CN107283614A - A kind of multifunction composite wall panel automatic production line - Google Patents
A kind of multifunction composite wall panel automatic production line Download PDFInfo
- Publication number
- CN107283614A CN107283614A CN201710695105.7A CN201710695105A CN107283614A CN 107283614 A CN107283614 A CN 107283614A CN 201710695105 A CN201710695105 A CN 201710695105A CN 107283614 A CN107283614 A CN 107283614A
- Authority
- CN
- China
- Prior art keywords
- machine
- mould
- production line
- chain
- wallboard
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 239000002131 composite material Substances 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims abstract description 14
- 238000004804 winding Methods 0.000 claims abstract description 14
- 239000000945 filler Substances 0.000 claims abstract description 11
- 239000003973 paint Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 5
- 230000001680 brushing effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 238000004886 process control Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 2
- 125000004122 cyclic group Chemical group 0.000 abstract description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 3
- 239000000378 calcium silicate Substances 0.000 description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The present invention discloses a kind of multifunction composite wall panel automatic production line, including light-weight aggregate supply system, filler bin, conveying worm, powder metering system, water metering system, mixer, ferry bus, Ba material trowelling machine, mould car, group mould machine, upper mould machine, upper trigger, cleaning paint machine, wallboard winding inserter, chain-linked conveyer, automation control system；Described chain-linked conveyer and the circulating production line of ferry bus forming closed annular; utilize chain-linked conveyer and the circulating production line of ferry bus forming closed annular; enable mould car Infinite Cyclic flowing in the circuit of production wallboard, and Tong Guo Ba material trowelling machine, upper mould machine, upper trigger, wallboard winding inserter complete the auxiliary movements such as material feeding lower plate.The present invention realizes continuous efficient circulation production, and the production efficiency of multifunction composite wall panel is brought up to the level of a high-speed high benefit.
Description
Technical field
The present invention relates to prefabricated panel production technical field, and in particular to a kind of multifunction composite wall panel automated production
Line.
Background technology
Assembled architecture is the project that current state key is promoted, and he is the main contents of housing industrialization, is to reduce to build
Build the major action of job site environmental pollution.But, fltting speed is slow for many years, and its main cause is multi-functional to go along with sb. to guard him knot
The level of quality of the combined wall board of structure is difficult to improve.And the automated production of wallboard is difficult to solve, production efficiency is difficult to improve,
Therefore, the development speed built with formula has been severely impacted.Multifunction composite wall panel automatic production line of the present invention, is ideally solved
Determine above-mentioned problem.Production efficiency and efficiency of construction can be increased substantially, environmental pollution is reduced, building cycle, energy is shortened
Enough increase substantially the overall quality and civilized construction level of energy saving building.
The content of the invention
Present invention aim to address above-mentioned deficiency, there is provided a kind of multifunction composite wall panel automatic production line.Using
Enclosed annular circulating production line, is needed to set many special equipments on the production line successively, to meet the product by production
Various needs in production, realize high efficiency, the production requirement of automation.
To achieve the above object, technical solution of the invention is：A kind of multifunction composite wall panel automatic production line,
Including light-weight aggregate supply system, filler bin, conveying worm, powder metering system, water metering system, mixer, ferry bus, Ba
Expect trowelling machine, mould car, group mould machine, upper mould machine, upper trigger, cleaning paint machine, wallboard winding inserter, chain-linked conveyer, automation control
System processed；Described chain-linked conveyer and the circulating production line of ferry bus forming closed annular, the light-weight aggregate supply system,
Filler bin, conveying worm, powder metering system, water metering system arrange along mixer border, the upper end of described mixer
It is connected in parallel to powder metering equipment, water metering device, light-weight aggregate supply system and conveying worm；The conveying worm
Charging aperture is connected respectively to the discharging opening of filler bin；The mixer Bu Zhi Ba expect the outside of trowelling machine, and Suo Shu Ba material are floating
Machine is arranged in the top of mould car on chain-linked conveyer；The mould car is arranged on chain-linked conveyer and carries out transition by ferry bus
Transport；The chain type that described group of mould machine, upper mould machine, upper trigger, cleaning paint machine, wallboard winding inserter are sequentially arranged in production line is defeated
Send above machine, the automation control system is arranged in chain-linked conveyer and the circulating production line of ferry bus forming closed annular
Side；Described group of mould machine is the clamping device of assembling die, and the upper mould machine is that the clamping being assembled to mould on mould car is filled
Put, the upper trigger is that wallboard is constituted into the clamping device that bottom plate is assembled on mould car, and the cleaning paint machine is that mould is entered
The device of row cleaning treatment and brushing releasing agent.
Described automation control system, is to use programmable PLC module to be engaged with electrical equipment to realize whole control
System.
Described wallboard winding inserter includes frame, offline cabinet, elevating mechanism, translation mechanism, frame-type loop wheel machine, special frame
On posture fixture, the rack-mounted offline cabinet of the elevating mechanism, translation mechanism, frame-type loop wheel machine, the special frame
Posture fixture is arranged on below frame-type loop wheel machine.
The light-weight aggregate supply system includes feed pipe, light-weight aggregate measuring chute, inlet valve, intake valve, blower fan, feed pipe
Road；The feed pipe, light-weight aggregate measuring chute, inlet valve, blower fan, charging line are sequentially connected arrangement, and the intake valve is arranged in
In the air inlet side ducts of blower fan.
Described upper mould machine, upper trigger use identical structure, including lifting body, propelling cylinder, hydraulic control system,
The lifting body is arranged on propelling cylinder front end, and the propelling cylinder is arranged on hydraulic control system top, the hydraulic pressure control
Hydraulic control circuit is included in system processed.
Beneficial effects of the present invention are：Using chain-linked conveyer and the circulating production line of ferry bus forming closed annular,
Enable mould car Infinite Cyclic flowing in the circuit of production wallboard, and Tong Guo Ba material trowelling machine, upper mould machine, upper trigger, wall
Plate winding inserter completes the auxiliary movements such as material feeding lower plate, to realize continuous efficient circulation production, by the life of multifunction composite wall panel
Production efficiency brings up to the level of a high-speed high benefit.
Brief description of the drawings：
Fig. 1 is structural representation of the invention.
Fig. 2 is the structural representation of deadlight winding inserter of the present invention.
Fig. 3 is the structural representation of light-weight aggregate supply system in the present invention.
Fig. 4 is upper mould machine, the structural representation of upper trigger in the present invention.
Embodiment
As shown in figure 1, a kind of multifunction composite wall panel automatic production line, including light-weight aggregate supply system 1, filler bin 2,
Conveying worm 3, powder metering system 4, water metering system 5, mixer 6, the, Ba of ferry bus 7 material trowelling machine 8, mould car 9, group mould
Machine 10, upper mould machine 11, upper trigger 12, cleaning paint machine 13, wallboard winding inserter 14, chain-linked conveyer 15, automation control system
16；Described chain-linked conveyer 15 and the circulating production line of the forming closed of ferry bus 7 annular, the light-weight aggregate supply system 1,
Filler bin 2, conveying worm 3, powder metering system 4, water metering system 5 along the border of mixer 6 arrange, described mixer 6
Upper end be connected in parallel to powder metering equipment 4, water metering device 5, light-weight aggregate supply system 1 and conveying worm 3；The spiral shell
The charging aperture of rotation conveyer 3 is connected respectively to the discharging opening of filler bin 2；Outside the Bu Zhi Ba of the mixer 6 material trowelling machine 8
Side, Suo Shu Ba material trowelling machines 8 are arranged in the top of mould car 9 on chain-linked conveyer 15；The mould car 9 is arranged in chain-linked conveyer 15
Go up and pass through ferry bus 7 and carry out transition transport；Described group of mould machine 10, upper mould machine 11, upper trigger 12, cleaning paint machine 13, wallboard
Winding inserter 14 is sequentially arranged in the top of chain-linked conveyer 15 in production line, and it is defeated that the automation control system 16 is arranged in chain type
Send machine 15 and the side of the circulating production line of the forming closed of ferry bus 7 annular；Described group of mould machine 10 is the clamping of assembling die
Device, the upper mould machine 11 is the clamping device being assembled to mould on mould car, and the upper trigger 12 is that wallboard is constituted into bottom plate
The clamping device on mould car is assembled to, the cleaning paint machine 13 is the dress that cleaning treatment and brushing releasing agent are carried out to mould
Put.
Described automation control system 16, is to use programmable PLC module to be engaged to realize whole process with electrical equipment
Control.
As shown in Fig. 2 described wallboard winding inserter 14 include frame 1401, it is offline cabinet 1402, elevating mechanism 1403, flat
Telephone-moving structure 1404, frame-type loop wheel machine 1405, special frame posture fixture 1406, the elevating mechanism 1403, translation mechanism 1404, frame
Posture loop wheel machine 1405 is arranged on the offline cabinet 1402 in frame 1401, and the special frame posture fixture 1406 is arranged on framework
The lower section of formula loop wheel machine 1405.
As shown in figure 3, the light-weight aggregate supply system 1 include feed pipe 101, light-weight aggregate measuring chute 102, inlet valve 103,
Intake valve 104, blower fan 105, charging line 106；The feed pipe 101, light-weight aggregate measuring chute 102, inlet valve 103, blower fan
105th, charging line 106 is sequentially connected arrangement, and the intake valve 104 is arranged in the air inlet side ducts of blower fan 105.
As shown in figure 4, described upper mould machine 11, upper trigger 12 use identical structure, including lifting body 1101, promote
Oil cylinder 1102, hydraulic control system 1103, the lifting body 1101 are arranged on the front end of propelling cylinder 1102, the propelling cylinder
1102 are arranged in the top of hydraulic control system 1103, the hydraulic control system 1103 comprising hydraulic control circuit.
Powder body material is distinguished the slag powders of filler bin 2, cement, flyash by conveying worm 3 during present invention production
It is conveyed to powder metering system 4 to be measured, the powder measured is placed into mixer 6.By mixer 6 by polymer
It is sufficiently stirred for, then will stirs ripe compound and put in Ba material trowelling machines 8, led to Ba and expect trowelling machine 8 equably to moulding box
Nei Ba material are simultaneously floating by moulding box slurry suitable for reading, flow into process of resting；Treat that wallboard was rested to the demoulding phase, flow into wallboard winding inserter 14
Station, it is by wallboard winding inserter 14 that wallboard is offline.The offline rear mold car 9 of wallboard enters cleaning paint machine station and is cleared up and applied
Brush releasing agent, the mould car 9 for coating releasing agent is run to the station of upper trigger 12, fills lastblock calcium silicate board by upper trigger 12, then
Mould car 9 runs the supreme station of mould machine 11, lightweight steel construction mold framework is attached to above the calcium silicate board on mould car 9.When mould car 9 is transported
During row to group mould 10 station of machine, group mould machine 10, which press-fits calcium silicate board with wallboard frame, to be integrated, and then mould car 9 passes through ferry bus
7 operations complete a cycle period Zhi Ba material trowelling machine 8 station Deng Dai Ba material.
Claims (4)
1. a kind of multifunction composite wall panel automatic production line, it is characterised in that：Including light-weight aggregate supply system, filler bin, spiral shell
Revolve conveyer, powder metering system, water metering system, mixer, ferry bus, Ba material trowelling machine, mould car, group mould machine, upper mould machine,
Upper trigger, cleaning paint machine, wallboard winding inserter, chain-linked conveyer, automation control system；Described chain-linked conveyer and ferry-boat
The circulating production line of car forming closed annular, the light-weight aggregate supply system, filler bin, conveying worm, powder metering system
System, water metering system arrange that the upper end of described mixer is connected in parallel to powder metering equipment, water metering along mixer border
Device, light-weight aggregate supply system and conveying worm；The charging aperture of the conveying worm is connected respectively to the discharging of filler bin
Mouthful；The mixer Bu Zhi Ba expect the outside of trowelling machine, and Suo Shu Ba material trowelling machines are arranged in the upper of mould car on chain-linked conveyer
Side；The mould car is arranged on chain-linked conveyer and carries out transition transport by ferry bus；Described group of mould machine, upper mould machine, upper plate
Machine, cleaning paint machine, wallboard winding inserter are sequentially arranged in above the chain-linked conveyer in production line, the automation control system
It is arranged in chain-linked conveyer and the side of the circulating production line of ferry bus forming closed annular；Described group of mould machine is assembling die
Clamping device, the upper mould machine is that mould is assembled to clamping device on mould car, and wallboard is is constituted bottom by the upper trigger
Plate is assembled to the clamping device on mould car, and the cleaning paint machine is the dress that cleaning treatment and brushing releasing agent are carried out to mould
Put；Described automation control system, is to use programmable PLC module to be engaged to realize whole-process control with electrical equipment.
2. a kind of multifunction composite wall panel automatic production line as claimed in claim 1, it is characterised in that：Under described wallboard
Line machine includes frame, offline cabinet, elevating mechanism, translation mechanism, frame-type loop wheel machine, special frame posture fixture, the lift
On the rack-mounted offline cabinet of structure, translation mechanism, frame-type loop wheel machine, the special frame posture fixture is arranged on frame-type
Below loop wheel machine.
3. a kind of multifunction composite wall panel automatic production line as claimed in claim 1, it is characterised in that：The light-weight aggregate is supplied
System is answered to include feed pipe, light-weight aggregate measuring chute, inlet valve, intake valve, blower fan, charging line；The feed pipe, light-weight aggregate meter
Amount storehouse, inlet valve, blower fan, charging line are sequentially connected arrangement, and the intake valve is arranged in the air inlet side ducts of blower fan.
4. a kind of multifunction composite wall panel automatic production line as claimed in claim 1, it is characterised in that：Described upper mould
Machine, upper trigger use identical structure, and including lifting body, propelling cylinder, hydraulic control system, the lifting body is arranged on
Propelling cylinder front end, the propelling cylinder, which is arranged in hydraulic control system top, the hydraulic control system, includes hydraulic pressure control
Loop processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710695105.7A CN107283614A (en) | 2017-08-15 | 2017-08-15 | A kind of multifunction composite wall panel automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710695105.7A CN107283614A (en) | 2017-08-15 | 2017-08-15 | A kind of multifunction composite wall panel automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107283614A true CN107283614A (en) | 2017-10-24 |
Family
ID=60106755
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710695105.7A Pending CN107283614A (en) | 2017-08-15 | 2017-08-15 | A kind of multifunction composite wall panel automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107283614A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108115812A (en) * | 2017-12-22 | 2018-06-05 | 合肥国瑞装配式建筑科技有限公司 | A kind of Zi Dongization Ba expects trowelling machine |
| CN108466354A (en) * | 2018-03-28 | 2018-08-31 | 洛阳佳联新型建材有限公司 | A kind of heat-insulation wall plate full-automatic horizontal forming technology |
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|---|---|---|---|---|
| CN202045735U (en) * | 2011-05-04 | 2011-11-23 | 谭明中 | Gantry type automatic brick unloading and loading device |
| CN202592519U (en) * | 2012-04-23 | 2012-12-12 | 泉州市丰泽福帆机械有限公司 | Foaming building block automatic production line |
| CN205552835U (en) * | 2016-01-25 | 2016-09-07 | 刘兴民 | Circulating light weight wallboard production line |
| CN207088162U (en) * | 2017-08-15 | 2018-03-13 | 合肥国瑞集成建筑科技有限公司 | A kind of multifunction composite wall panel automatic production line |
-
2017
- 2017-08-15 CN CN201710695105.7A patent/CN107283614A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202045735U (en) * | 2011-05-04 | 2011-11-23 | 谭明中 | Gantry type automatic brick unloading and loading device |
| CN202592519U (en) * | 2012-04-23 | 2012-12-12 | 泉州市丰泽福帆机械有限公司 | Foaming building block automatic production line |
| CN205552835U (en) * | 2016-01-25 | 2016-09-07 | 刘兴民 | Circulating light weight wallboard production line |
| CN207088162U (en) * | 2017-08-15 | 2018-03-13 | 合肥国瑞集成建筑科技有限公司 | A kind of multifunction composite wall panel automatic production line |
Non-Patent Citations (1)
| Title |
|---|
| 邹德芳;周鹏;孙健;孙红;张世英;孙宇;: "大型智能PC外墙板混合生产线工艺及成套设备介绍" * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108115812A (en) * | 2017-12-22 | 2018-06-05 | 合肥国瑞装配式建筑科技有限公司 | A kind of Zi Dongization Ba expects trowelling machine |
| CN108115812B (en) * | 2017-12-22 | 2019-11-15 | 合肥国瑞装配式建筑科技有限公司 | A kind of Zi Dongization Ba material trowelling machine |
| CN108466354A (en) * | 2018-03-28 | 2018-08-31 | 洛阳佳联新型建材有限公司 | A kind of heat-insulation wall plate full-automatic horizontal forming technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171024 |