CN107314065A - A kind of rubber detent band and preparation method thereof - Google Patents
A kind of rubber detent band and preparation method thereof Download PDFInfo
- Publication number
- CN107314065A CN107314065A CN201710667684.4A CN201710667684A CN107314065A CN 107314065 A CN107314065 A CN 107314065A CN 201710667684 A CN201710667684 A CN 201710667684A CN 107314065 A CN107314065 A CN 107314065A
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- CN
- China
- Prior art keywords
- rubber
- layer
- abrasive
- top layer
- thick
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
The invention discloses a kind of rubber detent band and preparation method thereof, including the thick ethylene propylene diene rubber basic unit of abrasive rubber top layer thick 3mm, 0.75mm thick modified butyl rubber layer, 1mm thick butyronitrile base rubber layer, 1.5mm thick microcellular elastomeric urethane layer, 0.75mm thick polyurethane rubber layer, 2.5mm, every layer of rubber layer bottom is provided with glass fiber mesh enhancement layer, and the surface on abrasive rubber top layer is staggeredly equipped with some strip grooves;Preparation process includes:Abrasive rubber top layer mould, cast abrasive rubber top layer is made simultaneously to be stripped, stack each rubber layer and fiber web layer alignment, feeding vulcanizer is vulcanized, the rubber strip after vulcanization is cut, deburring, block after, wind and pack.The strip groove that the present invention is staggered using a variety of rubber layers of multilayer, web composite construction and top layer, can increase the service life, and lift braking effect, absorb vibrations and noise.
Description
Technical field
The present invention relates to braking clothing arts, more particularly to a kind of rubber detent band and preparation method thereof.
Background technology
At present, in lifting, the operation of transmission machinery, slow down, Brake stop is brought using general abrasive rubber and reached
Purpose.Conventional brake band or non-environmental protection type product.One is the rubber detent band used, due to substantially using common rubber
Glue is made, and its characteristic is no matter continuously to be braked under any velocity conditions, and rubber strip is warming up to more than 120 DEG C due to friction
When, rubber strip modification, coefficient of friction are decreased obviously, abrasion aggravation, met water skidding, are caused the potential safety hazard of brake failure.Secondly
It is to use asbestos rubber brake band, it can reach the purpose of braking deceleration.But, due to containing asbestos, produced during friction catch
Crude asbestos dust and pollute environment.The third is the rubber strip used at this stage is typically the product of individual layer, simple function.
The content of the invention
In place of in view of the shortcomings of the prior art, it is an object of the invention to provide a kind of rubber detent band and its preparation
Method, can significantly lift the braking ability and service life of rubber detent band.
The purpose of the present invention is achieved through the following technical solutions:
A kind of rubber detent band, including abrasive rubber top layer, modified butyl rubber layer, butyronitrile base rubber layer, microvoid polyurethane rubber
Glue-line, polyurethane rubber layer and ethylene propylene diene rubber basic unit, every layer of rubber layer bottom is provided with web enhancement layer, described
The surface on abrasive rubber top layer is staggeredly equipped with some strip grooves.
In order to preferably realize the present invention, the abrasive rubber skin depth is 2.5~3.5mm, the modified butyl rubber
Bondline thickness is that 0.5~1mm, the butyronitrile base rubber layer thickness are 0.5~1.5mm, the microcellular elastomeric urethane thickness degree
It is that 0.5~1mm, the ethylene propylene diene rubber groundwork thickness are 2~3mm for 1~2mm, the polyurethane rubber thickness degree.
Further, the web enhancement layer is metallic fiber grid, carbon fiber grid, glass fibre grid
Or one kind in organic fiber grid.
A kind of preparation method for producing above-mentioned rubber detent band, comprises the following steps:
Step.1, making abrasive rubber top layer mould;
Step.2, cast abrasive rubber top layer are simultaneously stripped;
Step.3, according to said sequence by each rubber layer and fiber web layer alignment stack, feeding vulcanizer vulcanized;
Step.4, the rubber strip after vulcanization cut, deburring, block after, winding packaging.
Further, the abrasive rubber top layer raw material is:Polyurethane rubber 40%wt~60%wt, dibutyl ester 10%wt~
20%wt, ethylene propylene diene rubber 5%wt~15%wt, cumyl peroxide 1%wt~5%wt, Hinered phenols antioxidant 3%wt~5%
Wt, TCPP 3%wt~5%wt, sea pool grand 2%wt~5%wt, hydrogenated nitrile-butadiene rubber 5%wt~10%wt, cyclohexyl thio
Phthalimide 2%wt~6%wt, stearic acid 2%wt~4%wt.
The present invention compared with the prior art, with advantages below and beneficial effect:
The present invention uses a variety of rubber layers of multilayer and web composite construction, can extend the service life of rubber detent band, carry
Braking effect is risen, mechanical shock and noise in braking procedure is absorbed;And the strip groove that abrasive rubber top layer is staggered can
To be effectively increased brake force, while further reducing friction noise.
Embodiment
The present invention is described in further detail with reference to embodiment, but the implementation of the present invention is not limited to this.
Embodiment
A kind of rubber detent band, including the thick abrasive rubber top layers of 3mm, the modified butyl rubber layer of 0.75mm thickness, 1mm thickness
Butyronitrile base rubber layer, the thick ternary of the thick polyurethane rubber layer of the thick microcellular elastomeric urethane layers of 1.5mm, 0.75mm, 2.5mm
EP rubbers basic unit, every layer of rubber layer bottom is provided with glass fiber mesh enhancement layer, and the surface on abrasive rubber top layer is staggered
There are some strip grooves.
A kind of preparation method for producing above-mentioned rubber detent band, comprises the following steps:
Step.1, making abrasive rubber top layer mould;
Step.2, cast abrasive rubber top layer are simultaneously stripped;
Step.3, according to said sequence by each rubber layer and fiber web layer alignment stack, feeding vulcanizer vulcanized;
Step.4, the rubber strip after vulcanization cut, deburring, block after, winding packaging.
Further, the abrasive rubber top layer raw material is:Polyurethane rubber 50%wt, dibutyl ester 15%wt, EPDM
Rubber 10%wt, cumyl peroxide 3%wt, Hinered phenols antioxidant 4%wt, TCPP 4%wt, the sea grand 4%wt of pool,
Hydrogenated nitrile-butadiene rubber 8%wt, cyclohexylthiophthalimide 4%wt, stearic acid 3%wt.
In summary, by the description of the present embodiment, those skilled in the art can be made preferably to implement this programme.
Claims (5)
1. a kind of rubber detent band, it is characterised in that:Including abrasive rubber top layer, modified butyl rubber layer, butyronitrile base rubber layer,
Microcellular elastomeric urethane layer, polyurethane rubber layer and ethylene propylene diene rubber basic unit, every layer of rubber layer bottom is provided with fiber
Net enhancement layer, the surface on the abrasive rubber top layer is staggeredly equipped with some strip grooves.
2. a kind of rubber detent band according to claim 1, it is characterised in that:The abrasive rubber skin depth is 2.5
~3.5mm, the modified butyl rubber thickness degree are that 0.5~1mm, the butyronitrile base rubber layer thickness are 0.5~1.5mm, institute
It is that 1~2mm, the polyurethane rubber thickness degree are 0.5~1mm, the ethylene-propylene-diene monomer to state microcellular elastomeric urethane thickness degree
Glue groundwork thickness is 2~3mm.
3. a kind of rubber detent band according to claim 1, it is characterised in that:The web enhancement layer is metallic fiber
One kind in grid, carbon fiber grid, glass fibre grid or organic fiber grid.
4. a kind of preparation method of the rubber detent band produced described in claim 1 or 2, it is characterised in that comprise the following steps:
Step.1, making abrasive rubber top layer mould;
Step.2, cast abrasive rubber top layer are simultaneously stripped;
Step.3, according to claim 1 order stack each rubber layer and fiber web layer alignment, and feeding vulcanizer carries out sulphur
Change;
Step.4, the rubber strip after vulcanization cut, deburring, block after, winding packaging.
5. a kind of preparation method of rubber detent band according to claim 4, it is characterised in that:The abrasive rubber top layer
Raw material is:Polyurethane rubber 40%wt~60%wt, dibutyl ester 10%wt~20%wt, ethylene propylene diene rubber 5%wt~15%wt, peroxide
Change diisopropylbenzene (DIPB) 1%wt~5%wt, Hinered phenols antioxidant 3%wt~5%wt, TCPP 3%wt~5%wt, sea pool grand 2%
Wt~5%wt, hydrogenated nitrile-butadiene rubber 5%wt~10%wt, cyclohexylthiophthalimide 2%wt~6%wt, stearic acid 2%
Wt~4%wt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710667684.4A CN107314065A (en) | 2017-08-07 | 2017-08-07 | A kind of rubber detent band and preparation method thereof |
Applications Claiming Priority (1)
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---|---|---|---|
CN201710667684.4A CN107314065A (en) | 2017-08-07 | 2017-08-07 | A kind of rubber detent band and preparation method thereof |
Publications (1)
Publication Number | Publication Date |
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CN107314065A true CN107314065A (en) | 2017-11-03 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201710667684.4A Pending CN107314065A (en) | 2017-08-07 | 2017-08-07 | A kind of rubber detent band and preparation method thereof |
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CN (1) | CN107314065A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110734640A (en) * | 2019-11-23 | 2020-01-31 | 上海米莜凯自动化装备有限公司 | temperature-resistant variable conveying belt and preparation method thereof |
Citations (10)
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US5352507A (en) * | 1991-04-08 | 1994-10-04 | W. R. Grace & Co.-Conn. | Seamless multilayer printing blanket |
CN2886198Y (en) * | 2005-12-09 | 2007-04-04 | 崔芝州 | Multilayered, multifunctional composite rubber brake belt for electric, fuel-fired bicycle |
CN100999872A (en) * | 2006-12-25 | 2007-07-18 | 陈钜源 | Mfg. method of braking band of integral pressed blending fibre |
CN201554822U (en) * | 2009-09-21 | 2010-08-18 | 江阴天祥塑化制带有限公司 | Single-side combination tanning leather transmission belt |
CN104477563A (en) * | 2014-12-10 | 2015-04-01 | 江阴申建废旧物资回收有限公司 | Conveying belt |
DE102013222921A1 (en) * | 2013-11-11 | 2015-05-13 | Contitech Antriebssysteme Gmbh | Drive belt with a textile support and method for its production |
CN204625886U (en) * | 2015-05-19 | 2015-09-09 | 山东德海友利带业有限公司 | A kind of high-performance electricity-saving tengential belt |
CN204727055U (en) * | 2015-06-15 | 2015-10-28 | 保定三源橡胶有限公司 | High-heat-resistant conveyer belt |
CN204803597U (en) * | 2015-04-25 | 2015-11-25 | 慈溪市益达电器有限公司 | Washing machine speed reduction clutch brake band |
CN105692051A (en) * | 2016-03-24 | 2016-06-22 | 柳州市中晶科技有限公司 | Air-cushioned conveyer belt |
-
2017
- 2017-08-07 CN CN201710667684.4A patent/CN107314065A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5352507A (en) * | 1991-04-08 | 1994-10-04 | W. R. Grace & Co.-Conn. | Seamless multilayer printing blanket |
CN2886198Y (en) * | 2005-12-09 | 2007-04-04 | 崔芝州 | Multilayered, multifunctional composite rubber brake belt for electric, fuel-fired bicycle |
CN100999872A (en) * | 2006-12-25 | 2007-07-18 | 陈钜源 | Mfg. method of braking band of integral pressed blending fibre |
CN201554822U (en) * | 2009-09-21 | 2010-08-18 | 江阴天祥塑化制带有限公司 | Single-side combination tanning leather transmission belt |
DE102013222921A1 (en) * | 2013-11-11 | 2015-05-13 | Contitech Antriebssysteme Gmbh | Drive belt with a textile support and method for its production |
CN104477563A (en) * | 2014-12-10 | 2015-04-01 | 江阴申建废旧物资回收有限公司 | Conveying belt |
CN204803597U (en) * | 2015-04-25 | 2015-11-25 | 慈溪市益达电器有限公司 | Washing machine speed reduction clutch brake band |
CN204625886U (en) * | 2015-05-19 | 2015-09-09 | 山东德海友利带业有限公司 | A kind of high-performance electricity-saving tengential belt |
CN204727055U (en) * | 2015-06-15 | 2015-10-28 | 保定三源橡胶有限公司 | High-heat-resistant conveyer belt |
CN105692051A (en) * | 2016-03-24 | 2016-06-22 | 柳州市中晶科技有限公司 | Air-cushioned conveyer belt |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110734640A (en) * | 2019-11-23 | 2020-01-31 | 上海米莜凯自动化装备有限公司 | temperature-resistant variable conveying belt and preparation method thereof |
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