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CN107213774B - Flue gas desulfurization and resource utilization method based on smelting tailing slag - Google Patents

Flue gas desulfurization and resource utilization method based on smelting tailing slag Download PDF

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CN107213774B
CN107213774B CN201710339318.6A CN201710339318A CN107213774B CN 107213774 B CN107213774 B CN 107213774B CN 201710339318 A CN201710339318 A CN 201710339318A CN 107213774 B CN107213774 B CN 107213774B
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CN107213774A (en
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王学谦
宁平
陶雷
王郎郎
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Kunming University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/501Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
    • B01D53/502Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific solution or suspension
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • C02F1/5245Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents using basic salts, e.g. of aluminium and iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
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    • B01D2251/304Alkali metal compounds of sodium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/404Alkaline earth metal or magnesium compounds of calcium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
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    • B01D2258/0283Flue gases

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Abstract

本发明公布了一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法,属于废渣综合利用领域和工业废气净化技术领域。将含铁、锌、锰、铝等金属的冶炼尾矿渣与水混合配制成脱硫浆液,脱硫浆液与烟气逆流接触反应吸收烟气中的SO2并催化氧化成硫酸,硫酸浸出矿渣中的铁、锌、锰、铝等元素,然后加入氧化性溶液进行氧化、水解、聚合反应,资源化生产得到聚铁系絮凝剂。该絮凝剂可用于处理企业废水。本发明操作简单,费用低,不仅具有较好烟气脱硫效果,同时可资源化生产聚铁系絮凝剂,提升矿渣物料高值资源化利用水平。The invention discloses a flue gas desulfurization and resource utilization method based on smelting tailing slag, which belongs to the field of comprehensive utilization of waste slag and the technical field of industrial waste gas purification. The smelting tailing slag containing iron, zinc, manganese, aluminum and other metals is mixed with water to prepare a desulfurization slurry, and the desulfurization slurry is in countercurrent contact with the flue gas to absorb SO2 in the flue gas and catalyze oxidation into sulfuric acid , and the sulfuric acid leaches the iron in the slag. , zinc, manganese, aluminum and other elements, and then add oxidizing solution to carry out oxidation, hydrolysis, polymerization reaction, and resource production to obtain polyiron flocculant. The flocculant can be used to treat enterprise wastewater. The invention has simple operation and low cost, not only has better flue gas desulfurization effect, but also can resourcefully produce polyiron-based flocculants and improve the level of high-value resource utilization of slag materials.

Description

一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法A method for flue gas desulfurization and resource utilization based on smelting tailing slag

技术领域technical field

本发明涉及一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法,属于废渣综合利用领域和工业废气净化技术领域。The invention relates to a flue gas desulfurization and resource utilization method based on smelting tailing slag, and belongs to the field of comprehensive utilization of waste slag and the technical field of industrial waste gas purification.

技术背景technical background

我国矿产资源丰富,截至2014年,我国查明铜矿资源储量为9689.6万 t,这些铜矿在我国分布广泛,相对集中于西藏、云南、江西等省份。近些年来,我国矿产开采使用量大,每年产生含铜炉渣达958万~1437万 t,赤泥渣3000万t。这些矿渣组分复杂,其中含铜炉渣常含有Fe、Zn、Ca、Mg、Mn、Al等有价金属和少量Ag、Au等贵金属,其中Fe含量在40%附近,远大于铁矿石29.1%的平均工业品位,主要以铁橄榄石(Fe2SiO4)、镁铁橄榄石(MgFeSiO4)、磁铁矿(Fe3O4)等组成的玻璃体形式存在,Al主要以铝硅酸盐形式存在,Cu主要以冰铜(CuFeS2)形式存在;赤泥渣主要含Al、Fe、Ca、Si等,其中赤泥渣中Al主要以水化石榴石(3CaO·Al2O3·SiO2·4H2O)、硅铝酸钙(CaO·Al2O3·2SiO2)形式存在,Ca除以上两形式外,主要以方解石(CaCO3)、钙钛矿(CaTiO3)形式存在,同时伴有少量杂质,如Fe2O3、SiO2。这些矿渣未能有效回收利用,处理不当对环境有潜在危害且造成巨大资源浪费。同时,冶炼过程中产生大量含硫冶炼烟气,其常用于工业化制酸,但在制酸尾气工艺后仍含有大量低浓度二氧化硫,传统工艺主要使用含Na、Ca、Al等金属氧化物、碳酸盐或氢氧化物碱性溶液吸收,但成本较高,资源化利用难,给企业带来沉重的环保负担。my country is rich in mineral resources. As of 2014, the reserves of copper mines in China were 96.896 million tons. These copper mines are widely distributed in my country, relatively concentrated in Tibet, Yunnan, Jiangxi and other provinces. In recent years, my country's mineral mining has used a large amount, and the annual production of copper-containing slag reaches 9.58 million to 14.37 million tons, and red mud slag is 30 million tons. The components of these slags are complex. The copper-containing slag often contains valuable metals such as Fe, Zn, Ca, Mg, Mn, Al and a small amount of precious metals such as Ag and Au. The Fe content is around 40%, which is much larger than that of iron ore 29.1%. The average industrial grade of Al is mainly in the form of glass body composed of fayalite (Fe 2 SiO 4 ), mafic olivine (MgFeSiO 4 ), magnetite (Fe 3 O 4 ), etc. Al is mainly in the form of aluminosilicate Cu is mainly present in the form of matte (CuFeS 2 ); red mud slag mainly contains Al, Fe, Ca, Si, etc., among which Al in red mud slag is mainly hydrated garnet (3CaO·Al 2 O 3 ·SiO 2 ) . ·4H 2 O), calcium aluminosilicate (CaO·Al 2 O 3 ·2SiO 2 ) form, Ca in addition to the above two forms, mainly in the form of calcite (CaCO 3 ), perovskite (CaTiO 3 ), and at the same time Accompanied by a small amount of impurities, such as Fe 2 O 3 , SiO 2 . These slag cannot be recycled effectively, and improper disposal is potentially harmful to the environment and causes huge waste of resources. At the same time, a large amount of sulfur-containing smelting flue gas is generated during the smelting process, which is often used for industrial acid production, but still contains a large amount of low-concentration sulfur dioxide after the acid production process. The traditional process mainly uses metal oxides containing Na, Ca, Al and other metal oxides, carbon Acid or hydroxide alkaline solution is absorbed, but the cost is high and the resource utilization is difficult, which brings a heavy environmental protection burden to the enterprise.

近些年来,以锰矿、赤泥矿、菱镁矿、锌粉尘等贫矿渣配浆为代表的湿法烟气脱硫及资源化生产副产品工艺得到推广应用,该法为电解锰、铅锌冶炼厂等行业提供了新思路,可实现烟气脱硫与资源回收的耦合,降低运行成本,但是由于贫矿分布等原因受到行业限制。同时,以Fe(

Figure DEST_PATH_IMAGE002
)、Fe(
Figure DEST_PATH_IMAGE004
)等过渡金属离子添加剂作为催化剂、脱硫剂用于烟气脱硫受到广泛关注,但该工艺需要消耗大量添加剂,运行成本较高,推广困难。中国专利(申请号201210580849.1)利用酸性三价铁溶液作为脱硫剂,吸收烟气中二氧化硫,同时在氧气或臭氧氧化条件下,利用液相催化氧化原理可实现铁的循环,在硫酸根浓度达到较高浓度时最终分离、纯化、结晶得到硫酸铁或氯化铁。中国专利(申请号 201610019014.1)公开了一种用于烟气脱硫的赤泥浆液的配方及其制备方法。其配方赤泥浆液浓度为4%~10%,可用于赤泥周边火力热电厂。中国专利(申请号 201510959956.9)公开了一种利用焙烧冷却后磁铁矿加入至纳米二氧化钛溶液中静置并再次焙烧制备Fenton催化剂方法,该催化剂可有效催化过氧化氢用于烟气脱硫脱硝。但该发明所需Fenton催化剂需在高温条件焙烧,步骤复杂,且需要消耗过氧化氢,因此脱硫成本较高。In recent years, wet flue gas desulfurization and by-product production processes represented by manganese ore, red mud ore, magnesite, zinc dust and other lean slags have been popularized and applied. Such industries have provided new ideas, which can realize the coupling of flue gas desulfurization and resource recovery, and reduce operating costs, but are restricted by the industry due to the distribution of lean ore and other reasons. At the same time, with Fe (
Figure DEST_PATH_IMAGE002
), Fe(
Figure DEST_PATH_IMAGE004
) and other transition metal ion additives are widely concerned as catalysts and desulfurizers for flue gas desulfurization, but this process needs to consume a large amount of additives, has high operating costs, and is difficult to popularize. Chinese patent (Application No. 201210580849.1) uses acidic ferric solution as a desulfurizer to absorb sulfur dioxide in flue gas, and at the same time, under the condition of oxygen or ozone oxidation, the circulation of iron can be realized by using the principle of liquid-phase catalytic oxidation. At high concentration, the final separation, purification and crystallization can obtain ferric sulfate or ferric chloride. The Chinese patent (application number 201610019014.1) discloses a formulation of red mud slurry for flue gas desulfurization and a preparation method thereof. Its formula red mud slurry concentration is 4%~10%, which can be used in thermal power plants around red mud. The Chinese patent (application number 201510959956.9) discloses a method for preparing a Fenton catalyst by adding magnetite to a nano-titania solution after roasting and cooling, and then roasting again. The catalyst can effectively catalyze hydrogen peroxide for flue gas desulfurization and denitration. However, the Fenton catalyst required by the invention needs to be calcined at high temperature, the steps are complicated, and hydrogen peroxide needs to be consumed, so the desulfurization cost is high.

另一方面,冶炼过程中产生大量含酸废水,其成分复杂,含有悬浮物、多种高浓度重金属等;同时,冶炼行业周边存在其他废水排放源。传统方法主要利用石灰中和、硫酸亚铁等试剂混凝沉淀其中重金属,但该过程会造成药剂大量消耗,出水硬度、盐度过大等问题。因此,如何经济高效处理这些废水亟待解决,以聚合硫酸铁为代表的多元复合型高分子絮凝剂由于其对重度工业污染废水具有显著效果不断发展,受到高度关注。中国专利(申请号 201410713473.6)公开了一种用于处理工业废水的改性聚合硫酸铁的制备方法及其应用。该改性聚合硫酸铁主要利用七水合硫酸亚铁与硫酸溶液在氯酸钠氧化下制备聚合硫酸铁,并通过高岭土和滑石对所得聚合硫酸铁进行改性,从而提升聚铁絮凝剂对废纸造纸废水中COD、SS、色度的去除率,同时还可降低絮凝剂使用量,减少化学污泥产生量,从而达到节约成本、简化工艺目的。中国专利(申请号201310653910.5)利用硫酸亚铁作为烟气脱硫剂,以KClO3/NaClO3作为氧化剂,在喷射鼓泡反应器中实现烟气脱硫同时合成液体聚合硫酸铁,但该发明脱硫需要消耗大量硫酸亚铁。中国专利(申请号201610045097.7)提出以硫酸亚铁等铁盐组分、聚合硫酸铝等组分为原料,并以氯化镁、氯化锌等作为助凝剂组合生产一种高效水处理复合絮凝剂。该发明有效发挥铝盐和铁盐的协同作用,具有优异的絮凝效果,但药剂成本较高。On the other hand, a large amount of acid-containing wastewater is produced in the smelting process, and its composition is complex, containing suspended solids, a variety of high-concentration heavy metals, etc. At the same time, there are other wastewater discharge sources around the smelting industry. The traditional method mainly uses lime neutralization, ferrous sulfate and other reagents to coagulate and precipitate heavy metals, but this process will cause a lot of consumption of chemicals, and problems such as effluent hardness and excessive salinity. Therefore, how to deal with these wastewaters economically and efficiently needs to be solved urgently. The multi-component composite polymer flocculants represented by polyferric sulfate have been continuously developed due to their significant effects on heavily industrially polluted wastewater, and have received high attention. Chinese patent (application number 201410713473.6) discloses a preparation method and application of modified polymeric ferric sulfate for treating industrial wastewater. The modified polymerized ferric sulfate mainly uses ferrous sulfate heptahydrate and sulfuric acid solution to prepare polymerized ferric sulfate under the oxidation of sodium chlorate, and the obtained polymerized ferric sulfate is modified by kaolin and talc, thereby improving the effect of polyiron flocculants on waste paper. The removal rate of COD, SS and chroma in papermaking wastewater can also reduce the amount of flocculant used and the amount of chemical sludge produced, thereby achieving the purpose of saving costs and simplifying the process. Chinese patent (Application No. 201310653910.5) uses ferrous sulfate as flue gas desulfurizer and KClO 3 /NaClO 3 as oxidant to realize flue gas desulfurization and synthesize liquid polymerized ferric sulfate in a jet bubbling reactor, but the desulfurization of this invention requires consumption of Large amounts of ferrous sulfate. The Chinese patent (application number 201610045097.7) proposes to use ferrous sulfate and other iron salt components, polyaluminum sulfate and other components as raw materials, and use magnesium chloride, zinc chloride, etc. as coagulant aids to produce a high-efficiency water treatment composite flocculant. The invention effectively exerts the synergistic effect of the aluminum salt and the iron salt, and has excellent flocculation effect, but the cost of the agent is relatively high.

目前,尚未有基于冶炼尾矿渣的烟气脱硫及资源化利用生产聚铁系絮凝剂的方法。At present, there is no method for producing polyiron-based flocculants based on flue gas desulfurization and resource utilization of smelting tailings.

发明内容SUMMARY OF THE INVENTION

为解决现有技术中存在的问题,本发明提供一种基于冶炼尾矿渣的烟气脱硫及资源化利用生产聚铁系絮凝剂的方法,尾矿渣中含有的铁、锰、锌、铝等有价金属具有较好催化氧化能力,可在液相中催化氧化烟气中低浓度二氧化硫生成硫酸,同时硫酸可进一步浸出矿渣中金属元素,随着反应进行,吸收液中铁、锰、铝等金属浓度不断增加,通过添加氧化剂,可在脱硫塔中生成聚铁系絮凝剂,得到资源化副产品,从而降低烟气脱硫运行成本,增加经济效益。In order to solve the problems in the prior art, the present invention provides a method for producing polyiron-based flocculants based on flue gas desulfurization and resource utilization of smelting tailing slag. The iron, manganese, zinc, aluminum, etc. contained in the tailing slag are Valence metals have good catalytic oxidation ability, and can catalyze the oxidation of low-concentration sulfur dioxide in the flue gas to generate sulfuric acid in the liquid phase. At the same time, the sulfuric acid can further leach metal elements in the slag. Increasingly, by adding oxidant, polyiron-based flocculants can be generated in the desulfurization tower to obtain resource-based by-products, thereby reducing the operating cost of flue gas desulfurization and increasing economic benefits.

本发明通过下列技术方案实现:一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法具体步骤如下:The present invention is realized through the following technical solutions: a kind of flue gas desulfurization and resource utilization method based on smelting tailings slag The concrete steps are as follows:

(1)将冶炼烟气经除尘降温预处理得到预处理烟气A;(1) The smelting flue gas is subjected to dedusting and cooling pretreatment to obtain pretreated flue gas A;

(2)在铜尾矿和/或赤泥废渣粉末中加入水配制成烟气脱硫浆液A;(2) Add water to copper tailings and/or red mud waste residue powder to prepare flue gas desulfurization slurry A;

(3)在反应容器中,搅拌条件下,将步骤(1)所得预处理烟气A与步骤(2)所得烟气脱硫浆液A形成逆流接触反应至脱硫浆液的pH值为1~4时匀速加入氧化性溶液继续反应得到反应浆液B和脱硫气体B,脱硫气体B中的SO2的浓度不高于200mg/m3时排空;(3) In the reaction vessel, under stirring conditions, the pretreated flue gas A obtained in step (1) and the flue gas desulfurization slurry A obtained in step (2) are formed into a countercurrent contact reaction until the pH value of the desulfurization slurry is uniform at a rate of 1 to 4. Add oxidizing solution to continue the reaction to obtain reaction slurry B and desulfurization gas B, and the concentration of SO 2 in desulfurization gas B is not higher than 200mg/m 3 when emptying;

(4)将步骤(3)所得反应浆液B过滤得到滤液和滤渣,滤液浓缩至铁的质量浓度不低于11%得到液体聚铁系絮凝剂,滤渣脱水处理;(4) filtering the reaction slurry B obtained in step (3) to obtain a filtrate and a filter residue, and concentrating the filtrate to a mass concentration of iron of not less than 11% to obtain a liquid polyiron-based flocculant, and the filter residue is dehydrated;

进一步地,还包括在温度为60~80℃条件下,将液体聚铁系絮凝剂喷雾干燥得到固体聚铁系絮凝剂。Further, it also includes spray-drying the liquid polyiron-based flocculant at a temperature of 60-80° C. to obtain a solid polyiron-based flocculant.

所述步骤(2)中冶炼尾矿渣粉末的粒径为200~300目,冶炼尾矿渣粉末与水的固液质量比为1:(3~10)。In the step (2), the particle size of the smelting tailing slag powder is 200~300 mesh, and the solid-liquid mass ratio of the smelting tailing slag powder and water is 1:(3~10).

所述氧化性溶液的质量百分数浓度为25~40%,氧化性溶液的加入量为烟气脱硫浆液体积的0.2~10%,氧化性溶液为双氧水、氯酸钠、次氯酸钠的一种或任意比多种。The mass percentage concentration of the oxidizing solution is 25-40%, the addition amount of the oxidizing solution is 0.2-10% of the volume of the flue gas desulfurization slurry, and the oxidizing solution is one or any ratio of hydrogen peroxide, sodium chlorate, and sodium hypochlorite. variety.

所述步骤(4)中滤液浓缩的温度为50~70℃。The temperature at which the filtrate is concentrated in the step (4) is 50-70°C.

预处理混合气体A的温度低于45℃,氧气的体积浓度为8.0%~19.5%;The temperature of the pretreatment mixed gas A is lower than 45℃, and the volume concentration of oxygen is 8.0%~19.5%;

反应容器中,气体停留时间为4~20s;In the reaction vessel, the gas residence time is 4~20s;

所述冶炼烟气可以为冶炼尾气和环境集烟烟气的混合气体;The smelting flue gas can be a mixed gas of smelting tail gas and environmental collecting flue gas;

所述冶炼尾气为有色金属冶炼过程中释放的含有SO2气体的尾气; The smelting tail gas is the tail gas containing SO gas released in the non-ferrous metal smelting process;

所述环境集烟烟气指的是冶炼厂中熔炼车间中的所有排烟罩用管道连接起来然后组成的大型集烟系统收集的烟气;The environmental flue gas collection refers to the flue gas collected by the large-scale smoke collection system formed by connecting all the fume hoods in the smelting workshop in the smelting plant with pipes;

本发明所涉及的主要化学反应如下:The main chemical reactions involved in the present invention are as follows:

(1)矿浆烟气脱硫原理(1) Principle of pulp flue gas desulfurization

赤泥浆烟气脱硫:Na2O+SO2=Na2SO3 Red mud slurry flue gas desulfurization: Na 2 O+SO 2 =Na 2 SO 3

4SO2+4Na2O=3Na2SO4+Na2S4SO 2 +4Na 2 O=3Na 2 SO 4 +Na 2 S

4.5SO2+Al2O3=Al2(SO4)3+1.5S4.5SO 2 +Al 2 O 3 =Al 2 (SO 4 ) 3 +1.5S

4CaO+4SO2=3CaSO4+CaS4CaO+4SO 2 =3CaSO 4 +CaS

2Fe2++SO2+O2=2Fe3++SO4 2- 2Fe 2+ +SO 2 +O 2 =2Fe 3+ +SO 4 2-

2Fe3++SO2+2H2O=2Fe3++SO4 2- +4H+ 2Fe 3+ +SO 2 +2H 2 O=2Fe 3+ +SO 4 2- +4H +

铜矿浆烟气脱硫:Copper pulp flue gas desulfurization:

SO2+H2O

Figure DEST_PATH_IMAGE006
H2SO3
Figure DEST_PATH_IMAGE008
H++HSO3 - SO 2 +H 2 O
Figure DEST_PATH_IMAGE006
H 2 SO 3
Figure DEST_PATH_IMAGE008
H + +HSO 3 -

2Fe2++SO2+O2=2Fe3++SO4 2- 2Fe 2+ +SO 2 +O 2 =2Fe 3+ +SO 4 2-

2Fe3++SO2+2H2O=2Fe3++SO4 2- +4H+ 2Fe 3+ +SO 2 +2H 2 O=2Fe 3+ +SO 4 2- +4H +

Fe2SiO4+2SO2+O2= 2FeSO4+ SiO2Fe 2 SiO 4 +2SO 2 +O 2 = 2FeSO 4 + SiO 2

FeSO4+SO2+O2=Fe2(SO4)3 FeSO 4 +SO 2 +O 2 =Fe 2 (SO 4 ) 3

Fe2(SO4)3+SO2+2H2O=2FeSO4+2H2SO4 Fe 2 (SO 4 ) 3 +SO 2 +2H 2 O=2FeSO 4 +2H 2 SO 4

反应式总体可概括成The overall reaction can be summarized as

2SO2+2H2O+O2

Figure DEST_PATH_IMAGE010
H2SO4 2SO 2 +2H 2 O+O 2
Figure DEST_PATH_IMAGE010
H 2 SO 4

(2)聚铁系絮凝剂生产原理(2) Production principle of polyiron flocculants

氧化:2FeSO4+H2O2+H2SO4=Fe2(SO4)3+2H2OOxidation: 2FeSO 4 +H 2 O 2 +H 2 SO 4 =Fe 2 (SO 4 ) 3 +2H 2 O

水解:Fe2(SO4)3+nH2O=Fe2(OH)n(SO4)3-n/2+n/2H2SO4 Hydrolysis: Fe 2 (SO 4 ) 3 +nH 2 O=Fe 2 (OH) n (SO 4 ) 3-n/2 +n/2H 2 SO 4

聚合反应:mFe2(OH)n(SO4)3-n/2=[Fe2(OH)n(SO4)3-n/2]m Polymerization: mFe 2 (OH) n (SO 4 ) 3-n/2 =[Fe 2 (OH) n (SO 4 ) 3-n/2 ] m

本发明的有益效果是:The beneficial effects of the present invention are:

(1)本发明将冶炼尾矿渣用于冶炼烟气脱硫,其二氧化硫脱除率大于90%,实现以废治废;(1) In the present invention, smelting tailing slag is used for smelting flue gas desulfurization, and its sulfur dioxide removal rate is greater than 90%, realizing waste treatment with waste;

(2)本发明利用尾矿渣中铁、锰、锌、铜等有价金属的催化氧化能力,在液相中催化氧化烟气中低浓度二氧化硫生成硫酸,硫酸浸出矿渣中金属元素,随着反应进行,吸收液中铁、锰、铝等金属浓度不断增加,通过添加氧化剂,在脱硫塔中生成资源化副产品即聚铁系絮凝剂,从而降低烟气脱硫运行成本,增加经济效益;(2) The present invention utilizes the catalytic oxidation ability of valuable metals such as iron, manganese, zinc, and copper in the tailings slag, catalyzes oxidation of low-concentration sulfur dioxide in the flue gas in the liquid phase to generate sulfuric acid, and the sulfuric acid leaches the metal elements in the slag, and the reaction proceeds as the reaction proceeds. , the concentration of iron, manganese, aluminum and other metals in the absorption liquid continues to increase. By adding oxidant, a resource-based by-product, i.e. polyiron flocculant, is generated in the desulfurization tower, thereby reducing the operating cost of flue gas desulfurization and increasing economic benefits;

(3)本发明滤渣脱水处理得到的水可再作为工业用水,降低企业烟气脱硫污水处理负荷;(3) The water obtained by the dehydration treatment of the filter residue of the present invention can be used as industrial water again, reducing the treatment load of flue gas desulfurization sewage in the enterprise;

(4)本发明资源化利用制得的聚铁系絮凝剂,可适用于废水治理。(4) The polyiron-based flocculant obtained by the resource utilization of the present invention can be applied to wastewater treatment.

具体实施方式Detailed ways

下面结合具体实施方式对本发明进行详细说明。The present invention will be described in detail below with reference to specific embodiments.

实施例1:本实施例以10000 mg/m3二氧化硫钢瓶气,纯度为99.5% 氮气钢瓶气,空气泵抽气通过质量流量计精确混合配制成混合气A模拟冶炼烟气,其中混合气A的气体流速为1.2L/min,含有质量分数为19.5% 的氧气,SO2的浓度为1500mg/m3Example 1: In this example, 10000 mg/ m3 sulfur dioxide cylinder gas with a purity of 99.5% nitrogen cylinder gas is used, and the air pump is pumped through a mass flow meter to accurately mix and prepare mixed gas A to simulate smelting flue gas. The gas flow rate is 1.2L/min, the mass fraction of oxygen is 19.5%, and the concentration of SO 2 is 1500 mg/m 3 ;

一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法,具体步骤如下:A flue gas desulfurization and resource utilization method based on smelting tailings slag, the specific steps are as follows:

(1)在铜尾矿废渣粉末中加入水配制成烟气脱硫浆液A,其中冶炼尾矿渣粉的粒径为200目,冶炼尾矿渣粉与水的固液质量比为1:4;(1) Add water to copper tailings waste residue powder to prepare flue gas desulfurization slurry A, wherein the particle size of smelting tailings slag powder is 200 mesh, and the solid-liquid mass ratio of smelting tailings slag powder and water is 1:4;

(2)将步骤(1)所得烟气脱硫浆液A通过浆液泵输送至矿浆脱硫鼓泡反应器顶端的喷淋装置内;(2) The flue gas desulfurization slurry A obtained in step (1) is transported to the spray device at the top of the slurry desulfurization bubbling reactor through a slurry pump;

(3)将混合气A通入矿浆脱硫鼓泡反应器的底部,在搅拌条件下,使混合气A与步骤(2)所得烟气脱硫浆液在矿浆脱硫鼓泡反应器内形成逆流接触反应至脱硫浆液的pH值为1时匀速加入氧化性溶液继续反应得到反应浆液B和脱硫气体B,脱硫气体B中的SO2的浓度低于150mg/m3时直接排空,其中氧化性溶液为质量分数为30%的过氧化氢溶液,氧化性溶液(过氧化氢溶液)的加入量为烟气脱硫浆液体积的4%;(3) Pass the mixed gas A into the bottom of the pulp desulfurization bubbling reactor, and under stirring conditions, make the mixed gas A and the flue gas desulfurization slurry obtained in step (2) form a countercurrent contact reaction in the pulp desulfurization bubbling reactor to When the pH value of the desulfurization slurry is 1, the oxidizing solution is added at a constant speed to continue the reaction to obtain the reaction slurry B and the desulfurization gas B. When the concentration of SO2 in the desulfurization gas B is lower than 150mg/ m3 , it is directly evacuated, and the oxidizing solution is the mass The fraction of hydrogen peroxide solution is 30%, and the amount of oxidizing solution (hydrogen peroxide solution) is 4% of the volume of the flue gas desulfurization slurry;

(4)当脱硫气体B中的SO2的浓度为150mg/m3时,将步骤(3)所得反应浆液B过滤得到滤液和滤渣,在温度为60℃条件下,滤液通过旋转蒸发器浓缩至铁的质量浓度为12.8%得到液体聚铁系絮凝剂,滤渣脱水处理;(4) When the concentration of SO 2 in the desulfurized gas B is 150 mg/m 3 , filter the reaction slurry B obtained in step (3) to obtain a filtrate and a filter residue, and at a temperature of 60 ° C, the filtrate is concentrated by a rotary evaporator to The mass concentration of iron is 12.8% to obtain a liquid polyiron flocculant, and the filter residue is dehydrated;

本实施例通过HC-6型硫磷分析仪检测进出口二氧化硫浓度,通过恒温磁力搅拌器控制脱硫浆液温度和搅拌转速;通过GB 14591-2006 聚合硫酸铁检测方法测定聚铁系絮凝剂全铁、还原性物质、盐基度等指标;In this embodiment, the HC-6 type sulfur and phosphorus analyzer is used to detect the concentration of sulfur dioxide at the inlet and outlet, and the temperature of the desulfurization slurry and the stirring speed are controlled by a constant temperature magnetic stirrer; Indicators such as reducing substances, salinity, etc.;

本实施例脱硫气体B中的SO2的浓度为150mg/m3,混合气A的脱硫效率为90%,液体聚铁基絮凝剂中全铁质量分数为12.8%、还原性物质(以Fe2+计)质量分数为0.12%、盐基度为14.2%,符合国标GB 14591-2006要求。In this example, the concentration of SO 2 in the desulfurized gas B is 150 mg/m 3 , the desulfurization efficiency of the mixed gas A is 90%, the total iron mass fraction in the liquid polyiron-based flocculant is 12.8%, and the reducing substances (as Fe 2 + meter) The mass fraction is 0.12%, and the basicity is 14.2%, which meets the requirements of the national standard GB 14591-2006.

实施例2:本实施例的冶炼烟气为铜冶炼制酸过程产生的烟气和环境集烟烟气的混合气体,混合气体的烟气量为100000 Nm3/h,烟气中SO2浓度1200 mg/Nm3,O2体积浓度19.5%;Embodiment 2: The smelting flue gas in this embodiment is the mixed gas of flue gas generated in the process of copper smelting and acid production and environmental flue gas collected by the environment. The flue gas volume of the mixed gas is 100000 Nm 3 /h, and the SO 2 concentration in the flue gas 1200 mg/Nm 3 , O 2 volume concentration 19.5%;

一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法,具体步骤如下:A flue gas desulfurization and resource utilization method based on smelting tailings slag, the specific steps are as follows:

(1)将冶炼烟气经除尘降温预处理得到预处理烟气A,其中预处理烟气A的温度为25℃,O2体积浓度为19.5%;(1) The smelting flue gas is subjected to dust removal and cooling pretreatment to obtain pretreated flue gas A, wherein the temperature of pretreated flue gas A is 25 °C, and the volume concentration of O 2 is 19.5%;

(2)在铜尾矿废渣粉末中加入水配制成烟气脱硫浆液A,其中冶炼尾矿渣粉的粒径为200目,冶炼尾矿渣粉与水的固液质量比为1:5;将烟气脱硫浆液A通过浆液泵输送至脱硫塔顶端的喷淋装置内;(2) Add water to copper tailings waste residue powder to prepare flue gas desulfurization slurry A, wherein the particle size of smelting tailings slag powder is 200 mesh, and the solid-liquid mass ratio of smelting tailings slag powder and water is 1:5; The gas desulfurization slurry A is transported to the spray device at the top of the desulfurization tower through the slurry pump;

(3)将步骤(1)所得预处理烟气A经鼓风机加压至0.20~0.25 Kpa,再通入脱硫塔的底端,在搅拌条件下,使混合气A与步骤(2)所得烟气脱硫浆液在脱硫塔内形成逆流接触反应至脱硫浆液的pH值为1时匀速加入氧化性溶液继续反应得到反应浆液B和脱硫气体B,脱硫气体B中的SO2的浓度低于100mg/m3时直接排空,其中氧化性溶液为质量分数为35%的过氧化氢溶液,氧化性溶液(过氧化氢溶液)的加入量为烟气脱硫浆液体积的1.5%,使浆液中的部分Fe2+被氧化为Fe3+,促进二氧化硫氧化;(3) The pretreated flue gas A obtained in step (1) is pressurized to 0.20~0.25 Kpa by a blower, and then passed into the bottom end of the desulfurization tower. Under stirring conditions, the mixed gas A and the flue gas obtained in step (2) are mixed The desulfurization slurry forms a countercurrent contact reaction in the desulfurization tower until the pH value of the desulfurization slurry is 1. When the pH value of the desulfurization slurry is 1, the oxidizing solution is added at a constant speed to continue the reaction to obtain the reaction slurry B and the desulfurization gas B. The concentration of SO 2 in the desulfurization gas B is lower than 100mg/m 3 The oxidizing solution is a hydrogen peroxide solution with a mass fraction of 35%, and the addition amount of the oxidizing solution (hydrogen peroxide solution) is 1.5% of the volume of the flue gas desulfurization slurry, so that some Fe 2 + is oxidized to Fe 3+ , which promotes the oxidation of sulfur dioxide;

(4)当脱硫气体B中的SO2的浓度为100mg/m3时,将步骤(3)所得反应浆液B过滤得到滤液和滤渣(滤渣为铜尾矿残渣),在温度为70℃条件下,滤液通过旋转蒸发器浓缩至铁的质量浓度为11.20%得到液体聚铁系絮凝剂,滤渣脱水处理,堆放回收作为建筑材料或进一步通过热碱溶解回收残渣中硅;(4) When the concentration of SO 2 in the desulfurized gas B is 100 mg/m 3 , the reaction slurry B obtained in step (3) is filtered to obtain a filtrate and a filter residue (the filter residue is copper tailings residue), and the temperature is 70 ℃. , the filtrate is concentrated by a rotary evaporator to a mass concentration of iron of 11.20% to obtain a liquid polyiron-based flocculant, the filter residue is dehydrated, stacked and recycled as a building material or further recovered by hot alkali dissolution to recover silicon in the residue;

(5)在温度为70℃条件下,将液体聚铁系絮凝剂喷雾干燥得到固体聚铁系絮凝剂;(5) Under the condition of temperature of 70℃, spray-drying the liquid polyiron-based flocculant to obtain a solid polyiron-based flocculant;

本实施例通过HC-6型硫磷分析仪检测进出口二氧化硫浓度,通过恒温磁力搅拌器控制脱硫浆液温度和搅拌转速;通过GB 14591-2006 聚合硫酸铁检测方法测定聚铁基絮凝剂全铁、还原性物质、盐基度等指标;In this example, the concentration of sulfur dioxide at the inlet and outlet is detected by the HC-6 type sulfur and phosphorus analyzer, and the temperature and stirring speed of the desulfurization slurry are controlled by a constant temperature magnetic stirrer; Indicators such as reducing substances, salinity, etc.;

本实施例脱硫气体B中的SO2的浓度为100mg/m3,混合气A的脱硫效率为91.6%,液体聚铁基絮凝剂中全铁质量分数为11.20%、还原性物质(以Fe2+计)质量分数为0.042%、盐基度为12.45%,符合国标GB 14591-2006要求。In this embodiment, the concentration of SO 2 in the desulfurized gas B is 100 mg/m 3 , the desulfurization efficiency of the mixed gas A is 91.6%, the total iron mass fraction in the liquid polyiron-based flocculant is 11.20%, and the reducing substances (as Fe 2 + meter) The mass fraction is 0.042%, and the basicity is 12.45%, which meets the requirements of the national standard GB 14591-2006.

实施例3:本实施例的冶炼烟气为铜冶炼制酸过程产生的烟气和环境集烟烟气的混合气体,混合气体的烟气量为200000Nm3/h,烟气中SO2浓度1400 mg/Nm3,O2体积浓度19.0%;Embodiment 3: The smelting flue gas of this embodiment is the mixed gas of flue gas generated in the process of copper smelting and acid production and environmental flue gas collection flue gas, the flue gas volume of the mixed gas is 200000Nm 3 /h, and the SO 2 concentration in the flue gas is 1400 mg/Nm 3 , O 2 volume concentration 19.0%;

一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法,具体步骤如下:A flue gas desulfurization and resource utilization method based on smelting tailings slag, the specific steps are as follows:

(1)将冶炼烟气经除尘降温预处理得到预处理烟气A,其中预处理烟气A的温度为30℃,O2体积浓度为19.0%;(1) The smelting flue gas is subjected to dust removal and cooling pretreatment to obtain pretreated flue gas A, wherein the temperature of pretreated flue gas A is 30 °C, and the volume concentration of O 2 is 19.0%;

(2)在铜尾矿废渣粉末中加入水配制成烟气脱硫浆液A,其中冶炼尾矿渣粉的粒径为200目,冶炼尾矿渣粉与水的固液质量比为1:5;将烟气脱硫浆液A通过浆液泵输送至脱硫塔顶端的喷淋装置内;(2) Add water to copper tailings waste residue powder to prepare flue gas desulfurization slurry A, wherein the particle size of smelting tailings slag powder is 200 mesh, and the solid-liquid mass ratio of smelting tailings slag powder and water is 1:5; The gas desulfurization slurry A is transported to the spray device at the top of the desulfurization tower through the slurry pump;

(3)将步骤(1)所得预处理烟气A经鼓风机加压至0.20~0.30Kpa,再通入脱硫塔的底端,在搅拌条件下,使混合气A与步骤(2)所得烟气脱硫浆液在脱硫塔内形成逆流接触反应至脱硫浆液的pH值为1.5时匀速加入氧化性溶液继续反应得到反应浆液B和脱硫气体B,脱硫气体B中的SO2的浓度低于100mg/m3时直接排空,其中氧化性溶液为质量分数为40%的过氧化氢溶液,氧化性溶液(过氧化氢溶液)的加入量为烟气脱硫浆液体积的2.5%,使浆液中的部分Fe2+被氧化为Fe3+,促进二氧化硫氧化;(3) The pretreated flue gas A obtained in step (1) is pressurized to 0.20~0.30Kpa by a blower, and then passed into the bottom end of the desulfurization tower. Under stirring conditions, the mixed gas A and the flue gas obtained in step (2) are mixed The desulfurization slurry forms a countercurrent contact reaction in the desulfurization tower until the pH value of the desulfurization slurry is 1.5. When the pH value of the desulfurization slurry is 1.5, the oxidizing solution is added at a constant speed to continue the reaction to obtain the reaction slurry B and the desulfurization gas B. The concentration of SO 2 in the desulfurization gas B is lower than 100mg/m 3 The oxidizing solution is a hydrogen peroxide solution with a mass fraction of 40%, and the addition amount of the oxidizing solution (hydrogen peroxide solution) is 2.5% of the volume of the flue gas desulfurization slurry, so that some Fe 2 + is oxidized to Fe 3+ , which promotes the oxidation of sulfur dioxide;

(4)当脱硫气体B中的SO2的浓度为100mg/m3时,将步骤(3)所得反应浆液B过滤得到滤液和滤渣(滤渣为铜尾矿残渣),在温度为70℃条件下,滤液通过旋转蒸发器浓缩至铁的质量浓度为11.02%得到液体聚铁系絮凝剂,滤渣脱水处理,堆放回收作为建筑材料或进一步通过热碱溶解回收残渣中硅;(4) When the concentration of SO 2 in the desulfurized gas B is 100 mg/m 3 , the reaction slurry B obtained in step (3) is filtered to obtain a filtrate and a filter residue (the filter residue is copper tailings residue), and the temperature is 70 ℃. , the filtrate is concentrated to a mass concentration of 11.02% of iron by a rotary evaporator to obtain a liquid polyiron-based flocculant, the filter residue is dehydrated, stacked and recycled as a building material or further recovered by hot alkali dissolution to recover silicon in the residue;

(5)在温度为70℃条件下,将液体聚铁系絮凝剂喷雾干燥得到固体聚铁系絮凝剂;(5) Under the condition of temperature of 70℃, spray-drying the liquid polyiron-based flocculant to obtain a solid polyiron-based flocculant;

本实施例通过HC-6型硫磷分析仪检测进出口二氧化硫浓度,通过恒温磁力搅拌器控制脱硫浆液温度和搅拌转速;通过GB 14591-2006 聚合硫酸铁检测方法测定聚铁基絮凝剂全铁、还原性物质、盐基度等指标;In this example, the concentration of sulfur dioxide at the inlet and outlet is detected by the HC-6 type sulfur and phosphorus analyzer, and the temperature and stirring speed of the desulfurization slurry are controlled by a constant temperature magnetic stirrer; Indicators such as reducing substances, salinity, etc.;

本实施例脱硫气体B中的SO2的浓度为100mg/m3,混合气A的脱硫效率为91.6%,液体聚铁基絮凝剂中全铁质量分数为11.02%、还原性物质(以Fe2+计)质量分数为0.01%、盐基度为14.56%,符合国标GB 14591-2006要求。In this embodiment, the concentration of SO 2 in the desulfurized gas B is 100 mg/m 3 , the desulfurization efficiency of the mixed gas A is 91.6%, the total iron mass fraction in the liquid polyiron-based flocculant is 11.02%, and the reducing substances (as Fe 2 + meter) The mass fraction is 0.01%, and the basicity is 14.56%, which meets the requirements of the national standard GB 14591-2006.

实施例4:本实施例的冶炼烟气为氧化铝冶炼配套热电厂和环境集烟烟气的混合气体,混合气体的烟气量为100000Nm3/h,烟气中SO2浓度2000mg/Nm3,O2体积浓度8.0%;Embodiment 4: The smelting flue gas in this embodiment is the mixed gas of the alumina smelting supporting thermal power plant and the environmental flue gas collection, the flue gas volume of the mixed gas is 100000Nm 3 /h, and the SO 2 concentration in the flue gas is 2000 mg/Nm 3 , O 2 volume concentration 8.0%;

一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法,具体步骤如下:A flue gas desulfurization and resource utilization method based on smelting tailings slag, the specific steps are as follows:

(1)将冶炼烟气经除尘降温预处理得到预处理烟气A,其中预处理烟气A的温度为44.8℃,O2体积浓度为8.0%;(1) The smelting flue gas is subjected to dust removal and cooling pretreatment to obtain pretreated flue gas A, wherein the temperature of pretreated flue gas A is 44.8 °C, and the volume concentration of O 2 is 8.0%;

(2)在赤泥废渣粉末中加入水配制成烟气脱硫浆液A,其中冶炼废渣粉的粒径为300目,冶炼尾矿渣粉与水的固液质量比为1:3;将烟气脱硫浆液A通过浆液泵输送至脱硫塔顶端的喷淋装置内;(2) Add water to red mud waste residue powder to prepare flue gas desulfurization slurry A, wherein the particle size of smelting waste residue powder is 300 mesh, and the solid-liquid mass ratio of smelting tailing slag powder and water is 1:3; The slurry A is transported to the spray device at the top of the desulfurization tower through the slurry pump;

(3)将步骤(1)所得预处理烟气A经鼓风机加压至0.20~0.30Kpa,再通入脱硫塔的底端,在搅拌条件下,使混合气A与步骤(2)所得烟气脱硫浆液在脱硫塔内形成逆流接触反应至脱硫浆液的pH值为4时匀速加入氧化性溶液继续反应得到反应浆液B和脱硫气体B,脱硫气体B中的SO2的浓度低于200mg/m3时直接排空,其中氧化性溶液为质量分数为40%的氯酸钠溶液,氧化性溶液(氯酸钠溶液)的加入量为烟气脱硫浆液体积的10%,使浆液中的部分Fe2+被氧化为Fe3+,促进二氧化硫氧化;(3) The pretreated flue gas A obtained in step (1) is pressurized to 0.20~0.30Kpa by a blower, and then passed into the bottom end of the desulfurization tower. Under stirring conditions, the mixed gas A and the flue gas obtained in step (2) are mixed The desulfurization slurry forms a countercurrent contact reaction in the desulfurization tower until the pH value of the desulfurization slurry is 4. When the pH value of the desulfurization slurry is 4, the oxidizing solution is added at a constant speed to continue the reaction to obtain the reaction slurry B and the desulfurized gas B. The concentration of SO 2 in the desulfurized gas B is lower than 200mg/m 3 The oxidizing solution is a sodium chlorate solution with a mass fraction of 40%, and the addition amount of the oxidizing solution (sodium chlorate solution) is 10% of the volume of the flue gas desulfurization slurry, so that some Fe 2 + is oxidized to Fe 3+ , which promotes the oxidation of sulfur dioxide;

(4)当脱硫气体B中的SO2的浓度为200mg/m3时,将步骤(3)所得反应浆液B过滤得到滤液和滤渣(滤渣为赤泥渣),在温度为50℃条件下,滤液通过旋转蒸发器浓缩至铁的质量浓度为11.01%得到液体聚铁系絮凝剂,滤渣脱水处理;(4) When the concentration of SO 2 in the desulfurized gas B is 200 mg/m 3 , filter the reaction slurry B obtained in step (3) to obtain a filtrate and a filter residue (the filter residue is red mud residue). The filtrate is concentrated to a mass concentration of iron of 11.01% by a rotary evaporator to obtain a liquid polyiron-based flocculant, and the filter residue is dehydrated;

(5)在温度为60℃条件下,将液体聚铁系絮凝剂喷雾干燥得到固体聚铁系絮凝剂;(5) Under the condition of temperature of 60℃, spray-drying the liquid polyiron-based flocculant to obtain a solid polyiron-based flocculant;

本实施例通过HC-6型硫磷分析仪检测进出口二氧化硫浓度,通过恒温磁力搅拌器控制脱硫浆液温度和搅拌转速;通过GB 14591-2006 聚合硫酸铁检测方法测定聚铁基絮凝剂全铁、还原性物质、盐基度等指标;In this example, the concentration of sulfur dioxide at the inlet and outlet is detected by the HC-6 type sulfur and phosphorus analyzer, and the temperature and stirring speed of the desulfurization slurry are controlled by a constant temperature magnetic stirrer; Indicators such as reducing substances, salinity, etc.;

本实施例脱硫气体B中的SO2的浓度为200mg/m3,混合气A的脱硫效率为90%,液体聚铁基絮凝剂中全铁质量分数为11.01%、还原性物质(以Fe2+计)质量分数为0.01%、盐基度为14.2%,符合国标GB 14591-2006要求。In this embodiment, the concentration of SO 2 in the desulfurized gas B is 200 mg/m 3 , the desulfurization efficiency of the mixed gas A is 90%, the total iron mass fraction in the liquid polyiron-based flocculant is 11.01%, and the reducing substances (as Fe 2 + meter) the mass fraction is 0.01%, and the basicity is 14.2%, which meets the requirements of the national standard GB 14591-2006.

实施例5:本实施例的冶炼烟气为氧化铝冶炼配套热电厂和环境集烟烟气的混合气体,混合气体的烟气量为150000Nm3/h,烟气中SO2浓度1800mg/Nm3,O2体积浓度16.0%;Example 5 : The smelting flue gas in this example is the mixed gas of the alumina smelting supporting thermal power plant and the environmental flue gas collection. O 2 volume concentration 16.0%;

一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法,具体步骤如下:A flue gas desulfurization and resource utilization method based on smelting tailings slag, the specific steps are as follows:

(1)将冶炼烟气经除尘降温预处理得到预处理烟气A,其中预处理烟气A的温度为35℃,O2体积浓度为16.0%;(1) The smelting flue gas is subjected to dust removal and cooling pretreatment to obtain pretreated flue gas A, wherein the temperature of pretreated flue gas A is 35 °C, and the volume concentration of O 2 is 16.0%;

(2)在赤泥的废渣粉末中加入水配制成烟气脱硫浆液A,其中冶炼尾矿渣粉的粒径为220目,冶炼尾矿渣粉与水的固液质量比为1:10;将烟气脱硫浆液A通过浆液泵输送至脱硫塔顶端的喷淋装置内;(2) Add water to the waste residue powder of red mud to prepare flue gas desulfurization slurry A, wherein the particle size of smelting tailing slag powder is 220 mesh, and the solid-liquid mass ratio of smelting tailing slag powder and water is 1:10; The gas desulfurization slurry A is transported to the spray device at the top of the desulfurization tower through the slurry pump;

(3)将步骤(1)所得预处理烟气A经鼓风机加压至0.20~0.30Kpa,再通入脱硫塔的底端,在搅拌条件下,使混合气A与步骤(2)所得烟气脱硫浆液在脱硫塔内形成逆流接触反应至脱硫浆液的pH值为2.5时匀速加入氧化性溶液继续反应得到反应浆液B和脱硫气体B,脱硫气体B中的SO2的浓度低于120mg/m3时直接排空,其中氧化性溶液为质量分数为28%的过氧化氢溶液和质量分数为30%的次氯酸钠溶液按照过氧化氢溶液与次氯酸钠溶液的体积比为2:1的比例配制而成的混合氧化性溶液,混合氧化性溶液的加入量为烟气脱硫浆液体积的5.6%,使浆液中的部分Fe2+被氧化为Fe3+,促进二氧化硫氧化;(3) The pretreated flue gas A obtained in step (1) is pressurized to 0.20~0.30Kpa by a blower, and then passed into the bottom end of the desulfurization tower. Under stirring conditions, the mixed gas A and the flue gas obtained in step (2) are mixed The desulfurization slurry forms a countercurrent contact reaction in the desulfurization tower. When the pH value of the desulfurization slurry is 2.5, the oxidizing solution is added at a constant speed to continue the reaction to obtain the reaction slurry B and the desulfurization gas B. The concentration of SO 2 in the desulfurization gas B is lower than 120mg/m 3 The oxidizing solution is 28% hydrogen peroxide solution and 30% sodium hypochlorite solution according to the volume ratio of hydrogen peroxide solution and sodium hypochlorite solution is 2:1. Mixed oxidizing solution, the added amount of mixed oxidizing solution is 5.6% of the volume of flue gas desulfurization slurry, so that part of Fe 2+ in the slurry is oxidized to Fe 3+ , and the oxidation of sulfur dioxide is promoted;

(4)当脱硫气体B中的SO2的浓度为120mg/m3时,将步骤(3)所得反应浆液B过滤得到滤液和滤渣(滤渣为赤泥残渣),在温度为60℃条件下,滤液通过旋转蒸发器浓缩至铁的质量浓度为11.05 %得到液体聚铁系絮凝剂,滤渣脱水处理,堆放回收作为建筑材料或进一步通过热碱溶解回收残渣中硅;(4) When the concentration of SO 2 in the desulfurized gas B is 120 mg/m 3 , filter the reaction slurry B obtained in step (3) to obtain a filtrate and a filter residue (the filter residue is red mud residue). The filtrate is concentrated to an iron mass concentration of 11.05% by a rotary evaporator to obtain a liquid poly-iron-based flocculant, the filter residue is dehydrated, and stacked for recycling as a building material or further to recover silicon in the residue by hot alkali dissolution;

(5)在温度为80℃条件下,将液体聚铁系絮凝剂喷雾干燥得到固体聚铁系絮凝剂;(5) Under the condition of temperature of 80℃, spray-drying the liquid polyiron-based flocculant to obtain a solid polyiron-based flocculant;

本实施例通过HC-6型硫磷分析仪检测进出口二氧化硫浓度,通过恒温磁力搅拌器控制脱硫浆液温度和搅拌转速;通过GB 14591-2006 聚合硫酸铁检测方法测定聚铁基絮凝剂全铁、还原性物质、盐基度等指标;In this example, the concentration of sulfur dioxide at the inlet and outlet is detected by the HC-6 type sulfur and phosphorus analyzer, and the temperature and stirring speed of the desulfurization slurry are controlled by a constant temperature magnetic stirrer; Indicators such as reducing substances, salinity, etc.;

本实施例脱硫气体B中的SO2的浓度为120mg/m3,混合气A的脱硫效率为93.3%,液体聚铁基絮凝剂中全铁质量分数为11.05%、还原性物质(以Fe2+计)质量分数为0.04%、盐基度为15.8%,符合国标GB 14591-2006要求。In this example, the concentration of SO 2 in the desulfurized gas B is 120 mg/m 3 , the desulfurization efficiency of the mixed gas A is 93.3%, the mass fraction of total iron in the liquid polyiron-based flocculant is 11.05%, and the reducing substances (as Fe 2 + meter) The mass fraction is 0.04%, and the basicity is 15.8%, which meets the requirements of the national standard GB 14591-2006.

实施例6:本实施例的冶炼烟气为铜冶炼制酸烟气和环境集烟烟气的混合气体,混合气体的烟气量为120000Nm3/h,烟气中SO2浓度1000mg/Nm3,O2体积浓度12.0%;Example 6: The smelting flue gas in this example is a mixed gas of copper smelting acid production flue gas and environmental flue gas collection flue gas, the flue gas volume of the mixed gas is 120,000Nm 3 /h, and the SO 2 concentration in the flue gas is 1000mg/Nm 3 , O 2 volume concentration 12.0%;

一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法,具体步骤如下:A flue gas desulfurization and resource utilization method based on smelting tailings slag, the specific steps are as follows:

(1)将冶炼烟气经除尘降温预处理得到预处理烟气A,其中预处理烟气A的温度为35℃,O2体积浓度为12.0%;(1) The smelting flue gas is subjected to dust removal and cooling pretreatment to obtain pretreated flue gas A, wherein the temperature of pretreated flue gas A is 35 °C, and the volume concentration of O 2 is 12.0%;

(2)在铜尾矿和赤泥废渣粉末中加入水配制成烟气脱硫浆液A,其中冶炼尾矿渣粉的粒径为260目,冶炼尾矿渣粉与水的固液质量比为1:8;将烟气脱硫浆液A通过浆液泵输送至脱硫塔顶端的喷淋装置内;(2) Add water to copper tailings and red mud waste residue powder to prepare flue gas desulfurization slurry A, in which the particle size of smelting tailing slag powder is 260 mesh, and the solid-liquid mass ratio of smelting tailing slag powder and water is 1:8 ; The flue gas desulfurization slurry A is transported to the spray device at the top of the desulfurization tower through the slurry pump;

(3)将步骤(1)所得预处理烟气A经鼓风机加压至0.20~0.30Kpa,再通入脱硫塔的底端,在搅拌条件下,使混合气A与步骤(2)所得烟气脱硫浆液在脱硫塔内形成逆流接触反应至脱硫浆液的pH值为2.0时匀速加入氧化性溶液继续反应得到反应浆液B和脱硫气体B,脱硫气体B中的SO2的浓度低于90mg/m3时直接排空,其中氧化性溶液为质量分数为35%的次氯酸钠,氧化性溶液(次氯酸钠溶液)的加入量为烟气脱硫浆液体积的3.8%,使浆液中的部分Fe2+被氧化为Fe3+,促进二氧化硫氧化;(3) The pretreated flue gas A obtained in step (1) is pressurized to 0.20~0.30Kpa by a blower, and then passed into the bottom end of the desulfurization tower. Under stirring conditions, the mixed gas A and the flue gas obtained in step (2) are mixed The desulfurization slurry forms a countercurrent contact reaction in the desulfurization tower until the pH value of the desulfurization slurry is 2.0. When the pH value of the desulfurization slurry is 2.0, the oxidizing solution is added at a constant speed to continue the reaction to obtain a reaction slurry B and a desulfurization gas B. The concentration of SO 2 in the desulfurization gas B is lower than 90mg/m 3 The oxidizing solution is sodium hypochlorite with a mass fraction of 35%, and the amount of oxidizing solution (sodium hypochlorite solution) added is 3.8% of the volume of the flue gas desulfurization slurry, so that part of the Fe 2+ in the slurry is oxidized to Fe 3+ , to promote the oxidation of sulfur dioxide;

(4)当脱硫气体B中的SO2的浓度为90mg/m3时,将步骤(3)所得反应浆液B过滤得到滤液和滤渣(滤渣为铜尾矿残渣),在温度为65℃条件下,滤液通过旋转蒸发器浓缩至铁的质量浓度为11.02%得到液体聚铁系絮凝剂,滤渣脱水处理,堆放回收作为建筑材料或进一步通过热碱溶解回收残渣中硅;(4) When the concentration of SO 2 in the desulfurized gas B is 90 mg/m 3 , filter the reaction slurry B obtained in step (3) to obtain a filtrate and a filter residue (the filter residue is copper tailings residue), and the temperature is 65 ℃. , the filtrate is concentrated to a mass concentration of 11.02% of iron by a rotary evaporator to obtain a liquid polyiron-based flocculant, the filter residue is dehydrated, stacked and recycled as a building material or further recovered by hot alkali dissolution to recover silicon in the residue;

(5)在温度为70℃条件下,将液体聚铁系絮凝剂喷雾干燥得到固体聚铁系絮凝剂;(5) Under the condition of temperature of 70℃, spray-drying the liquid polyiron-based flocculant to obtain a solid polyiron-based flocculant;

本实施例通过HC-6型硫磷分析仪检测进出口二氧化硫浓度,通过恒温磁力搅拌器控制脱硫浆液温度和搅拌转速;通过GB 14591-2006 聚合硫酸铁检测方法测定聚铁基絮凝剂全铁、还原性物质、盐基度等指标;In this example, the concentration of sulfur dioxide at the inlet and outlet is detected by the HC-6 type sulfur and phosphorus analyzer, and the temperature and stirring speed of the desulfurization slurry are controlled by a constant temperature magnetic stirrer; Indicators such as reducing substances, salinity, etc.;

本实施例脱硫气体B中的SO2的浓度为90mg/m3,混合气A的脱硫效率为91%,液体聚铁基絮凝剂中全铁质量分数为11.01 %、还原性物质(以Fe2+计)质量分数为0.067%、盐基度为14.28%,符合国标GB 14591-2006要求。In this example, the concentration of SO 2 in the desulfurized gas B is 90 mg/m 3 , the desulfurization efficiency of the mixed gas A is 91%, the total iron mass fraction in the liquid polyiron-based flocculant is 11.01%, and the reducing substances (as Fe 2 + meter) The mass fraction is 0.067%, and the basicity is 14.28%, which meets the requirements of the national standard GB 14591-2006.

Claims (5)

1.一种基于冶炼尾矿渣的烟气脱硫及资源化利用方法,其特征在于,具体步骤为:1. a flue gas desulfurization and resource utilization method based on smelting tailing slag, is characterized in that, concrete steps are: (1)将冶炼烟气经除尘降温预处理得到预处理烟气A;预处理混合气体A的温度低于45℃,氧气的体积浓度为8.0%~19.5%;(1) Pretreatment of smelting flue gas through dust removal and cooling to obtain pretreated flue gas A; the temperature of pretreated mixed gas A is lower than 45°C, and the volume concentration of oxygen is 8.0% to 19.5%; (2)在铜尾矿和/或赤泥废渣粉末中加入水配制成烟气脱硫浆液A;(2) adding water to copper tailings and/or red mud waste residue powder to prepare flue gas desulfurization slurry A; (3)在反应容器中,搅拌条件下,将步骤(1)所得预处理烟气A与步骤(2)所得烟气脱硫浆液A形成逆流接触反应至脱硫浆液的pH值为1~4时匀速加入氧化性溶液继续反应得到反应浆液B和脱硫气体B,脱硫气体B中的SO2的浓度不高于200mg/m3时排空;(3) in the reaction vessel, under stirring conditions, the pretreated flue gas A obtained in step (1) and the flue gas desulfurization slurry A obtained in step (2) are formed into a countercurrent contact reaction to a uniform speed when the pH value of the desulfurization slurry is 1 to 4 Add oxidizing solution to continue the reaction to obtain reaction slurry B and desulfurization gas B, and the concentration of SO 2 in desulfurization gas B is not higher than 200mg/m 3 when emptying; (4)将步骤(3)所得反应浆液B过滤得到滤液和滤渣,滤液浓缩至铁的质量浓度不低于11%得到液体聚铁系絮凝剂,滤渣脱水处理。(4) Filtration of the reaction slurry B obtained in step (3) to obtain filtrate and filter residue, the filtrate is concentrated to a mass concentration of iron of not less than 11% to obtain a liquid polyiron-based flocculant, and the filter residue is dehydrated. 2.根据权利要求1所述基于冶炼尾矿渣的烟气脱硫及资源化利用方法,其特征在于:还包括在温度为60~80℃条件下,将液体聚铁系絮凝剂喷雾干燥得到固体聚铁系絮凝剂。2. The flue gas desulfurization and resource utilization method based on smelting tailings slag according to claim 1, characterized in that: further comprising, under the condition that the temperature is 60-80 ℃, spray-drying the liquid poly-iron-based flocculant to obtain solid poly- Iron based flocculants. 3.根据权利要求1或2所述基于冶炼尾矿渣的烟气脱硫及资源化利用方法,其特征在于:步骤(2)中冶炼尾矿渣粉末的粒径为200~300目,冶炼尾矿渣粉末与水的固液质量比为1:(3~10)。3. The flue gas desulfurization and resource utilization method based on smelting tailing slag according to claim 1 or 2, it is characterized in that: in step (2), the particle size of smelting tailing slag powder is 200~300 meshes, and the smelting tailing slag powder is 200~300 meshes. The solid-liquid mass ratio with water is 1:(3~10). 4.根据权利要求1或2所述基于冶炼尾矿渣的烟气脱硫及资源化利用方法,其特征在于:氧化性溶液的质量百分数浓度为25~40%,氧化性溶液的加入量为烟气脱硫浆液体积的0.2~10%,氧化性溶液为双氧水、氯酸钠、次氯酸钠的一种或任意比多种。4. The flue gas desulfurization and resource utilization method based on smelting tailing slag according to claim 1 or 2, characterized in that: the mass percentage concentration of the oxidizing solution is 25~40%, and the addition of the oxidizing solution is the flue gas 0.2-10% of the volume of the desulfurization slurry, and the oxidizing solution is one or any ratio of hydrogen peroxide, sodium chlorate, and sodium hypochlorite. 5.根据权利要求1或2所述基于冶炼尾矿渣的烟气脱硫及资源化利用方法,其特征在于:步骤(4)中滤液浓缩的温度为50~70℃。5. The flue gas desulfurization and resource utilization method based on smelting tailings slag according to claim 1 or 2, characterized in that: in step (4), the temperature at which the filtrate is concentrated is 50-70°C.
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CN108926976A (en) * 2018-07-27 2018-12-04 昆明冶金研究院 SO in a kind of stanniferous clinker removing flue gas2The method of resource utilization lead, tin simultaneously
CN108905608B (en) * 2018-07-27 2021-02-02 昆明冶金研究院 Smelting furnace slag synergistic purification of SO in tin smelting flue gas2With NOx
CN109231258B (en) * 2018-11-26 2020-07-31 中国科学院过程工程研究所 Method for comprehensively treating copper slag tailings and smelting flue gas
CN110090548B (en) * 2019-04-11 2021-11-30 昆明理工大学 Method for wet desulphurization and zinc sulfate recovery of copper slag tailings and zinc smelting fly ash
CN109971968A (en) * 2019-04-16 2019-07-05 昆明理工大学 A resource utilization method for preparing iron concentrate from copper slag tailings
CN110423892A (en) * 2019-08-19 2019-11-08 肖功明 A kind of method of copper ashes Tailings Slurry flue gas desulfurization collaboration copper resource high efficiente callback
CN112387106A (en) * 2020-11-27 2021-02-23 昆明理工大学 Method for improving desulfurization efficiency of electrolytic manganese ore/slag slurry
CN115043471A (en) * 2022-06-16 2022-09-13 白银有色集团股份有限公司 Method for preparing polysilicate aluminum ferric sulfate flocculant by using copper smelting furnace slag
CN115432789A (en) * 2022-08-31 2022-12-06 中国矿业大学 A method for preparing ferrous sulfate flocculant from copper smelting tailings slag
CN116272321A (en) * 2022-11-21 2023-06-23 昆明理工大学 SO in flue gas is removed by using laterite nickel ore pulp 2 Is a method of (2)
CN117258533B (en) * 2023-09-15 2025-02-14 北京予知环境工程有限公司 Dry desulfurization agent and its preparation method and application

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