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CN107012393A - The production method of carbon chromium steel in a kind of inexpensive high-hardenability - Google Patents

The production method of carbon chromium steel in a kind of inexpensive high-hardenability Download PDF

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Publication number
CN107012393A
CN107012393A CN201710402346.8A CN201710402346A CN107012393A CN 107012393 A CN107012393 A CN 107012393A CN 201710402346 A CN201710402346 A CN 201710402346A CN 107012393 A CN107012393 A CN 107012393A
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China
Prior art keywords
steel
hardenability
production method
refining
carbon chromium
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CN201710402346.8A
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CN107012393B (en
Inventor
张明荣
刘发友
朱卫东
尚明
刘勇
王德龙
桑培宇
丁秀中
张永安
杨子江
高文娟
尹伟
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Shandong Shouguang Juneng Special Steel Co Ltd
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Shandong Shouguang Juneng Special Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/30Regulating or controlling the blowing
    • C21C5/35Blowing from above and through the bath
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/06Deoxidising, e.g. killing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/064Dephosphorising; Desulfurising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/10Handling in a vacuum
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • C21D8/065Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Abstract

The production method of carbon chromium steel, comprises the following steps in a kind of inexpensive high-hardenability:Refining, LF refining furnace refining, the degassing of VD vacuum drying ovens, circular-arc type continuous casting machine continuous casting, steel rolling heating, combination dephosphorization, rolling, stacking at the beginning of top and bottom complex blowing basic bessemer converter.Quenching degree is improved the invention reside in design concept using fine setting Mo+V, good tempered sorbite tissue is obtained, meets high-end bent axle steel quality demand, is opened up new footpath and is successfully solved that 40Cr quenching degree is not enough and the high problem of 42CrMoA production costs.

Description

The production method of carbon chromium steel in a kind of inexpensive high-hardenability
Technical field
The present invention relates to a kind of production method of carbon chromium steel in steelmaking technical field, more particularly to inexpensive high-hardenability.
Background technology
Bent axle is most important part in engine.It bears the power that connecting rod is transmitted, and is transformed into torque and passes through song Axle exports and drives other annexes on engine to work.Bent axle is by the centrifugal force of gyrating mass, the gas inertia of mechanical periodicity The collective effect of power and reciprocal inertia force, makes bent axle bear the effect of flexion torsion load.Therefore it is required that bent axle has enough strong Degree and rigidity, journal surface need wear-resisting, the uniform, balance that works good.Current quenched class bent axle mainly has 40Cr and 42CrMo, this Two kinds of products have different customer groups, but are the absence of a kind of product that both are mutually linked.
With updating, it is necessary to the performance to steel is constantly segmented for automobile engine, with meet cost and Equilibrium relation between performance.
Therefore, a kind of production method of carbon chromium steel in new inexpensive high-hardenability is developed, not only with urgent research Value, it may have good economic benefit and commercial application potentiality, where this power that exactly present invention is accomplished and basis.
The content of the invention
In order to overcome the defect of prior art as indicated above, the present inventor has made intensive studies to this, is paying After a large amount of creative works, so as to complete the present invention.
Specifically, the technical problems to be solved by the invention are:Carbon chromium steel in a kind of inexpensive high-hardenability is provided Production method.
In order to solve the above technical problems, the technical scheme is that:
The production method of carbon chromium steel, comprises the following steps in a kind of inexpensive high-hardenability:At the beginning of top and bottom complex blowing basic bessemer converter Refining, LF refining furnace refining, the degassing of VD vacuum drying ovens, circular-arc type continuous casting machine continuous casting, steel rolling heating, combination dephosphorization, rolling, stacking.
In the present invention, as a kind of perferred technical scheme, the concrete technology refined at the beginning of top and bottom complex blowing basic bessemer converter is:With 72t high-quality molten iron is main material, and is equipped with 5~8t pig iron composition steel-making primary raw material, and liquid iron charging ratio reaches 80%, blowing During use " double slags " method dephosphorization, tapping control C content wt >=0.08%, tap P content wt≤0.010%, tapping 15~ Add SiCaBaAl 1.0kg/t, steel-core-aluminium 2.0kg/t strong deoxidations during 20t, iron alloy material, carburant, slag charge are subsequently added in bag, The later stage tap using argon gas strong mixing, with uniform temperature and composition, and promotes deoxidation products to float.
Slag charge uses the mixture of hearthstone ash, pro-molten refining slag and stove fluorite,
Iron alloy material includes fero-manganesesilicon, ferrochrome, nickel plate and molybdenum-iron,
In the present invention, as a kind of perferred technical scheme, the concrete technology of the LF refining furnace refining is:Before refining furnace Phase calcium carbide and carborundum diffusive deoxidation, form stable white slag as early as possible, and the dual alkalinity R of white slag is controlled 4.0~6.0;LF essences Refine finishing slag dual alkalinity R2 >=3.5.
Design of Chemical Composition target:C, Si content wt are controlled by 0.39~0.41%, 0.23~0.27% lower limit respectively; Mn, Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.010~ 0.025%;Al content wt:0.010~0.020%.
It is described refining finishing slag chemical composition wt% be:CaO 50~65%, SiO27~15%, MgO 0.4~ 1.2%, Al2O325~30%, S 0.3~0.5%, FeO≤0.50%.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the VD vacuum drying ovens degassing is:1650 ± 10 DEG C, vacuum be less than 67Pa under keep more than 15min carry out VD Fruit storages, processing terminate after feed 1.5~2.0m/ T CaSi core-spun yarns and 1.5m/t sulphur lines are denatured and Sization processing to molten steel, the soft stirring 6~12min, bull ladle of argon gas before bull ladle 1560 ± 15 DEG C of temperature.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the circular-arc type continuous casting machine continuous casting is:Big bag length The mouth of a river uses Ar seal apparatus, whole blowing argon is flowed to big Baogang, the degree of superheat is at 25~40 DEG C, from 260mm × 300mm rectangles Carbon mould flux in base, 0.54 ± 0.04m/min of pulling rate, conticaster uses M-EMS 3Hz/400A.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the steel rolling heating is:Using steel-pushing type plus Hot stove, using I section of temperature control of heating at 1050-1070 DEG C, II section of temperature control of heating is in 1190-1210 DEG C, soaking zone temperature Degree control heats II section and soaking zone heat time > 4 hours at 1200-1220 DEG C, and the heating technique of >=6 hours is heated altogether Ensure the uniform diffusion of steel.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the combination dephosphorization is:Using 260mm × 300mm square parison combined type phosphorus removing methods, using 18-22MPa high-pressure water descalings, first three time of cogging overturns concussion surface oxidation iron Skin, is aided with installation cuneate lespedeza de-scaling device on rollgang.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the milling step is:With 260mm × 300mm squares parison is raw material base, after the middle square billet using 160 × 160mm of Φ 650mm blooming mills production, is rolled into Φ 87mm Steel.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the stacking step is:Using 350 DEG C of > Lee concentrates stacking slow cooling mode, further goes de-stress.
Conventional 40Cr composition is adjusted in the present invention, to meet the not enough problem of 40Cr quenching degree.Emphasis is chemically Composition and the aspect exploitation design of heating rolling technique two, the progress apart from steel surface 15mm at are organized as tempered sorbite+lack Measure strip and granular ferrite.40CrMoV round steel is, fatigue life high the characteristics of good with quenching degree.And the present invention 40CrMoV is exactly linking product between the two.With than 40Cr preferably quenching degree, meet at steel surface 15mm still The performance of right through hardening, obtains good tempered sorbite tissue, and low-cost and high-quality 40CrMoV successful research and development improve product The market competitiveness.
In the present invention, Cr elements belong to the element for reducing austenite phase field, can dramatically increase the quenching degree of steel, formation Complicated carbide can dramatically increase the wearability of steel.Mo elements belong to the element for reducing austenite phase field, for quenching for increase steel Permeability element.When Mo contents are relatively low, the cementite met with iron and carbon formation improves the quenching degree of steel.When there is Cr in steel When, (Mo, Fe) 23C6 will be preferentially formed, in this carbide, Cr and V can be dissolved, and the only V ability of solid solution condition Increase the quenching degree of steel.V element belongs to strong carbide and formed, and can reduce austenite phase field, in V < 0.05%, will promote Enter Austenite Grain Growth.Austenite crystal is bigger, and crystal boundary section can be higher, and quenching degree is improved and advantageously promotes effect.
In summary, the present invention has the advantages that:
The present invention compared with prior art, with following obvious advantage:
First, the essential element such as C, Si, Mn, Cr, Mo, V in steel carries out reinforcing quenching degree design, and control is relatively generally narrower In the range of, steel uniformity is good and properties of product fluctuation range reduces.
2nd, the present invention uses double slag operation of converter, and refining furnace makes high basicity slag, realizes low P and low S controls.And use VD vacuum outgas and argon for protecting pouring, are controlled to impurity contents such as H, O, N, so as to reduce nonmetallic inclusionsin steel Quantity, makes its fine dispersion, improves the low temperature ductile-brittle transition temperature of steel.
3rd, the continuous casting billet that the present invention is produced using continuous casting process, is effectively improved steel using electromagnetic agitating technology and causes Density and component segregation.
4th, the invention reside in quenching degree is improved using Mo+V design concept is finely tuned, good tempered sorbite is obtained Tissue, meets high-end bent axle steel quality demand, opens up new footpath and successfully solves that 40Cr quenching degree is not enough and 42CrMoA production costs High problem.
Brief description of the drawings
Fig. 1 is the metallograph after 40CrMoV steel heat treatments;
Fig. 2 is the metallograph after 40Cr steel heat treatments;
Fig. 3 is the metallograph after 42CrMoA steel heat treatments;
Fig. 4 is the metallograph of the qualified rank steel of standard.
Embodiment
With reference to specific embodiment, the present invention is further described.But the purposes and mesh of these exemplary embodiments Only be used for enumerate the present invention, not to the present invention real protection scope constitute it is any type of it is any limit, it is more non-will this The protection domain of invention is confined to this.
Embodiment 1
The production method of carbon chromium steel, comprises the following steps in a kind of inexpensive high-hardenability:
Refined at the beginning of top and bottom complex blowing basic bessemer converter:Using 72t high-quality molten iron as main material, and the steel-making of 5t pig iron composition is equipped with mainly Raw material, liquid iron charging ratio, which reaches, takes the circumstances into consideration the additions such as adjustment lime, dolomite, ore in 80%, converting process, using " double slags " Method dephosphorization, tapping controls C content wt to be 0.08%, and tapping P content wt is 0.010%, slag-stopping tapping;Add during tapping 15t SiCaBaAl 1.0kg/t, the strong deoxidations of steel-core-aluminium 2.0kg/t, iron alloy material (iron alloy material include fero-manganesesilicon, ferrochrome, nickel plate and Molybdenum-iron), carburant, slag charge (slag charge using 300kg/ stoves hearthstone ash, 500kg/ stoves pro-molten refining slag and 100kg/ stove fluorites it is mixed Compound) it is subsequently added in bag, the tapping later stage uses argon gas strong mixing, with uniform temperature and composition, and promotes deoxidation products to float;
LF refining furnace is refined:Refining furnace early stage calcium carbide and carborundum diffusive deoxidation, form stable white slag as early as possible, white slag Dual alkalinity R is controlled 4.0;Design of Chemical Composition target:C, Si content wt press 0.39%, the control of 0.23% lower limit respectively;Mn、 Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.010%;Al content wt:0.010%, surplus is Fe.LF refining finishing slag dual alkalinity R2 is 3.5;It is described refining finishing slag chemical composition wt% be: CaO 50%, SiO27%, MgO 0.4%, Al2O325%, S 0.3%, FeO 0.50%, surplus is inevitable for other Impurity;
VD vacuum drying ovens deaerate:15min is kept to carry out VD Fruit storages, processing knot under 1640 DEG C, vacuum 67Pa 1.5m/t CaSi core-spun yarns are fed after beam and 1.5m/t sulphur lines are denatured and Sization processing to molten steel, while adding charring rice husk Carry out the soft stirring 6min of argon gas, 1545 DEG C of bull ladle temperature before the protection covering of molten steel, bull ladle;
Circular-arc type continuous casting machine continuous casting is poured into a mould using full guard:Big bag long nozzle uses Ar seal apparatus, and big Baogang stream whole process is blown Argon is protected, and the degree of superheat is at 25 DEG C, from carbon mould flux in 260mm × 300mm rectangular blooms, pulling rate 0.50m/min, conticaster Using M-EMS, crystallizer electric current:400A, frequency:3Hz, electromagnetic agitating technology reduces casting blank solidification segregation tendency;
Steel rolling is heated:Using pusher-type furnace, using I section of temperature control of heating at 1050 DEG C, II section of temperature control is heated System is at 1190 DEG C, and soaking zone temperature control heats II section and soaking zone heat time > 4 hours at 1200 DEG C, and >=6 are heated altogether The heating technique of hour ensures the uniform diffusion of steel;
Combine dephosphorization:Using 260mm × 300mm square parison combined type phosphorus removing methods, using 18MPa high-pressure water descalings, open First three time of base overturns concussion scale on surface, is aided with installation cuneate lespedeza de-scaling device on rollgang;
Rolling:Using 260mm × 300mm squares parison as raw material base, produced using Φ 650mm blooming mills in 160 × 160mm Between after square billet, be rolled into Φ 87mm steel;
Stacking:Stacking slow cooling mode is concentrated using 350 DEG C of lees of >, de-stress is further gone.
Embodiment 2
The production method of carbon chromium steel, comprises the following steps in a kind of inexpensive high-hardenability:
Refined at the beginning of top and bottom complex blowing basic bessemer converter:Using 72t high-quality molten iron as main material, and the steel-making of 5t pig iron composition is equipped with mainly Raw material, liquid iron charging ratio, which reaches, takes the circumstances into consideration the additions such as adjustment lime, dolomite, ore in 80%, converting process, using " double slags " Method dephosphorization, tapping control C content wt0.10%, tap P content wt0.009%, slag-stopping tapping;Add SiCaBaAl during tapping 15t 1.0kg/t, the strong deoxidations of steel-core-aluminium 2.0kg/t, iron alloy material (iron alloy material includes fero-manganesesilicon, ferrochrome, nickel plate and molybdenum-iron), carburetting Agent, slag charge (slag charge uses the mixture of 300kg/ stoves hearthstone ash, 500kg/ stoves pro-molten refining slag and 100kg/ stove fluorites) are then Add in bag, the tapping later stage uses argon gas strong mixing, with uniform temperature and composition, and promotes deoxidation products to float;
LF refining furnace is refined:Refining furnace early stage calcium carbide and carborundum diffusive deoxidation, form stable white slag as early as possible, white slag Dual alkalinity R is controlled 6.0;Design of Chemical Composition target:C, Si content wt press 0.41%, the control of 0.27% lower limit respectively;Mn、 Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.025%;Al content wt:0.020%, surplus is Fe and inevitable impurity.LF refining finishing slag dual alkalinity R2 is 4;The refining finishing slag Chemical composition wt% is:CaO 50%, SiO215%, MgO 1.2%, Al2O330%, S 0.5%, FeO≤0.50% is remaining Measure as other inevitable impurity;
VD vacuum drying ovens deaerate:More than 15min is kept to carry out at VD vacuum outgas in the case where 1660 DEG C, vacuum are less than 67Pa Reason, feeding 2.0m/t CaSi core-spun yarns and 1.5m/t sulphur lines are denatured and Sization processing to molten steel after processing terminates, while plus Enter the soft stirring 12min of argon gas, 1575 DEG C of bull ladle temperature before the protection covering that charring rice husk carries out molten steel, bull ladle;
Circular-arc type continuous casting machine continuous casting is poured into a mould using full guard:Big bag long nozzle uses Ar seal apparatus, and big Baogang stream whole process is blown Argon is protected, and the degree of superheat is at 50 DEG C, from carbon mould flux in 260mm × 300mm rectangular blooms, pulling rate 0.58m/min, conticaster Using M-EMS, crystallizer electric current:400A, frequency:3Hz, electromagnetic agitating technology reduces casting blank solidification segregation tendency;
Steel rolling is heated:Using pusher-type furnace, using I section of temperature control of heating at 1070 DEG C, II section of temperature control is heated System is at 1210 DEG C, and soaking zone temperature control is at 1220 DEG C, and II section of heating and soaking zone heat time are 5 hours, and 6 are heated to be altogether The heating technique of hour ensures the uniform diffusion of steel;
Combine dephosphorization:Using 260mm × 300mm square parison combined type phosphorus removing methods, using 22MPa high-pressure water descalings, open First three time of base overturns concussion scale on surface, is aided with installation cuneate lespedeza de-scaling device on rollgang;
Rolling:Using 260mm × 300mm squares parison as raw material base, produced using Φ 650mm blooming mills in 160 × 160mm Between after square billet, be rolled into Φ 87mm steel;
Stacking:Stacking slow cooling mode is concentrated using 350 DEG C of lees of >, de-stress is further gone.
Embodiment 3
The production method of carbon chromium steel, comprises the following steps in a kind of inexpensive high-hardenability:
Refined at the beginning of top and bottom complex blowing basic bessemer converter:Using 72t high-quality molten iron as main material, and the steel-making of 5t pig iron composition is equipped with mainly Raw material, liquid iron charging ratio, which reaches, takes the circumstances into consideration the additions such as adjustment lime, dolomite, ore in 80%, converting process, using " double slags " Method dephosphorization, tapping controls C content wt to be 0.12%, and tapping P content wt is 0.008%, slag-stopping tapping;Add during tapping 18t SiCaBaAl 1.0kg/t, the strong deoxidations of steel-core-aluminium 2.0kg/t, iron alloy material (iron alloy material include fero-manganesesilicon, ferrochrome, nickel plate and Molybdenum-iron), carburant, slag charge (slag charge using 300kg/ stoves hearthstone ash, 500kg/ stoves pro-molten refining slag and 100kg/ stove fluorites it is mixed Compound) it is subsequently added in bag, the tapping later stage uses argon gas strong mixing, with uniform temperature and composition, and promotes deoxidation products to float;
LF refining furnace is refined:Refining furnace early stage calcium carbide and carborundum diffusive deoxidation, form stable white slag as early as possible, white slag Dual alkalinity R is controlled 4.8;Design of Chemical Composition target:C, Si content wt press 0.40%, the control of 0.25% lower limit respectively;Mn、 Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.020%;Al content wt:0.015%.LF refining finishing slag dual alkalinity R2 is 4.5;It is described refining finishing slag chemical composition wt% be:CaO 58.02%, SiO212.89%, MgO 0.38%, Al2O328.12%, S 0.39%, FeO 0.2%;
VD vacuum drying ovens deaerate:20min is kept to carry out VD Fruit storages, processing knot under 1650 DEG C, vacuum 65Pa 1.8m/t CaSi core-spun yarns are fed after beam and 1.5m/t sulphur lines are denatured and Sization processing to molten steel, while adding charring rice husk Carry out the soft stirring 9min of argon gas, 1560 DEG C of bull ladle temperature before the protection covering of molten steel, bull ladle;
Circular-arc type continuous casting machine continuous casting is poured into a mould using full guard:Big bag long nozzle uses Ar seal apparatus, and big Baogang stream whole process is blown Argon is protected, and the degree of superheat is at 35 DEG C, from carbon mould flux in 260mm × 300mm rectangular blooms, pulling rate 0.54m/min, conticaster Using M-EMS, crystallizer electric current:400A, frequency:3Hz, electromagnetic agitating technology reduces casting blank solidification segregation tendency;
Steel rolling is heated:Using pusher-type furnace, using I section of temperature control of heating at 1060 DEG C, II section of temperature control is heated System is at 1200 DEG C, and soaking zone temperature control is at 1210 DEG C, and II section of heating and soaking zone heat time are 6 hours, and 7 are heated to be altogether The heating technique of hour ensures the uniform diffusion of steel;
Combine dephosphorization:Using 260mm × 300mm square parison combined type phosphorus removing methods, using 20MPa high-pressure water descalings, open First three time of base overturns concussion scale on surface, is aided with installation cuneate lespedeza de-scaling device on rollgang;
Rolling:Using 260mm × 300mm squares parison as raw material base, produced using Φ 650mm blooming mills in 160 × 160mm Between after square billet, be rolled into Φ 87mm steel;
Stacking:Stacking slow cooling mode is concentrated using 350 DEG C of lees of >, de-stress is further gone.
Embodiment 4
The production method of carbon chromium steel, comprises the following steps in a kind of inexpensive high-hardenability:
Refined at the beginning of top and bottom complex blowing basic bessemer converter:Using 72t high-quality molten iron as main material, and the steel-making of 5t pig iron composition is equipped with mainly Raw material, liquid iron charging ratio, which reaches, takes the circumstances into consideration the additions such as adjustment lime, dolomite, ore in 80%, converting process, using " double slags " Method dephosphorization, tapping control C content wt >=0.08%, tap P content wt≤0.010%, slag-stopping tapping;Add during tapping 20t SiCaBaAl 1.0kg/t, the strong deoxidations of steel-core-aluminium 2.0kg/t, iron alloy material (iron alloy material include fero-manganesesilicon, ferrochrome, nickel plate and Molybdenum-iron), carburant, slag charge (slag charge using 300kg/ stoves hearthstone ash, 500kg/ stoves pro-molten refining slag and 100kg/ stove fluorites it is mixed Compound) it is subsequently added in bag, the tapping later stage uses argon gas strong mixing, with uniform temperature and composition, and promotes deoxidation products to float;
LF refining furnace is refined:Refining furnace early stage calcium carbide and carborundum diffusive deoxidation, form stable white slag as early as possible, white slag Dual alkalinity R is controlled 5;Design of Chemical Composition target:C, Si content wt press 0.39%, the control of 0.27% lower limit respectively;Mn、 Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.015%;Al content wt:0.012%, surplus is Fe.LF refining finishing slag dual alkalinity R2 is 4.5;It is described refining finishing slag chemical composition wt% be: CaO 51%, SiO28%, MgO 0.6%, Al2O325%, S 0.4%, FeO≤0.50%, surplus is inevitably miscellaneous Matter;
VD vacuum drying ovens deaerate:More than 15min is kept to carry out at VD vacuum outgas in the case where 1655 DEG C, vacuum are less than 67Pa Reason, feeding 1.7m/t CaSi core-spun yarns and 1.5m/t sulphur lines are denatured and Sization processing to molten steel after processing terminates, while plus Enter the soft stirring 10min of argon gas, 1565 DEG C of bull ladle temperature before the protection covering that charring rice husk carries out molten steel, bull ladle;
Circular-arc type continuous casting machine continuous casting is poured into a mould using full guard:Big bag long nozzle uses Ar seal apparatus, and big Baogang stream whole process is blown Argon is protected, and the degree of superheat is at 35 DEG C, from carbon mould flux in 260mm × 300mm rectangular blooms, pulling rate 0.55m/min, conticaster Using M-EMS, crystallizer electric current:400A, frequency:3Hz, electromagnetic agitating technology reduces casting blank solidification segregation tendency;
Steel rolling is heated:Using pusher-type furnace, using I section of temperature control of heating at 1055 DEG C, II section of temperature control is heated System is at 1200 DEG C, and soaking zone temperature control is at 1220 DEG C, and II section of heating and soaking zone heat time are 4.5 hours, are heated altogether Ensure the uniform diffusion of steel for the heating techniques of 6 hours;
Combine dephosphorization:Using 260mm × 300mm square parison combined type phosphorus removing methods, using 19MPa high-pressure water descalings, open First three time of base overturns concussion scale on surface, is aided with installation cuneate lespedeza de-scaling device on rollgang;
Rolling:Using 260mm × 300mm squares parison as raw material base, produced using Φ 650mm blooming mills in 160 × 160mm Between after square billet, be rolled into Φ 87mm steel;
Stacking:Stacking slow cooling mode is concentrated using 350 DEG C of lees of >, de-stress is further gone.
Embodiment 5
The production method of carbon chromium steel, comprises the following steps in a kind of inexpensive high-hardenability:
Refined at the beginning of top and bottom complex blowing basic bessemer converter:Using 72t high-quality molten iron as main material, and the steel-making of 5t pig iron composition is equipped with mainly Raw material, liquid iron charging ratio, which reaches, takes the circumstances into consideration the additions such as adjustment lime, dolomite, ore in 80%, converting process, using " double slags " Method dephosphorization, tapping controls C content wt to be 0.08%, and tapping P content wt is 0.010%, slag-stopping tapping;Add during tapping 15t SiCaBaAl 1.0kg/t, the strong deoxidations of steel-core-aluminium 2.0kg/t, iron alloy material (iron alloy material include fero-manganesesilicon, ferrochrome, nickel plate and Molybdenum-iron), carburant, slag charge (slag charge using 300kg/ stoves hearthstone ash, 500kg/ stoves pro-molten refining slag and 100kg/ stove fluorites it is mixed Compound) it is subsequently added in bag, the tapping later stage uses argon gas strong mixing, with uniform temperature and composition, and promotes deoxidation products to float;
LF refining furnace is refined:Refining furnace early stage calcium carbide and carborundum diffusive deoxidation, form stable white slag as early as possible, white slag Dual alkalinity R is controlled 5.5;Design of Chemical Composition target:C, Si content wt press 0.41%, the control of 0.24% lower limit respectively;Mn、 Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.023%;Al content wt:0.015%.LF refining finishing slag dual alkalinity R2 is 4;It is described refining finishing slag chemical composition wt% be:CaO 65%, SiO2 7%, MgO 0.4%, Al2O325%, S 0.5%, FeO≤0.50%, surplus is other impurities;
VD vacuum drying ovens deaerate:More than 15min is kept to carry out at VD vacuum outgas in the case where 1655 DEG C, vacuum are less than 67Pa Reason, feeding 1.8m/t CaSi core-spun yarns and 1.5m/t sulphur lines are denatured and Sization processing to molten steel after processing terminates, while plus Enter argon gas 6~12min of soft stirring, 1550 DEG C of bull ladle temperature before the protection covering that charring rice husk carries out molten steel, bull ladle;
Circular-arc type continuous casting machine continuous casting is poured into a mould using full guard:Big bag long nozzle uses Ar seal apparatus, and big Baogang stream whole process is blown Argon is protected, and the degree of superheat is at 45 DEG C, from carbon mould flux in 260mm × 300mm rectangular blooms, pulling rate 0.52m/min, conticaster Using M-EMS, crystallizer electric current:400A, frequency:3Hz, electromagnetic agitating technology reduces casting blank solidification segregation tendency;
Steel rolling is heated:Using pusher-type furnace, using I section of temperature control of heating at 1065 DEG C, II section of temperature control is heated System is at 1195 DEG C, and soaking zone temperature control is at 1210 DEG C, and II section of heating and soaking zone heat time are 5 hours, and 7 are heated to be altogether The heating technique of hour ensures the uniform diffusion of steel;
Combine dephosphorization:Using 260mm × 300mm square parison combined type phosphorus removing methods, using 21MPa high-pressure water descalings, open First three time of base overturns concussion scale on surface, is aided with installation cuneate lespedeza de-scaling device on rollgang;
Rolling:Using 260mm × 300mm squares parison as raw material base, produced using Φ 650mm blooming mills in 160 × 160mm Between after square billet, be rolled into Φ 87mm steel;
Stacking:Stacking slow cooling mode is concentrated using 350 DEG C of lees of >, de-stress is further gone.
Detect embodiment
Example 3 prepare inexpensive high-hardenability in carbon chromium steel (40CrMoV steel), according to 850 DEG C insulation 174min, After 580 DEG C of insulation 261min of water quenching are quenched metallographic structure is obtained at the 15mm of surface.
The quenched rear microscopic structure grading of table 1
Table 2 is the macroscopic examination result for the 40CrMoV steel that the embodiment of the present invention 3 is obtained
The stocking macrostructure of table 2 grades (level)
The trade mark General Loosen Center porosity General spot segregation Edge spot segregation
40CrMoV 0/0.5 0.5/1.0 Nothing Nothing
40Cr 0.5/0.5 0.5/1.0 Nothing Nothing
42CrMoA 0/0.5 1.0/0.5 Nothing Nothing
Standard requirement ≤2 ≤2 Nothing Nothing
Table 3 is the Cost comparisons of 40CrMoV steel and remaining steel that the present embodiment 3 is obtained:
The trade mark Cost
40CrMoV 2970
40Cr 2900
42CrMoA 3100
Table 4 is the 40CrMoV steel that the present embodiment 3 is obtained and contrasted with the quenching degree of remaining steel
It should be appreciated that the purposes of these embodiments is merely to illustrate the present invention and is not intended to limitation protection model of the invention Enclose.In addition, it will also be appreciated that after the technology contents of the present invention have been read, those skilled in the art can make each to the present invention Change, modification and/or variation are planted, all these equivalent form of values equally fall within the guarantor that the application appended claims are limited Within the scope of shield.

Claims (10)

1. the production method of carbon chromium steel in a kind of inexpensive high-hardenability, it is characterised in that:Comprise the following steps:Top and bottom complex blowing alkali Property refining at the beginning of converter, LF refining furnace refining, the degassing of VD vacuum drying ovens, circular-arc type continuous casting machine continuous casting, steel rolling heating, combination dephosphorization, rolling, heap Pile.
2. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:Bottom is pushed up to answer The concrete technology refined at the beginning of blowing basic bessemer converter is:Using 72t high-quality molten iron as main material, and it is equipped with 5~8t pig iron composition steel-making master Raw material is wanted, liquid iron charging ratio, which reaches, uses " double slags " method dephosphorization in 80%, converting process, tapping control C content wt >=0.08%, Tapping P content wt≤0.010%, adds SiCaBaAl 1.0kg/t, steel-core-aluminium 2.0kg/t strong deoxidations during 15~20t of tapping, iron is closed Golden material, carburant, slag charge are subsequently added in bag, and the tapping later stage uses argon gas strong mixing, with uniform temperature and composition, and are promoted de- Oxygen product floats.
3. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 2, it is characterised in that:Slag charge is adopted With the mixture of hearthstone ash, pro-molten refining slag and stove fluorite, iron alloy material includes fero-manganesesilicon, ferrochrome, nickel plate and molybdenum-iron.
4. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:The LF Refining furnace refining concrete technology be:Refining furnace early stage calcium carbide and carborundum diffusive deoxidation, form stable white slag, white slag as early as possible Dual alkalinity R control 4.0~6.0;LF refining finishing slag dual alkalinity R2 >=3.5.
5. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 4, it is characterised in that:Chemistry into Divide design object:C, Si content wt are controlled by 0.39~0.41%, 0.23~0.27% lower limit respectively;Mn, Cr, Mo, V content wt Controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.010~0.025%;Al content wt:0.010 ~0.020%.
6. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 5, it is characterised in that:The essence Refining finishing slag chemical composition wt% be:CaO 50~65%, SiO27~15%, MgO 0.4~1.2%, Al2O325~ 30%, S 0.3~0.5%, FeO≤0.50%.
7. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:The VD Vacuum drying oven degassing concrete technology be:Keep more than 15min to carry out VD vacuum in the case where 1650 ± 10 DEG C, vacuum are less than 67Pa to take off Gas disposal, feeding 1.5~2.0m/t CaSi core-spun yarns and 1.5m/t sulphur lines are denatured and Sization place to molten steel after processing terminates Argon gas 6~12min of soft stirring, 1560 ± 15 DEG C of bull ladle temperature before reason, bull ladle.
8. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:The arc The concrete technology of shape conticaster continuous casting is:Big bag long nozzle uses Ar seal apparatus, and whole blowing argon, the degree of superheat are flowed to big Baogang At 25~40 DEG C, from carbon mould flux in 260mm × 300mm rectangular blooms, 0.54 ± 0.04m/min of pulling rate, conticaster is adopted Use M-EMS 3Hz/400A.
9. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:It is described to roll Steel heating concrete technology be:Using pusher-type furnace, using I section of temperature control of heating at 1050-1070 DEG C, II section is heated Temperature control is at 1190-1210 DEG C, and soaking zone temperature control is at 1200-1220 DEG C, II section of heating and soaking zone heat time > 4 Hour, the heating technique heated altogether >=6 hours ensures the uniform diffusion of steel.
10. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:It is described Combination dephosphorization concrete technology be:Using 260mm × 300mm square parison combined type phosphorus removing methods, using 18-22MPa water under high pressures De-scaling, first three time of cogging overturns concussion scale on surface, is aided with installation cuneate lespedeza de-scaling device on rollgang.
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CN107746911A (en) * 2017-11-12 2018-03-02 湖南华菱湘潭钢铁有限公司 A kind of production method of remnant forging thermal quenching steel
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CN109097651A (en) * 2018-08-09 2018-12-28 徐州宏阳新材料科技有限公司 A kind of low-phosphorous high carbon ferro-chrome and its smelting process
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CN109852882A (en) * 2019-02-27 2019-06-07 舞阳钢铁有限责任公司 A kind of alloy structure 30MnB steel plate and its production method
CN110106443A (en) * 2019-05-30 2019-08-09 山东寿光巨能特钢有限公司 A kind of superhigh intensity bolt round-bar pass method
CN111057964A (en) * 2019-12-29 2020-04-24 上海思致汽车工程技术有限公司 Steel for high-strength steering knuckle of new energy automobile and preparation method and application of steel
CN111057964B (en) * 2019-12-29 2023-12-12 上海思致汽车工程技术有限公司 Steel for high-strength knuckle of new energy automobile and preparation method and application thereof
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CN114934227A (en) * 2022-05-09 2022-08-23 西王金属科技有限公司 Micro-alloy for strengthening engine crankshaft

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Denomination of invention: A low-cost and high hardenability production method for medium carbon chromium steel

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