CN107326129B - Blast furnace scum filtering device - Google Patents
Blast furnace scum filtering device Download PDFInfo
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- CN107326129B CN107326129B CN201710552818.8A CN201710552818A CN107326129B CN 107326129 B CN107326129 B CN 107326129B CN 201710552818 A CN201710552818 A CN 201710552818A CN 107326129 B CN107326129 B CN 107326129B
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- rotating shaft
- main frame
- positioning sleeve
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/06—Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
- B01D33/11—Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums arranged for outward flow filtration
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
- C21B3/08—Cooling slag
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
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- Manufacturing & Machinery (AREA)
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- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention relates to a blast furnace scum filtering device in the technical field of metallurgical iron making, wherein an arc screen is arranged between an arc screen frame and the outer surfaces of a circumferential reinforcing rib and an axial reinforcing rib, the inner surface of the axial reinforcing rib is obliquely provided with a sliding material plate, a main shaft in a main frame is provided with a hopper assembly, the other side of the hopper assembly is provided with a material receiving device, and the material receiving device is obliquely arranged from one end of a sealing plate to one end far away from the sealing plate from high to low; a groove is reserved at the position, close to the main shaft, of the side supporting assemblies at two sides of the main frame, the rotating shaft assembly is fixedly arranged in the groove, a plurality of layers of silica gel seals and a plurality of layers of framework oil seals are arranged inside the rotating shaft assembly, and a spraying device is further arranged above the main frame; the groove structures are arranged on the two sides of the main frame, so that the stressed moment of the main shaft is shortened, the service life of the main shaft is prolonged, materials are saved, and meanwhile, the multi-layer sealing structure is adopted to be matched with a high-strength and easily-detachable screen, so that the service time is prolonged well, and the maintenance is convenient.
Description
Technical Field
The invention relates to the technical field of metallurgical iron making, in particular to a blast furnace scum filtering device.
Technical Field
The blast furnace ironmaking slag temperature exceeds 1000 degrees, the slag is washed into granulated slag by high-speed water flow in the cylindrical filtering device and is granulated, the Mingtei method slag treatment system is a technology applied to blast furnace slag water separation, and compared with other technologies, the Mingtei method slag treatment system has the characteristics of simple equipment, small occupied area, long service life, simple maintenance, reliable operation, investment saving, safety, environmental protection, low operation cost, stable product quality, full automation of water slag treatment and the like.
The existing Chinese patent database discloses a water slag iron particle separating device, and the patent application numbers thereof are as follows: 201020297762. x, application date is: 2010.08.19, publication number: CN 201776022U, published as: 2011.03.30, the technical scheme of the invention is as follows: the utility model provides a grain slag iron particle separator, includes drum-type separating mechanism, cylinder fixed bolster, ring gear chain, reduction gears, motor, sweeps water pipe, scraper blade, chute, collection iron bin: the drum-type separating mechanism with the gear ring is linked with the speed reducing mechanism and the motor through a gear ring chain, and consists of a drum, a permanent magnet embedding layer, an inner surface layer wear-resistant copper plate and a scraper; the screen is inconvenient to disassemble, and meanwhile, the outer side of the screen is not provided with a reinforcing structure, so that the screen is easy to bulge in the using process to cause deformation of the screen, and great inconvenience is brought to daily production and maintenance.
The prior Chinese patent database discloses a blast furnace water-slag separation and filtration device, and the patent application numbers are as follows: 201320588490.2, the application date is: 2013.09.24, publication number is: CN 203462060U, published as: 2014.03.05, the technical scheme of the invention is as follows: the bearing comprises a rotating shaft, a bearing seat, a collecting hopper, a filter screen, a motor and a supporting rotating frame, wherein the rotating shaft is arranged on the bearing seat through a bearing, a double-layer sealing ring is arranged on the inner side of the bearing seat to isolate the corrosion of water, slag and other objects to the bearing, an oil guide groove is also arranged in the bearing seat, the supporting rotating frame is sleeved on the rotating shaft and fixedly connected with the rotating shaft, the filter screen is fixed on the supporting rotating frame through a bolt, and the motor is connected with the supporting rotating frame through a meshing gear; the sealing structure adopted by the invention can not completely prevent high-temperature granulated slag from entering the bearing, and the sealing ring is easy to damage under the high-temperature and high-corrosion environment in the long-term use process, so that granulated slag is easy to enter the bearing rotor to cause the damage of the bearing.
The prior Chinese patent database also discloses a blast furnace scum filtering device, and the patent application numbers are as follows: 201320638992.1, application date is: 2013.10.16, publication number is: CN 203546049U, published as: 2014.04.16, the technical scheme of the invention is as follows: the rotary drum shaft is fixed through a bearing in the frame, the rotary drum shaft is fixed with the rotary drum, the rotary drum is a rotary filter drum, a fixed support net rack and a wedge-shaped filter screen are arranged on the rotary surface of the rotary drum, a granulated slag distributor and a carrying belt which are fixed on the frame are arranged in the rotary drum, and a granulated slag pipe is fixed on the granulated slag distributor: a large gear is fixed on the rotary drum shaft, and a small gear meshed with the large gear is driven by a hydraulic motor; the adopted supporting structure is the diameter of the main shaft which is large in span and invisibly increased, and when the bearing capacity is large, the main shaft is easy to generate fatigue to cause fracture.
Disclosure of Invention
The invention aims to provide a blast furnace scum filtering device, which overcomes the problems in the prior art, adopts groove structures on two sides of a main frame, shortens the stressed moment of a main shaft, prolongs the service life of the main shaft, saves materials, and simultaneously adopts a multilayer sealing structure to match with a high-strength and easily-detachable screen, thereby better prolonging the service time and facilitating the maintenance.
The purpose of the invention is realized by the following steps: a blast furnace scum filtering device comprises a main frame which is arranged in a cylindrical shape, wherein a main shaft penetrates through the axial center of the main frame, side supporting components are arranged on two sides of the main frame respectively, a sealing plate is arranged on the outer side of any one of the side supporting components, rotating shaft components are arranged on the main shafts on two sides of the main frame respectively in a matched mode, a driving wheel is arranged on the outer side of the rotating shaft component on one side of the sealing plate, the main frame comprises circumferential reinforcing ribs and axial reinforcing ribs, the circumferential reinforcing ribs and the axial reinforcing ribs are arranged at intervals at one end respectively, lacing wire pipes are arranged between the axial reinforcing ribs at intervals, arc screen frames are arranged on the outer surfaces of the circumferential reinforcing ribs and the axial reinforcing ribs in a matched mode, arc screens are arranged between the arc screen frames and the outer surfaces of the circumferential reinforcing ribs and the axial reinforcing ribs, sliding plates are obliquely arranged on the inner surfaces of the axial reinforcing ribs, a hopper assembly is arranged on the main shaft inside the main frame, a material receiving device is arranged on the other side of the hopper assembly, and the material receiving device is obliquely arranged from one end, away from one end of the sealing plate, to the end away from the sealing plate, from the high position to the low position; the side face supporting components on two sides of the main frame are close to the main shaft, a groove is reserved, the rotating shaft component is fixedly arranged in the groove, a plurality of layers of silica gel seals and a plurality of layers of framework oil seals are arranged inside the rotating shaft component, and a spraying device is further arranged above the main frame.
When the invention works, during blast furnace smelting, iron ore, fuel, flux and the like added from the top of the furnace are molten and reacted to become liquid phase, and slag floating on molten iron is discharged through an iron slag port; naturally cooling the high-temperature furnace slag to become hard dry slag; crushing the high-temperature liquid slag into loose water slag by water quenching; after the high-temperature liquid slag is scattered by steam, the high-temperature liquid slag is changed into granular expanded beads or fluffy slag wool; dry slag, granulated slag, expanded beads and slag wool, wherein the slag can be reasonably utilized; when the device works, the spiral conveying mechanism is arranged in the granulated slag pool at an inclination angle of 20 degrees, the spiral blades of the spiral conveying mechanism convey the granulated slag at the bottom of the granulated slag pool upwards along with the rotation of the spiral conveying mechanism, water flows back downwards by means of gravity, and therefore the purpose of separating slag from water is achieved, and the granulated slag is dewatered by the filtering device, separated from the U-shaped groove of the spiral conveying mechanism and conveyed to a granulated slag storage yard through the belt conveyor system; the flushing slag water is filtered by the filter device from the overflow port of the slag pool, and then is filtered into clean water without precipitation, and the clean water is directly stored in the water storage pool and recycled by the flushing slag pump after the procedures of supplementing new water and the like.
The main frame which is arranged in a cylindrical shape rotates under the driving of a driving wheel on the main shaft, an arc-shaped screen frame is arranged on the outer side of the main frame which is in a cylindrical shape, an arc-shaped screen is arranged on the arc-shaped screen frame in a matching mode, a plurality of sliding plates are obliquely arranged in the main frame, a slag-water mixture uniformly falls into a hopper assembly in the main frame along the axis direction of the main frame, the slag-water mixture flows onto the sliding plates after the rotation of the main shaft and is filtered out of the main frame under the action of the arc-shaped screen, and slag particles are blocked in the arc-shaped screen; meanwhile, slag particles blocked in the main frame by the arc-shaped screen are slowly lifted and are further dehydrated under the action of gravity, when the slag particles rotate to the position above the main frame, finished product slag falls down, is guided by the material receiving device and then falls onto a granulating slag adhesive tape machine extending into the main frame, and is conveyed to a finished product bin for storage or a slag yard for stockpiling by the granulating slag adhesive tape machine; when the grain slag filtering device works, small filter residues continuously enter the rotating shaft assembly under the driving of the rotation of the main shaft, but are blocked outside the rotating shaft assembly by the arranged multilayer silica gel seal and the multilayer skeleton oil seal in the entering process; when needing to overhaul, because the side supporting component of main frame both sides is close to main shaft department and leaves the recess, so operating personnel can be convenient dismantle the sealed and multilayer skeleton oil blanket of multilayer silica gel of pivot subassembly both sides, and then regular maintenance to it, a large amount of save time costs provides the space of operatable maintenance for maintenance personnel simultaneously.
The invention has the beneficial effects that: the utility model provides a blast furnace dross filter equipment adopts groove structure in the both sides of main frame, shortens the moment of main shaft atress, extension main shaft life, and material saving adopts multilayer seal structure to deuterogamy the quick detachable screen cloth of high strength simultaneously, and then better extension live time and convenient the maintenance.
As a further improvement of the invention, in order to ensure that the side supporting components at the two sides of the main frame can better support the main frame, the main frame is convenient to disassemble and maintain, and meanwhile, the strength of the main shaft is improved by shortening the moment, so that the material is saved, and the durability is improved; the side surface supporting component is divided into a front spindle nose supporting component and a rear spindle nose supporting component, and the rear spindle nose supporting component is arranged at one end of the sealing plate; the front spindle head supporting assembly and the rear spindle head supporting assembly are symmetrically arranged, the centers of the front spindle head supporting assembly and the rear spindle head supporting assembly are respectively provided with a fixed disc, a peripheral circle of the fixed disc is provided with an embossment, a groove is formed inside the embossment, the center of the fixed disc is provided with a spindle hole, a circle of bolt connecting holes are formed between the spindle hole and the embossment, a plurality of reinforcing ribs I are arranged between the fixed disc and the main frame at radial intervals, a reinforcing rib II is circumferentially arranged between the reinforcing ribs I arranged at a plurality of intervals, a reinforcing rib I and a reinforcing rib II are welded at the position of cross connection, and reinforcing ribs I are respectively arranged between the fixed disc and the main frame.
As a further improvement of the invention, the front spindle head rotating shaft assembly and the rear spindle head rotating shaft assembly are ensured to have good sealing performance, and meanwhile, the front spindle head rotating shaft assembly and the rear spindle head rotating shaft assembly are ensured to be convenient to disassemble and bear larger external force; the rotating shaft component comprises a front shaft head rotating shaft component and a rear shaft head rotating shaft component, the front shaft head rotating shaft component and the rear shaft head rotating shaft component comprise shaft heads which are matched with a main shaft and are arranged and fixed in a groove of a fixed disc, an inner positioning sleeve, a bearing and an outer positioning sleeve are sequentially sleeved on the shaft heads from inside to outside, the inner positioning sleeve and the outer positioning sleeve are symmetrically arranged by taking the bearing as a center, a driving wheel is arranged on the outer side of the outer positioning sleeve on the front shaft head rotating shaft component, a locking mechanism is arranged on the outer side of the driving wheel, the bearing comprises an inner ring, a rotor and an outer ring, the left side and the right side of the outer ring are respectively fixed through the fixing sleeves, the fixing sleeves are arranged on the periphery of the inner positioning sleeve in a matching manner, a framework oil seal is arranged between the fixing sleeves and the inner positioning sleeve, a first packing chamber is arranged on the outer side of the fixing sleeves, a silica gel seal is installed and fixed through a gland, a water retaining ring is arranged on the outer side of the gland, and the fixing sleeve is fixed through a bolt; the bearing seat covers are arranged above the inner positioning sleeve, the bearing and the outer positioning sleeve in a matched mode, and the bearing seats are arranged below the inner positioning sleeve, the bearing and the outer positioning sleeve in a matched mode.
As a further improvement of the invention, the front spindle head rotating shaft assembly and the rear spindle head rotating shaft assembly can be lubricated better while having good sealing performance; an oil nozzle is arranged above the bearing seat cover, hoisting rings are arranged on two sides of the oil nozzle, pressing plates are respectively arranged on the left side and the right side of the bearing seat cover and are fixed through bolts, O-shaped rings are respectively arranged between the bearing seat cover and the inner positioning sleeve and between the bearing seat cover and the outer positioning sleeve, and O-shaped rings are respectively arranged between the bearing seat cover and the inner positioning sleeve and between the bearing seat cover and the outer positioning sleeve; the outer side of the gland is provided with a positioning groove, the water retaining ring is provided with a positioning bulge matched with the positioning groove, and the water retaining ring is fixed on the positioning groove through the positioning bulge; and a gap is reserved between the gland and the first packing chamber.
As a further improvement of the invention, the arc-shaped screen can bear the pressure brought by a large amount of grain slag while ensuring that the main frame of the whole filtering device can bear a larger external force, so as to ensure that the main frame of the filtering device is not deformed and ensure good water permeability; circumference strengthening rib and axial strengthening rib all are provided with double, circumference strengthening rib and axial strengthening rib all are provided with double and all are provided with bolted connection hole, the radial screen cloth includes the radial screen board and fixes the T type structure muscle in radial screen board one side, T type structure muscle horizontal separation sets up, the distance is 1.5mm between the T type structure muscle, radial screen frame periphery has milled the deep trouth, radial screen frame periphery round is provided with bolted connection hole, the radial screen cloth inserts in the deep trouth and fixes on circumference strengthening rib and axial strengthening rib through bolt-up, radial screen cloth is 2.5mm with both sides distance, interval between every radial screen cloth is 5mm.
As a further improvement of the invention, the arc-shaped screen mesh is not deformed while bearing a larger external force, and simultaneously, the slag blockage phenomenon is avoided; the arc-shaped screen frame is made of 304 stainless steel materials with the size of 60mm multiplied by 30mm, and the size of the T-shaped structural rib is 4mm multiplied by 5mm.
As a further improvement of the invention, in order to ensure that all the whole granulated slag can be fully and effectively cooled and then granulated; be provided with fore-stock and after-poppet pivot subassembly on fore-stock pivot subassembly and the back spindle nose pivot subassembly respectively, be provided with spray set between fore-stock and the after-poppet, spray set is located the top of main frame, and spray set includes a plurality of rows of shower, and every row of shower is all provided with a plurality of holes that spray at the interval.
As a further improvement of the invention, in order to ensure that the sliding plate is durable, is not easy to damage and deform; the sliding plate is made of a 201 stainless steel plate which is thickened, and a tungsten carbide wear-resistant layer is welded on the sliding plate in a surfacing mode.
As a further improvement of the invention, the main frame has better strength and service life; the lacing wire pipe is made of a 304 stainless steel pipe through seamless welding.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a left side view of the present invention.
Fig. 3 is a front view of the spindle assembly of the present invention.
Fig. 4 is a partially enlarged view of a portion a in fig. 1.
Fig. 5 is a front view of an arcuate screen of the present invention.
The device comprises an axial reinforcing rib 1, a sealing plate 2, a circumferential reinforcing rib 3, a reinforcing rib 4, a rear support 5, an arc-shaped sieve plate 6, a rear shaft head rotating shaft component 7, a material receiving device 8, a groove 9, a front shaft head rotating shaft component 10, a main shaft 11, a transmission wheel 12, a hopper assembly 13, a front support 14, a main frame 15, a spray pipe 16, a spray hole 17, a sliding plate 18, a fixed disc 19, a reinforcing plate 20, a reinforcing rib second 21, a reinforcing rib first 22, an arc-shaped sieve frame 23, an arc-shaped sieve screen 24, a 25T-shaped structural rib, a main shaft hole 26, a bolt connecting hole 27, a bulge 28, a pressing plate 29, an outer positioning sleeve 30, a locking mechanism 31, a silica gel seal 32, a water retaining ring 33, a gland 34, a fixed sleeve 35, a 36O-shaped ring, a bearing seat 37, an outer ring 38, a rotor 39, an inner ring 40, a framework oil seal 41, a positioning bulge 42, an inner positioning bulge, an inner positioning ring 43, a 44 positioning ring, a lifting ring 45, a 46 oil nozzle, a 47 bearing seat cover, a 48 bearing, a 49 filling chamber first and a positioning groove 50.
Detailed Description
The object of the present invention is achieved by a blast furnace dross filtering apparatus as shown in FIGS. 1 to 5, comprising: a blast furnace scum filtering device comprises a main frame 15 which is arranged in a cylindrical shape, a main shaft 11 penetrates through the axial center of the main frame 15, side supporting assemblies are arranged on two sides of the main frame 15 respectively, a sealing plate 2 is arranged on the outer side of any one of the side supporting assemblies, rotating shaft assemblies are arranged on the main shaft 11 on two sides of the main frame 15 respectively in a matching mode, a driving wheel 12 is arranged on the outer side of the rotating shaft assembly on one side of the sealing plate 2, the main frame 15 comprises circumferential reinforcing ribs 3 and axial reinforcing ribs 1, the circumferential reinforcing ribs 3 and the axial reinforcing ribs 1 are arranged at intervals at one end respectively, lacing wire pipes 4 are arranged between the axial reinforcing ribs 1 at intervals, an arc screen frame 23 is arranged on the outer surfaces of the circumferential reinforcing ribs 3 and the axial reinforcing ribs 1 in a matching mode, an arc screen 24 is arranged between the arc screen frame 23 and the outer surfaces of the circumferential reinforcing ribs 3 and the axial reinforcing ribs 1, a sliding material plate 18 is obliquely arranged on the inner surface of the axial reinforcing ribs 1, a hopper assembly 13 is arranged on the main shaft 11 inside the main frame 15, a material receiving device 8 is arranged on the other side of the hopper assembly 13, and the receiving device 8 is obliquely arranged from one end, from one end of the sealing plate 2 to the end far away from the sealing plate 2; a groove 9 is reserved at the position, close to the main shaft 11, of the side supporting components at two sides of the main frame 15, the rotating shaft component is fixedly arranged in the groove 9, a plurality of layers of silica gel seals 32 and a plurality of layers of framework oil seals 41 are arranged inside the rotating shaft component, and a spraying device is further arranged above the main frame 15; the side surface supporting component is divided into a front shaft head supporting component and a rear shaft head supporting component, and the rear shaft head supporting component is arranged at one end of the sealing plate 2; the front spindle head supporting assembly and the rear spindle head supporting assembly are symmetrically arranged, a fixing disc 19 is arranged at the center of each of the front spindle head supporting assembly and the rear spindle head supporting assembly, a circle of bulges 28 are arranged at the periphery of each fixing disc 19, grooves 9 are formed in the bulges 28, a spindle hole 26 is arranged at the center of each fixing disc 19, a circle of bolt connecting holes 27 are formed between each spindle hole 26 and each bulge 28, a plurality of reinforcing ribs 22 are radially arranged between each fixing disc 19 and the corresponding main frame 15 at intervals, reinforcing ribs two 21 are circumferentially arranged between the reinforcing ribs one 22 which are arranged at intervals, reinforcing plates 20 are welded at the positions where the reinforcing ribs one 22 and the reinforcing ribs two 21 are in cross connection, and the reinforcing plates 20 are arranged between the reinforcing ribs one 22 and the fixing discs 19 and the main frames 15 respectively; the rotating shaft component comprises a front shaft head rotating shaft component 10 and a rear shaft head rotating shaft component 7, the front shaft head rotating shaft component 10 and the rear shaft head rotating shaft component 7 comprise shaft heads 43 which are matched with a main shaft 11 and are arranged and fixed in a groove 9 of a fixed disc 19, the shaft heads 43 are sleeved with an inner positioning sleeve 44, a bearing 48 and an outer positioning sleeve 30 in sequence from inside to outside, the inner positioning sleeve 44 and the outer positioning sleeve 30 are symmetrically arranged by taking the bearing 48 as a center, a transmission wheel 12 is arranged on the outer side of the outer positioning sleeve 30 on the front shaft head rotating shaft component 10, a locking mechanism 31 is arranged on the outer side of the transmission wheel 12, the bearing 48 comprises an inner ring 40, a rotor 39 and an outer ring 38, the left side and the right side of the outer ring 38 are respectively fixed through a fixing sleeve 35, the fixing sleeve 35 is arranged on the periphery of the inner positioning sleeve 44 in a matched mode, a framework oil seal 41 is arranged between the fixing sleeve 35 and the inner positioning sleeve 44, a first packing chamber 49 is arranged on the outer side of the fixing sleeve 35, a silica gel seal 32 is filled in the first packing chamber 49, the silica gel seal 32 is fixedly arranged through a gland 34, a water retaining ring 33 is arranged on the outer side of the gland 34, and the gland 34 is fixed on the fixing sleeve 35 through bolts; a bearing seat cover 47 is arranged above the inner positioning sleeve 44, the bearing 48 and the outer positioning sleeve 30 in a matching way, and a bearing seat 37 is arranged below the inner positioning sleeve 44, the bearing 48 and the outer positioning sleeve 30 in a matching way; an oil nozzle 46 is arranged above the bearing base cover 47, hoisting rings 45 are arranged on two sides of the oil nozzle 46, pressing plates 29 are respectively arranged on the left side and the right side of the bearing base cover 47, the pressing plates 29 are fixed through bolts, O-shaped rings 36 are respectively arranged between the bearing base cover 47 and the inner positioning sleeve 44 and the outer positioning sleeve 30, and the O-shaped rings 36 are respectively arranged between the bearing base 37 and the inner positioning sleeve 44 and the outer positioning sleeve 30; a positioning groove 50 is arranged on the outer side of the gland 34, a positioning bulge 42 is arranged on the water retaining ring 33 in a manner of matching with the positioning groove 50, and the water retaining ring 33 is fixed on the positioning groove 50 through the positioning bulge 42; a gap is reserved between the gland 34 and the first packing chamber 49; the circumferential reinforcing ribs 3 and the axial reinforcing ribs 1 are arranged in double rows, the circumferential reinforcing ribs 3 and the axial reinforcing ribs 1 are provided with double rows and provided with bolt connecting holes 27, the arc-shaped screen 24 comprises an arc-shaped screen plate 6 and T-shaped structural ribs 25 fixed on one side of the arc-shaped screen plate 6, the T-shaped structural ribs 25 are transversely arranged at intervals, the distance between the T-shaped structural ribs 25 is 1.5mm, deep grooves are milled at the periphery of an arc-shaped screen frame 23, the bolt connecting holes 27 are arranged in one circle of the periphery of the arc-shaped screen frame 23, the arc-shaped screen 24 is inserted into the deep grooves and is tightly fixed on the circumferential reinforcing ribs 3 and the axial reinforcing ribs 1 through bolts, the distance between the arc-shaped screen 24 and the two sides is 2.5mm, and the distance between each arc-shaped screen 24 is 5mm; the arc-shaped screen frame 23 is made of a 304 stainless steel material with the size of 60mm multiplied by 30mm, and the T-shaped structural ribs 25 are 4mm multiplied by 5mm in height; the front spindle head rotating shaft assembly 10 and the rear spindle head rotating shaft assembly 7 are respectively provided with a front support 14 and a rear support 5, a spraying device is arranged between the front support 14 and the rear support 5 and is positioned above the main frame 15, the spraying device comprises a plurality of rows of spraying pipes 16, and a plurality of spraying holes 17 are formed in each row of spraying pipes 16 at intervals; the sliding material plate 18 is made of a thickened 201 stainless steel plate, and a tungsten carbide wear-resistant layer is welded on the sliding material plate 18 in a surfacing mode; the lacing wire pipe 4 is made of a 304 stainless steel pipe through seamless welding.
When the invention works, during blast furnace smelting, iron ore, fuel, flux and the like added from the top of the furnace are molten and reacted to become liquid phase, and slag floating on molten iron is discharged through an iron slag hole; naturally cooling the high-temperature furnace slag to become hard dry slag; crushing the high-temperature liquid slag into loose water granulated slag by water quenching; after the high-temperature liquid furnace slag is scattered by steam, the high-temperature liquid furnace slag is changed into granular expanded beads or fluffy slag wool; dry slag, granulated slag, expanded beads and slag wool, wherein the slag can be reasonably utilized; when the device works, the spiral conveying mechanism is arranged in the granulated slag pool at an inclination angle of 20 degrees, the spiral blades of the spiral conveying mechanism convey the granulated slag at the bottom of the granulated slag pool upwards along with the rotation of the spiral conveying mechanism, water flows back downwards by means of gravity, and therefore the purpose of separating slag from water is achieved, and the granulated slag is dewatered by the filtering device, separated from the U-shaped groove of the spiral conveying mechanism and conveyed to a granulated slag storage yard through the belt conveyor system; the flushing slag water is filtered by the filter device from the overflow port of the slag pool, and then is filtered into clean water without precipitation, and the clean water is directly stored in the water storage pool and recycled by the flushing slag pump after the procedures of supplementing new water and the like.
The main frame 15 which is arranged in a cylindrical shape is driven by a driving wheel 12 on one side, far away from the sealing plate 2, of the main shaft 11 to rotate, an arc screen frame 23 is fixedly arranged on the circumferential reinforcing ribs 3 and the axial reinforcing ribs 1 of the main frame 15 through bolts, an arc screen 24 is arranged between the arc screen frame 23 and the axial reinforcing ribs 1 and between the arc screen frame 23 and the axial reinforcing ribs 1 in a fast inserting mode, and the arc screen 24 is arranged in a deep groove in a matched mode and is fixed through bolts; the distance between the arc-shaped screen 24 and the two sides is 2.5mm, the distance between each arc-shaped screen 24 is 5mm, the arc-shaped screen 24 is respectively fixed on the circumferential reinforcing ribs 3 and the axial reinforcing ribs 1, each group of circumferential reinforcing ribs 3 and the axial reinforcing ribs 1 are respectively provided with two rows of arc-shaped screens 24 which are respectively fixed on the left side and the right side, the distance between the T-shaped structural ribs 25 arranged on the outer sides of the arc-shaped screen frames 23 is 1.5mm, and the arc-shaped screens 24 are not easy to generate slag blockage phenomenon in use due to small clearance of the working surface and large clearance of the back surface; a plurality of sliding plates 18 made of thickened 201 stainless steel plates are obliquely arranged in the main frame 15, and tungsten carbide wear-resistant layers are welded on the surfaces, contacting with the slag-water mixture, of the sliding plates 18 in a stacking mode, so that the wear-resistant effect can be achieved in the long-time use process, and the sliding plates do not need to be replaced frequently; the slag-water mixture uniformly falls into the hopper assembly 13 in the main frame 15 along the axial direction of the main frame 15, flows onto the sliding plate 18 after rotating through the main shaft 11, and is filtered out of the main frame 15 under the action of the arc-shaped screen 24, and slag particles are blocked in the arc-shaped screen 24; meanwhile, slag particles blocked in the main frame 15 by the arc-shaped screen 24 are slowly lifted and are further dehydrated under the action of gravity, when the slag particles rotate to the position above the main frame 15, finished product slag falls down, is guided by the material receiving device 8 and then falls onto a granulating slag adhesive tape machine extending into the main frame 15, and is conveyed to a finished product bin for storage or a slag yard for storage by the granulating slag adhesive tape machine; when the grain slag filtering device works, small filter residues continuously enter the front spindle head rotating shaft assembly 10 and the rear spindle head rotating shaft assembly 7 under the rotation drive of the main shaft 11, the outermost side of the front spindle head rotating shaft assembly 10 and the outermost side of the rear spindle head rotating shaft assembly 7 are provided with the water retaining ring 33, the water retaining ring 33 is tightly pressed on the gland 34 and matched with the main shaft 11 to be arranged, so that part of water can be effectively blocked, and when a part of a grain slag-water mixture enters the first packing chamber 49 through the water retaining ring 33, the multilayer silica gel seal 32 arranged in the first packing chamber 49 and matched with the main shaft 11 can effectively block the other part of the grain slag-water mixture; when the last part of the slag-water mixture enters the position of the fixed sleeve 35 through the multi-layer silica gel seal 32, the lip of the multi-layer framework oil seal 41 arranged in the fixed sleeve 35 is arranged outwards, so that the slag-water mixture can be prevented from entering the rotor 39 of the bearing 48, the rotor 39 can be damaged, and the service life of the bearing 48 can be shortened; the bearings 48 arranged in the front spindle head rotating shaft assembly 10 and the rear spindle head rotating shaft assembly 7 are protected by the multilayer seals arranged on the left side and the right side, and the framework oil seal 41 and the silica gel seal 32 can bear the high temperature of more than 250 degrees; when the bearings 48 in the front spindle head rotating shaft assembly 10 and the rear spindle head rotating shaft assembly 7 need to be oiled, an operator only needs to add oil from the oil nozzle 46 arranged above the bearing seat cover 47, and the added oil is high-temperature-resistant lithium-based grease; o-shaped rings 36 are arranged between the bearing seat cover 47 and the inner positioning sleeve 44 and the outer positioning sleeve 30 respectively, and O-shaped rings 36 are arranged between the bearing seat 37 and the inner positioning sleeve 44 and the outer positioning sleeve 30 respectively; therefore, the lithium-based grease can be effectively prevented from overflowing, so that the loss of the lithium-based grease is avoided, and the oil consumption is saved; when the maintenance is needed, the front spindle head supporting assembly and the rear spindle head supporting assembly on the two sides of the main frame 15 are provided with the grooves 9 at positions close to the main shaft 11, so that an operator only needs to stretch hands to the grooves 9 and loosen bolts between the spindle heads 43 and the fixed disc 19; the front spindle head supporting assembly and the rear spindle head supporting assembly are integrally replaced, when bolts between the spindle heads 43 and the fixed disc 19 are not loosened, an operator can loosen the bolts on the gland 34 and loosen the bolts on the press plate 29 to easily detach and replace the silica gel seal 32 and the skeleton oil seal 41 on the inner sides of the front spindle head rotating shaft assembly 10 and the rear spindle head rotating shaft assembly 7 conveniently and quickly, and then the front spindle head rotating shaft assembly and the rear spindle head rotating shaft assembly 7 can be maintained and maintained regularly, so that a large amount of time cost is saved, and meanwhile, a space for operating, maintaining and maintaining is provided for the maintenance personnel; the plurality of spray pipes 16 arranged above the main frame 15 are matched with the spray holes 17 for high-pressure washing, so that the slag-water mixture can be more effectively separated and granulated.
The present invention is not limited to the above-mentioned embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some technical features without creative efforts according to the disclosed technical contents, and these substitutions and modifications are all within the protection scope of the present invention.
Claims (5)
1. A blast furnace scum filtering device comprises a main frame which is arranged in a cylindrical shape, wherein a main shaft penetrates through the axial center of the main frame, side supporting components are arranged on two sides of the main frame respectively, a sealing plate is arranged on the outer side of any one of the side supporting components, rotating shaft components are arranged on the main shafts on two sides of the main frame respectively in a matched mode, and a driving wheel is arranged on the outer side of the rotating shaft component on one side provided with the sealing plate; a groove is reserved at the position, close to the main shaft, of the side supporting assembly on the two sides of the main frame, the rotating shaft assembly is fixedly arranged in the groove, multiple layers of silica gel seals and multiple layers of framework oil seals are arranged inside the rotating shaft assembly, and a spraying device is further arranged above the main frame; the side surface supporting assembly is divided into a front shaft head supporting assembly and a rear shaft head supporting assembly, and the rear shaft head supporting assembly is arranged at one end of the sealing plate; the front spindle head supporting assembly and the rear spindle head supporting assembly are symmetrically arranged, a fixed disc is arranged at the center of each of the front spindle head supporting assembly and the rear spindle head supporting assembly, a circle of protrusion is arranged on the periphery of the fixed disc, a groove is formed in the inner portion of the protrusion, a spindle hole is formed in the center of the fixed disc, a circle of bolt connecting hole is formed between each spindle hole and each protrusion, a plurality of first reinforcing ribs are arranged between the fixed disc and the main frame at intervals in the radial direction, a second reinforcing rib is circumferentially arranged between the first reinforcing ribs arranged at intervals, reinforcing plates are welded at the positions where the first reinforcing ribs and the second reinforcing ribs are in cross connection, and reinforcing plates are arranged between the first reinforcing ribs and the fixed disc and the main frame respectively; the rotating shaft assembly comprises a front shaft head rotating shaft assembly and a rear shaft head rotating shaft assembly, the front shaft head rotating shaft assembly and the rear shaft head rotating shaft assembly comprise shaft heads which are matched with a main shaft and are fixed in a groove of a fixed disc, an inner positioning sleeve, a bearing and an outer positioning sleeve are sequentially sleeved on the shaft heads from inside to outside, the inner positioning sleeve and the outer positioning sleeve are symmetrically arranged by taking the bearing as a center, a driving wheel is arranged on the outer side of the outer positioning sleeve on the front shaft head rotating shaft assembly, a locking mechanism is arranged on the outer side of the driving wheel, the bearing comprises an inner ring, a rotor and an outer ring, the left side and the right side of the outer ring are respectively fixed through the fixing sleeves, the fixing sleeves are arranged on the periphery of the inner positioning sleeves in a matched mode, a framework oil seal is arranged between the fixing sleeves and the inner positioning sleeves, a first packing chamber is arranged on the outer side of the fixing sleeves, silica gel seals are installed and fixed through pressing covers, and water retaining rings are arranged on the outer sides of the pressing covers, and the pressing covers are fixed on the fixing sleeves through bolts; a bearing seat cover is arranged above the inner positioning sleeve, the bearing and the outer positioning sleeve in a matched manner, and a bearing seat is arranged below the inner positioning sleeve, the bearing and the outer positioning sleeve in a matched manner; an oil nozzle is arranged above the bearing seat cover, hanging rings are arranged on two sides of the oil nozzle, pressing plates are arranged on the left side and the right side of the bearing seat cover respectively and are fixed through bolts, O-shaped rings are arranged between the bearing seat cover and the inner positioning sleeve and between the bearing seat cover and the outer positioning sleeve respectively, and O-shaped rings are arranged between the bearing seat cover and the inner positioning sleeve and between the bearing seat cover and the outer positioning sleeve respectively; a positioning groove is formed in the outer side of the gland, a positioning bulge is formed in the water retaining ring in a matched mode with the positioning groove, and the water retaining ring is fixed on the positioning groove through the positioning bulge; a gap is reserved between the gland and the first packing chamber; circumference strengthening rib and axial strengthening rib all are provided with doubly, and circumference strengthening rib and axial strengthening rib all are provided with doubly and all are provided with the bolted connection hole, the ARC screen cloth includes the ARC screen board and fixes the T type structure muscle in ARC screen board one side, T type structure muscle horizontal separation sets up, the distance is 1.5mm between the T type structure muscle, ARC screen cloth frame periphery has milled the deep trouth, ARC screen cloth frame periphery round is provided with the bolted connection hole, the ARC screen cloth is inserted in the deep trouth and is fixed on circumference strengthening rib and axial strengthening rib through bolt-pressing, ARC screen cloth and both sides distance are 2.5mm, interval between every ARC screen cloth is 5mm.
2. The blast furnace dross filtering apparatus of claim 1, wherein: the arc-shaped screen frame is made of a 304 stainless steel material with the thickness of 60mm multiplied by 30mm, and the T-shaped structural ribs are 4mm multiplied by 5mm in height.
3. The blast furnace dross filtering apparatus of claim 1, wherein: the front shaft head rotating shaft assembly and the rear shaft head rotating shaft assembly are respectively provided with a front support and a rear support, a spraying device is arranged between the front support and the rear support and located above the main frame, the spraying device comprises a plurality of rows of spraying pipes, and a plurality of spraying holes are formed in each row of spraying pipes at equal intervals.
4. The blast furnace dross filtering apparatus of claim 1, wherein: the sliding plate is made of a thickened 201 stainless steel plate, and a tungsten carbide wear-resistant layer is welded on the sliding plate in a surfacing mode.
5. The blast furnace dross filtering apparatus of claim 1, wherein: the lacing wire pipe is made of a 304 stainless steel pipe through seamless welding.
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CN109530201A (en) * | 2018-12-29 | 2019-03-29 | 扬州市顺达科技有限公司 | A kind of clinker separation equipment |
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CN203462060U (en) * | 2013-09-24 | 2014-03-05 | 方大特钢科技股份有限公司 | Blast furnace water-slag separating and filtering device |
CN206017461U (en) * | 2016-08-31 | 2017-03-15 | 河北圣和农业机械有限公司 | Reduce the built-in actuating device of bearing block of torque |
CN207193312U (en) * | 2017-07-07 | 2018-04-06 | 扬州市顺达科技有限公司 | A kind of blast furnace scum filtering device |
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US4477349A (en) * | 1983-02-10 | 1984-10-16 | Guido Monteyne | Metalurigical slag filtering apparatus |
CN2784422Y (en) * | 2005-03-24 | 2006-05-31 | 张维田 | Slag granulating device for metallurgical furnace |
CN201567339U (en) * | 2010-01-07 | 2010-09-01 | 重庆钢铁(集团)有限责任公司 | Blast furnace slag processing system |
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CN206017461U (en) * | 2016-08-31 | 2017-03-15 | 河北圣和农业机械有限公司 | Reduce the built-in actuating device of bearing block of torque |
CN207193312U (en) * | 2017-07-07 | 2018-04-06 | 扬州市顺达科技有限公司 | A kind of blast furnace scum filtering device |
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