CN107061064A - A kind of equivalent combustion system and its control method based on air-fuel mixture enleanment - Google Patents
A kind of equivalent combustion system and its control method based on air-fuel mixture enleanment Download PDFInfo
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- 239000000446 fuel Substances 0.000 title claims abstract description 92
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000203 mixture Substances 0.000 title claims description 33
- 238000002347 injection Methods 0.000 claims abstract description 90
- 239000007924 injection Substances 0.000 claims abstract description 90
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims abstract description 66
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 49
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 49
- 239000001301 oxygen Substances 0.000 claims abstract description 49
- 239000007789 gas Substances 0.000 claims abstract description 37
- 239000012895 dilution Substances 0.000 claims abstract description 27
- 238000010790 dilution Methods 0.000 claims abstract description 27
- 230000003197 catalytic effect Effects 0.000 claims abstract description 9
- 238000003079 width control Methods 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 230000008859 change Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims 6
- 230000018199 S phase Effects 0.000 claims 1
- 230000011664 signaling Effects 0.000 claims 1
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 abstract description 9
- 239000004071 soot Substances 0.000 abstract description 5
- -1 Polyoxymethylene dimethyl ether Polymers 0.000 description 37
- 229920002675 Polyoxyl Polymers 0.000 description 19
- 239000003502 gasoline Substances 0.000 description 10
- 238000013517 stratification Methods 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000001934 delay Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000002283 diesel fuel Substances 0.000 description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 230000002269 spontaneous effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- GFAJOMHUNNCCJQ-UHFFFAOYSA-N 1,3-dioxetane Chemical compound C1OCO1 GFAJOMHUNNCCJQ-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003225 biodiesel Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- NKDDWNXOKDWJAK-UHFFFAOYSA-N dimethoxymethane Chemical compound COCOC NKDDWNXOKDWJAK-UHFFFAOYSA-N 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000005699 methyleneoxy group Chemical group [H]C([H])([*:1])O[*:2] 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
- Output Control And Ontrol Of Special Type Engine (AREA)
Abstract
本发明公开了一种基于混合气稀释的当量燃烧系统及其控制方法,装置包括通过进气道总管依次相连的涡轮增压器压气机、电动增压器、进气加热器、进气中冷器、压力传感器、温度传感器、气道喷油器以及气缸的进气口,EGR管路一端与进气加热器、进气中冷器之间的进气道总管相通并且另一端依次连接EGR单向阀、电控EGR阀、EGR中冷器以及排气管与气缸的排气口相连接的部分;聚甲氧基二甲醚直喷喷油器安装在气缸内,排气管依次连接气缸的排气口、废气涡轮、排气氧传感器和三效催化器;在汽缸盖上安装有进气门晚关装置,在气缸内安装有缸压传感器。采用本装置和方法在改善燃油消耗率的同时保持超低氮氧化物和碳烟排放。
The invention discloses an equivalent combustion system based on mixed gas dilution and its control method. The device includes a turbocharger compressor, an electric supercharger, an air intake heater, and an air intake intercooler connected in sequence through an intake manifold. One end of the EGR pipeline communicates with the intake manifold between the intake heater and the intake air intercooler, and the other end is connected to the EGR unit in turn. Directional valve, electronically controlled EGR valve, EGR intercooler and the part where the exhaust pipe is connected to the exhaust port of the cylinder; the polymethoxy dimethyl ether direct injection injector is installed in the cylinder, and the exhaust pipe is connected to the cylinder in turn The exhaust port, exhaust gas turbine, exhaust oxygen sensor and three-way catalytic converter; the intake valve late closing device is installed on the cylinder head, and the cylinder pressure sensor is installed in the cylinder. The device and the method are adopted to maintain ultra-low nitrogen oxide and soot emission while improving the fuel consumption rate.
Description
技术领域technical field
本发明涉及内燃机领域,特别是涉及一种基于混合气稀释的当量比燃烧系统及其控制方法。The invention relates to the field of internal combustion engines, in particular to an equivalence ratio combustion system based on mixture gas dilution and a control method thereof.
背景技术Background technique
柴油/汽油双燃料高预混合压燃(HPCC)燃烧模式采用缸内直喷柴油燃料引燃气道喷射的汽油燃料,通过燃料化学活性和浓度分层协同控制,能够在较为宽广的工况范围内部分解决柴油机不能同时降低NOx和碳烟的难题,同时保持了较高的热效率。但是无法从根本上突破柴油机低温燃烧的缺陷,受制于着火和放热过程难以控制,大负荷扩展首先受限于燃烧速率过快导致峰值压升率过高的问题,如果要扩展柴油/汽油双燃料HPCC的大负荷,需要更大比例的废弃再循环(EGR)稀释,同时降低压缩比,然而在实际的发动机中仍然难以覆盖全负荷工况,一方面大比例的EGR会带来进气量不足以至难以保证大负荷工况下新鲜空气的需求量,同时会引起烟度排放和不完全燃烧产物骤升。如果通过提高进气增压度来满足进气量和稀释度的需求,又会产生缸内爆压升高的问题,当前的技术条件和成本限制下,难以通过大幅提高柴油机的峰值爆压限值来满足双燃料HPCC低温燃烧模式的需求,而过度降低压缩比又不利于小负荷或高转速工况的性能。另外在HPCC的小负荷工况区域为了保证预混度以及抑制缸内平均温度,必须保证一定的EGR率和气道汽油喷射热值比例,然而稀薄的混合气和点火能量不足会保证燃烧的不稳定性,较低的氧浓度不利于HC和CO的完全氧化,不完全燃烧产物排放比传统柴油机高出几个量级,即便是在高效的中、高负荷条件下柴油/汽油双燃料HPCC的燃烧效率仍比传统柴油机低2%以上,有研究表明,由于不完全燃烧产物的排放量极高,在小负荷工况柴油发动机氧化型催化剂对双燃料HPCC低温燃烧模式的HC和CO转化效率几乎为0,而在相同的排温条件下的传统柴油机燃烧模式的转化效率分别为80%和100%,为满足HC和CO的排放要求就需要针对HPCC开发一种全新的低温高效催化氧化反应器。难以满足日趋严格的排放法规对HC/CO的需求,需要采用在全负荷范围的高效清洁燃烧的实现仍是HPCC的主要技术瓶颈。Diesel/gasoline dual-fuel high premixed compression ignition (HPCC) combustion mode uses in-cylinder direct injection of diesel fuel and gasoline fuel injected from the pilot gas channel. Through the coordinated control of fuel chemical activity and concentration stratification, it can be used in a relatively wide range of operating conditions. It partially solves the problem that the diesel engine cannot reduce NO x and soot at the same time, while maintaining a high thermal efficiency. However, it is impossible to fundamentally break through the defects of low-temperature combustion of diesel engines. Due to the difficulty in controlling the ignition and heat release process, the expansion of large loads is firstly limited by the problem that the combustion rate is too fast and the peak pressure rise rate is too high. If you want to expand the diesel/gasoline dual The large load of fuel HPCC requires a larger proportion of waste recirculation (EGR) to dilute and reduce the compression ratio. However, it is still difficult to cover the full load condition in an actual engine. On the one hand, a large proportion of EGR will bring intake air It is not enough to ensure the demand for fresh air under heavy load conditions, and it will cause smoke emissions and incomplete combustion products to rise sharply. If the demand for air intake volume and dilution is met by increasing the air intake pressurization degree, the problem of an increase in the explosion pressure in the cylinder will arise. Under the current technical conditions and cost constraints, it is difficult to greatly increase the peak explosion pressure limit of the diesel engine. value to meet the requirements of dual-fuel HPCC low-temperature combustion mode, and excessive reduction of compression ratio is not conducive to the performance of small load or high speed conditions. In addition, in the low-load operating area of HPCC, in order to ensure the premixing degree and suppress the average temperature in the cylinder, it is necessary to ensure a certain EGR rate and the ratio of the fuel injection heat value of the port, but the lean mixture and insufficient ignition energy will ensure combustion instability. The lower oxygen concentration is not conducive to the complete oxidation of HC and CO, and the emission of incomplete combustion products is several orders of magnitude higher than that of traditional diesel engines, even under the high-efficiency medium and high load conditions of diesel/gasoline dual-fuel HPCC combustion The efficiency is still more than 2% lower than that of traditional diesel engines. Studies have shown that due to the extremely high emissions of incomplete combustion products, the conversion efficiency of HC and CO in dual-fuel HPCC low-temperature combustion mode of diesel engine oxidation catalysts is almost 0, while the conversion efficiencies of traditional diesel engine combustion modes under the same exhaust temperature conditions are 80% and 100%, respectively. In order to meet the emission requirements of HC and CO, it is necessary to develop a new low-temperature high-efficiency catalytic oxidation reactor for HPCC. It is difficult to meet the increasingly stringent emission regulations for HC/CO, and the realization of efficient and clean combustion in the full load range is still the main technical bottleneck of HPCC.
双燃料HPCC燃烧模式的缸内混合气的浓度、活性分层由缸内直喷主导,因此直喷燃料的理化特性对缸内混合气的制备,燃烧过程的控制以及排放物的生成均有着重要的影响。The concentration and active stratification of the in-cylinder mixture in the dual-fuel HPCC combustion mode are dominated by in-cylinder direct injection, so the physical and chemical properties of the direct injection fuel play an important role in the preparation of the in-cylinder mixture, the control of the combustion process and the generation of emissions. Impact.
聚甲氧基二甲醚(PODE)是以二甲氧基甲烷为母体、亚甲氧基为主链的缩醛类聚合物。聚甲氧基二甲醚(PODE)的平均十六烷值可以达76以上,高于传统柴油燃料(十六烷值~50);其挥发性低于甲醇和二甲醚,高于柴油,且可通过调整其中不同组分的比例使其物性更接近柴油;聚甲氧基二甲醚(PODE)无硫无芳烃,分子中不含C-C键,含氧量随分子量增加而增加,含氧量质量分数可达45%-48.5%;此外聚甲氧基二甲醚(PODE)与大多数常用材料有良好的兼容性,对发动机金属零件无腐蚀,且对环境友好。由于PODE含氧量高,化学计量空燃比较低,完全燃烧所需的空气量相对较少,因而可以有效减少柴油机的颗粒物、CO、HC排放,是较为理想的柴油代用燃料或添加剂。但纯聚甲氧基二甲醚(PODE)的形式难以直接用于传统的柴油机,一方面,聚甲氧基二甲醚(PODE)其单位体积热值远低于柴油,仅为柴油燃料的50%左右,燃用纯聚甲氧基二甲醚(PODE)将显著增加燃料供给的体积流量,单位热值需要更长的喷油持续期,因而需要对燃油供给系统和喷油策略进行改进,不利于发动机热效率的提高和满足动力性能的要求;另一方面,聚甲氧基二甲醚(PODE)过高的十六烷值也不利于燃烧过程的组织。但聚甲氧基二甲醚(PODE)作为直喷燃料实现双燃料HPCC燃烧在柴油机上应用更具有实用意义。对双燃料HPCC燃烧模式而言,由于缸内直喷比例相对较小,即便缸内直喷聚甲氧基二甲醚(PODE)的热值比例达到50%,常规燃油系统也可满足聚甲氧基二甲醚(PODE)的直喷需求,同时单位热值的直喷体积量增加也有助于HPCC燃烧模式缸内混合气的分层以及多次喷油策略的控制,结合较长的喷油持续期,有助于强化对着火和燃烧过程的控制。另外由于聚甲氧基二甲醚(PODE)含氧量高,化学计量空燃比较低,完全燃烧所需的空气量相对较少,因而可以有效降低进气需求,实现更大比例EGR低温燃烧,同时聚甲氧基二甲醚(PODE)燃料高含氧和无C-C键特性可以减少低当量比条件下的颗粒物、CO、HC排放,具有在低当量比条件下实现超低碳烟排放的能力;另一方面,聚甲氧基二甲醚(PODE)较高的十六烷值可提高燃烧过程对EGR的耐受度,改善燃料在低当量比条件下的自燃着火性能和燃烧过程,在大幅降低NOx和碳烟排放的同时保持高热效率,降低HC和CO排放,可改善小负荷工况下低温燃烧的自燃着火和燃烧稳定性。因此,聚甲氧基二甲醚(PODE)/汽油双燃料HPCC具备实现全负荷高效清洁燃烧的潜力。Polyoxymethylene dimethyl ether (PODE) is an acetal polymer with dimethoxymethane as the matrix and methyleneoxy as the main chain. The average cetane number of polyoxymethylene dimethyl ether (PODE) can reach more than 76, which is higher than that of traditional diesel fuel (cetane number ~ 50); its volatility is lower than that of methanol and dimethyl ether, and higher than that of diesel fuel. And the physical properties can be made closer to diesel by adjusting the ratio of different components; polyoxymethylene dimethyl ether (PODE) has no sulfur and no aromatics, no C-C bond in the molecule, and the oxygen content increases with the increase of the molecular weight, and the oxygen content The mass fraction can reach 45%-48.5%; in addition, polyoxymethylene dimethyl ether (PODE) has good compatibility with most commonly used materials, has no corrosion to engine metal parts, and is environmentally friendly. Because PODE has high oxygen content, low stoichiometric air-fuel ratio, and relatively small amount of air required for complete combustion, it can effectively reduce particulate matter, CO, and HC emissions from diesel engines. It is an ideal diesel alternative fuel or additive. However, the form of pure polyoxyl dimethyl ether (PODE) is difficult to be directly used in traditional diesel engines. About 50%, burning pure polyoxymethylene dimethyl ether (PODE) will significantly increase the volume flow rate of fuel supply, and the unit calorific value requires a longer fuel injection duration, so it is necessary to improve the fuel supply system and fuel injection strategy , which is not conducive to the improvement of engine thermal efficiency and to meet the requirements of power performance; on the other hand, the high cetane number of polyoxymethylene dimethyl ether (PODE) is also not conducive to the organization of the combustion process. However, polyoxymethylene dimethyl ether (PODE) as a direct-injection fuel to achieve dual-fuel HPCC combustion is more practical in diesel engines. For the dual-fuel HPCC combustion mode, since the proportion of direct injection in cylinder is relatively small, even if the heat value ratio of polyoxymethylene dimethyl ether (PODE) in cylinder direct injection reaches 50%, the conventional fuel system can still meet the requirements of PODE. The demand for direct injection of oxydimethylether (PODE), and the increase in the volume of direct injection per unit calorific value also contribute to the stratification of the mixture in the HPCC combustion mode and the control of multiple injection strategies. Oil duration, which helps to enhance the control of the ignition and combustion process. In addition, due to the high oxygen content of polyoxymethylene dimethyl ether (PODE), the stoichiometric air-fuel ratio is low, and the amount of air required for complete combustion is relatively small, so it can effectively reduce the intake demand and achieve a larger proportion of EGR low-temperature combustion At the same time, the high oxygen content and no C-C bond characteristics of polyoxymethylene dimethyl ether (PODE) fuel can reduce particulate matter, CO, and HC emissions under low equivalence ratio conditions, and has the ability to achieve ultra-low carbon smoke emissions under low equivalence ratio conditions ability; on the other hand, the higher cetane number of polyoxymethylene dimethyl ether (PODE) can improve the tolerance of the combustion process to EGR, improve the spontaneous ignition performance and combustion process of the fuel under low equivalence ratio conditions, While significantly reducing NOx and soot emissions while maintaining high thermal efficiency, reducing HC and CO emissions, it can improve the spontaneous ignition and combustion stability of low-temperature combustion under low-load conditions. Therefore, polyoxymethylene dimethyl ether (PODE)/gasoline dual-fuel HPCC has the potential to realize efficient and clean combustion at full load.
发明内容Contents of the invention
本发明的目的在于克服已有技术的缺点,提供一种根据工况实时在线改变两种燃料喷射的热值比例,调制工况所需的最佳的混合气的浓度、活性分层,控制燃烧相位和燃烧速率,同时可以提高进气密度并实现进气压力可控、改善了中低负荷的热效率,降低了有效压缩比的基于混合气稀释的当量燃烧系统及其控制方法。The purpose of the present invention is to overcome the shortcomings of the prior art, to provide a real-time online change of the heat value ratio of the two fuel injections according to the working conditions, to adjust the concentration and active stratification of the best mixture required by the working conditions, and to control the combustion At the same time, it can increase the intake air density and realize the controllable intake pressure, improve the thermal efficiency of low and medium loads, and reduce the effective compression ratio. Equivalent combustion system and its control method based on mixture dilution.
本发明是通过以下技术方案实现:The present invention is realized through the following technical solutions:
本发明的一种基于混合气稀释的当量燃烧系统,包括通过进气道总管依次相连的涡轮增压器压气机、电动增压器、进气加热器、进气中冷器、压力传感器、温度传感器、气道喷油器以及气缸的进气口,EGR管路一端与进气加热器、进气中冷器之间的进气道总管相通并且另一端依次连接EGR单向阀、电控EGR阀、EGR中冷器以及排气管与气缸的排气口相连接的部分,所述的涡轮增压器压气机与废气涡轮同轴相连;聚甲氧基二甲醚直喷喷油器安装在气缸内,排气管依次连接气缸的排气口、废气涡轮、排气氧传感器和三效催化器;在汽缸盖上安装有进气门晚关装置,在气缸内安装有缸压传感器,电控单元输出端通过控制线与电动增压器、电控EGR阀、气道喷油器、进气门晚关装置、聚甲氧基二甲醚直喷喷油器、排气氧传感器以及缸压传感器相连。A kind of equivalent combustion system based on mixed gas dilution of the present invention, comprises turbocharger compressor, electric supercharger, intake heater, intake intercooler, pressure sensor, temperature One end of the EGR pipeline is connected to the intake manifold between the intake heater and the intake air intercooler, and the other end is connected to the EGR check valve and the electronically controlled EGR in turn. valve, EGR intercooler, and the part where the exhaust pipe is connected to the exhaust port of the cylinder, and the turbocharger compressor is coaxially connected with the exhaust gas turbine; In the cylinder, the exhaust pipe is sequentially connected to the exhaust port of the cylinder, the exhaust gas turbine, the exhaust oxygen sensor and the three-way catalytic converter; the intake valve late closing device is installed on the cylinder head, and the cylinder pressure sensor is installed in the cylinder. The output end of the electronic control unit communicates with the electric supercharger, electronically controlled EGR valve, airway fuel injector, intake valve late closing device, polymethoxy dimethyl ether direct injection fuel injector, exhaust oxygen sensor and The cylinder pressure sensor is connected.
基于混合气稀释的当量燃烧系统的控制方法,包括以下步骤:A control method for an equivalent combustion system based on mixture gas dilution, comprising the following steps:
步骤一、发动机电控单元分别读取安装在发动机曲轴上传感器的转速信号、安装在油门踏板上传感器的位置信号并根据所读取的信号判断发动机运行的负荷;Step 1. The engine electronic control unit respectively reads the speed signal of the sensor installed on the engine crankshaft and the position signal of the sensor installed on the accelerator pedal, and judges the load of the engine according to the read signals;
步骤二、如果步骤一的判断结果为冷启动和怠速工况,则采用聚甲氧基二甲醚直喷喷油器进行100%聚甲氧基二甲醚缸内直喷;Step 2. If the judgment result of step 1 is the cold start and idling condition, then use the polyoxyl dimethyl ether direct injection injector to perform 100% polyoxyl dimethyl ether in-cylinder direct injection;
步骤三、如果步骤一的判断结果为小负荷工况,电控单元读取标定MAP,然后输出控制信号给聚甲氧基二甲醚直喷喷油器,将聚甲氧基二甲醚喷射角度控制在-20~-40℃AATDC范围,并向气道喷油器和聚甲氧基二甲醚直喷喷油器输出脉宽控制信号将气道喷射热值比例控制在50%~70%范围内,根据排气氧传感器的排气氧浓度信号判断缸内燃烧的稀释情况,通过调节EGR阀改变EGR率将缸内混合气浓度控制在当量比等于1;Step 3. If the result of step 1 is the light load condition, the electronic control unit reads the calibrated MAP, and then outputs a control signal to the PDM direct injection injector to inject the PDM The angle is controlled in the AATDC range of -20~-40°C, and the pulse width control signal is output to the airway injector and polymethoxy dimethyl ether direct injection injector to control the proportion of the airway injection calorific value between 50% and 70% % range, according to the exhaust oxygen concentration signal of the exhaust oxygen sensor to judge the dilution of combustion in the cylinder, change the EGR rate by adjusting the EGR valve to control the concentration of the mixture in the cylinder so that the equivalence ratio is equal to 1;
步骤四、如果步骤1的判断结果为中等负荷工况,电控单元读取标定MAP,采用聚甲氧基二甲醚早喷策略,喷射角度控制在-45~-90℃A ATDC范围,并向气道喷油器和聚甲氧基二甲醚直喷喷油器输出脉宽控制信号将气道喷射热值比例控制在75%~95%范围内,电控单元通过调节EGR阀将EGR率控制在40-50%范围内,电控单元根据排气氧传感器的排气氧浓度信号判断缸内燃烧的稀释情况,通过调整与涡轮增压器串联的电动增压器的增压度将缸内混合气浓度控制在当量比等于1;Step 4. If the judgment result of step 1 is the medium load condition, the electronic control unit reads the calibration MAP, adopts the early injection strategy of polyoxymethylene dimethyl ether, and controls the injection angle within the range of -45~-90℃CA ATDC, and Output pulse width control signals to the airway fuel injector and polyoxymethylene dimethyl ether direct injection injector to control the ratio of the heat value of the airway injection within the range of 75% to 95%, and the electronic control unit adjusts the EGR valve to control the EGR The rate is controlled within the range of 40-50%. The electronic control unit judges the dilution of combustion in the cylinder according to the exhaust oxygen concentration signal of the exhaust oxygen sensor. By adjusting the supercharging degree of the electric supercharger connected in series with the turbocharger The gas mixture concentration in the cylinder is controlled at an equivalence ratio equal to 1;
步骤五、如果步骤1的判断结果为大负荷工况,电控单元读取标定MAP,采用聚甲氧基二甲醚晚喷策略,喷射角度控制在-5~-20℃A ATDC范围,并向气道喷油器和聚甲氧基二甲醚直喷喷油器输出脉宽控制信号将气道喷射热值比例控制在50%~80%范围内;电控单元通过调节EGR阀将EGR率降低至30%-40%范围内,同时电控单元根据排气氧传感器的排气氧浓度信号判断缸内燃烧的稀释情况,提高电动增压器的增压能力,将缸内混合气浓度控制在当量比等于1,并且电控单元根据缸压传感器输出的缸压信号,通过控制进气门晚关装置调节进气门晚关角度,降低有效压缩比,将峰值缸内压力控制在限值以内。Step 5. If the judgment result of step 1 is a heavy load condition, the electronic control unit reads the calibrated MAP, adopts the late injection strategy of polyoxymethylene dimethyl ether, and controls the injection angle within the range of -5~-20℃ CA ATDC, and Output pulse width control signals to the airway fuel injector and polyoxymethylene dimethyl ether direct injection injector to control the proportion of the airway injection calorific value within the range of 50% to 80%; the electronic control unit adjusts the EGR valve to control the EGR At the same time, the electronic control unit judges the dilution of combustion in the cylinder according to the exhaust oxygen concentration signal of the exhaust oxygen sensor, improves the supercharging capacity of the electric supercharger, and reduces the concentration of the mixed gas in the cylinder Control the equivalence ratio to be equal to 1, and the electronic control unit adjusts the late closing angle of the intake valve by controlling the late closing device of the intake valve according to the cylinder pressure signal output by the cylinder pressure sensor, reduces the effective compression ratio, and controls the peak cylinder pressure within a limit. within the value.
与现有技术相比,本发明具有以下三方面优势:Compared with the prior art, the present invention has the following three advantages:
第一、通过不同工况下不同的直喷喷油模式,可实现宽广工况范围内高效清洁燃烧,在改善燃油消耗率的同时保持超低氮氧化物和碳烟排放。First, through different direct injection fuel injection modes under different working conditions, efficient and clean combustion can be realized in a wide range of working conditions, and ultra-low nitrogen oxides and soot emissions can be maintained while improving fuel consumption.
第二、通过不同工况下采用增压与EGR结合对进气充量进行稀释,同时可以有效的降低缸内的最高温度,控制燃烧速率。在大负荷工况为了实现新鲜进气量需求,通过控制与涡轮增压器串联的电动增压器的增压能力提高进气压力和进气量。Second, through the combination of supercharging and EGR under different working conditions to dilute the intake charge, it can effectively reduce the maximum temperature in the cylinder and control the combustion rate. In order to meet the demand for fresh air intake under heavy load conditions, the intake pressure and intake air volume are increased by controlling the boosting capacity of the electric supercharger connected in series with the turbocharger.
第三、通过控制不同的直喷喷油时刻来灵活控制燃料的浓度分层和活性分层,实现双燃料高预混压燃策略在不同工况下都能保证较高的燃烧效率及较低的氮氧化物和碳烟排放。Third, by controlling different direct injection injection timings to flexibly control the concentration stratification and activity stratification of the fuel, the dual-fuel high premixed compression ignition strategy can ensure high combustion efficiency and low fuel consumption under different operating conditions. nitrogen oxide and soot emissions.
第四、在全工况范围,通过控制缸内混合气的总体充量浓度在化学计量当量(即过量空气系数λ=1),允许在柴油机上采用廉价高效的三效催化器处理HC/CO,实现高效清洁燃烧。Fourth, in the range of all working conditions, by controlling the overall charge concentration of the mixture in the cylinder to the stoichiometric equivalent (that is, the excess air coefficient λ=1), it is allowed to use a cheap and efficient three-way catalytic converter on the diesel engine to treat HC/CO , to achieve efficient and clean combustion.
第五、通过采用进气门可变技术,可以采用较高的几何压缩比,随着负荷的增加采用进气门晚关技术降低有效压缩比,一方面改善了中小负荷的热效率,另一方面扩展了大负荷运行工况范围。Fifth, by adopting the variable intake valve technology, a higher geometric compression ratio can be adopted, and the effective compression ratio can be reduced by adopting the late intake valve closing technology as the load increases. On the one hand, the thermal efficiency of small and medium loads is improved, on the other hand Expanded the range of heavy load operating conditions.
附图说明Description of drawings
图1为本发明的一种基于混合气稀释的当量燃烧系统的结构示意简图。Fig. 1 is a schematic structural diagram of an equivalent combustion system based on mixture dilution in the present invention.
具体实施方式detailed description
下面结合附图,对本发明的具体实施方式进行详细说明。The specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示,本发明的一种基于混合气稀释的当量燃烧系统,包括通过进气道总管6依次相连的涡轮增压器压气机1、电动增压器2、进气加热器3、进气中冷器5、压力传感器P、温度传感器T、气道喷油器8以及气缸的进气口,EGR管路14一端与进气加热器3、进气中冷器5之间的进气道总管6相通并且另一端依次连接EGR单向阀4、电控EGR阀7、EGR中冷器9以及排气管17与气缸的排气口相连接的部分,所述的涡轮增压器压气机1与废气涡轮15同轴相连;聚甲氧基二甲醚(PODE)直喷喷油器11安装在气缸内,排气管18依次连接气缸的排气口、废气涡轮15、排气氧传感器16和三效催化器17;在汽缸盖上安装有进气门晚关装置10,在气缸内安装有缸压传感器13。As shown in Fig. 1, a kind of equivalent combustion system based on mixed gas dilution of the present invention comprises turbocharger compressor 1, electric supercharger 2, intake heater 3, Intake intercooler 5, pressure sensor P, temperature sensor T, airway fuel injector 8 and the air intake port of the cylinder, the inlet between one end of the EGR pipeline 14 and the intake heater 3 and the intake intercooler 5 The airway main pipe 6 communicates and the other end is connected to the EGR one-way valve 4, the electronically controlled EGR valve 7, the EGR intercooler 9 and the part where the exhaust pipe 17 is connected to the exhaust port of the cylinder in sequence. The turbocharger The compressor 1 is coaxially connected with the exhaust gas turbine 15; the polyoxyl dimethyl ether (PODE) direct injection fuel injector 11 is installed in the cylinder, and the exhaust pipe 18 is sequentially connected to the exhaust port of the cylinder, the exhaust gas turbine 15, the exhaust gas An oxygen sensor 16 and a three-way catalytic converter 17; an intake valve late closing device 10 is installed on the cylinder head, and a cylinder pressure sensor 13 is installed in the cylinder.
电控单元12输出端通过控制线与电动增压器2、电控EGR阀7、气道喷油器8、进气门晚关装置10、聚甲氧基二甲醚(PODE)直喷喷油器11、排气氧传感器16以及缸压传感器13相连。The output end of the electronic control unit 12 communicates with the electric supercharger 2, the electronically controlled EGR valve 7, the airway fuel injector 8, the intake valve late closing device 10, and the direct injection of polyoxymethylene dimethyl ether (PODE) through the control line. Oil tank 11, exhaust gas oxygen sensor 16 and cylinder pressure sensor 13 are connected.
中冷废气再循环废气的流量采用电控EGR阀7控制,为了防止新鲜进气倒流,在电控EGR阀7之后安装有EGR单向阀4。进气增压由涡轮增压器压气机1与电动增压器2串联实现两级增压。The flow rate of the intercooled exhaust gas recirculation exhaust gas is controlled by the electronically controlled EGR valve 7 , and an EGR check valve 4 is installed behind the electronically controlled EGR valve 7 in order to prevent backflow of fresh intake air. Intake supercharging is achieved by a turbocharger compressor 1 connected in series with an electric supercharger 2 to achieve two-stage supercharging.
本发明的一种基于混合气稀释的当量燃烧系统的控制方法,包括以下步骤:A kind of control method of the equivalence combustion system based on mixed gas dilution of the present invention, comprises the following steps:
步骤一、发动机电控单元12分别读取安装在发动机曲轴上传感器的转速信号、安装在油门踏板上传感器的位置信号并根据所读取的信号判断发动机运行的负荷;Step 1, the engine electronic control unit 12 respectively reads the speed signal of the sensor installed on the crankshaft of the engine, the position signal of the sensor installed on the accelerator pedal, and judges the load of the engine according to the read signals;
步骤二、如果步骤一的判断结果为冷启动和怠速工况,则采用聚甲氧基二甲醚(PODE)直喷喷油器11进行100%聚甲氧基二甲醚(PODE)缸内直喷;Step 2. If the judgment result of step 1 is cold start and idling condition, use polyoxyl dimethyl ether (PODE) direct injection injector 11 to carry out 100% polyoxyl dimethyl ether (PODE) in-cylinder Direct injection;
步骤三、如果步骤一的判断结果为小负荷工况,电控单元12读取标定MAP,然后输出控制信号给聚甲氧基二甲醚(PODE)直喷喷油器11,将聚甲氧基二甲醚(PODE)喷射角度控制在-20~-40℃A ATDC(即上止点后-20~-40度曲轴转角)范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在50%~70%范围内。根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,通过调节EGR阀7改变EGR率将缸内混合气浓度控制在当量比等于1;Step 3: If the judgment result of step 1 is a small load condition, the electronic control unit 12 reads the calibration MAP, and then outputs a control signal to the polyoxymethylene dimethyl ether (PODE) direct-injection injector 11, and the PODE The injection angle of PODE is controlled within the range of -20~-40°C ATDC (that is, -20~-40 degrees crankshaft angle after top dead center), and the injector 8 and polymethoxy PODE direct injection injector 11 outputs a pulse width control signal to control the ratio of the heat value of the airway injection (that is, the ratio of the heat value of the fuel injected by the airway injector 8 to the total heat value of the fuel entering the cylinder) In the range of 50% to 70%. According to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16, the dilution of combustion in the cylinder is judged, and the EGR rate is changed by adjusting the EGR valve 7 to control the concentration of the mixture in the cylinder so that the equivalence ratio is equal to 1;
步骤四、如果步骤1的判断结果为中等负荷工况,电控单元12读取标定MAP,采用聚甲氧基二甲醚(PODE)早喷策略,喷射角度控制在-45~-90℃A ATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在75%~95%范围内。电控单元12通过调节EGR阀7将EGR率控制在40-50%范围内,电控单元12根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,通过调整与涡轮增压器串联的电动增压器2的增压度将缸内混合气浓度控制在当量比等于1;Step 4. If the judgment result of step 1 is a medium load condition, the electronic control unit 12 reads the calibration MAP, adopts the early injection strategy of polyoxymethylene dimethyl ether (PODE), and controls the injection angle at -45~-90°C ATDC range, and output a pulse width control signal to the airway injector 8 and polyoxyl dimethyl ether (PODE) direct injection injector 11 to adjust the proportion of the airway injection calorific value (that is, the ratio of the airway injector 8 injection The ratio of the calorific value of the fuel to the total calorific value of the fuel entering the cylinder) is controlled within the range of 75% to 95%. The electronic control unit 12 controls the EGR rate within the range of 40-50% by adjusting the EGR valve 7. The electronic control unit 12 judges the dilution of combustion in the cylinder according to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16. The supercharging degree of the electric supercharger 2 connected in series with the compressor controls the concentration of the gas mixture in the cylinder so that the equivalence ratio is equal to 1;
步骤五、如果步骤1的判断结果为大负荷工况,电控单元12读取标定MAP,采用聚甲氧基二甲醚(PODE)晚喷策略,喷射角度控制在-5~-20℃A ATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在50%~80%范围内;电控单元12通过调节EGR阀7将EGR率降低至30%-40%范围内,同时电控单元12根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,提高电动增压器2的增压能力,将缸内混合气浓度控制在当量比等于1。并且电控单元12根据缸压传感器13输出的缸压信号,通过控制进气门晚关装置10调节进气门晚关角度,降低有效压缩比,将峰值缸内压力控制在限值以内。不同的发动机的限值不同,一般在16MPa。进气门晚关装置10调节进气门晚关角度的方法具体可以参见:Hu Wang,Laihui Tong,ZunqingZheng,Mingfa Yao.Experimental Study onHigh-loadExtension of Gasoline/PODE Dual-fuel RCCI Operation Using LateIntake ValveClosing.SAE Paper2017-01-0754,2017.(“王浒,童来会,郑尊清,尧命发.基于进气门晚关策略的汽油/PODE双燃料RCCI大负荷扩展的试验研究.SAE论文2017-01-0754,2017.”)。Step 5. If the judgment result of step 1 is a heavy load condition, the electronic control unit 12 reads the calibration MAP, adopts the late injection strategy of polyoxymethylene dimethyl ether (PODE), and controls the injection angle at -5 ~ -20°C ATDC range, and output a pulse width control signal to the airway injector 8 and polyoxyl dimethyl ether (PODE) direct injection injector 11 to adjust the proportion of the airway injection calorific value (that is, the ratio of the airway injector 8 injection The ratio of the calorific value of the fuel to the total calorific value of the fuel entering the cylinder) is controlled within the range of 50% to 80%; the electronic control unit 12 reduces the EGR rate to within the range of 30% to 40% by adjusting the EGR valve 7, and at the same time the electric The control unit 12 judges the dilution of combustion in the cylinder according to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16, increases the supercharging capacity of the electric supercharger 2, and controls the concentration of the mixture in the cylinder so that the equivalence ratio is equal to 1. And the electronic control unit 12 adjusts the late closing angle of the intake valve by controlling the late closing device 10 of the intake valve according to the cylinder pressure signal output by the cylinder pressure sensor 13 , reduces the effective compression ratio, and controls the peak cylinder pressure within the limit value. Different engines have different limits, generally at 16MPa. The method for adjusting the late-closing angle of the intake valve by the intake valve late-closing device 10 can be specifically referred to: Hu Wang, Laihui Tong, ZunqingZheng, Mingfa Yao. Experimental Study on High-load Extension of Gasoline/PODE Dual-fuel RCCI Operation Using LateIntake ValveClosing.SAE Paper2017-01-0754, 2017. ("Wang Hu, Tong Laihui, Zheng Zunqing, Yao Mingfa. Experimental research on gasoline/PODE dual-fuel RCCI large-load expansion based on late intake valve closing strategy. SAE paper 2017-01- 0754, 2017.").
实施例1Example 1
本实施例中,采用高几何压缩比(18:1)的发动机,缸内直喷燃料为聚甲氧基二甲醚(PODE),气道喷射RON辛烷值为95的商用汽油。In this embodiment, an engine with a high geometric compression ratio (18:1) is used, the direct injection fuel in the cylinder is polyoxymethylene dimethyl ether (PODE), and commercial gasoline with an RON octane value of 95 is injected into the airway.
步骤一、发动机电控单元12分别读取安装在发动机曲轴上传感器的转速信号、安装在油门踏板上传感器的位置信号并根据所读取的信号判断发动机运行的负荷;Step 1, the engine electronic control unit 12 respectively reads the speed signal of the sensor installed on the crankshaft of the engine, the position signal of the sensor installed on the accelerator pedal, and judges the load of the engine according to the read signals;
步骤二、如果步骤一的判断结果为冷启动和怠速工况,则采用聚甲氧基二甲醚(PODE)直喷喷油器11进行100%聚甲氧基二甲醚(PODE)缸内直喷;Step 2. If the judgment result of step 1 is cold start and idling condition, use polyoxyl dimethyl ether (PODE) direct injection injector 11 to carry out 100% polyoxyl dimethyl ether (PODE) in-cylinder Direct injection;
步骤三、如果步骤一的判断结果为小负荷工况:转速1500r/min,负荷为0.20MPaIMEP,电控单元12读取标定MAP,然后输出控制信号给聚甲氧基二甲醚(PODE)直喷喷油器11,将聚甲氧基二甲醚(PODE)喷射角度控制在-40℃A ATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在50%。根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,通过调节EGR阀7改变EGR率将缸内混合气浓度控制在当量比等于1;Step 3. If the judgment result of step 1 is a small load condition: the speed is 1500r/min, the load is 0.20MPaIMEP, the electronic control unit 12 reads the calibration MAP, and then outputs a control signal to the polyoxymethylene dimethyl ether (PODE) to directly Inject the fuel injector 11, control the injection angle of polyoxymethylene dimethyl ether (PODE) in the range of -40°C ATDC, and directly inject into the airway injector 8 and polyoxymethylene dimethyl ether (PODE) The fuel injector 11 outputs a pulse width control signal to control the ratio of the heat value of the port injection (that is, the ratio of the heat value of the fuel injected by the port injector 8 to the total heat value of the fuel entering the cylinder) at 50%. According to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16, the dilution of combustion in the cylinder is judged, and the EGR rate is changed by adjusting the EGR valve 7 to control the concentration of the mixture in the cylinder so that the equivalence ratio is equal to 1;
步骤四、如果步骤1的判断结果为中等负荷工况:转速1500r/min,负荷为0.8MPaIMEP,电控单元12读取标定MAP,采用聚甲氧基二甲醚(PODE)早喷策略,喷射角度控制在-45℃A ATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在75%。电控单元12通过调节EGR阀7将EGR率控制在40%,电控单元12根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,通过调整与涡轮增压器串联的电动增压器2的增压度将缸内混合气浓度控制在当量比等于1;Step 4. If the judgment result of step 1 is a medium load condition: the speed is 1500r/min, the load is 0.8MPaIMEP, the electronic control unit 12 reads the calibration MAP, adopts the early injection strategy of polyoxymethylene dimethyl ether (PODE), and injects The angle is controlled in the -45°C ATDC range, and the pulse width control signal is output to the airway injector 8 and the polyoxyl dimethyl ether (PODE) direct injection injector 11 to control the ratio of the heat value of the airway injection (that is, the gas The ratio of the calorific value of the fuel injected by the fuel injector 8 to the total calorific value of the fuel entering the cylinder) is controlled at 75%. The electronic control unit 12 controls the EGR rate at 40% by adjusting the EGR valve 7. The electronic control unit 12 judges the dilution of combustion in the cylinder according to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16. The supercharging degree of the electric supercharger 2 controls the concentration of the mixture gas in the cylinder so that the equivalence ratio is equal to 1;
步骤五、如果步骤1的判断结果为大负荷工况:转速1500r/min,负荷为1.3MPaIMEP,电控单元12读取标定MAP,采用聚甲氧基二甲醚(PODE)晚喷策略,喷射角度控制在-20℃A ATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在80%;电控单元12通过调节EGR阀7将EGR率控制在40%,同时电控单元12根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,提高电动增压器2的增压能力,将缸内混合气浓度控制在当量比等于1。并且电控单元12根据缸压传感器13输出的缸压信号,通过控制进气门晚关装置10将进气门晚关角度推迟25℃A,降低有效压缩比,将峰值缸内压力控制在1.6MPa以内。Step 5. If the judgment result of step 1 is a heavy load condition: the speed is 1500r/min, the load is 1.3MPaIMEP, the electronic control unit 12 reads the calibration MAP, adopts the late injection strategy of polyoxymethylene dimethyl ether (PODE), and injects The angle is controlled in the range of -20°C ATDC, and the pulse width control signal is output to the airway injector 8 and the polyoxyl dimethyl ether (PODE) direct injection injector 11 to control the proportion of the heat value of the airway injection (i.e. gas The ratio of the heat value of the fuel injected by the fuel injector 8 to the total heat value of the fuel entering the cylinder) is controlled at 80%; the electronic control unit 12 controls the EGR rate at 40% by adjusting the EGR valve 7, and the electronic control unit 12 According to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16, the dilution of the combustion in the cylinder is judged, the supercharging capacity of the electric supercharger 2 is increased, and the concentration of the mixture in the cylinder is controlled at an equivalence ratio equal to 1. And the electronic control unit 12 delays the intake valve late closing angle by 25°CA by controlling the intake valve late closing device 10 according to the cylinder pressure signal output by the cylinder pressure sensor 13, reduces the effective compression ratio, and controls the peak cylinder pressure at 1.6 Within MPa.
经试验,本发明实施例的工况下,采用燃烧模式设计方法,能够在不同的负荷下实现不同的混合气活性和浓度分层,控制燃烧速率,通过EGR耦合进气增压控制在全负荷工况范围内通过控制当量比等于1,采用三效催化器能够实现高效清洁燃烧。After testing, under the working conditions of the embodiment of the present invention, the combustion mode design method can be used to achieve different mixture activity and concentration stratification under different loads, control the combustion rate, and control the intake pressure at full load through EGR coupling In the range of working conditions, by controlling the equivalence ratio to be equal to 1, the use of a three-way catalytic converter can achieve efficient and clean combustion.
实施例2Example 2
本实施例中,采用高几何压缩比(18:1)的发动机,缸内直喷燃料为聚甲氧基二甲醚(PODE),气道喷射RON辛烷值为95的商用汽油。In this embodiment, an engine with a high geometric compression ratio (18:1) is used, the direct injection fuel in the cylinder is polyoxymethylene dimethyl ether (PODE), and commercial gasoline with an RON octane value of 95 is injected into the airway.
步骤一、发动机电控单元12分别读取安装在发动机曲轴上传感器的转速信号、安装在油门踏板上传感器的位置信号并根据所读取的信号判断发动机运行的负荷;Step 1, the engine electronic control unit 12 respectively reads the speed signal of the sensor installed on the crankshaft of the engine, the position signal of the sensor installed on the accelerator pedal, and judges the load of the engine according to the read signals;
步骤二、如果步骤一的判断结果为冷启动和怠速工况,则采用聚甲氧基二甲醚(PODE)直喷喷油器11进行100%聚甲氧基二甲醚(PODE)缸内直喷;Step 2. If the judgment result of step 1 is cold start and idling condition, use polyoxyl dimethyl ether (PODE) direct injection injector 11 to carry out 100% polyoxyl dimethyl ether (PODE) in-cylinder Direct injection;
步骤三、如果步骤一的判断结果为小负荷工况:转速1500r/min,负荷为0.35MPaIMEP,电控单元12读取标定MAP,然后输出控制信号给聚甲氧基二甲醚(PODE)直喷喷油器11,将聚甲氧基二甲醚(PODE)喷射角度控制在-30℃AATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在65%。根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,通过调节EGR阀7改变EGR率将缸内混合气浓度控制在当量比等于1;Step 3. If the judgment result of step 1 is a small load condition: the speed is 1500r/min, the load is 0.35MPaIMEP, the electronic control unit 12 reads the calibration MAP, and then outputs the control signal to the polyoxymethylene dimethyl ether (PODE) directly. Inject the fuel injector 11, control the injection angle of polyoxymethylene dimethyl ether (PODE) in the range of -30°C AATDC, and directly inject oil to the airway injector 8 and polyoxymethylene dimethyl ether (PODE) The controller 11 outputs a pulse width control signal to control the port injection heating value ratio (ie the ratio of the heating value of the fuel injected by the port injector 8 to the total heating value of the fuel entering the cylinder) at 65%. According to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16, the dilution of combustion in the cylinder is judged, and the EGR rate is changed by adjusting the EGR valve 7 to control the concentration of the mixture in the cylinder so that the equivalence ratio is equal to 1;
步骤四、如果步骤1的判断结果为中等负荷工况:转速1500r/min,负荷为1.0MPaIMEP,电控单元12读取标定MAP,采用聚甲氧基二甲醚(PODE)早喷策略,喷射角度控制在-60℃A ATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在85%。电控单元12通过调节EGR阀7将EGR率控制在45%,电控单元12根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,通过调整与涡轮增压器串联的电动增压器2的增压度将缸内混合气浓度控制在当量比等于1;Step 4. If the judgment result of step 1 is a medium load condition: the speed is 1500r/min, the load is 1.0MPaIMEP, the electronic control unit 12 reads the calibration MAP, adopts the polyoxymethylene dimethyl ether (PODE) early injection strategy, and injects The angle is controlled in the CA ATDC range of -60°C, and a pulse width control signal is output to the airway injector 8 and the polyoxyl dimethyl ether (PODE) direct injection injector 11 to control the proportion of the heat value of the airway injection (i.e. gas The ratio of the calorific value of the fuel injected by the fuel injector 8 to the total calorific value of the fuel entering the cylinder) is controlled at 85%. The electronic control unit 12 controls the EGR rate at 45% by adjusting the EGR valve 7. The electronic control unit 12 judges the dilution of combustion in the cylinder according to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16. The supercharging degree of the electric supercharger 2 controls the concentration of the mixture gas in the cylinder so that the equivalence ratio is equal to 1;
步骤五、如果步骤1的判断结果为大负荷工况:转速1500r/min,负荷为1.6MPaIMEP,电控单元12读取标定MAP,采用聚甲氧基二甲醚(PODE)晚喷策略,喷射角度控制在-15℃A ATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在70%;电控单元12通过调节EGR阀7将EGR率降低至35%,同时电控单元12根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,提高电动增压器2的增压能力,将缸内混合气浓度控制在当量比等于1。并且电控单元12根据缸压传感器13输出的缸压信号,通过控制进气门晚关装置10将进气门关闭角度推迟35℃A,降低有效压缩比,将峰值缸内压力控制在1.6MPa以内。Step 5. If the judgment result of step 1 is a heavy load condition: the speed is 1500r/min, and the load is 1.6MPaIMEP. The angle is controlled in the range of -15°C ATDC, and the pulse width control signal is output to the airway injector 8 and the polyoxyl dimethyl ether (PODE) direct injection injector 11 to control the ratio of the heat value of the airway injection (i.e. gas The ratio of the calorific value of the fuel injected by the fuel injector 8 to the total calorific value of the fuel entering the cylinder) is controlled at 70%; the electronic control unit 12 reduces the EGR rate to 35% by adjusting the EGR valve 7, and the electronic control unit 12 According to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16, the dilution of the combustion in the cylinder is judged, the supercharging capacity of the electric supercharger 2 is increased, and the concentration of the mixture in the cylinder is controlled at an equivalence ratio equal to 1. In addition, the electronic control unit 12 delays the closing angle of the intake valve by 35°CA by controlling the intake valve late closing device 10 according to the cylinder pressure signal output by the cylinder pressure sensor 13, reduces the effective compression ratio, and controls the peak cylinder pressure at 1.6MPa within.
经试验,经试验,本发明实施例的工况下,采用燃烧模式设计方法,能够在不同的负荷下实现不同的混合气活性和浓度分层,控制燃烧速率,通过EGR耦合进气增压控制在全负荷工况范围内通过控制当量比等于1,采用三效催化器能够实现高效清洁燃烧。After testing, under the working conditions of the embodiment of the present invention, the combustion mode design method can be used to achieve different mixture activity and concentration stratification under different loads, control the combustion rate, and control the intake pressure through EGR coupling By controlling the equivalence ratio to 1 in the full load range, the three-way catalytic converter can realize efficient and clean combustion.
实施例3Example 3
本实施例中,采用高几何压缩比(18:1)的发动机,缸内直喷燃料为聚甲氧基二甲醚(PODE),气道喷射RON辛烷值为95的商用汽油。In this embodiment, an engine with a high geometric compression ratio (18:1) is used, the direct injection fuel in the cylinder is polyoxymethylene dimethyl ether (PODE), and commercial gasoline with an RON octane value of 95 is injected into the airway.
步骤一、发动机电控单元12分别读取安装在发动机曲轴上传感器的转速信号、安装在油门踏板上传感器的位置信号并根据所读取的信号判断发动机运行的负荷;Step 1, the engine electronic control unit 12 respectively reads the speed signal of the sensor installed on the crankshaft of the engine, the position signal of the sensor installed on the accelerator pedal, and judges the load of the engine according to the read signals;
步骤二、如果步骤一的判断结果为冷启动和怠速工况,则采用聚甲氧基二甲醚(PODE)直喷喷油器11进行100%聚甲氧基二甲醚(PODE)缸内直喷;Step 2. If the judgment result of step 1 is cold start and idling condition, use polyoxyl dimethyl ether (PODE) direct injection injector 11 to carry out 100% polyoxyl dimethyl ether (PODE) in-cylinder Direct injection;
步骤三、如果步骤一的判断结果为小负荷工况:转速1500r/min,负荷为0.5MPaIMEP,电控单元12读取标定MAP,然后输出控制信号给聚甲氧基二甲醚(PODE)直喷喷油器11,将聚甲氧基二甲醚(PODE)喷射角度控制在-20℃AATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在70%。根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,通过调节EGR阀7改变EGR率将缸内混合气浓度控制在当量比等于1;Step 3. If the judgment result of step 1 is a small load condition: the speed is 1500r/min, the load is 0.5MPaIMEP, the electronic control unit 12 reads the calibration MAP, and then outputs a control signal to the polyoxymethylene dimethyl ether (PODE) to directly Inject the fuel injector 11, control the injection angle of polyoxymethylene dimethyl ether (PODE) in the range of -20°C AATDC, and directly inject oil to the airway injector 8 and polyoxymethylene dimethyl ether (PODE) The controller 11 outputs a pulse width control signal to control the port injection heating value ratio (ie the ratio of the heating value of the fuel injected by the port injector 8 to the total heating value of the fuel entering the cylinder) at 70%. According to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16, the dilution of combustion in the cylinder is judged, and the EGR rate is changed by adjusting the EGR valve 7 to control the concentration of the mixture in the cylinder so that the equivalence ratio is equal to 1;
步骤四、如果步骤1的判断结果为中等负荷工况:转速1500r/min,负荷为1.2MPaIMEP,电控单元12读取标定MAP,采用聚甲氧基二甲醚(PODE)早喷策略,喷射角度控制在-90℃A ATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在95%。电控单元12通过调节EGR阀7将EGR率控制在50%,电控单元12根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,通过调整与涡轮增压器串联的电动增压器2的增压度将缸内混合气浓度控制在当量比等于1;Step 4. If the judgment result of step 1 is a medium load condition: the speed is 1500r/min, the load is 1.2MPaIMEP, the electronic control unit 12 reads the calibration MAP, adopts the early injection strategy of polyoxymethylene dimethyl ether (PODE), and injects The angle is controlled in the range of -90°C ATDC, and the pulse width control signal is output to the airway injector 8 and the polyoxymethylene dimethyl ether (PODE) direct injection injector 11 to control the ratio of the heat value of the airway injection (i.e. gas The ratio of the calorific value of the fuel injected by the fuel injector 8 to the total calorific value of the fuel entering the cylinder) is controlled at 95%. The electronic control unit 12 controls the EGR rate at 50% by adjusting the EGR valve 7. The electronic control unit 12 judges the dilution of combustion in the cylinder according to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16. The supercharging degree of the electric supercharger 2 controls the concentration of the mixture gas in the cylinder so that the equivalence ratio is equal to 1;
步骤五、如果步骤1的判断结果为大负荷工况:转速1500r/min,负荷为1.8MPaIMEP,电控单元12读取标定MAP,采用聚甲氧基二甲醚(PODE)晚喷策略,喷射角度控制在-5℃A ATDC范围,并向气道喷油器8和聚甲氧基二甲醚(PODE)直喷喷油器11输出脉宽控制信号将气道喷射热值比例(即气道喷油器8喷射的燃油的热值与进入缸内燃油的总热值之比)控制在50%;电控单元12通过调节EGR阀7将EGR率降低至30%,同时电控单元12根据排气氧传感器16的排气氧浓度信号判断缸内燃烧的稀释情况,提高电动增压器2的增压能力,将缸内混合气浓度控制在当量比等于1。并且电控单元12根据缸压传感器13输出的缸压信号,通过控制进气门晚关装置10将进气门关闭角度推迟55℃A,降低有效压缩比,将峰值缸内压力控制在1.6MPa以内。Step 5. If the judgment result of step 1 is a heavy load condition: the speed is 1500r/min, and the load is 1.8MPaIMEP. The angle is controlled in the -5°C ATDC range, and the pulse width control signal is output to the airway injector 8 and the polyoxyl dimethyl ether (PODE) direct injection injector 11 to control the ratio of the heat value of the airway injection (that is, the gas The ratio of the heat value of the fuel injected by the fuel injector 8 to the total heat value of the fuel entering the cylinder) is controlled at 50%; the electronic control unit 12 reduces the EGR rate to 30% by adjusting the EGR valve 7, and the electronic control unit 12 According to the exhaust oxygen concentration signal of the exhaust oxygen sensor 16, the dilution of the combustion in the cylinder is judged, the supercharging capacity of the electric supercharger 2 is increased, and the concentration of the mixture in the cylinder is controlled at an equivalence ratio equal to 1. And the electronic control unit 12 delays the closing angle of the intake valve by 55°CA by controlling the intake valve late closing device 10 according to the cylinder pressure signal output by the cylinder pressure sensor 13, reduces the effective compression ratio, and controls the peak cylinder pressure at 1.6MPa within.
经试验,本发明实施例的工况下,采用燃烧模式设计方法,能够在不同的负荷下实现不同的混合气活性和浓度分层,控制燃烧速率,通过EGR耦合进气增压控制在全负荷工况范围内通过控制当量比等于1,采用三效催化器能够实现高效清洁燃烧。After testing, under the working conditions of the embodiment of the present invention, the combustion mode design method can be used to achieve different mixture activity and concentration stratification under different loads, control the combustion rate, and control the intake pressure at full load through EGR coupling In the range of working conditions, by controlling the equivalence ratio to be equal to 1, the use of a three-way catalytic converter can achieve efficient and clean combustion.
尽管上述结合示意图对本发明进行了描述,但是本发明并不局限于上述的具体实施方式,以上表述仅为示意性,并非限制性。本领域的技术人员在本发明的启示下,在不脱离本发明宗旨的情况下,还可以进行多种变形(例如发动机缸内直喷含氧类生物柴油等,气道喷射醇类燃料、天然气等),这些均属于本发明的保护之内。Although the present invention has been described above with reference to the schematic diagrams, the present invention is not limited to the above-mentioned specific embodiments, and the above descriptions are only illustrative and not restrictive. Under the enlightenment of the present invention, those skilled in the art can also carry out multiple deformations (such as direct injection of oxygen-containing biodiesel in the engine cylinder, etc., airway injection of alcohol fuel, natural gas, etc.) etc.), these all belong to the protection of the present invention.
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