CN107290105A - Container static state unbalance loading detection method - Google Patents
Container static state unbalance loading detection method Download PDFInfo
- Publication number
- CN107290105A CN107290105A CN201610535865.7A CN201610535865A CN107290105A CN 107290105 A CN107290105 A CN 107290105A CN 201610535865 A CN201610535865 A CN 201610535865A CN 107290105 A CN107290105 A CN 107290105A
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- CN
- China
- Prior art keywords
- unbalance loading
- wireless communication
- communication module
- container
- loading detection
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/12—Static balancing; Determining position of centre of gravity
- G01M1/122—Determining position of centre of gravity
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/62—Over or under weighing apparatus
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
Container static state unbalance loading detection method, it is characterized in that, it is made up of unbalance loading detecting and controlling system and unbalance loading detection unit；Described unbalance loading detection unit is provided with four, is evenly distributed on below the corner of container；Described unbalance loading detection unit is by steel frame table top, wireless communication module（Transmitting terminal）, data conversion module and pressure sensor composition；Each unbalance loading detection unit is provided with four pressure sensors, and described each pressure sensor is connected with data conversion module, described data conversion module and wireless communication module（Transmitting terminal）It is connected, described wireless communication module（Transmitting terminal）It is connected with steel frame table top；Described unbalance loading detecting and controlling system is by display, printer, computer server, unbalance loading inspection software system, fire wall and wireless communication module（Receiving terminal）Composition；Described wireless communication module（Receiving terminal）The unbalance loading inspection software system installed by being fed back to after fire wall in computer server of data in.
Description
Technical field
The present invention relates to a kind of detection method, the specifically static unbalance loading detection method of container.
Background technology
At present, container is transported by container spreader after loading area is loaded by water transport, railway, highway
It is defeated, easily trigger security incident if Super leaning load occurs in container in transportation, so to haulagman as loading is latter
Tool is overall to carry out the detection of Super leaning load, if it find that the situation for having Super leaning load occurs then to need to transport to container into loading ground again
After unload container, and re-start internal container loaded, until without producing Super leaning load.Such workflow is to pole
The big efficiency of loading for reducing container.
The content of the invention
The super inclined of container loading can be timely found it is an object of the invention to provide a kind of when lifting container
Carry, improve the static unbalance loading detection method of container of container efficiency, to solve the problems mentioned in the above background technology.
To achieve the above object, the present invention provides following technical scheme：
Container static state unbalance loading detection method, it is characterized in that, it is made up of unbalance loading detecting and controlling system and unbalance loading detection unit；It is described
Unbalance loading detection unit be provided with four, be evenly distributed on below the corner of container；
Described unbalance loading detection unit is by steel frame table top, wireless communication module（Transmitting terminal）, data conversion module and pressure passes
Sensor is constituted；Each unbalance loading detection unit is provided with four pressure sensors, described each pressure sensor and data conversion mould
Block is connected, described data conversion module and wireless communication module（Transmitting terminal）It is connected, described wireless communication module（Transmitting
End）It is connected with steel frame table top；
Described unbalance loading detecting and controlling system is by display, printer, computer server, unbalance loading inspection software system, fire prevention
Wall and wireless communication module（Receiving terminal）Composition；Unbalance loading inspection software system and fire prevention are installed inside described computer server
Wall, described computer server output end is connected with display, described first USB port of computer server and printing
Machine is connected, described second USB port of computer server and wireless communication module（Receiving terminal）It is connected, described is wireless
Communication module（Receiving terminal）The unbalance loading inspection software system installed by being fed back to after fire wall in computer server of data
In system.
The information that the wireless communication module in real time collects computer modular converter is sent to described unbalance loading inspection
Survey control system.
The unbalance loading detecting and controlling system is used to receive pressure sensor measurements, is carried out by unbalance loading inspection software system
Data Analysis Services, calculate the gross weight and position of centre of gravity of container, and the testing result of container can be shown, preserved
And printing, the information of testing result include detection time, operator's name, container number, license number, forwarding unit, institutional recipient,
Individual, gross weight, tare weight, button weight, unit price and coefficient etc. at a discount are crossed, is finally set according to the correlation of unbalance loading inspection software system to excess of export
Unbalance loading test result, when running into container overload or unbalance loading, the loudspeaker set in computer server can send the letter of alarm
Number.
Described wireless communication module（Transmitting terminal）With wireless communication module（Receiving terminal）It is ZigBee wireless telecommunications moulds
Block.
Described steel frame table top appearance and size：Long 4m, wide 2m；Panel material：Q235；Mesa thickness： 16mm；Load-bearing
Structure type：All steel groove profile steel construction；Maximum capacity：50t；Steel frame table top is handled through impeller blasting, and spraying epoxy zinc-rich is prevented
Rust and acroleic acid polyurethane antisepsis finishing paint, oil film are abundant, and thickness error is 120 μm ± 10.
Described pressure sensor uses alloy steel material, degree of protection IP67, and operating temperature is -34 DEG C~+44 DEG C, accurate
OIMLIII grades of exactness grade, maximum safe overload is 120%FS, and greatest limit overload is 150%FS, and composition error is 0.02%
FS。
Described computer server selects Dell's main frame, and mainboard is PCA-6007LV, and CPU is P4 3.0G, and internal memory is more than
Or equal to 1G, hard disk is more than or equal to 160G, CD-ROM drive is DVD, and network interface card 100M, USB interface is more than or equal to 6.
Described type of display is light-emitting diode display, and screen size is 21.5 inches, and resolution ratio is 1920x1080, visually
Angle is 90/65 °, and video interface is D-Sub（VGA）Or USB.
The static unbalance loading detection method of container of the present invention, in actual use, unbalance loading inspection is placed on by the corner of container
Above the steel frame table top for surveying unit, steel frame table top passes to pressure sensor after being under pressure, pressure sensor is received
Data conversion module is fed back to after signal, afterwards wireless communication module（Transmitting terminal）The data of data conversion module are sent to
Wireless communication module（Receiving terminal）, wireless communication module（Receiving terminal）Data by feeding back to Computer Service after fire wall
In the unbalance loading inspection software system installed in device, unbalance loading inspection software system provides Super leaning load according to internal related setting and detected
Conclusion, is simultaneously displayed on display, can also print result by printer, is overloaded or unbalance loading when running into container
When, the loudspeaker set in computer server can send the signal of alarm.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, preliminary examination can be carried out to container, if overload, if overload, there is audible alarm, remind staff, be easy to behaviour
Make；
2nd, stability, safe, corner positioning more accurately checks unbalance loading amount, and is capable of print data or result
Label, realizes integrated, integration；
3rd, it is simple in construction, easily operated；
4th, unbalance loading detection unit is single split, is readily transported.
Brief description of the drawings
Fig. 1 is structural framing figure of the present invention；
Fig. 2 is the frame diagram of unbalance loading detection unit of the present invention；
Fig. 3 is the flow chart of unbalance loading inspection software system program in unbalance loading detecting and controlling system of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Container static state unbalance loading detection method, it is characterized in that, it is made up of unbalance loading detecting and controlling system and unbalance loading detection unit；
Described unbalance loading detection unit is provided with four, is evenly distributed on below the corner of container；
Described unbalance loading detection unit is by steel frame table top, wireless communication module（Transmitting terminal）, data conversion module and pressure passes
Sensor is constituted；Each unbalance loading detection unit is provided with four pressure sensors, described each pressure sensor and data conversion mould
Block is connected, described data conversion module and wireless communication module（Transmitting terminal）It is connected, described wireless communication module（Transmitting
End）It is connected with steel frame table top；
Described unbalance loading detecting and controlling system is by display, printer, computer server, unbalance loading inspection software system, fire prevention
Wall and wireless communication module（Receiving terminal）Composition；Unbalance loading inspection software system and fire prevention are installed inside described computer server
Wall, described computer server output end is connected with display, described first USB port of computer server and printing
Machine is connected, described second USB port of computer server and wireless communication module（Receiving terminal）It is connected, described is wireless
Communication module（Receiving terminal）The unbalance loading inspection software system installed by being fed back to after fire wall in computer server of data
In system.
The information that the wireless communication module in real time collects computer modular converter is sent to described unbalance loading inspection
Survey control system.
The unbalance loading detecting and controlling system is used to receive pressure sensor measurements, is carried out by unbalance loading inspection software system
Data Analysis Services, calculate the gross weight and position of centre of gravity of container, and the testing result of container can be shown, preserved
And printing, the information of testing result include detection time, operator's name, container number, license number, forwarding unit, institutional recipient,
Individual, gross weight, tare weight, button weight, unit price and coefficient etc. at a discount are crossed, is finally set according to the correlation of unbalance loading inspection software system to excess of export
Unbalance loading test result, when running into container overload or unbalance loading, the loudspeaker set in computer server can send the letter of alarm
Number.
Described steel frame table top appearance and size：Long 4m, wide 2m；Panel material：Q235；Mesa thickness： 16mm；Load-bearing
Structure type：All steel groove profile steel construction；Maximum capacity：50t；Steel frame table top is handled through impeller blasting, and spraying epoxy zinc-rich is prevented
Rust and acroleic acid polyurethane antisepsis finishing paint, oil film are abundant, and thickness error is 120 μm ± 10.
Described pressure sensor uses alloy steel material, degree of protection IP67, and operating temperature is -34 DEG C~+44 DEG C, accurate
OIMLIII grades of exactness grade, maximum safe overload is 120%FS, and greatest limit overload is 150%FS, and composition error is 0.02%
FS。
Described computer server selects Dell's main frame, and mainboard is PCA-6007LV, and CPU is P4 3.0G, and internal memory is more than
Or equal to 1G, hard disk is more than or equal to 160G, CD-ROM drive is DVD, and network interface card 100M, USB interface is more than or equal to 6.
Described type of display is light-emitting diode display, and screen size is 21.5 inches, and resolution ratio is 1920x1080, visually
Angle is 90/65 °, and video interface is D-Sub（VGA）Or USB.
The workflow of unbalance loading inspection software system is in unbalance loading detecting and controlling system：
The first step：Click starts, into the page；
Second step：User logs in；
3rd step：Verify whether password is correct, correctly then perform the 4th step, incorrect then EP (end of program)；
4th step：Start to operate software；
5th：Start to gather, receive the data of pressure sensor；
6th step：According to the computational methods set in software, data are handled, the gross weight of container and the position of center of gravity is calculated
Put；
7th step：Judge whether Super leaning load, be then to perform the 8th step, otherwise perform the 9th step；
8th step：Assign process instruction（The operation such as print, remeasure）, overload warning；
9th step：Information is stored；
Tenth step：End program.
The static unbalance loading detection method of container of the present invention, in actual use, unbalance loading inspection is placed on by the corner of container
Above the steel frame table top for surveying unit, steel frame table top passes to pressure sensor after being under pressure, pressure sensor is received
Data conversion module is fed back to after signal, afterwards wireless communication module（Transmitting terminal）The data of data conversion module are sent to
Wireless communication module（Receiving terminal）, wireless communication module（Receiving terminal）Data by feeding back to Computer Service after fire wall
In the unbalance loading inspection software system installed in device, unbalance loading inspection software system provides Super leaning load according to internal related setting and detected
Conclusion, is simultaneously displayed on display, can also print result by printer, is overloaded or unbalance loading when running into container
When, the loudspeaker set in computer server can send the signal of alarm.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the claim involved by limitation.
Claims (8)
1. container static state unbalance loading detection method, it is characterized in that, it is made up of unbalance loading detecting and controlling system and unbalance loading detection unit；Institute
The unbalance loading detection unit stated is provided with four, is evenly distributed on below the corner of container；
Described unbalance loading detection unit is by steel frame table top, wireless communication module（Transmitting terminal）, data conversion module and pressure passes
Sensor is constituted；Each unbalance loading detection unit is provided with four pressure sensors, described each pressure sensor and data conversion mould
Block is connected, described data conversion module and wireless communication module（Transmitting terminal）It is connected, described wireless communication module（Transmitting
End）It is connected with steel frame table top；
Described unbalance loading detecting and controlling system is by display, printer, computer server, unbalance loading inspection software system, fire prevention
Wall and wireless communication module（Receiving terminal）Composition；Unbalance loading inspection software system and fire prevention are installed inside described computer server
Wall, described computer server output end is connected with display, described first USB port of computer server and printing
Machine is connected, described second USB port of computer server and wireless communication module（Receiving terminal）It is connected, described is wireless
Communication module（Receiving terminal）The unbalance loading inspection software system installed by being fed back to after fire wall in computer server of data
In system.
2. the static unbalance loading detection method of container according to claim 1, it is characterized in that, the wireless communication module is real-time
The information for collecting computer modular converter be sent to described unbalance loading detecting and controlling system.
3. the static unbalance loading detection method of container according to claim 1, it is characterized in that, the unbalance loading detecting and controlling system
For receiving pressure sensor measurements, Data Analysis Services are carried out by unbalance loading inspection software system, container is calculated
Gross weight and position of centre of gravity, and the testing result of container can be shown, preserved and be printed, the information of testing result includes inspection
The survey time, operator's name, container number, license number, forwarding unit, institutional recipient, excessively individual, gross weight, tare weight, button weight, unit price and
Coefficient etc. at a discount, finally provides Super leaning load test result according to related set of unbalance loading inspection software system, when running into container
When overload or unbalance loading, the loudspeaker set in computer server can send the signal of alarm.
4. the static unbalance loading detection method of container according to claim 1, it is characterized in that, described wireless communication module
（Transmitting terminal）With wireless communication module（Receiving terminal）It is ZigBee wireless communication modules.
5. the static unbalance loading detection method of container according to claim 1, it is characterized in that, described steel frame table top profile
Size：Long 4m, wide 2m；Panel material：Q235；Mesa thickness： 16mm；Load-carrying members form：All steel groove profile steel construction；It is maximum
Weigh：50t；Steel frame table top is handled through impeller blasting, spraying epoxy zinc-rich antirust and acroleic acid polyurethane antisepsis finishing paint, oil film
Abundant, thickness error is 120 μm ± 10.
6. the static unbalance loading detection method of container according to claim 1, it is characterized in that, described pressure sensor is used
Alloy steel material, degree of protection IP67, operating temperature is -34 DEG C~+44 DEG C, OIMLIII grades of class of accuracy, maximum safe mistake
Load is 120%FS, and greatest limit overload is 150%FS, and composition error is 0.02%FS.
7. the static unbalance loading detection method of container according to claim 1, it is characterized in that, described computer server choosing
Dell's main frame is used, mainboard is PCA-6007LV, and CPU is P4 3.0G, and internal memory is more than or equal to 1G, and hard disk is more than or equal to 160G,
CD-ROM drive is DVD, and network interface card 100M, USB interface is more than or equal to 6.
8. the static unbalance loading detection method of container according to claim 1, it is characterized in that, described type of display is
Light-emitting diode display, screen size is 21.5 inches, and resolution ratio is 1920x1080, and visible angle is 90/65 °, and video interface is D-
Sub（VGA）Or USB.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610535865.7A CN107290105A (en) | 2016-07-09 | 2016-07-09 | Container static state unbalance loading detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610535865.7A CN107290105A (en) | 2016-07-09 | 2016-07-09 | Container static state unbalance loading detection method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107290105A true CN107290105A (en) | 2017-10-24 |
Family
ID=60093495
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610535865.7A Pending CN107290105A (en) | 2016-07-09 | 2016-07-09 | Container static state unbalance loading detection method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107290105A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108045549A (en) * | 2017-12-31 | 2018-05-18 | 上海牧羽航空科技有限公司 | A kind of tiltrotor with separable function pod |
| CN108862036A (en) * | 2018-05-03 | 2018-11-23 | 上海亿锤机械科技有限公司 | Overloading and unbalanced loading of container detects protection system, method and front swing-machine |
| CN110296792A (en) * | 2019-05-17 | 2019-10-01 | 中国铁路成都局集团有限公司计量所 | A kind of method of freight container unbalance loading calibration |
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| CN201251498Y (en) * | 2008-08-13 | 2009-06-03 | 王佩胜 | Multiple-weighting-platform overload and unbalanced load detecting device for digital container |
| EP2090874A1 (en) * | 2006-11-22 | 2009-08-19 | National University Corporation Tokyo University of Marine Science And Technology | Device for detecting gravity center, device for predicting critical speed for lateral overturn, and device for predicting cargo weight |
| CN103542920A (en) * | 2012-07-17 | 2014-01-29 | 北京东方威特称重设备系统有限公司 | Movable overload and unbalanced load detecting device for container |
| CN104330145A (en) * | 2014-10-13 | 2015-02-04 | 中国铁道科学研究院运输及经济研究所 | Railway container overload and unbalanced load detection monitoring system |
-
2016
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2191867A (en) * | 1986-05-22 | 1987-12-23 | Arcubos Systems Limited | Weight measuring device for vehicles |
| EP2090874A1 (en) * | 2006-11-22 | 2009-08-19 | National University Corporation Tokyo University of Marine Science And Technology | Device for detecting gravity center, device for predicting critical speed for lateral overturn, and device for predicting cargo weight |
| CN201251498Y (en) * | 2008-08-13 | 2009-06-03 | 王佩胜 | Multiple-weighting-platform overload and unbalanced load detecting device for digital container |
| CN103542920A (en) * | 2012-07-17 | 2014-01-29 | 北京东方威特称重设备系统有限公司 | Movable overload and unbalanced load detecting device for container |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108045549A (en) * | 2017-12-31 | 2018-05-18 | 上海牧羽航空科技有限公司 | A kind of tiltrotor with separable function pod |
| CN108862036A (en) * | 2018-05-03 | 2018-11-23 | 上海亿锤机械科技有限公司 | Overloading and unbalanced loading of container detects protection system, method and front swing-machine |
| CN108862036B (en) * | 2018-05-03 | 2020-06-09 | 上海亿锤机械科技有限公司 | Container overload and unbalance loading detection and protection system and method and front crane |
| CN110296792A (en) * | 2019-05-17 | 2019-10-01 | 中国铁路成都局集团有限公司计量所 | A kind of method of freight container unbalance loading calibration |
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Application publication date: 20171024 |
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