CN107117672A - Choosing method is matched somebody with somebody in filtrate optimization in a kind of filtering particulate material - Google Patents
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- 238000001914 filtration Methods 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000005457 optimization Methods 0.000 title claims description 7
- 239000011236 particulate material Substances 0.000 title claims description 7
- 239000000706 filtrate Substances 0.000 title claims 14
- 239000010865 sewage Substances 0.000 claims abstract description 148
- 239000002245 particle Substances 0.000 claims abstract description 145
- 239000012798 spherical particle Substances 0.000 claims abstract description 33
- 238000005070 sampling Methods 0.000 claims abstract description 28
- 239000012528 membrane Substances 0.000 claims description 28
- 239000002351 wastewater Substances 0.000 claims 11
- 239000000725 suspension Substances 0.000 claims 4
- 230000001186 cumulative effect Effects 0.000 claims 1
- 238000005374 membrane filtration Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 120
- 239000000463 material Substances 0.000 abstract description 97
- 239000007787 solid Substances 0.000 abstract description 79
- 230000000694 effects Effects 0.000 abstract description 27
- 239000008187 granular material Substances 0.000 abstract description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 42
- 239000006004 Quartz sand Substances 0.000 description 40
- 239000011148 porous material Substances 0.000 description 15
- 239000011521 glass Substances 0.000 description 14
- 238000009826 distribution Methods 0.000 description 11
- 238000009825 accumulation Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 9
- 238000012856 packing Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010835 comparative analysis Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004836 empirical method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/02—Loose filtering material, e.g. loose fibres
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G01N15/02—Investigating particle size or size distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/12—Special parameters characterising the filtering material
- B01D2239/1216—Pore size
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/10—Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/10—Solids, e.g. total solids [TS], total suspended solids [TSS] or volatile solids [VS]
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Abstract
本发明提出了一种颗粒材料过滤中滤料优化配选方法,属于工业污水处理领域。该方法首先在每个去除悬浮物设备的来水口设立一个污水取水样点,获取污水水样并进行缓慢一次过滤后,测定该污水水样的平均粒径;根据平均粒径和不等径球状颗粒最紧密堆积多孔介质喉道之间的关系,确定滤料的种类,以及每种滤料对应的质量和喉道;最后根据喉道与球状颗粒直径间的关系,得到每种滤料对应的粒径,进而确定由不同质量和粒径的滤料所构成的滤料组合。本发明结合工业污水中悬浮物粒径特征,针对性地筛选出合适的粒径颗粒滤料,从而获取较高的悬浮物去除效果,大大提高了工业污水中悬浮物的处理效率。
The invention provides a method for optimizing and matching filter materials in granular material filtration, which belongs to the field of industrial sewage treatment. This method first sets up a sewage water sampling point at the water inlet of each suspended solids removal equipment, obtains the sewage water sample and performs a slow filtration, and then measures the average particle size of the sewage water sample; according to the average particle size and unequal diameter The relationship between the throats of the most closely packed porous media of spherical particles determines the type of filter material, as well as the quality and throat of each filter material; finally, according to the relationship between the throat and the diameter of spherical particles, the corresponding value of each filter material is obtained. The particle size, and then determine the filter material combination composed of filter materials of different quality and particle size. The present invention combines the particle size characteristics of suspended matter in industrial sewage to screen out suitable particle size filter materials in a targeted manner, thereby obtaining a higher removal effect of suspended matter and greatly improving the treatment efficiency of suspended matter in industrial sewage.
Description
技术领域technical field
本发明涉及一种颗粒材料过滤中滤料优化配选方法,属于工业污水处理领域,以油田污水处理为主。The invention relates to a method for optimizing and matching filter materials in granular material filtration, which belongs to the field of industrial sewage treatment and mainly focuses on oilfield sewage treatment.
背景技术Background technique
在工业污水处理过程中,过滤环节已经成为必备环节,而过滤环节主要目的是为除去污水中悬浮物(粒径处于0.1~100μm),过滤可以分为颗粒材料过滤和多孔介质材料过滤,其原理均为利用过滤材料(简称滤料)喉道对悬浮物的拦截卡堵作用和过滤材料表面对悬浮物的吸附及粘附作用。In the process of industrial sewage treatment, the filtering link has become an essential link, and the main purpose of the filtering link is to remove suspended solids (particle size is 0.1-100 μm) in the sewage. Filtration can be divided into granular material filtration and porous media material filtration. The principle is to use the filter material (referred to as filter material) throat to intercept and block the suspended matter and the surface of the filter material to absorb and adhere to the suspended matter.
将污水通过由多种球状颗粒材料(石英砂、铁矿石,纤维球等)以不同粒径及不同质量比(厚度比)组合堆积的多孔介质以去除污水中悬浮物的水处理技术,称为颗粒材料过滤。针对颗粒材料过滤,其主要通过颗粒滤料之间的喉道对污水中悬浮物的拦截卡堵作用去除污水中悬浮物,由此颗粒滤料之间喉道与污水中悬浮物粒径的匹配关系对滤料过滤效果起着决定性作用。当悬浮物粒径远小于颗粒滤料之间喉道时,颗粒滤料将无法充分发挥其对污水中悬浮物的拦截卡堵作用,颗粒滤料的过滤效果将大大打折扣。污水中悬浮物粒径是由来源污水特征确定的,而颗粒滤料之间喉道主要由颗粒的质量比(厚度比)、颗粒的粒径及颗粒的堆积形式决定。Water treatment technology that removes suspended solids in sewage by passing sewage through a porous medium composed of a variety of spherical granular materials (quartz sand, iron ore, fiber balls, etc.) with different particle sizes and different mass ratios (thickness ratios). Filter for particulate material. For the filtration of granular materials, it mainly removes suspended solids in sewage by intercepting and blocking the suspended solids in sewage through the throats between granular filter materials, so that the throats between granular filter materials match the particle size of suspended solids in sewage The relationship plays a decisive role in the filtration effect of the filter material. When the particle size of the suspended solids is much smaller than the throat between the granular filter materials, the granular filter material will not be able to fully exert its interception and blocking effect on the suspended solids in the sewage, and the filtering effect of the granular filter material will be greatly reduced. The particle size of suspended solids in sewage is determined by the characteristics of the source sewage, while the throat between particle filter materials is mainly determined by the mass ratio (thickness ratio) of particles, particle size and accumulation form of particles.
颗粒的堆积形式对多孔介质的喉道大小有着直接影响作用,进而影响到对污水中悬浮物的去除效果。当球状颗粒以最紧密形式堆积时,其形成多孔介质的喉道更小,对污水中悬浮物的过滤效果要更好。在等径球状颗粒最紧密堆积多孔介质中,各球体直径相同,进行紧密堆积。图1为等径球状颗粒最紧密堆积多孔介质第一层的堆积形式示意图,各等径球状颗粒之间以最大能力地相互接触才是最紧密堆积;同时标注出第二层(第三层以上类似)球状颗粒只可能堆积的三种类型的位置,不可能再有其他位置,A位即第一层球所在位、B位即三角尖向上的空隙、C位即三角尖向下的空隙;第二层(第三层以上类似)只有在空隙B位或C位上重复堆积才是最紧密的,由此形成了仅ABC和ABA两种组合的重复形式;对等径球状颗粒多孔介质简化模型最小单元体几何结构为由4个球组成,如图2所示。而通常情况下,要达到最佳的悬浮物去除效果,滤料的堆积是以不等径球状颗粒最紧密堆积形式呈现。在颗粒材料过滤中的滤料均以最紧密方式堆积前提下,颗粒滤料之间喉道主要由颗粒的质量比(厚度比)、颗粒的粒径决定。工业污水的处理工艺制定主要依据其来源污水的水质特征,而其中涉及到污水中悬浮物的去除环节,多优先选用价格便宜、性质稳定、可重复冲洗利用的填充颗粒材料的过滤罐工艺。例如油田污水处理站目前主要以“一级沉降罐→二级沉降罐→一级石英砂滤料过滤罐→二级石英砂滤料过滤罐”的四段处理工艺为主。其中两级的石英砂滤料过滤罐主要为去除油田污水中悬浮物。The accumulation form of particles has a direct effect on the throat size of porous media, which in turn affects the removal effect of suspended solids in sewage. When the spherical particles are packed in the most compact form, the throats of the porous media formed are smaller, and the filtering effect on the suspended solids in the sewage is better. In the closest-packed porous medium of equal-diameter spherical particles, each sphere has the same diameter and is tightly packed. Fig. 1 is a schematic diagram of the packing form of the first layer of the most closely packed porous medium of equal-diameter spherical particles. The most closely packed is the mutual contact between each equal-diameter spherical particles with the greatest capacity; at the same time, mark the second layer (above the third layer) Similar) There are only three types of positions where spherical particles can accumulate, and no other positions are possible. Position A is the position of the first layer of balls, position B is the gap where the triangular tip is upward, and position C is the gap where the triangular tip is downward; The second layer (similar to the third layer and above) is the most compact only if the repeated stacking is on the B-site or C-site of the void, thus forming only two combinations of ABC and ABA; The geometric structure of the smallest unit of the model is composed of 4 spheres, as shown in Figure 2. Normally, in order to achieve the best suspended solids removal effect, the accumulation of the filter material is presented in the form of the most compact accumulation of spherical particles with unequal diameters. Under the premise that the filter materials in the filtration of granular materials are all packed in the most compact way, the throat between the granular filter materials is mainly determined by the mass ratio (thickness ratio) and particle size of the particles. The treatment process of industrial sewage is mainly based on the water quality characteristics of its source sewage, and when it comes to the removal of suspended solids in sewage, the filter tank process filled with granular materials that is cheap, stable in nature, and reusable for repeated washing is preferred. For example, the oilfield sewage treatment station currently mainly uses the four-stage treatment process of "first-stage settling tank→secondary settling tank→first-stage quartz sand filter tank→secondary quartz sand filter tank". Among them, the two-stage quartz sand filter tank is mainly used to remove suspended solids in oilfield sewage.
当前,颗粒材料过滤技术中颗粒的选取,多数依据经验方法为主,未能根据污水中悬浮物粒径特征针对性地筛选颗粒材料滤料。由此当前工业污水处理过程中,由于颗粒滤料筛选不恰当而达不到原设计方案中去除悬浮物的效果的现象非常普遍。在工业污水处理环节中,提高颗粒滤料过滤效果已经成为当前工业污水处理过程中亟待解决的问题。At present, the selection of particles in the filtration technology of granular materials is mostly based on empirical methods, and it is not possible to screen the filter materials of granular materials according to the particle size characteristics of suspended solids in sewage. Therefore, in the current industrial sewage treatment process, it is very common that the effect of removing suspended solids in the original design scheme cannot be achieved due to improper screening of particulate filter materials. In the process of industrial sewage treatment, improving the filtration effect of granular filter materials has become an urgent problem to be solved in the current industrial sewage treatment process.
发明内容Contents of the invention
本发明的目的是为克服现有技术中未能根据污水中悬浮物粒径特征针对性地筛选颗粒材料滤料的不足之处,提出一种颗粒材料过滤中滤料优化配选方法。本发明结合工业污水中悬浮物粒径特征,针对性地筛选出合适的粒径颗粒滤料,从而获取较高的悬浮物去除效果,大大提高了工业污水中悬浮物的处理效率。The purpose of the present invention is to overcome the disadvantages in the prior art that the granular material filter material cannot be screened according to the particle size characteristics of the suspended solids in sewage, and propose a method for optimal matching of the filter material in the granular material filtration. The present invention combines the particle size characteristics of suspended matter in industrial sewage to screen out suitable particle size filter materials in a targeted manner, thereby obtaining a higher removal effect of suspended matter and greatly improving the treatment efficiency of suspended matter in industrial sewage.
本发明提出的一种颗粒材料过滤中滤料优化配选方法,具体包括以下步骤:A method for optimizing the matching of filter materials in the filtration of granular materials proposed by the present invention, specifically comprises the following steps:
1)确定污水取水样点;1) Determine the sewage sampling points;
确定需要进行颗粒材料过滤的污水处理点的去除悬浮物设备,在每个去除悬浮物设备的来水口设立一个污水取水样点;Determine the suspended solids removal equipment at the sewage treatment point that needs to filter particulate materials, and set up a sewage water sampling point at the water inlet of each suspended solids removal equipment;
2)测定悬浮物粒径;;具体步骤如下:2) Measure the particle size of the suspended matter; Concrete steps are as follows:
2-1)在步骤1)确定的任一污水取水样点处取体积为V的污水水样;2-1) Take a sewage water sample whose volume is V at any sewage water sampling point determined in step 1);
2-2)利用若干张孔径0.1mm的滤膜对步骤2-1)采集的污水水样进行缓慢一次过滤;每张滤膜过滤的污水水样小于等于50ml,保存过滤后的污水水样,过滤后的污水水样总体积仍为V;2-2) Use several filter membranes with a pore size of 0.1mm to slowly filter the sewage water sample collected in step 2-1); the sewage water sample filtered by each filter membrane is less than or equal to 50ml, and save the filtered sewage water sample. The total volume of the filtered sewage water sample is still V;
2-3)重复步骤2-1)至2-2),获取每个污水取水样点污水水样并进行缓慢一次过滤;2-3) Repeat steps 2-1) to 2-2) to obtain sewage water samples from each sewage sampling point and perform a slow filtration;
2-4)从经过步骤2-3)一次过滤后的任一污水水样中取5~10ml,利用激光粒度仪测定步骤2-3)获取的该污水水样中悬浮物的粒径分布曲线及平均粒径D平均;2-4) Take 5-10ml from any sewage water sample that has been filtered once in step 2-3), and use a laser particle size analyzer to measure the particle size distribution curve of the suspended matter in the sewage water sample obtained in step 2-3) And the average particle size D average ;
3)对滤料优化配选;具体步骤如下:3) Optimizing the matching of the filter material; the specific steps are as follows:
3-1)污水水样中悬浮物平均粒径D平均和不等径球状颗粒最紧密堆积多孔介质的喉道D喉道平均满足如式(2)所示的表达式:3-1) The average particle size D average of the suspended matter in the sewage water sample and the throat D average of the most closely packed porous medium of spherical particles with different diameters satisfy the expression shown in formula (2):
D喉道平均≈D平均 (2)D throat mean ≈ D mean (2)
根据式(2),D喉道平均取值为步骤2)得到的污水水样中悬浮物的平均粒径D平均;According to formula (2), the mean particle diameter D of suspended solids in the sewage water sample that D throat average value is step 2) obtains is average ;
3-2)根据式(3),针对确定的D喉道平均,首先确定滤料的种类,再根据滤料的种类,分别确定每种滤料的质量和对应的喉道;表达式如下:3-2) According to formula (3), for the determined D throat average , first determine the type of filter material, and then determine the quality of each filter material and the corresponding throat according to the type of filter material; the expression is as follows:
式中,n为滤料的种类数,m1、m2、m3、……、mn为每种滤料的质量;D喉道1、D喉道2、D喉道3、……、D喉道n为每种滤料的喉道;In the formula, n is the number of types of filter materials, m 1 , m 2 , m 3 , ..., m n are the quality of each filter material; D throat 1 , D throat 2 , D throat 3 , ... , D throat n is the throat of each filter material;
3-3)滤料的喉道D喉道与球状颗粒直径DP存在如下关系式,表达式如式(4)所示:3-3) The throat D throat of the filter material has the following relational expression with the spherical particle diameter D P , and the expression is as shown in formula (4):
根据式(4),结合步骤3)得到的每种滤料的喉道D喉道1、D喉道、D喉道3、……、D喉道n,分别计算出每种滤料对应的粒径DP1、DP2、DP3、……、DPn;由此确定了该污水水样所对应的去除悬浮物设备的优化滤料的配选方案为:质量m1、粒径DP1;质量m2、粒径DP2;质量m3、粒径DP3;……;质量mn、粒径DPn所构成的滤料组合。According to formula (4), combined with the throats Dthroat 1 , Dthroat , Dthroat 3 , ..., Dthroat n of each filter material obtained in step 3), calculate the corresponding Particle diameters D P1 , D P2 , D P3 , ..., D Pn ; thus, it is determined that the optimal filter material selection plan for the equipment for removing suspended solids corresponding to the sewage water sample is: mass m 1 , particle size D P1 ; mass m 2 , particle size D P2 ; mass m 3 , particle size D P3 ; ... ; mass m n , particle size D Pn constituted filter material combination.
本发明的特点及有益效果在于:Features and beneficial effects of the present invention are:
本发明的一种颗粒材料过滤中滤料优化配选方法,首次提出了球形颗粒堆积多孔介质喉道算法,根据球形颗粒堆积多孔介质喉道公式,合理搭配所需要滤料的质量和粒径,为针对性地筛选适合去除工业污水中悬浮物的颗粒滤料提供了依据。该算法针对工业污水中悬浮物特征,筛选出适合的颗粒滤料,提高颗粒滤料对工业污水中悬浮物的去除效果。本方法克服了以往过滤技术中依靠仅仅依靠人工经验选取滤料可能无法达到理想效果的不足,所选取的滤料有针对性地去除水中悬浮物,有较强的应用价值。In the present invention, a method for optimizing the selection of filter materials in the filtration of granular materials, the spherical particle accumulation porous medium throat algorithm is proposed for the first time, and according to the spherical particle accumulation porous medium throat formula, the quality and particle size of the required filter material are reasonably matched, It provides a basis for the targeted screening of particulate filter materials suitable for removing suspended solids in industrial sewage. According to the characteristics of suspended solids in industrial sewage, this algorithm screens out suitable granular filter materials, and improves the removal effect of granular filter materials on suspended solids in industrial sewage. This method overcomes the deficiency that the filter material selected only by manual experience may not be able to achieve the ideal effect in the previous filtering technology, and the selected filter material can remove suspended matter in water in a targeted manner, and has strong application value.
附图说明Description of drawings
图1为等径球体颗粒多孔介质堆积形式示意图。Figure 1 is a schematic diagram of the packing form of equidiametric spherical particles in porous media.
图2为等径球状颗粒多孔介质模型最小单元体示意图。Fig. 2 is a schematic diagram of the minimum unit body of the equidiameter spherical particle porous medium model.
图3为本发明方法的流程框图。Fig. 3 is a flowchart of the method of the present invention.
图4为等径球状颗粒多孔介质模型最小单元体简化几何结构图。Fig. 4 is a simplified geometric structure diagram of the smallest unit body of the equidiameter spherical particle porous medium model.
图5为本发明实施例中二级石英砂过滤罐来水和出水中悬浮物浓度曲线图。Fig. 5 is a curve diagram of the concentration of suspended solids in the incoming water and the outgoing water of the secondary quartz sand filter tank in an embodiment of the present invention.
图6为本发明实施例中二级石英砂过滤罐对悬浮物的去除率曲线图。Fig. 6 is a curve diagram of the removal rate of suspended solids by the secondary quartz sand filter tank in the embodiment of the present invention.
图7为本发明实施例中污水中悬浮物粒径分布曲线图。Fig. 7 is a graph showing particle size distribution of suspended matter in sewage in an embodiment of the present invention.
具体实施方式detailed description
本发明提出的一种颗粒材料过滤中滤料优化配选方法,下面结合附图和具体实施例对本发明进一步详细说明如下。The present invention proposes a method for optimizing the selection of filter materials in the filtration of granular materials. The present invention will be further described in detail below in conjunction with the accompanying drawings and specific examples.
本发明提出的一种颗粒材料过滤中滤料优化配选方法,整体流程如图3所示,包括以下步骤:The present invention proposes a method for optimizing the matching of filter materials in the filtration of granular materials. The overall process is shown in Figure 3, including the following steps:
1)确定污水取水样点;1) Determine the sewage sampling points;
根据需要进行颗粒材料过滤的污水处理点的污水处理工艺现状,确定污水处理工艺中去除悬浮物设备,在每个去除悬浮物设备的来水口和出水口各设立一个污水取水样点。例如:在去除悬浮物设备1的来水口设立污水取水样点记为1-1,在去除悬浮物设备1的出水口设立污水取水样点记为1-2,在去除悬浮物设备2的来水口设立污水取水样点记为2-1,在去除悬浮物设备2的出水口设立污水取水样点记为2-2。According to the current situation of sewage treatment process at the sewage treatment point that needs to filter particulate materials, determine the equipment for removing suspended solids in the sewage treatment process, and set up a sewage water sampling point at the water inlet and outlet of each equipment for removing suspended solids. For example: set up a sewage water sampling point at the water inlet of the removal of suspended matter equipment 1 and record it as 1-1, set up a sewage water sampling point at the water outlet of the removal of suspended matter equipment 1 and record it as 1-2, and set up a sewage water sampling point at the water outlet of the removal of suspended matter Set up sewage water sampling points at the water inlet of 2-1, and set sewage water sampling points at the outlet of suspended solids removal equipment 2, which is recorded as 2-2.
以油田污水处理工艺“一级沉降罐→二级沉降罐→一级石英砂滤料过滤罐→二级石英砂滤料过滤罐”为例,在一级石英砂滤料过滤罐的来水口设立污水取水样点1-1,出水口设立污水取水样点1-2;在二级石英砂滤料过滤罐的来水口设立污水取水样点2-1、出水口设立污水取水样点2-2。Taking the oilfield sewage treatment process "first-level settling tank → second-level settling tank → first-level quartz sand filter tank → second-level quartz sand filter tank" as an example, set up at the water inlet of the first-level quartz sand filter tank Sewage water sampling point 1-1, set up sewage water sampling point 1-2 at the water outlet; set up sewage water sampling point 2-1 at the water inlet of the secondary quartz sand filter tank, set up sewage water sampling point at the water outlet Point 2-2.
2)分析污水中悬浮物特征;具体步骤如下:2) Analyze the characteristics of suspended solids in sewage; the specific steps are as follows:
2-1)测定悬浮物浓度;具体步骤如下:2-1) Determination of suspended matter concentration; specific steps are as follows:
颗粒材料过滤主要为了去除污水中悬浮物(粒径处于0.1μm~100μm),而污水中粒径大于100μm的固相颗粒不在此环节内去除。Filtration of granular materials is mainly to remove suspended solids (particle size between 0.1 μm and 100 μm) in sewage, while solid phase particles with a particle size greater than 100 μm in sewage are not removed in this link.
2-1-1)在步骤1)确定的任一污水取水样点处取体积为V的污水水样,V一般为500ml~1000ml;2-1-1) Take a sewage water sample with a volume V at any sewage sampling point determined in step 1), where V is generally 500ml to 1000ml;
2-1-2)利用若干张孔径0.1mm的滤膜对步骤2-1-1)采集的污水水样进行缓慢一次过滤;每张滤膜过滤小于等于50ml的污水水样,以防在过滤过程中,孔径0.1mm的滤膜表面形成致密过滤层,造成污水中悬浮物(粒径处于0.1μm~100μm)遗失;保存过滤后的污水水样,忽略粒径>100μm的固体颗粒的体积,过滤后的污水水样总体积仍为V。2-1-2) Use several filter membranes with a pore size of 0.1mm to slowly filter the sewage water samples collected in step 2-1-1); each filter membrane filters sewage water samples less than or equal to 50ml to prevent During the process, a dense filter layer is formed on the surface of the filter membrane with a pore size of 0.1mm, resulting in the loss of suspended solids (with a particle size of 0.1 μm to 100 μm) in the sewage; the filtered sewage water sample is saved, and the volume of solid particles with a particle size > 100 μm is ignored. The total volume of the filtered sewage water sample is still V.
备注:为了尽可能去除粒径>100μm的固体颗粒,同时尽可能地防止污水水样中悬浮物的遗失,每张滤膜对应的过滤污水体积应尽量小,≤50ml为宜。Remarks: In order to remove solid particles with a particle size > 100 μm as much as possible and prevent the loss of suspended solids in sewage water samples as much as possible, the volume of filtered sewage corresponding to each filter membrane should be as small as possible, preferably ≤ 50ml.
2-1-3)将一张孔径为0.1μm滤膜放入表面皿,将滤膜和表面皿一起在40℃烘箱内烘8h后,对滤膜和表面皿整体称重记为G1(本实施称重采用梅特勒托利多MS205DU电子天平,量程0~82g,精度0.01mg)。2-1-3) Put a filter membrane with a pore size of 0.1 μm into a watch glass, bake the filter membrane and the watch glass together in an oven at 40°C for 8 hours, weigh the filter membrane and the watch glass as a whole, and record it as G 1 ( In this implementation, Mettler Toledo MS205DU electronic balance is used for weighing, with a range of 0-82g and an accuracy of 0.01mg).
2-1-4)从表面皿里取出烘干后的孔径0.1μm滤膜,利用烘干后孔径0.1μm滤膜对经过步骤2-1-2)一次过滤后保留下的体积为V污水水样进行缓慢二次过滤;2-1-4) Take out the dried filter membrane with a pore size of 0.1 μm from the watch glass, and use the filter membrane with a pore size of 0.1 μm after drying to filter the volume of V sewage water after the first filtration in step 2-1-2) The sample is slowly filtered twice;
2-1-5)将经过二次过滤后的孔径0.1μm滤膜(此时在孔径0.1μm滤膜上将附着体积为V污水水样中的粒径处于0.1μm~100μm悬浮物)放入原表面皿里,然后将滤膜和表面皿一起在40℃烘箱内烘12h后,对滤膜和表面皿整体称重记为G2。2-1-5) Put the filter membrane with a pore size of 0.1 μm after secondary filtration (at this time, on the filter membrane with a pore size of 0.1 μm, the particle size in the sewage water sample with an attachment volume of V is between 0.1 μm and 100 μm) into the In the original watch glass, and then bake the filter membrane and watch glass together in an oven at 40°C for 12 hours, then weigh the filter membrane and watch glass as a whole and record it as G 2 .
2-1-6)利用公式(1)计算出污水水样中悬浮物浓度C,表达式如下:2-1-6) Use formula (1) to calculate the suspended matter concentration C in the sewage water sample, the expression is as follows:
2-1-7)重复步骤2-1-1)至2-1-6),获取所有污水取水样点的污水水样并计算相应的悬浮物浓度;2-1-7) Repeat steps 2-1-1) to 2-1-6), obtain the sewage water samples of all sewage water sampling points and calculate the corresponding suspended matter concentration;
2-2)测定悬浮物粒径;具体步骤如下:2-2) Measure the particle size of the suspended matter; the specific steps are as follows:
2-2-1)重复步骤2-1-1)至2-1-2),获取任一污水取水样点的污水水样并进行缓慢一次过滤;2-2-1) Repeat steps 2-1-1) to 2-1-2) to obtain a sewage water sample from any sewage water sampling point and perform a slow filtration;
2-2-2)从经过步骤2-2-1)一次过滤后保留下的污水水样中取5~10ml,利用激光粒度仪(激光粒度仪的型号和精度越高效果越好;本实施例采用Winner2000ZD激光粒度仪))测定步骤2-2-1)获取的污水水样中悬浮物的粒径分布曲线及平均粒径D平均。2-2-2) Take 5-10ml from the sewage water sample retained after the primary filtration in step 2-2-1), and use a laser particle size analyzer (the higher the model and accuracy of the laser particle size analyzer, the better the effect; this implementation For example, Winner2000ZD laser particle size analyzer)) is used to measure the particle size distribution curve and average particle size Daverage of the suspended matter in the sewage water sample obtained in step 2-2-1).
3)对滤料优化配选;具体步骤如下:3) Optimizing the matching of the filter material; the specific steps are as follows:
3-1)为了利用颗粒滤料之间的喉道对污水中悬浮物的拦截卡堵作用去除污水中悬浮物,污水中悬浮物平均粒径D平均和不等径球状颗粒最紧密堆积多孔介质的喉道D喉道平均满足如式(2)所示的表达式:3-1) In order to remove the suspended matter in the sewage by using the throat between the particle filter materials to intercept and block the suspended matter in the sewage, the average particle size D of the suspended matter in the sewage and the spherical particles with different diameters are the most tightly packed porous media The throat of D throat on average satisfies the expression shown in formula (2):
D喉道平均≈D平均 (2)D throat mean ≈ D mean (2)
根据式(2),D喉道平均的取值为步骤2)得到的污水水样中悬浮物的平均粒径D平均。According to formula (2), the average value of D throat is the average particle size D average of the suspended matter in the sewage water sample obtained in step 2).
3-2)颗粒材料过滤中滤料由多种不同粒径、不同质量比(厚度比)的球状颗粒以最紧密堆积形式堆积而成。3-2) The filter material in granular material filtration is composed of a variety of spherical particles with different particle sizes and different mass ratios (thickness ratios) in the most closely packed form.
根据式(3),对由不同质量和粒径的不等径球状颗粒所构成的滤料,滤料由质量m1、粒径DP1;质量m2、粒径DP2;质量m3、粒径DP3;……;质量mn、粒径DPn等不等径球状颗粒最紧密堆积而成。According to the formula (3), for the filter material composed of unequal diameter spherical particles with different masses and particle sizes, the filter material consists of mass m 1 , particle size D P1 ; mass m 2 , particle size D P2 ; mass m 3 , Particle size D P3 ;...; Spherical particles with different diameters such as mass m n and particle size D Pn are most closely packed.
将多孔介质由不等径球状颗粒最紧密堆积转变为等径球状颗粒最紧密堆积,即每一种粒径的颗粒按照等径等径球状颗粒最紧密堆积后,形成的多孔介质的喉道直径为D喉道,例如粒径DPn的颗粒对应的即为D喉道n。Change the porous medium from the closest packing of unequal-diameter spherical particles to the closest packing of equal-diameter spherical particles, that is, the throat diameter of the porous medium formed after the particles of each particle size are packed according to the closest packing of spherical particles of equal diameter and equal diameter is the D -throat , for example, the particle size D Pn corresponds to the D -throat n .
针对确定的D喉道平均,首先确定滤料的种类(颗粒粒径的种类),即确定n的具体数值;根据n的取值,分别确定n种滤料的质量和对应的喉道;选取滤料的过程由人工完成,具体有两种实施方法:For the determined D throat average , first determine the type of filter material (the type of particle size), that is, determine the specific value of n; according to the value of n, determine the quality of n kinds of filter materials and the corresponding throat; select The process of filter material is completed manually, and there are two specific implementation methods:
3-2-1)先分别确定n种滤料的质量,即质量m1、质量m2、质量m3、……、质量mn;然后确定n种滤料按照等径球状颗粒最紧密堆积对应的喉道,即喉道D喉道1、喉道D喉道2、喉道D喉道3、……、喉道D喉道n。3-2-1) Firstly determine the quality of n kinds of filter materials respectively, that is, mass m 1 , mass m 2 , mass m 3 , ..., mass m n ; The corresponding throats are throat D throat 1 , throat D throat 2 , throat D throat 3 , ... , throat D throat n .
3-2-2)先分别确定n种滤料按照等径球状颗粒最紧密堆积对应的喉道,即喉道D喉道1、喉道D喉道2、喉道D喉道3、……、喉道D喉道n;然后确定n种滤料对应的质量m1、质量m2、质量m3、……、质量mn。3-2-2) First determine the throats corresponding to the closest accumulation of n kinds of filter materials according to the closest accumulation of equal-diameter spherical particles, that is, throat D throat 1 , throat D throat 2 , throat D throat 3 , ... , throat D throat n ; then determine the mass m 1 , mass m 2 , mass m 3 , ..., mass m n corresponding to n kinds of filter materials.
3-3)将等径球状颗粒最紧密堆积多孔介质的最小单元体为4个球分两层最紧密堆积而成,如图2所示。将最小单元体进一步简化为由4个球心相连而组成一个正四面体的三棱锥体,如图4(a)所示,进一步取正四面体的一个面,如图4(b)所示。图4(b)中,中间空白处原型的直径即为等径球状颗粒最紧密堆积多孔介质对应的喉道。3-3) The smallest unit body of the closest-packed porous medium with equal-diameter spherical particles is formed by dividing two layers of closest-packed spheres, as shown in FIG. 2 . The smallest unit body is further simplified into a triangular pyramid composed of four spherical centers connected to form a regular tetrahedron, as shown in Figure 4(a), and one face of the regular tetrahedron is further taken, as shown in Figure 4(b) . In Fig. 4(b), the diameter of the prototype in the blank space in the middle is the throat corresponding to the most closely packed porous medium of equal-diameter spherical particles.
由图4(b)推导出等径球状颗粒最紧密堆积多孔介质对应的喉道D喉道与球状颗粒直径DP存在如下关系式,表达式如式(4)所示:From Fig. 4(b), it can be deduced that the throat D corresponding to the most closely packed porous medium of equal-diameter spherical particles and the diameter D P of spherical particles have the following relationship, and the expression is shown in formula (4):
根据式(4),结合步骤3)得到的每种滤料按照等径球状颗粒最紧密堆积对应的的喉道D喉道1、喉道D喉道2、喉道D喉道3、……、喉道D喉道n,分别计算出每种滤料对应的粒径DP1、粒径DP2、粒径DP3、……、粒径DPn。According to the formula (4), each filter material obtained in combination with step 3) corresponds to the throat D throat 1 , the throat D throat 2 , the throat D throat 3 , ... , throat D throat n , respectively calculate the particle size D P1 , particle size D P2 , particle size D P3 , ..., particle size D Pn corresponding to each filter material.
由此确定了该污水水样所对应的去除悬浮物设备的优化滤料的配选方案为:质量m1、粒径DP1;质量m2、粒径DP2;质量m3、粒径DP3;……;质量mn、粒径DPn所构成的滤料组合。Therefore, it is determined that the optimal filter material selection plan for the suspended solids removal equipment corresponding to the sewage water sample is: mass m 1 , particle size D P1 ; mass m 2 , particle size D P2 ; mass m 3 , particle size D P3 ;...; The filter material combination composed of mass m n and particle size D Pn .
备注:工程中,对于同一个过滤罐,其横截面积是一定的,相同材质的滤料,其铺设厚度即可代表质量。同时根据公式(3)求粒径DPn,无需知道对应的确切的质量mn,在质量百分比的条件下,即可求取喉道D喉道n,进而可求取粒径DPn。Remarks: In the project, for the same filter tank, its cross-sectional area is certain, and the laying thickness of the filter material of the same material can represent the quality. At the same time, according to the formula (3) to calculate the particle size D Pn , without knowing the corresponding exact mass m n , the throat D throat n can be calculated under the condition of mass percentage, and then the particle size D Pn can be calculated.
4)评价滤料优化配选效果;4) Evaluate the effect of filter material optimization matching;
为了能够衡量污水中悬浮物的去除效果,定义悬浮物去除率α,表达式如式(5)所示:In order to measure the removal effect of suspended solids in sewage, the suspended solids removal rate α is defined, and the expression is shown in formula (5):
式(5)中,C来水为步骤(2)得到的任一去除悬浮物设备的来水口污水水样的悬浮物浓度,单位mg/L;C出水为该去除悬浮物设备的出水口污水水样的悬浮物浓度,单位mg/L;α值越大,表示此环节悬浮物去除效果越好,说明按照本方法所选取的颗粒滤料组合越适合去除此类污水中悬浮物。In formula (5), C incoming water is the suspended matter concentration of the water inlet sewage water sample of any suspended matter removal equipment obtained in step (2), unit mg/L; C effluent is the water outlet sewage of the suspended matter removal equipment The concentration of suspended solids in water samples, in mg/L; the larger the α value, the better the removal effect of suspended solids in this link, indicating that the combination of granular filter materials selected according to this method is more suitable for removing suspended solids in this type of sewage.
对于改进前出水口污水中悬浮物的粒径分布曲线,以密闭面积((粒径曲线与横坐标轴所围合起来的封闭面积)的2/3为界,确定改进前污水中悬浮物主要集中区域,即粒径主要区域[a b]。For the particle size distribution curve of the suspended matter in the sewage at the outlet before improvement, the closed area (the closed area enclosed by the particle size curve and the axis of abscissa) is 2/3, and the main suspended matter in the sewage before improvement is determined. Concentrated area, that is, the main area of particle size [a b].
对于改进后出水口污水中悬浮物的粒径分布曲线,以密闭面积的2/3为界,确定改进后污水中悬浮物主要集中区域,即粒径主要区域[c d]。For the particle size distribution curve of suspended solids in the sewage at the outlet after improvement, the main concentration area of suspended solids in the improved sewage, that is, the main area of particle size [c d], is determined with 2/3 of the closed area as the boundary.
对比分析改进前后粒径所属区域的变化,当出现c<a且d<b时,说明改进后的滤料对污水中的悬浮物去除效果要更好一些,且这差值越大,表示去除效果越好。Comparative analysis of the changes in the area of particle size before and after improvement, when c<a and d<b, it shows that the improved filter material has a better effect on removing suspended solids in sewage, and the larger the difference, it means the removal The better the effect.
实施例Example
本发明的一个具体实施例将本发明提出的一种颗粒材料过滤中滤料优化配选方法应用于油田采出水的污水过滤。In a specific embodiment of the present invention, a method for optimal matching of filter materials in granular material filtration proposed by the present invention is applied to sewage filtration of oilfield produced water.
某油田当前采出水污水处理站处理工艺及颗粒滤料现状如下:The current status of the treatment process and granular filter material of the produced water sewage treatment station in an oilfield is as follows:
该油田污水处理站污水处理工艺为“一级沉降罐→二级沉降罐→一级石英砂滤料过滤罐→二级石英砂滤料过滤罐”;工艺中“一级石英砂滤料过滤罐”和“二级石英砂滤料过滤罐”为典型的颗粒材料过滤环节,其主要功能为去除油田采出水中悬浮物。The sewage treatment process of the oilfield sewage treatment station is "first-level settling tank → second-level settling tank → first-level quartz sand filter tank → second-level quartz sand filter tank"; in the process "first-level quartz sand filter tank " and "secondary quartz sand filter material filter tank" are typical particulate material filtration links, and their main function is to remove suspended solids in oilfield production water.
在此工艺中,二级石英砂过滤罐原始滤料参数,见表1。In this process, the original filter material parameters of the secondary quartz sand filter tank are shown in Table 1.
表1 二级石英砂过滤罐原始滤料参数表Table 1 Parameters of the original filter material of the secondary quartz sand filter tank
本实施例中,工艺改进前,对二级石英砂过滤罐来水和出水2种污水水样,分别从2015年11月到2016年5月共7个月,每个月10号、20号及30号共计检测21次。得到的二级石英砂过滤罐来水和出水中悬浮物浓度示意图如图5所示。图中,三角形数据点所对应的连线为来水的悬浮物浓度曲线,正方形数据点所对应的连线为出水的悬浮物浓度曲线,每条曲线上均有21个数据点对应21次检测;由图5看出:二级石英砂过滤罐来水和出水的曲线之间落差较小,以第21次检测结果为例,来水中悬浮物浓度为150.64mg/L、出水中悬浮物浓度为127.69mg/L,悬浮物浓度仅下降了22.95mg/L。图6为二级石英砂过滤罐对悬浮物的去除率曲线图,由图6看出:二级石英砂过滤罐悬浮物去除率处于10.44%~18.87%,去除率较小,以第21次检测结果为例,悬浮物去除率仅为15.23%。图7为污水中悬浮物粒径分布曲线图,由图7看出:对于“二级石英砂过滤罐来水—第21次”和“二级石英砂过滤罐改进前出水—第21次”中悬浮物粒径分布曲线基本相似;以密闭面积(粒径曲线与横坐标轴所围合起来的封闭面积)的2/3为界,2种水样的悬浮物粒径主要区域均在35~80μm;相对于来水曲线,出水曲线只稍微向左偏移一点;来水的平均粒径为61.09μm;出水的平均粒径为56.33μm。以上综合可得:二级石英砂过滤罐对悬浮物去除效果较差,滤料基本处于无效状态。In this embodiment, before the process improvement, two kinds of sewage water samples of the secondary quartz sand filter tank, the incoming water and the outgoing water, were collected for 7 months from November 2015 to May 2016, on the 10th and 20th of each month and No. 30 were detected 21 times in total. The schematic diagram of the concentration of suspended solids in the incoming and outgoing water of the secondary quartz sand filter tank is shown in Figure 5. In the figure, the connection line corresponding to the triangle data points is the suspended solids concentration curve of the incoming water, and the connection line corresponding to the square data points is the suspended solids concentration curve of the effluent water. There are 21 data points on each curve corresponding to 21 detections Seen from Figure 5: the fall between the curves of the incoming water and the outgoing water of the secondary quartz sand filter tank is relatively small, taking the 21st detection result as an example, the concentration of suspended solids in the incoming water is 150.64mg/L, and the concentration of suspended solids in the outgoing water It was 127.69mg/L, and the concentration of suspended solids only dropped by 22.95mg/L. Figure 6 is a curve diagram of the removal rate of suspended solids by the secondary quartz sand filter tank. It can be seen from Figure 6 that the removal rate of suspended solids in the secondary quartz sand filter tank is 10.44% to 18.87%, and the removal rate is relatively small, with the 21st time Taking the test results as an example, the removal rate of suspended solids is only 15.23%. Figure 7 is a curve diagram of the particle size distribution of suspended solids in sewage. It can be seen from Figure 7: For "incoming water from the secondary quartz sand filter tank - the 21st time" and "outlet water before the improvement of the secondary quartz sand filter tank - the 21st time" The particle size distribution curves of the suspended solids in the medium are basically similar; with 2/3 of the closed area (enclosed area enclosed by the particle size curve and the abscissa axis) as the boundary, the main areas of the suspended solids particle size of the two water samples are both within 35 ~80μm; relative to the incoming water curve, the outlet water curve is only slightly shifted to the left; the average particle size of the incoming water is 61.09μm; the average particle size of the outlet water is 56.33μm. Based on the above, it can be concluded that the secondary quartz sand filter tank has a poor removal effect on suspended solids, and the filter material is basically in an invalid state.
本发明提出的一种颗粒材料过滤中滤料优化配选方法,包括以下步骤:A method for optimizing the matching of filter materials in the filtration of granular materials proposed by the present invention comprises the following steps:
1)确定污水取水样点;1) Determine the sewage sampling points;
本实施例中,对污水处理工艺中二级石英砂过滤罐的来水口和出水口各设立一个污水取样点。In this embodiment, a sewage sampling point is respectively set up for the water inlet and the water outlet of the secondary quartz sand filter tank in the sewage treatment process.
2)分析污水中悬浮物特征;具体步骤如下:2) Analyze the characteristics of suspended solids in sewage; the specific steps are as follows:
2-1)测定悬浮物浓度;具体步骤如下:2-1) Determination of suspended matter concentration; specific steps are as follows:
2-1-1)在步骤1)确定的任一污水取水样点处(本实施例为二级石英砂过滤罐的来水口和出水口)取体积为V的污水水样,本实施例V为500ml;2-1-1) Take a sewage water sample with a volume of V at any sewage water sampling point determined in step 1) (in this embodiment, the water inlet and water outlet of the secondary quartz sand filter tank). V is 500ml;
2-1-2)利用10张孔径0.1mm的滤膜对步骤2-1-1)采集的污水水样进行缓慢一次过滤;每张滤膜仅过滤50ml的污水水样,以防在过滤过程中,孔径0.1mm的滤膜表面形成致密过滤层,造成污水中悬浮物(粒径处于0.1μm~100μm)遗失;保存过滤后的污水,忽略粒径>100μm的固体颗粒的体积,过滤后的污水水样总体积仍为V。2-1-2) Use 10 filter membranes with a pore size of 0.1mm to slowly filter the sewage water samples collected in step 2-1-1); each filter membrane only filters 50ml of sewage water samples to prevent the In the process, a dense filter layer is formed on the surface of the filter membrane with a pore size of 0.1 mm, which causes the loss of suspended solids (particle size between 0.1 μm and 100 μm) in the sewage; the filtered sewage is saved, and the volume of solid particles with a particle size > 100 μm is ignored. The total volume of the sewage water sample is still V.
2-1-3)将一张孔径为0.1μm滤膜放入表面皿,将滤膜和表面皿一起在40℃烘箱内烘8h后,对滤膜和表面皿整体称重记为G1(本实施称重采用梅特勒托利多MS205DU电子天平,量程0~82g,精度0.01mg)。2-1-3) Put a filter membrane with a pore size of 0.1 μm into a watch glass, bake the filter membrane and the watch glass together in an oven at 40°C for 8 hours, weigh the filter membrane and the watch glass as a whole, and record it as G 1 ( In this implementation, Mettler Toledo MS205DU electronic balance is used for weighing, with a range of 0-82g and an accuracy of 0.01mg).
2-1-4)从表面皿里取出烘干后的孔径0.1μm滤膜,利用烘干后孔径0.1μm滤膜对经过步骤2-1-2)一次过滤后保留下的体积为V污水水样进行缓慢二次过滤;2-1-4) Take out the dried filter membrane with a pore size of 0.1 μm from the watch glass, and use the filter membrane with a pore size of 0.1 μm after drying to filter the volume of V sewage water after the first filtration in step 2-1-2) The sample is slowly filtered twice;
2-1-5)将经过二次过滤后的孔径0.1μm滤膜(此时在孔径0.1μm滤膜上将附着体积为V污水水样中的粒径处于0.1μm~100μm悬浮物)放入原表面皿里,然后将滤膜和表面皿一起在40℃烘箱内烘12h后,对滤膜和表面皿整体称重记为G2。2-1-5) Put the filter membrane with a pore size of 0.1 μm after secondary filtration (at this time, on the filter membrane with a pore size of 0.1 μm, the particle size in the sewage water sample with an attachment volume of V is between 0.1 μm and 100 μm) into the In the original watch glass, and then bake the filter membrane and watch glass together in an oven at 40°C for 12 hours, then weigh the filter membrane and watch glass as a whole and record it as G 2 .
2-1-6)利用公式(1)计算出污水水样中悬浮物浓度C,表达式如下:2-1-6) Use the formula (1) to calculate the suspended solids concentration C in the sewage water sample, the expression is as follows:
2-1-7)重复步骤2-1-1)至2-1-6),获取所有污水取水样点的污水水样并计算相应的悬浮物浓度;2-1-7) Repeat steps 2-1-1) to 2-1-6), obtain the sewage water samples of all sewage water sampling points and calculate the corresponding suspended matter concentration;
2-2)测定悬浮物粒径;具体步骤如下:2-2) Measure the particle size of the suspended matter; the specific steps are as follows:
2-2-1)重复步骤2-1-1)至2-1-2),获取任一污水取水样点的污水水样并进行缓慢一次过滤;2-2-1) Repeat steps 2-1-1) to 2-1-2) to obtain a sewage water sample from any sewage water sampling point and perform a slow filtration;
2-2-2)从一次过滤后保留下的污水水样中取5~10ml,利用激光粒度仪(激光粒度仪的型号和精度越高效果越好;本实施例采用Winner2000ZD激光粒度仪))测定步骤2-2-1)获取的污水水样中悬浮物的粒径分布曲线及平均粒径D平均。2-2-2) Take 5-10ml from the sewage water sample retained after primary filtration, and use a laser particle size analyzer (the higher the model and accuracy of the laser particle size analyzer, the better the effect; this embodiment uses Winner2000ZD laser particle size analyzer)) The particle size distribution curve and the average particle size Daverage of the suspended matter in the sewage water sample obtained in the determination step 2-2-1).
本实施例中,以第21次检测的数据为例,得到二级石英砂过滤罐的来水和出水(第21次)的平均粒径,如图7所示。In this embodiment, taking the data of the 21st test as an example, the average particle diameters of the incoming water and the effluent (21st time) of the secondary quartz sand filter tank are obtained, as shown in FIG. 7 .
3)对滤料优化配选;具体步骤如下:3) Optimizing the matching of the filter material; the specific steps are as follows:
3-1)为了利用颗粒滤料之间的喉道对污水中悬浮物的拦截卡堵作用去除污水中悬浮物,污水中悬浮物平均粒径D平均和不等径球状颗粒最紧密堆积多孔介质的喉道D喉道平均满足如式(2)所示的表达式:3-1) In order to remove the suspended matter in the sewage by using the throat between the particle filter materials to intercept and block the suspended matter in the sewage, the average particle size D of the suspended matter in the sewage and the spherical particles with different diameters are the most tightly packed porous media The throat of D throat on average satisfies the expression shown in formula (2):
D喉道平均≈D平均 (2)D throat mean ≈ D mean (2)
根据式(2),,D喉道平均的取值为步骤2)得到的污水水样中悬浮物的平均粒径D平均。According to formula (2), the average value of D throat is the average particle size D average of the suspended matter in the sewage water sample obtained in step 2).
本实施例中,二级石英砂过滤罐来水—第21次”中悬浮物的浓度为150.64mg/L、平均粒径D平均为61.09μm。In this example, the concentration of suspended solids in the incoming water from the secondary quartz sand filter tank—the 21st time” is 150.64 mg/L, and the average particle diameter D is 61.09 μm on average .
3-2)根据式(3),针对确定的D喉道平均,首先确定滤料的种类(颗粒粒径的种类),即确定n的具体数值;根据n的取值,分别确定n种滤料的质量和对应的喉道;3-2) According to formula (3), for the determined D throat average , first determine the type of filter material (the type of particle size), that is, determine the specific value of n; according to the value of n, determine n kinds of filter materials respectively. The quality of the material and the corresponding throat;
本实施例中,先确定4种不同粒径的石英砂颗粒滤料,即n=4。In this embodiment, four kinds of quartz sand particle filter materials with different particle sizes are firstly determined, that is, n=4.
然后确定此4种不同粒径石英砂的质量,首先确定4种不同粒径石英砂铺设厚度分别为160mm、160mm、240mm、240mm,由于材质相同,且填充的过滤罐横截面面积相同,所以每种粒径的石英砂在总体石英砂厚度百分比,即表示质量百分比。由此确定这4种不同粒径石英砂的质量百分比分别为20%、20%、30%、30%。Then determine the quality of the four different particle sizes of quartz sand. First, determine that the laying thickness of the four different particle sizes of quartz sand is 160mm, 160mm, 240mm, and 240mm. The percentage of quartz sand with different particle sizes in the overall thickness of quartz sand is the mass percentage. From this, it is determined that the mass percentages of the four kinds of quartz sands with different particle sizes are 20%, 20%, 30%, and 30%, respectively.
最后确定此4种不同粒径石英砂按照等径球状颗粒最紧密堆积对应的喉道,即喉道D喉道1=46.40μm、喉道D喉道2=54.13μm、喉道D喉道3=61.87μm、喉道D喉道4=77.33μm。Finally, determine the corresponding throats of the four kinds of quartz sands with different particle sizes according to the closest accumulation of equal-diameter spherical particles, that is, throat D throat 1 = 46.40 μm, throat D throat 2 = 54.13 μm, throat D throat 3 = 61.87 μm, throat D throat 4 = 77.33 μm.
3-3)等径球状颗粒最紧密堆积多孔介质对应的喉道D喉道与球状颗粒直径DP存在如下关系式,表达式如式(4)所示:3-3) The throat D corresponding to the most densely packed porous medium of equidiameter spherical particles and the diameter D P of spherical particles has the following relational expression, and the expression is shown in formula (4):
根据式(4),结合步骤3)得到的每种滤料按照等径球状颗粒最紧密堆积对应的的喉道D喉道1、喉道D喉道2、喉道D喉道3、……、喉道D喉道n,分别计算出每种滤料对应的粒径DP1、粒径DP2、粒径DP3、……、粒径DPn。According to the formula (4), each filter material obtained in combination with step 3) corresponds to the throat D throat 1 , the throat D throat 2 , the throat D throat 3 , ... , throat D throat n , respectively calculate the particle size D P1 , particle size D P2 , particle size D P3 , ..., particle size D Pn corresponding to each filter material.
由此确定了该污水水样所对应的去除悬浮物设备的优化滤料的配选方案为:质量m1、粒径DP1;质量m2、粒径DP2;质量m3、粒径DP3;……;质量mn、粒径DPn所构成的滤料组合。Therefore, it is determined that the optimal filter material selection plan for the suspended solids removal equipment corresponding to the sewage water sample is: mass m 1 , particle size D P1 ; mass m 2 , particle size D P2 ; mass m 3 , particle size D P3 ;...; The filter material combination composed of mass m n and particle size D Pn .
本实施例中,结合喉道D喉道1=46.40μm、喉道D喉道2=54.13μm、喉道D喉道3=61.87μm、喉道D喉道4=77.33μm,分别计算出对应的粒径DP1=300μm、粒径DP2=350μm、粒径DP3=400μm、粒径DP4=500μm。 In this embodiment , the corresponding The particle diameter D P1 =300 μm, the particle diameter D P2 =350 μm, the particle diameter D P3 =400 μm, and the particle diameter D P4 =500 μm.
由此确定出了滤料优化配选方案见表2。As a result, the optimal matching scheme of the filter material was determined, which is shown in Table 2.
表2 二级石英砂过滤罐改进后滤料参数表Table 2 Parameters of the improved filter material of the secondary quartz sand filter tank
4)评价滤料优化配选效果;4) Evaluate the effect of filter material optimization matching;
为了能够衡量污水中悬浮物的去除效果,定义悬浮物去除率α,表达式如式(5)所示:In order to measure the removal effect of suspended solids in sewage, the suspended solids removal rate α is defined, and the expression is shown in formula (5):
式(5)中:C来水为步骤(2)得到的任一去除悬浮物设备的来水口污水水样的悬浮物浓度,单位mg/L;C出水为该去除悬浮物设备的出水口污水水样的悬浮物浓度,单位mg/L;α值越大,表示此环节悬浮物去除效果越好,说明按照本方法所选取的颗粒滤料组合越适合去除此类污水中悬浮物。In formula (5): C incoming water is the suspended matter concentration of the water inlet sewage water sample of any suspended matter removal equipment obtained in step (2), unit mg/L; C outlet water is the water outlet sewage of this suspended matter removal equipment The concentration of suspended solids in water samples, in mg/L; the larger the α value, the better the removal effect of suspended solids in this link, indicating that the combination of granular filter materials selected according to this method is more suitable for removing suspended solids in this type of sewage.
4-2)利用激光粒度仪((激光粒度仪的型号和精度越高效果越好;本实施例采用本实施例采用Winner2000ZD激光粒度仪)测定改进前后出水口的污水中悬浮物的粒径分布曲线。4-2) Use a laser particle size analyzer ((the higher the model and precision of the laser particle size analyzer, the better the effect; this embodiment uses the Winner2000ZD laser particle size analyzer) to measure the particle size distribution of the suspended matter in the sewage at the water outlet before and after improvement curve.
对于改进前出水口污水中悬浮物的粒径分布曲线,以密闭面积(粒径曲线与横坐标轴所围合起来的封闭面积)的2/3为界,确定改进前污水中悬浮物主要集中区域,即粒径主要区域[a b]。For the particle size distribution curve of suspended matter in the sewage at the outlet before improvement, the closed area (the closed area enclosed by the particle size curve and the axis of abscissa) is 2/3, and the main concentration of suspended matter in the sewage before improvement is determined Area, that is, the main area of particle size [a b].
对于改进后出水口污水中悬浮物的粒径分布曲线,以密闭面积的2/3为界,确定改进后污水中悬浮物主要集中区域,即粒径主要区域[c d]。For the particle size distribution curve of suspended solids in the sewage at the outlet after improvement, the main concentration area of suspended solids in the improved sewage, that is, the main area of particle size [c d], is determined with 2/3 of the closed area as the boundary.
对比分析改进前后粒径所属区域的变化,当出现c<a且d<b时,说明改进后的滤料对污水中的悬浮物去除效果要更好一些,且这差值越大,表示去除效果越好。Comparative analysis of the changes in the particle size area before and after improvement, when c<a and d<b, it shows that the improved filter material has a better effect on removing suspended solids in sewage, and the larger the difference, it means that the removal The better the effect.
本实施例,二级石英砂过滤罐改进前后出水情况对比表如表3所示:In this embodiment, the comparison table of water outlet conditions before and after the improvement of the secondary quartz sand filter tank is shown in Table 3:
表3:二级石英砂过滤罐改进前后出水情况对比表Table 3: Comparison table of the water output before and after the improvement of the secondary quartz sand filter tank
由表3看出:按照本发明的方法对二级石英砂过滤罐滤料改进后,出水中悬浮物浓度由127.69mg/L降到了18.65mg/L;悬浮物去除率由15.23%提升到了87.62%。由图6看出:出水中悬浮物粒径主要区域由35~80μm降至10~45μm;悬浮物平均粒径由56.23微米降至19.29微米。Find out by table 3: after the secondary quartz sand filter tank filter material is improved according to the method of the present invention, the concentration of suspended solids in the effluent water has dropped to 18.65mg/L by 127.69mg/L; %. It can be seen from Figure 6 that the main area of suspended matter particle size in the effluent water is reduced from 35-80 μm to 10-45 μm; the average particle size of suspended matter is reduced from 56.23 micron to 19.29 micron.
改进后悬浮物去除效果提升原因分析:Analysis of the reasons for the improvement of suspended solids removal effect after improvement:
由式(3)和式(4)计算出改进后二级石英砂过滤罐滤料的平均喉道为61.87μm,其相对于为改进前平均喉道90.86μm而言,降低了28.99μm,且相对于来水中悬浮平均粒径61.09,相差仅仅0.78μm。改进后滤料能够将来水中粒径处于61.87~90.86μm的悬浮物去除掉了。改进后滤料所组成多孔介质的喉道与来水中悬浮物粒径更接近,匹配程度更大,改进后滤料对悬浮物的拦截卡堵作用更加显著,由此提升了整个工艺的悬浮物去除效果。Calculated from formula (3) and formula (4), the average throat of the secondary quartz sand filter tank filter material after improvement is 61.87 μm, which is 28.99 μm lower than the average throat of 90.86 μm before improvement, and Compared with the average suspended particle size of 61.09 in the incoming water, the difference is only 0.78 μm. The improved filter material can remove the suspended solids in the water with a particle size of 61.87-90.86 μm. The throat of the porous medium composed of the improved filter material is closer to the particle size of the suspended solids in the incoming water, and the matching degree is greater. The interception and blocking effect of the improved filter material on the suspended solids is more significant, thereby improving the suspended solids in the entire process. Removal.
由此证明:按照本发明的方法对颗粒滤料优化配选,可以实现提高颗粒材料过滤方式对悬浮物去除率的目的。This proves that: according to the method of the present invention, the optimization of matching of the granular filter material can realize the purpose of improving the removal rate of suspended solids by the filtering mode of the granular material.
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