.
  3. A kind of 3. ferrimagnet defect detecting device based on low frequency leakage field according to claim 1, it is characterised in that: Drive module (3) is made up of square wave generation circuit (13) and motor-drive circuit (14), and square wave generation circuit (13) is by NE555 cores Piece forms, and the frequency for producing square-wave signal is 20Hz, and motor-drive circuit (14) is made up of L298N chips.
  4. 4. a kind of ferrimagnet defect detecting device based on low frequency leakage field according to claim 1, liquid crystal display system System (6) is made up of digital analog converter (17), middle control chip (18), LCDs (19) and transmission line (20), detection probe (2) It is connected by transmission line (20) with digital analog converter (17), digital analog converter (17) is connected with middle control chip (18), middle control Chip (18) is connected with LCDs (19).
CN201710682879.6A 2017-08-04 2017-08-04 A kind of ferrimagnet defect detecting device based on low frequency leakage field Pending CN107356664A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108205011A (en) * 2018-03-06 2018-06-26 中国计量大学 Flaw detection circuit inside a kind of ferrimagnet based on low frequency leakage field
CN108982659A (en) * 2018-10-08 2018-12-11 中国计量大学 A kind of full-automatic defect detecting device based on low frequency electromagnetic
CN108982651A (en) * 2018-08-09 2018-12-11 苏州热工研究院有限公司 Exchange leakage field sensor based on ferromagnetic butt plates welding seam crack detection and the method using its progress crack detection

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CN101995432A (en) * 2010-11-04 2011-03-30 重庆大学 Hall element differential array based ferromagnetic construction member surface crack detector
CN103645243A (en) * 2013-11-28 2014-03-19 南京航空航天大学 Electromagnetic nondestructive detection system of power transmission line
CN204065016U (en) * 2014-08-26 2014-12-31 湘潭宏远电子科技有限公司 A kind of ferromagnetic tubes inner wall corrosion the cannot-harm-detection device
CN106124612A (en) * 2016-06-28 2016-11-16 中国计量大学 A kind of Portable ferromagnetic fault in material based on low frequency electromagnetic detection device
CN106370723A (en) * 2016-11-14 2017-02-01 中国计量大学 Special metal equipment damage detection system based on low-frequency eddy current

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108205011A (en) * 2018-03-06 2018-06-26 中国计量大学 Flaw detection circuit inside a kind of ferrimagnet based on low frequency leakage field
CN108205011B (en) * 2018-03-06 2023-06-20 中国计量大学 Ferromagnetic material internal flaw detection circuit based on low-frequency magnetic leakage
CN108982651A (en) * 2018-08-09 2018-12-11 苏州热工研究院有限公司 Exchange leakage field sensor based on ferromagnetic butt plates welding seam crack detection and the method using its progress crack detection
CN108982659A (en) * 2018-10-08 2018-12-11 中国计量大学 A kind of full-automatic defect detecting device based on low frequency electromagnetic
CN108982659B (en) * 2018-10-08 2024-05-31 中国计量大学 Full-automatic defect detection device based on low-frequency electromagnetism

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Application publication date: 20171117