CN107062027A - A kind of packaging technology of fluorescent-lamp tube - Google Patents
A kind of packaging technology of fluorescent-lamp tube Download PDFInfo
- Publication number
- CN107062027A CN107062027A CN201611119681.9A CN201611119681A CN107062027A CN 107062027 A CN107062027 A CN 107062027A CN 201611119681 A CN201611119681 A CN 201611119681A CN 107062027 A CN107062027 A CN 107062027A
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- China
- Prior art keywords
- fluorescent tube
- red needle
- fluorescent
- packaging technology
- processing
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
- Vessels And Coating Films For Discharge Lamps (AREA)
Abstract
It is an object of the invention to provide a kind of packaging technology of fluorescent-lamp tube, its packaging technology step is：(1) fluorescent tube mill silk；(2) fluorescent tube is polished；(3) shelve automatically；(4) pressure welding is handled, and is pressed on the chip electrode in described fluorescent tube at first point and is again moved aluminium wire above corresponding support to, is then pressed after upper second point, is finally pulled apart aluminium wire；(5) red needle is handled, and fluorescent tube is placed into progress red needle processing on corresponding red needle machine, in red needle, amount copper pin and fluorescent tube centerline parallel, it is impossible to bending；(6) print, dry processing, it is possible to increase tightness when pressure welding is encapsulated, it is to avoid seal wire loosens, reduce the deformation of wick copper pin, reduce defect ware rate during encapsulation, reduce production cost.
Description
Technical field
The present invention relates to the field in terms of the processing technology of fluorescent lamp, the encapsulation process to the fluorescent tube of fluorescent lamp is particularly
The improvement of aspect, more particularly to a kind of packaging technology of fluorescent-lamp tube.
Background technology
With the improvement of living standards, requirement of the people to normal lighting is also of a relatively high, it is also required to while illumination
To the processing request of day-light lamp, also of a relatively high fluorescent lamp refers generally to light emitting diode, is especially packaged in fluorescent tube
During processing, because red needle and the technique of pressure welding are not very ripe, cause wick copper pin occur in processing bending occur, with
And seal wire and aluminium cap occur in weld bond in pressure welding and loosen, cause fluorescent tube encapsulation insecure, defect ware occur, increase is produced into
This.
Therefore it provides a kind of packaging technology of fluorescent-lamp tube, to be changed by the packaging technology to fluorescent tube
Enter, it is possible to increase tightness when pressure welding is encapsulated, it is to avoid seal wire loosens, reduce the deformation of wick copper pin, reduce when encapsulating
Defect ware rate, reduces production cost, the problem of just turning into those skilled in the art's urgent need to resolve.
The content of the invention
It is an object of the invention to provide a kind of packaging technology of fluorescent-lamp tube, to which the encapsulation work to fluorescent tube can be passed through
Skill is improved, it is possible to increase tightness when pressure welding is encapsulated, it is to avoid seal wire loosens, and reduces the deformation of wick copper pin, is reduced
Defect ware rate during encapsulation, reduces production cost.
To solve technical problem described in background technology, the present invention uses following technical scheme：
A kind of packaging technology of fluorescent-lamp tube, its packaging technology step is：
(1) fluorescent tube mill silk, opens main frame and starts running, and the fluorescent tube after roasting head is placed into main frame and carries out mill silk processing,
Until complete mill silk when seal wire occurs without leakage, during mill silk, aluminium cap pin pin mill filament length degree is less than 1mm, length control 0.5-
0.8mm, face stitch lengths A segment distance are 6.9-7.3mm.
(2) fluorescent tube is polished, and the fluorescent tube after mill silk is processed by shot blasting by polishing machine.
(3) shelve automatically, insulating cement on point, then with vacuum slot, then inhales daylight lamp chip on daylight lamp bracket
Shift position is played, is then arranged on again on corresponding backing positions.
(4) pressure welding is handled, and is pressed on the chip electrode in described fluorescent tube at first point and is again moved aluminium wire accordingly to
Support above, then press after upper second point, finally pull apart aluminium wire.
(5) red needle is handled, and fluorescent tube is placed on corresponding red needle machine into progress red needle processing, in red needle, amount copper pin with
Fluorescent tube centerline parallel, it is impossible to bending.
(6) print, dry processing, the fluorescent tube after the completion of red needle is printed, drying and processing, it is follow-up old to enter
Practice in process.
Preferably, during the pressure welding processing of described step 4, its pressure welding environment can be avoided in pressure welding to be vacuum environment
When directly contacted with air, reduce interface oxidation, cause port contact bad, influence filament quality.
Preferably, described step 5 charge processing when, red needle should be at lamp base 1/3, apart from L：1.5—2.5mm；
The depth of red needle：H=0.65-0.80mm；The size of pin hole：Φ is 1.1 ± 0.1mm.
Preferably, the fluorescent tube after the completion of printing/drying of described step 6, applies 1800V voltage to lamp holder, continues
3S, the amount to fluorescent tube is detected, it is possible to increase the quality of fluorescent tube, reduces the appearance of defect ware.
The beneficial effects of the invention are as follows：
1), it is improved by the packaging technology to fluorescent tube, it is possible to increase tightness when pressure welding is encapsulated, it is to avoid seal wire
Loosen.
2) deformation of wick copper pin, is reduced, defect ware rate during encapsulation is reduced, production cost is reduced.
Embodiment
In order that those skilled in the art more fully understands technical scheme, the present invention will be made into one below
What is walked is discussed in detail.
Embodiment 1：
A kind of packaging technology of fluorescent-lamp tube, its packaging technology step is：
(1) fluorescent tube mill silk, opens main frame and starts running, and the fluorescent tube after roasting head is placed into main frame and carries out mill silk processing,
Until seal wire completes mill silk when occurring without leakage, during mill silk, aluminium cap pin pin mill filament length degree is less than 1mm, and length is controlled in 0.5mm,
Face stitch lengths A segment distances are 6.9mm.
(2) fluorescent tube is polished, and the fluorescent tube after mill silk is processed by shot blasting by polishing machine.
(3) shelve automatically, insulating cement on point, then with vacuum slot, then inhales daylight lamp chip on daylight lamp bracket
Shift position is played, is then arranged on again on corresponding backing positions.
(4) pressure welding is handled, and is pressed on the chip electrode in described fluorescent tube at first point and is again moved aluminium wire accordingly to
Support above, then press after upper second point, finally pull apart aluminium wire.
(5) red needle is handled, and fluorescent tube is placed on corresponding red needle machine into progress red needle processing, in red needle, amount copper pin with
Fluorescent tube centerline parallel, it is impossible to bending.
(6) print, dry processing, the fluorescent tube after the completion of red needle is printed, drying and processing, it is follow-up old to enter
Practice in process.
Preferably, during the pressure welding processing of described step 4, its pressure welding environment can be avoided in pressure welding to be vacuum environment
When directly contacted with air, reduce interface oxidation, cause port contact bad, influence filament quality.
Preferably, described step 5 charge processing when, red needle should be at lamp base 1/3, apart from L：1.5mm；Red needle
Depth：H=0.65mm；The size of pin hole：Φ is 1.1mm.
Preferably, the fluorescent tube after the completion of printing/drying of described step 6, applies 1800V voltage to lamp holder, continues
3S, the amount to fluorescent tube is detected, it is possible to increase the quality of fluorescent tube, reduces the appearance of defect ware.
Implement to prove, using this data, tightness when can improve pressure welding encapsulation improved to a certain extent, it is to avoid
Seal wire loosens, and reduces the deformation of wick copper pin, reduces defect ware rate during encapsulation, reduces production cost.
Embodiment 2：
A kind of packaging technology of fluorescent-lamp tube, its packaging technology step is：
(1) fluorescent tube mill silk, opens main frame and starts running, and the fluorescent tube after roasting head is placed into main frame and carries out mill silk processing,
Until seal wire completes mill silk when occurring without leakage, during mill silk, aluminium cap pin pin mill filament length degree is less than 1mm, and length is controlled in 0.8mm,
Face stitch lengths A segment distances are 7.3mm.
(2) fluorescent tube is polished, and the fluorescent tube after mill silk is processed by shot blasting by polishing machine.
(3) shelve automatically, insulating cement on point, then with vacuum slot, then inhales daylight lamp chip on daylight lamp bracket
Shift position is played, is then arranged on again on corresponding backing positions.
(4) pressure welding is handled, and is pressed on the chip electrode in described fluorescent tube at first point and is again moved aluminium wire accordingly to
Support above, then press after upper second point, finally pull apart aluminium wire.
(5) red needle is handled, and fluorescent tube is placed on corresponding red needle machine into progress red needle processing, in red needle, amount copper pin with
Fluorescent tube centerline parallel, it is impossible to bending.
(6) print, dry processing, the fluorescent tube after the completion of red needle is printed, drying and processing, it is follow-up old to enter
Practice in process.
Preferably, during the pressure welding processing of described step 4, its pressure welding environment can be avoided in pressure welding to be vacuum environment
When directly contacted with air, reduce interface oxidation, cause port contact bad, influence filament quality.
Preferably, described step 5 charge processing when, red needle should be at lamp base 1/3, apart from L：2.5mm；Red needle
Depth：H=0.80mm；The size of pin hole：Φ is 1.2mm.
Preferably, the fluorescent tube after the completion of printing/drying of described step 6, applies 1800V voltage to lamp holder, continues
3S, the amount to fluorescent tube is detected, it is possible to increase the quality of fluorescent tube, reduces the appearance of defect ware.
Implement to prove, using this data, tightness when can improve pressure welding encapsulation can be improved to the full extent,
Avoid seal wire from loosening, reduce the deformation of wick copper pin, reduce defect ware rate during encapsulation, while by optimal red needle distance,
Material use can be maximized, reduce production cost.
Therefore, the present embodiment is most preferred embodiment.
Some one exemplary embodiments of the present invention are only described by way of explanation above, undoubtedly, for ability
The those of ordinary skill in domain, without departing from the spirit and scope of the present invention, can be with a variety of modes to institute
The embodiment of description is modified.Therefore, foregoing description is inherently illustrative, and should not be construed as will to right of the present invention
Ask the limitation of protection domain.
Claims (4)
1. a kind of packaging technology of fluorescent-lamp tube, it is characterised in that its packaging technology step is：
(1) fluorescent tube mill silk, opens main frame and starts running, and the fluorescent tube after roasting head is placed into main frame and carries out mill silk processing, until
Seal wire completes mill silk when occurring without leakage, during mill silk, and aluminium cap pin pin mill filament length degree is less than 1mm, and length is controlled in 0.5-0.8mm,
Face stitch lengths A segment distances are 6.9-7.3mm.
(2) fluorescent tube is polished, and the fluorescent tube after mill silk is processed by shot blasting by polishing machine.
(3) shelve automatically, insulating cement on point, then with vacuum slot, then picks up shifting by daylight lamp chip on daylight lamp bracket
Dynamic position, is then arranged on corresponding backing positions again.
(4) pressure welding is handled, and is pressed on the chip electrode in described fluorescent tube at first point and is moved aluminium wire to corresponding branch again
Above frame, then press after upper second point, finally pull apart aluminium wire.
(5) red needle is handled, and fluorescent tube is placed into progress red needle processing on corresponding red needle machine, in red needle, amount copper pin and fluorescent tube
Centerline parallel, it is impossible to bending.
(6) print, dry processing, the fluorescent tube after the completion of red needle is printed, drying and processing, to enter follow-up seasoned work
In sequence.
2. a kind of packaging technology of fluorescent-lamp tube according to claim 1, it is characterised in that the pressure of described step 4
During weldering processing, it is vacuum environment that its pressure welding environment, which is,.
3. the packaging technology of a kind of fluorescent-lamp tube according to claim 1, it is characterised in that described step 5 is carried out
Charge processing when, red needle should be at lamp base 1/3, apart from L：1.5—2.5mm；The depth of red needle：H=0.65-0.80mm；Pin hole
Size：Φ is 1.1 ± 0.1mm.
4. a kind of packaging technology of fluorescent-lamp tube according to claim 1, it is characterised in that described step 6 is beaten
Fluorescent tube after the completion of print/drying, applies 1800V voltage to lamp holder, continues 3S, and the amount to fluorescent tube is detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611119681.9A CN107062027A (en) | 2016-12-08 | 2016-12-08 | A kind of packaging technology of fluorescent-lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611119681.9A CN107062027A (en) | 2016-12-08 | 2016-12-08 | A kind of packaging technology of fluorescent-lamp tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107062027A true CN107062027A (en) | 2017-08-18 |
Family
ID=59619535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611119681.9A Pending CN107062027A (en) | 2016-12-08 | 2016-12-08 | A kind of packaging technology of fluorescent-lamp tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107062027A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109990212A (en) * | 2019-03-19 | 2019-07-09 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded welding mechanism silk device |
| CN110067951A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister automatic filament-arranging device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5614784A (en) * | 1992-10-15 | 1997-03-25 | Patent-Treuhand-Gesellschaft Fur Elektrische Gluhlampen Mbh | Discharge lamp, particularly cold-start fluorescent lamp, and method of its manufacture |
| CN202230968U (en) * | 2011-08-23 | 2012-05-23 | 上虞远东照明有限公司 | Head-baking, shredding, aging and detection one-piece device for manufacturing a straight tube type fluorescent lamp tube |
| CN205058171U (en) * | 2015-09-02 | 2016-03-02 | 上虞舜宇照明工程有限公司 | Fluorescent tube grinds silk punching equipment |
| CN205690128U (en) * | 2016-06-17 | 2016-11-16 | 海宁市新光源照明科技股份有限公司 | A kind of straight pipe type LED full-automation production line |
-
2016
- 2016-12-08 CN CN201611119681.9A patent/CN107062027A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5614784A (en) * | 1992-10-15 | 1997-03-25 | Patent-Treuhand-Gesellschaft Fur Elektrische Gluhlampen Mbh | Discharge lamp, particularly cold-start fluorescent lamp, and method of its manufacture |
| CN202230968U (en) * | 2011-08-23 | 2012-05-23 | 上虞远东照明有限公司 | Head-baking, shredding, aging and detection one-piece device for manufacturing a straight tube type fluorescent lamp tube |
| CN205058171U (en) * | 2015-09-02 | 2016-03-02 | 上虞舜宇照明工程有限公司 | Fluorescent tube grinds silk punching equipment |
| CN205690128U (en) * | 2016-06-17 | 2016-11-16 | 海宁市新光源照明科技股份有限公司 | A kind of straight pipe type LED full-automation production line |
Non-Patent Citations (1)
| Title |
|---|
| 中华人民共和国国家质量监督检验检疫总局、中国国家标准化管理委员会: "《GB/T 10682-2010 双端荧光灯 性能要求》", 9 August 2010 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109990212A (en) * | 2019-03-19 | 2019-07-09 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded welding mechanism silk device |
| CN110067951A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister automatic filament-arranging device |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170818 |