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CN106997910B - P-type crystal silicon back contacts double-side cell structure and production method without front gate line - Google Patents

P-type crystal silicon back contacts double-side cell structure and production method without front gate line Download PDF

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CN106997910B
CN106997910B CN201710184594.XA CN201710184594A CN106997910B CN 106997910 B CN106997910 B CN 106997910B CN 201710184594 A CN201710184594 A CN 201710184594A CN 106997910 B CN106997910 B CN 106997910B
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film
type crystal
crystal silicon
back side
gate line
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CN106997910A (en
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赵科雄
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Chuzhou Longi Solar Technology Co Ltd
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Longi Solar Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022441Electrode arrangements specially adapted for back-contact solar cells
    • H01L31/02245Electrode arrangements specially adapted for back-contact solar cells for metallisation wrap-through [MWT] type solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/02168Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells the coatings being antireflective or having enhancing optical properties for the solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention discloses the P-type crystal silicon back contacts double-side cell structures and production method of a kind of no front gate line, transparent conductive film is located on front passivating film and antireflective coating, the pore electrod excessively for connecting battery front side and back side cathode is provided in the through-hole of P-type crystal silicon on piece, the surface layer of N-type layer is equipped with the local heavy doping N+ areas by regular figure distribution, transparent conductive film penetrates antireflective coating and front passivating film and local heavy doping N+ areas and crosses the top electrical contact composition battery cathode of pore electrod, transparent conductive film is used for the back side for passing through pore electrod and be directed at battery the electronics that battery front side collects, the just superfine grid line in the back side penetrates the first backside passivation film and the second backside passivation film and forms local Ohmic contact with p-type matrix, and it links together with back side anode main gate line and forms anode.Light this method avoids anode blocks, and increases power output, reduces the consumption of silver paste in cell fabrication processes, reduces production cost.

Description

P-type crystal silicon back contacts double-side cell structure and production method without front gate line
Technical field
The invention belongs to technical field of solar batteries, more particularly to a kind of P-type crystal silicon back contacts of no front gate line Double-side cell structure and production method.
Background technology
From first piece of solar cell in 1954 since AT&T Labs is born, crystal silicon solar energy battery has obtained extensively General application, transfer efficiency are constantly promoted, and production cost continues to decline.At present, crystal silicon solar energy battery accounts for solar cell More than 90% overall global market, the producing line transfer efficiency of crystalline silicon battery plate have broken through 21% at present, and global year is newly equipped with Machine capacity about 70GW and speedup is apparent, constantly reduces with the degree electricity cost of thermal power generation, is expected to maintain an equal level therewith in the coming years.It is brilliant Body silicon solar cell as a kind of clean energy resource environmental pressure etc. of restructuring the use of energy, alleviate important function increasingly It highlights.
P-type crystal silicon battery due to mature production technology, manufacture it is at low cost, at present and from now on for quite a long time Inside still occupy most market shares.P-type crystal silicon solar cell to continue keep competitiveness, obtain bigger development With application, it is necessary to further improve transfer efficiency, while reduce production cost.
PERC technologies are conceived to the back side of battery, the recombination velocity at the back side are greatly reduced using passivation, the technology is in recent years Large-scale application is gradually obtained in P-type crystal silicon battery, so that the efficiency of polycrystalline and single crystal battery is promoted 0.5% He respectively More than 1%.As the improvement to P-type crystal silicon PERC batteries, have replace the full aluminium layer at the back side with thin alum gate line at present, make electricity Pond has the function of generating electricity on two sides.Although PERC technologies greatly improve the back side performance of battery, to the front of battery Without significantly improving, the especially front electrode of battery, if it is main at present formed using silk-screen printing by the way of nearly hundred thin grid with Dry main grid, this process cause the area on cell piece surface 5%~7% to be formed to block light, make p-type PERC double-side cells Odds for effectiveness fails to give full play to.
What MWT battery technology mainly solved is the light occlusion issue of battery front side, is punched on silicon chip, utilized pore electrod The electric current that positive thin grid line is collected is directed to the back side of battery.Although MWT battery technology reduces battery front side primary gate electrode Light shielded area, but the thin grid line of battery front side still has about 3% light shielded area, and thin grid line is usually expensive silver, It is unfavorable for the cost of manufacture for reducing cell piece.In addition the electrical leakage problems of MWT battery fail to solve very well.Problem above causes MWT does not obtain large-scale application always as the core technology for improving battery front side.
Invention content
In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is that provide a kind of no front The P-type crystal silicon back contacts double-side cell structure and production method of grid line, the battery combine P-type crystal silicon the back of the body passivation it is two-sided and Metal electrode winding technique, and a kind of new electrode structure is devised in battery front side, solve well front gate line block, The problems such as back side is leaked electricity.
The present invention uses following technical scheme:
A kind of P-type crystal silicon back contacts double-side cell structure of no front gate line, P-type crystal silicon chip wrap successively from top to down It includes:Transparent conductive film, antireflective coating, front passivating film, N-type layer, p-type matrix, backside passivation film, the just superfine grid line in the back side and the back of the body Face anode main gate line, the P-type crystal silicon on piece are equipped with through-hole, be provided in the through-hole for connect battery front side cathode and Back side cathode crosses pore electrod, and the surface layer of the N-type layer is equipped with the local heavy doping N+ areas by regular figure distribution, described transparent Conductive film penetrates the antireflective coating and front passivating film and the local heavy doping N+ areas and the top electrical contact for crossing pore electrod Battery cathode is formed, the transparent conductive film is used to the electronics that battery front side collects being directed at battery by the pore electrod of crossing The back side, the backside passivation film include the first backside passivation film and the second backside passivation film, and the just superfine grid line in the back side penetrates First backside passivation film and the second backside passivation film and the p-type matrix form local Ohmic contact, and with back side anode Main gate line, which links together, forms anode.
Further, the hole size is identical, and the P-type crystal silicon chip is penetrated through in thickness direction, wait the row such as line-spacings away from Array arrangement, a diameter of 100~500um of the single through-hole, quantity are 4 × 4~10 × 10.
Further, the just superfine grid line in the back side be one or more groups of line segments being mutually parallel, the length of the line segment For 10~80mm, width is 30~300um, and the spacing between two neighboring line segment is 1~4mm.
Further, the just superfine grid line in the back side is aluminium, silver, copper, nickel, conductive agent or metal alloy.
Further, part heavy doping N+ area's array arrangements are in the N-type layer, the part heavy doping N+ areas Sheet resistance is 20~60 Ω/, and the array pattern in the part heavy doping N+ areas is kind one-dimensional figure, X-Y scheme or kind one-dimensional figure The combination of shape and X-Y scheme.
Further, the kind one-dimensional figure is line segment, phantom line segments, camber line or grid line shape;The line of the kind one-dimensional figure Width is 20~200um, and length is 0.05~1.5mm;It is 0.5~2mm with linear spacing two neighboring in a line, in same row Two neighboring linear spacing is 0.5~2mm;
The X-Y scheme is circle, ellipse, spindle, annular, polygon, polygonal or sector, the two dimension are several The size of what figure is 20~200um, and two neighboring centre of figure is away from for 0.5~2mm.
Further, the thickness of the transparent conductive film is 50~500nm;The thickness of the antireflective coating for 50~ 100nm;The thickness of the front passivating film is 5~50nm, and the thickness of first backside passivation film is 5~40nm;Described The thickness of two backside passivation films is 50~150nm.
Further, the back side anode main gate line is mutually parallel and equidistantly arranges, and with the just superfine grid in the back side Line intersects vertically, and the number of the back side anode main gate line is 3~15, and the width of the single back side anode main gate line is 0.5~5mm.
Further, the P-type crystal silicon chip is monocrystalline or polycrystalline boron-doping, gallium, a kind of more or multiple element silicon of aluminium Piece, the thickness of the P-type crystal silicon chip is 90~190um.
A kind of method of P-type crystal silicon back contacts double-side cell structure for preparing no front gate line, includes the following steps:
S1, the through-hole for being formed several same sizes using laser in P-type crystal silicon on piece, the through-hole are passed through in thickness direction Lead to the P-type crystal silicon chip, wait the row such as line-spacings away from array arrangement;
S2, using chemical liquid burn into plasma etching, metal catalytic or laser etching method to the P-type crystal silicon Piece carries out surface-texturing processing;
S3, it is spread using low pressure, normal pressure diffusion, ion implanting, laser doping or impurity slurry coating method progress phosphorus doping Processing, forms N-type layer, dopant POCl on the front of the P-type crystal silicon chip and through-hole wall surface layer3、PH3Or phosphorus slurry;
S4, erosion or dopant local coating process are anti-carved using laser doping, secondary thermal diffusion, local ion implanting, mask Local heavy doping is formed in the front of the P-type wafer, the figure of the heavy doping is kind one-dimensional figure, X-Y scheme or class one Tie up the combination of figure and X-Y scheme;
S5, paraffin mask is made in the through-hole and neighboring area using spraying or print process, protects hole wall and positive face The doped layer of neighboring area;
S6, be etched away using wet etching or dry etching the positive phosphorosilicate glass of the P-type crystal silicon chip, the back of the body knot and Mask;
S7, the P-type crystal silicon chip after etching is made annealing treatment in the lehr, in the P-type crystal silicon chip Surface grow one layer of fine and close thermal oxidation silicon, while the foreign atom of doped layer is redistributed;
S8, the front passivating film of 5~50nm and subtracting for 50~100nm are successively deposited in the front of the P-type crystal silicon chip Reflectance coating, in the backside passivation film of 5~150nm of backside deposition of the P-type wafer, the front passivating film is silicon nitride, oxygen One or more laminations in SiClx, silicon oxynitride, non-crystalline silicon are formed, and the antireflective coating is silicon nitride, silica, nitrogen oxidation One or more laminations in silicon, titanium oxide, silicon carbide are formed, and the backside passivation film includes the first backside passivation film and second Backside passivation film, first backside passivation film is aluminium oxide, one or more pellicular cascades of silica, amorphous silicon membrane, Second backside passivation film is silicon nitride, one or more pellicular cascades of silica, silicon oxynitride silicon thin film;
S9, film is carried out out by the heavy doping figure described in step S4 in the front of the P-type crystal silicon chip using laser; Film is carried out out in the backside passivation film of the P-type crystal silicon chip, opens film pattern as one or more groups of line segments being mutually parallel, it is long It spends for 10~80mm, width is 30~300um, and the spacing between two neighboring line segment is 1~4mm;
S10, first silk-screen printing or electro-plating method is assisted overleaf to make pore electrod using vacuum, via slurry fills up whole A through-hole, via slurry are the silver paste that performance is worn without burn-through performance or low fever, are dried later;Then using silk-screen printing, spray printing, Plating or sputtering method make several back side anode main gate line electricity for being mutually parallel and equidistantly arranging at the back side of the P-type wafer Pole, slurry are silver paste or silver/aluminium paste, are dried later;Finally using silk-screen printing, spray printing, plating or sputtering method in p-type crystalline substance The back side of body silicon chip opens film figure by laser and makes the just superfine grid line in the back side, and slurry is aluminium paste or silver/aluminium paste, is dried later, is made Make battery electrode;
S11, it is heat-treated at 300~900 DEG C, the just superfine grid line in the back side is made to form ohm with p-type matrix and is connect It touches, while is welded together with the back side anode main gate line, form the anode of battery, while via slurry is through Overheating Treatment, Formed pore electrod;
S12, on the positive antireflective coating of the P-type crystal silicon chip, passivating film using sputtering, vapor deposition, 3D printing, Printing or spraying process make front transparent conductive film, and the transparent conductive film is ito thin film, AZO films, GZO films, FTO One or more laminations in film, IWO films and graphene film are formed, the transparent conductive film and part heavy doping N+ areas And the electrical contact of via electrode tip forms the cathode of battery.
Compared with prior art, the present invention at least has the advantages that:
Double-side cell structure of the present invention is the two-dimentional combination electrode that local heavy doping/transparent conductive film is formed, and part is heavily doped Miscellaneous region by specific array figure be arranged in the front side emitter of battery extremely on, for collecting electronics, transparent conductive film is located at passivation On film, antireflective coating, in regional area, transparent conductive film penetrates antireflective coating and passivating film and local heavily doped region and via Electrode contacts, and the electronics that local heavily doped region is collected from silicon substrate was pooled to pore electrod by transparent conductive film, converges The electronics of collection is directed at the battery cathode of cell backside by crossing pore electrod again, by its PERC battery two-sided with P-type crystal silicon and MWT Battery technology is combined, and forms a kind of P-type crystal silicon back contacts double-side cell of no front gate line.The novel battery is not only complete The full light for avoiding front metal electrode blocks, and electrode roll can also be prevented by the passivating film at the back side around rear electric leakage, can be notable The transfer efficiency of P-type crystal silicon battery is promoted, and reduces the consumption of silver paste in cell fabrication processes, reduces production cost.
Further, expensive silver paste is saved using local heavy doping, makes the Material Cost of battery reduce;Setting The light that transparent conductive film eliminates front gate line blocks, and increases power output;Due to the presence of local front court, it is more advantageous to electricity Son is collected, and reduces the compound of photo-generated carrier.
Further, on the one hand the passivating film at the back side plays P-type silicon matrix good passivation, on the other hand anti- The electric leakage crossed between pore electrod bottom end and silicon substrate is stopped.
Further, the first backside passivation film uses aluminium oxide, and the second backside passivation film uses silicon nitride, the lamination of formation Film can make passivating back effect and dorsal light reflex reach best.
Further, film is opened by the enterprising line section shape of overleaf passivating film, and just superfine opening the diaphragm area making back side Grid line avoids the all-metal layer covering at the back side, it can be achieved that the back side generates electricity, and delta power exports.
Further, the just superfine grid line in the back side is alum gate line, can form back surface field in aluminium silicon interface, be more advantageous to hole receipts Collection, reduces the compound of photo-generated carrier.
Further, back side anode is intersected vertically with main gate line by just superfine grid line and formed, with traditional grid line graphics class Seemingly, the silk-screen technology of mainstream can be used, reduce manufacture difficulty.
The invention also discloses a kind of method of P-type crystal silicon back contacts double-side cell structure for preparing no front gate line, The first laser opening on silicon chip, later successively by making herbs into wool, diffusion, local heavy doping, mask, cleaning, plated film, the positive back side of laser It opens film, printing, sintering, make transparent conductive film, be eventually fabricated the generating electricity on two sides passivating back p-type crystal silicon electricity of no front gate line Pond, the light this method avoids anode block, and increase power output, reduce the consumption of silver paste in cell fabrication processes Amount, reduces production cost.
Below by drawings and examples, technical scheme of the present invention is described in further detail.
Description of the drawings
Fig. 1 is partial cutaway schematic of the present invention along back side anode main gate line direction;
Fig. 2 is the schematic diagram that the present invention collects front electronics using dotted local heavily doped region;
Fig. 3 is the schematic diagram that the present invention collects front electronics using line segment shape part heavily doped region;
Fig. 4 is a kind of backplate pictorial diagram of the present invention.
Wherein:1. transparent conductive film;2. antireflective coating;3. front passivating film;4.N+ regions;5.N type layers;6.P mold bases; 7. backside passivation film;The first backside passivation films of 7-1.;The second backside passivation films of 7-2.;8. the just superfine grid line in the back side;9. the back side is just Pole main gate line;10. cross pore electrod.
Specific embodiment
The present invention provides a kind of P-type crystal silicon back contacts double-side cell structure of no front gate line, the front electrodes For the two-dimentional combination electrode that local heavy doping/transparent conductive film is formed, local heavily doped region is arranged in by specific array figure The front side emitter of battery extremely on, for collecting electronics.Transparent conductive film is located at passivating film, on antireflective coating, in regional area, Transparent conductive film penetrates antireflective coating and passivating film and is in electrical contact with local heavily doped region and via electrode tip, by local heavy doping The electronics that region is collected from silicon substrate was pooled to pore electrod by transparent conductive film, and the electronics collected is again by crossing pore electrod It is directed at the battery cathode of cell backside.
Referring to Fig. 1, P-type crystal silicon chip includes successively from top to down:Transparent conductive film 1, antireflective coating 2, front passivation The just superfine grid line 8 in film 3, N-type layer 5, p-type matrix 6, backside passivation film 7, the back side and back side anode main gate line 9, the electrically conducting transparent Film 1 is located at the front passivating film 3, on antireflective coating 2, and the P-type crystal silicon on piece is equipped with through-hole, is set in the through-hole Be useful for connection battery front side and back side cathode crosses pore electrod 10, and the surface layer of the N-type layer 5 is equipped with by regular figure distribution Local heavy doping N+ areas 4, the transparent conductive film 1 penetrate the antireflective coating 2 and front passivating film 3 and the local heavy doping N+ areas 4 and the top electrical contact composition battery cathode for crossing pore electrod 10, the transparent conductive film 1 are used for collect battery front side Electronics is directed at the back side of battery by the pore electrod 10 of crossing, and the backside passivation film 7 includes the first backside passivation film 7-1 and the Two backside passivation film 7-2, the just superfine grid line 8 in the back side penetrate the first backside passivation film 7-1 and the second backside passivation film 7-2 forms local Ohmic contact with the p-type matrix 6, and links together with back side anode main gate line 9 and form anode.
Wherein, hole size is identical, and the P-type crystal silicon chip is penetrated through in thickness direction, and line-spacings etc. is waited to arrange away from array arrangement, A diameter of 100~500um of the single through-hole, quantity are 4 × 4~10 × 10.
Part 4 array arrangement of heavy doping N+ areas is in 5 surface layer of N-type layer, the sheet resistance in the part heavy doping N+ areas 4 For 20~60 Ω/, the array pattern in the part heavy doping N+ areas 4 is kind one-dimensional figure, X-Y scheme or kind one-dimensional figure With the combination of X-Y scheme.
Wherein, kind one-dimensional figure is line segment, phantom line segments, camber line or grid line shape;The line width of the kind one-dimensional figure for 20~ 200um, length are 0.05~1.5mm;It is 0.5~2mm with linear spacing two neighboring in a line, it is two neighboring in same row Linear spacing is 0.5~2mm;
X-Y scheme is circle, ellipse, spindle, annular, polygon, polygonal or sector, the two-dimensional geometry figure The size of shape is 20~200um, and two neighboring centre of figure is away from for 0.5~2mm.
Preferably, the thickness of transparent conductive film 1 is 50~500nm;The thickness of antireflective coating 2 is 50~100nm;Front is blunt The thickness for changing film 3 is 5~50nm, and the first backside passivation film 7-1 thickness is 5~40nm;The second backside passivation film 7-2 thickness For 50~150nm;
Back side anode main gate line 9 is mutually parallel and equidistantly arranges, and number is 3~15, the single back side anode master The width of grid line 9 is 0.5~5mm, and the just superfine grid line 8 in the back side intersects vertically at least one back side anode main gate line 9.
The invention also discloses a kind of sides of P-type crystal silicon back contacts double-side cell structure for preparing the no front gate line Method, first the laser opening on silicon chip, is passing through making herbs into wool, diffusion, local heavy doping, mask, cleaning, plated film, laser just successively later The back side opens film, printing, sintering, makes transparent conductive film, and the generating electricity on two sides passivating back p-type crystal silicon electricity of no front gate line is made Pond.The P-type crystal silicon chip is monocrystalline or polycrystalline boron-doping, gallium, a kind of more or multiple element silicon chips of aluminium, the P-type crystal The thickness of silicon chip is 90~190um.It is as follows:
(1) through-hole of several same sizes is formed using laser in P-type crystal silicon on piece, through-hole penetrates through whole in thickness direction A silicon chip, please refers to Fig.1 to Fig.4, and through-hole, which is pressed, waits line-spacings etc. to arrange away from array arrangement, a diameter of 100~500um of single through-hole, Quantity is 4 × 4~10 × 10.
(2) surface-texturing processing is carried out to P-type crystal silicon chip, chemical liquid burn into plasma etching, gold may be used The methods of belonging to catalysis, laser ablation.
(3) phosphorus doping processing is carried out, N-type layer is formed on the front of silicon chip and through-hole wall surface layer,
Normal pressure diffusion, low pressure diffusion, ion implanting, impurity slurry coating etc. may be used in the method for doping, and dopant is POCl3, PH3 or other phosphorous slurries etc..Laser doping, low pressure diffusion, normal pressure diffusion, ion note may be used in the method for doping Enter or impurity slurry coating heat treatment etc. modes.
(4) part heavy doping N+ areas, local heavy doping N+ areas array pattern are formed in the front of silicon chip by specific figure It can be kind one-dimensional figure:Line segment, phantom line segments, camber line or grid line shape;Or X-Y scheme:Circle, ellipse, spindle, annular, Polygon, polygonal or sector etc.;Or the combination of kind one-dimensional figure and X-Y scheme.
The line width of the kind one-dimensional geometric figure is 20~200um, and length is 0.05~1.5mm;Adjacent two in a line A linear spacing is 0.5~2mm, and two neighboring linear spacing is 0.5~2mm in same row;
The size of the two-dimentional geometric figure is 20~200um, and two neighboring centre of figure is away from for 0.5~2mm.
Secondary thermal diffusion may be used in the method for forming local heavy doping, laser opens film doping, local ion implanting, mask Erosion or the coating of dopant local etc. are anti-carved, correspondingly, local heavy doping can be completed in the process for forming PN junction, can also It is completed in the processes such as etch cleaner, laser, printing.The sheet resistance of local heavily doped region is 20~60 Ω/.
(5) mask is made in through-hole and neighboring area, to protect the doped layer of hole wall and positive face neighboring area.It uses Method is spraying or printing etc..Mask is the corrosion resistances chemical substances such as paraffin.
(6) phosphorosilicate glass, back of the body knot and mask of front side of silicon wafer are etched away, wet etching or dry can be used in the method for etching Method etches.
(7) silicon chip after etching is made annealing treatment in the lehr, grows one layer of fine and close heat on the surface of silicon chip Silica, while the foreign atom of doped layer is redistributed.
(8) in the front of the P-type crystal silicon chip successively deposition front passivating film of 5~50nm and subtracting for 50~100nm Reflectance coating;The of the back side of the P-type crystal silicon chip successively the first backside passivation film of 5~40nm of deposition and 50~150nm Two backside passivation films.
Front passivating film can be one or more film stacks of the films such as silica, silicon nitride, silicon oxynitride, non-crystalline silicon Layer;
Front surface antireflection film can be the films such as silicon nitride, silica, silicon oxynitride, titanium oxide, silicon carbide one kind or A variety of pellicular cascades;
First backside passivation film can be one or more pellicular cascades of the films such as aluminium oxide, silica, non-crystalline silicon;
Second backside passivation film can be one or more film stacks of the films such as silicon nitride, silica, silicon oxynitride silicon Layer.
(9) film is carried out out by the heavy doping figure described in step (4) in front using laser;On passivating film overleaf Film is carried out out by special pattern, opens film pattern as one or more groups of line segments being mutually parallel, length is 10~80mm, width 30 ~300um, the spacing between two neighboring line segment are 1~4mm.
(10) following steps for manufacturing battery electrode:The methods of first assisting silk-screen printing or plating using vacuum is overleaf made Made pore electrod, via slurry fills up entire through-hole, and via slurry is the silver paste that performance is worn without burn-through performance or low fever, is dried later It is dry;Then several back side anode main grid line electrodes for being mutually parallel and equidistantly arranging overleaf are made, production method can be used Silk-screen printing, spray printing, plating or sputtering etc., the number of anode main gate line is 3~15, and the width of single anode main gate line is 0.5~5mm, the slurry that may be used are mainly silver paste or silver/aluminium paste, cross pore electrod and back side anode main gate line electricity in production Same silver paste extremely can be used, to simplify production technology, dry later;Finally overleaf film figure is opened by laser making the back side just Superfine grid line, the just superfine grid line in each group of back side intersects vertically at least one back side anode main gate line, such as Fig. 4, production method Silk-screen printing, spray printing, plating or sputtering etc. can be used, the slurry that may be used is mainly aluminium paste or silver/aluminium paste, is dried later.
(11) it is heat-treated at 300~900 DEG C, the just superfine grid line in the back side is made to form good office with P-type silicon matrix Portion's Ohmic contact, while be welded together with back side anode main gate line, form the anode of battery.Via slurry through Overheating Treatment, Formed pore electrod.
(12) sputtering, vapor deposition, 3D printing, printing or spraying process are used on positive antireflective coating/passivating film Front transparent conductive film is made, the thickness control of transparent conductive film is in 50~500nm.
Transparent conductive film is one in ito thin film, AZO films, GZO films, FTO films, IWO films and graphene film Kind or a variety of laminations are formed.
Transparent conductive film forms the cathode of battery with local heavily doped region and the electrical contact of via electrode tip.
Embodiment 1:
(1) p type single crystal silicon on piece using laser formed 5 × 5 through-holes equidistantly arranged, single through-hole it is a diameter of 300um。
(2) by p type single crystal silicon piece incorgruous corrosion in 80 DEG C or so of KOH solution after making through-hole, surface gold is obtained Word tower structure.
(3) with POCl at 800~900 DEG C3Low pressure diffusion is carried out for dopant, on the front of silicon chip and through-hole wall surface layer Upper formation N-type layer, the sheet resistance after doping are 20 Ω/.
(4) paraffin is sprayed by array pattern and through-hole in N-type layer using the method for ink-jet, as mask.Array pattern is Spotted array, a diameter of 50um of a single point, spacing between points is 0.8mm.
(5) remove the phosphorosilicate glass, back of the body knot and paraffin of front side of silicon wafer using wet etching.In the array region for being sprayed with mask Form heavy doping.
(6) silicon chip after etching at 650 DEG C is made annealing treatment in the lehr, grows one layer on the surface of silicon chip Fine and close thermal oxidation silicon.
(7) aluminium oxide of 25nm and the silicon nitride of 60nm are successively deposited using the method for PECVD at the back side of silicon chip;In silicon The silicon nitride of the front deposition 80nm of piece.
(8) film is opened in array pattern of the front as described in step (4) using laser;Specific pattern is pressed on passivating film overleaf Shape carries out out film, opens film pattern as 5 groups of line segments being mutually parallel, length 25mm, width 100um, two neighboring line segment it Between spacing be 1.3mm.
(9) following steps for manufacturing battery electrode:1. via is overleaf made using the method that vacuum assists silk-screen printing Silver electrode is dried later;2. the method using silk-screen printing overleaf makes back side anode main gate line silver electrode, anode main gate line Number for 5, and the equidistant arrangement that is mutually parallel, the width of single anode main gate line is 2.5mm, is dried later;3. it uses The method of silk-screen printing overleaf opens film figure by laser and makes the just superfine alum gate line in the back side, dries later.
(10) it is heat-treated at 300~900 DEG C, anode aluminium thin grid line in the back side is made to be formed with P-type silicon matrix good Ohmic contact, while be welded together with back side anode silver main gate line, form the anode of battery.Simultaneously via slurry through overheat at Reason, formed pore electrod.
(11) sputtering method is used to make thickness on positive antireflective coating/passivating film conductive for the transparent of 100nm Film, transparent conductive film are in direct contact at heavily doped region with silicon substrate, and local heavily doped region is connected to become electronics and is collected Assembly.
Embodiment 2:
(1) p-type polysilicon on piece using laser formed 6 × 6 through-holes equidistantly arranged, single through-hole it is a diameter of 200um。
(2) the p-type polysilicon piece after making through-hole is obtained into more shape micro-nano structures in dry plasma etching device, It is surface modified in BOE solution later.
(3) with PH3As impurity, it is doped using the method for ion implanting, is made annealing treatment later, in silicon chip N-type layer is formed on front and through-hole wall surface layer, the sheet resistance after doping is 30 Ω/.
(4) paraffin is sprayed by array pattern and through-hole in N-type layer using the method for ink-jet, as mask.Array pattern is Line segment shape array, the length of line segment is 1.5mm, width 100um, and the spacing between line segment and line segment is 2mm.
(5) remove the phosphorosilicate glass, back of the body knot and paraffin of front side of silicon wafer using wet etching.In the array region for being sprayed with mask Form heavy doping.
(6) silicon chip after etching at 650 DEG C is made annealing treatment in the lehr, grows one layer on the surface of silicon chip Fine and close thermal oxidation silicon.
(7) silica of 20nm and the silicon nitride of 60nm are successively deposited using the method for PECVD at the back side of silicon chip;In silicon The silicon nitride of the front deposition 80nm of piece.
(8) film is opened in array pattern of the front as described in step (4) using laser;Specific pattern is pressed on passivating film overleaf Shape carries out out film, opens film pattern as 6 groups of line segments being mutually parallel, length 20mm, width 80um, between two neighboring line segment Spacing be 1mm.
(9) following steps for manufacturing battery electrode:1. via is overleaf made using the method that vacuum assists silk-screen printing Silver electrode is dried later;2. the method using silk-screen printing overleaf makes back side anode main gate line silver electrode, anode main gate line Number for 6, and the equidistant arrangement that is mutually parallel, the width of single anode main gate line is 2mm, is dried later;3. using silk The method of wire mark brush overleaf opens film figure by laser and makes the just superfine alum gate line in the back side, dries later.
(10) it is heat-treated at 300~900 DEG C, anode aluminium thin grid line in the back side is made to be formed with P-type silicon matrix good Ohmic contact, while be welded together with back side anode silver main gate line, form the anode of battery.Simultaneously via slurry through overheat at Reason, formed pore electrod.
(11) the making thickness that vapor deposition is used on positive antireflective coating/passivating film is transparent for the graphene of 50nm Conductive film, transparent conductive film are in direct contact at heavily doped region with silicon substrate, and local heavily doped region is connected to become electronics The assembly of collection.
Embodiment 3:
(1) p type single crystal silicon on piece using laser formed 5 × 5 through-holes equidistantly arranged, single through-hole it is a diameter of 400um。
(2) by the p type single crystal silicon piece after making through-hole in 50 DEG C of Cu (NO3)2/H2O2Incorgruous corruption is carried out in/HF solution Erosion obtains surface inverted pyramid structure.
(3) with POCl at 800~900 DEG C3Low pressure diffusion is carried out for dopant, on the front of silicon chip and through-hole wall surface layer Upper formation N-type layer.
(4) paraffin is sprayed in through-hole using the method for ink-jet, as mask.
(5) remove the phosphorosilicate glass, back of the body knot and paraffin of front side of silicon wafer using wet etching.
(6) aluminium oxide of 20nm and the silicon nitride of 50nm are successively deposited using the method for PECVD at the back side of silicon chip;In silicon The front of piece successively deposits the silica of 20nm and the silicon nitride of 60nm.
(7) phosphorus dopant that contains of array distribution is made of the method for silk-screen printing in front, array pattern is dotted battle array Row, a diameter of 80um of a single point, spacing between points is 0.5mm.
(8) array pattern in front is by step (7) carries out INFRARED PULSE LASER IRRADIATION, in the region antireflective coating/passivation Phosphorus atoms are spread to silicon substrate while film gasification finish, and the local heavily doped region of spotted array is formed in front side of silicon wafer. Film is carried out out by special pattern on the passivating film at the back side, opens film pattern as 5 groups of line segments being mutually parallel, length 25mm, width For 80um, the spacing between two neighboring line segment is 2mm.
(9) following steps for manufacturing battery electrode:
1. overleaf making via silver electrode using the method that vacuum assists silk-screen printing, dry later;
2. the method using silk-screen printing overleaf makes back side anode main gate line silver electrode, the number of anode main gate line is 5, and the equidistant arrangement that is mutually parallel, the width of single anode main gate line is 1.5mm, is dried later;
3. overleaf opening film figure by laser using the method for silk-screen printing makes the just superfine alum gate line in the back side, dry later It is dry.
(10) it is heat-treated at 300~900 DEG C, anode aluminium thin grid line in the back side is made to be formed with P-type silicon matrix good Ohmic contact, while be welded together with back side anode silver main gate line, form the anode of battery.Simultaneously via slurry through overheat at Reason, formed pore electrod.
(11) method that sputtering is used on positive antireflective coating/passivating film makes thickness and leads for the AZO of 200nm is transparent Electrolemma, transparent conductive film are in direct contact at heavily doped region with silicon substrate, and local heavily doped region is connected to become electronics and is received The assembly of collection.
Embodiment 4:
(1) p-type polysilicon on piece using laser formed 6 × 6 through-holes equidistantly arranged, single through-hole it is a diameter of 350um。
(2) the p-type polysilicon piece after making through-hole is obtained into more shape micro-nano structures in dry plasma etching device, It is surface modified in BOE solution later.
(3) with POCl at 800~900 DEG C3Low pressure diffusion is carried out for dopant, on the front of silicon chip and through-hole wall surface layer Upper formation N-type layer.
(4) PULSE HEATING is carried out by special pattern using laser on the phosphorosilicate glass formed in front, makes the region phosphorus silicon Phosphorus atoms in glass are spread to silicon chip matrix, form heavy doping.The special pattern be line segment shape array, the length of single line segment It spends for 3mm, width 60um, the spacing between line segment and line segment is 0.8mm.
(5) paraffin is sprayed in through hole using the method for ink-jet, as mask.
(6) remove the phosphorosilicate glass, back of the body knot and paraffin of front side of silicon wafer using wet etching.
(7) silicon chip after etching at 650 DEG C is made annealing treatment in the lehr, grows one layer on the surface of silicon chip Fine and close thermal oxidation silicon.
(8) aluminium oxide of 20nm and the silicon nitride of 60nm are successively deposited using the method for PECVD at the back side of silicon chip;In silicon The silicon nitride of the front deposition 80nm of piece.
(9) anti-reflection on local heavily doped region is got rid of in array pattern of the front as described in step (4) using laser Penetrate film/passivating film;Film is carried out out by special pattern on passivating film overleaf, opens film pattern as 6 groups of line segments being mutually parallel, it is long It spends for 20mm, width 120um, the spacing between two neighboring line segment is 2mm.
(10) following steps for manufacturing battery electrode:
1. via silver electrode is made using electric plating method;
2. overleaf making back side anode main gate line silver electrode using the method for vapor deposition, the number of anode main gate line is 6, And the equidistant arrangement that is mutually parallel, the width of single anode main gate line is 2mm;
3. overleaf opening film figure by laser using the method for vapor deposition makes the just superfine alum gate line in the back side.
(11) it is heat-treated at 200~500 DEG C, improves the electric conductivity of the electrode of plating and vapor deposition making.
(12) method that sputtering is used on positive antireflective coating/passivating film makes thickness and leads for the GZO of 200nm is transparent Electrolemma, transparent conductive film are in direct contact at heavily doped region with silicon substrate, and local heavily doped region is connected to become electronics and is received The assembly of collection.
The present invention provides a kind of emitter part heavy doping/compound two-dimensional electrode of transparent conductive film, and itself and p-type is brilliant The two-sided PERC batteries of body silicon and MWT battery technology are combined, and it is two-sided to form a kind of P-type crystal silicon back contacts of no front gate line Battery.The light that the novel battery not only completely avoids front metal electrode blocks, and can also be prevented by the passivating film at the back side Electrode roll can be obviously improved the transfer efficiency of P-type crystal silicon battery, and reduce silver paste in cell fabrication processes around rear electric leakage Consumption reduces production cost.
More than content is merely illustrative of the invention's technical idea, it is impossible to protection scope of the present invention is limited with this, it is every to press According to technological thought proposed by the present invention, any change done on the basis of technical solution each falls within claims of the present invention Protection domain within.

Claims (8)

1. the P-type crystal silicon back contacts double-side cell structure of a kind of no front gate line, which is characterized in that P-type crystal silicon chip is from upper Include successively under and:Transparent conductive film (1), antireflective coating (2), front passivating film (3), N-type layer (5), p-type matrix (6), the back side The just superfine grid line (8) in passivating film (7), the back side and back side anode main gate line (9), the P-type crystal silicon on piece is equipped with through-hole, described The pore electrod (10) excessively for connecting battery front side cathode and back side cathode is provided in through-hole, the surface layer of the N-type layer (5) is set There are the local heavy doping N+ areas (4) being distributed by regular figure, the part heavy doping N+ areas (4) array arrangement is in the N-type layer (5) on, the sheet resistances of the part heavy doping N+ areas (4) is 20~60 Ω/, the array of figure of the part heavy doping N+ areas (4) Shape is the combination of kind one-dimensional figure, X-Y scheme or kind one-dimensional figure and X-Y scheme, and the kind one-dimensional figure is line segment, camber line Or grid line shape;The line width of the kind one-dimensional figure is 20~200um, and length is 0.05~1.5mm;With line two neighboring in a line The spacing of shape is 0.5~2mm, and two neighboring linear spacing is 0.5~2mm in same row;
The X-Y scheme is ellipse, spindle, annular, polygon or sector, the size of the X-Y scheme is 20~ 200um, two neighboring centre of figure is away from for 0.5~2mm;
The transparent conductive film (1) penetrates the antireflective coating (2) and front passivating film (3) and the part heavy doping N+ areas (4) it and crosses the top electrical contact of pore electrod (10) and forms battery cathode, the transparent conductive film (1) is for battery front side to be collected Electronics be directed at the back side of battery by the pore electrod (10) of crossing, the backside passivation film (7) includes the first backside passivation film (7-1) and the second backside passivation film (7-2), the just superfine grid line (8) in the back side penetrate first backside passivation film (7-1) and Second backside passivation film (7-2) forms local Ohmic contact with the p-type matrix (6), and is connect with back side anode main gate line (9) Anode is formed together.
2. a kind of P-type crystal silicon back contacts double-side cell structure of no front gate line according to claim 1, feature exist In:The hole size is identical, and the P-type crystal silicon chip is penetrated through in thickness direction, waits the row such as line-spacings away from array arrangement, single institute A diameter of 100~500um of through-hole is stated, quantity is 4 × 4~10 × 10.
3. a kind of P-type crystal silicon back contacts double-side cell structure of no front gate line according to claim 1, feature exist In, the just superfine grid line (8) in the back side is one or more groups of line segments being mutually parallel, and the length of the line segment is 10~80mm, Width is 30~300um, and the spacing between two neighboring line segment is 1~4mm.
4. a kind of P-type crystal silicon back contacts double-side cell structure of no front gate line according to claim 3, feature exist In:The just superfine grid line (8) in the back side is aluminium, silver, copper, nickel, conductive agent or metal alloy.
5. a kind of P-type crystal silicon back contacts double-side cell structure of no front gate line according to claim 1, feature exist In:The thickness of the transparent conductive film (1) is 50~500nm;The thickness of the antireflective coating (2) is 50~100nm;It is described just The thickness of face passivating film (3) is 5~50nm, and the thickness of first backside passivation film (7-1) is 5~40nm;Second back of the body The thickness of face passivating film (7-2) is 50~150nm.
6. a kind of P-type crystal silicon back contacts double-side cell structure of no front gate line according to claim 1, feature exist In:The back side anode main gate line (9) is mutually parallel and equidistantly arranges, and phase vertical with the just superfine grid line (8) in the back side It hands over, the number of the back side anode main gate line (9) is 3~15, and the width of the single back side anode main gate line (9) is 0.5 ~5mm.
7. a kind of P-type crystal silicon back contacts double-side cell structure of no front gate line according to claim 6, feature exist In:The P-type crystal silicon chip is monocrystalline or polycrystalline boron-doping, gallium, a kind of more or multiple element silicon chips of aluminium, the P-type crystal The thickness of silicon chip is 90~190um.
8. a kind of method for preparing the P-type crystal silicon back contacts double-side cell structure without front gate line described in claim 1, special Sign is, includes the following steps:
S1, the through-hole for forming several same sizes using laser in P-type crystal silicon on piece, the through-hole penetrate through institute in thickness direction P-type crystal silicon chip is stated, waits the row such as line-spacings away from array arrangement;
S2, using chemical liquid burn into plasma etching, metal catalytic or laser etching method to the P-type crystal silicon chip into The processing of row surface-texturing;
S3, it is spread using low pressure, the progress phosphorus doping processing of normal pressure diffusion, ion implanting, laser doping or impurity slurry coating method, N-type layer, dopant POCl are formed on the front of the P-type crystal silicon chip and through-hole wall surface layer3、PH3Or phosphorus slurry;
S4, erosion or dopant local coating process are anti-carved in institute using laser doping, secondary thermal diffusion, local ion implanting, mask The front for stating P-type crystal silicon chip forms part heavy doping N+ areas, and the figure in the heavy doping N+ areas is kind one-dimensional figure, X-Y scheme The combination of shape or kind one-dimensional figure and X-Y scheme;
S5, paraffin mask is made in the through-hole and neighboring area using spraying or print process, protects hole wall and positive face periphery The doped layer in region;
S6, the positive phosphorosilicate glass of the P-type crystal silicon chip, back of the body knot are etched away using wet etching or dry etching and is covered Film;
S7, the P-type crystal silicon chip after etching is made annealing treatment in the lehr, in the table of the P-type crystal silicon chip One layer of fine and close thermal oxidation silicon of length of looking unfamiliar, while the foreign atom of doped layer is redistributed;
S8, the antireflective in the front of the P-type crystal silicon chip successively front passivating film and 50~100nm of 5~50nm of deposition Film, in the backside passivation film of 5~150nm of backside deposition of the P-type crystal silicon chip, the front passivating film is silicon nitride, oxygen One or more laminations in SiClx, silicon oxynitride, non-crystalline silicon are formed, and the antireflective coating is silicon nitride, silica, nitrogen oxidation One or more laminations in silicon, titanium oxide, silicon carbide are formed, and the backside passivation film includes the first backside passivation film and second Backside passivation film, first backside passivation film is aluminium oxide, one or more pellicular cascades of silica, amorphous silicon membrane, Second backside passivation film is silicon nitride, one or more pellicular cascades of silica, silicon oxynitride silicon thin film;
S9, it is opened using laser in the front of the P-type crystal silicon chip by the figure in the heavy doping N+ areas described in step S4 Film;Film is carried out out in the backside passivation film of the P-type crystal silicon chip, opens film pattern as one or more groups of lines being mutually parallel Section, length are 10~80mm, and width is 30~300um, and the spacing between two neighboring line segment is 1~4mm;
S10, first silk-screen printing or electro-plating method is assisted overleaf to make pore electrod using vacuum, via slurry fills up entire logical Hole, via slurry are the silver paste that performance is worn without burn-through performance or low fever, are dried later;Then using silk-screen printing, spray printing, plating Or sputtering method makes several back side anode main gate line electricity for being mutually parallel and equidistantly arranging at the back side of the P-type crystal silicon chip Pole, slurry are silver paste or silver/aluminium paste, are dried later;Finally using silk-screen printing, spray printing, plating or sputtering method in p-type crystalline substance The back side of body silicon chip opens film figure by laser and makes the just superfine grid line in the back side, and slurry is aluminium paste or silver/aluminium paste, is dried later, is made Make battery electrode;
S11, it is heat-treated at 300~900 DEG C, the just superfine grid line in the back side is made to form Ohmic contact with p-type matrix, together When be welded together with the back side anode main gate line, form the anode of battery, while via slurry was formed through Overheating Treatment Pore electrod;
S12, on the positive antireflective coating of the P-type crystal silicon chip, front passivating film using sputtering, vapor deposition, 3D printing, Printing or spraying process make front transparent conductive film, and the transparent conductive film is ito thin film, AZO films, GZO films, FTO One or more laminations in film, IWO films and graphene film are formed, the transparent conductive film and part heavy doping N+ areas And the electrical contact of via electrode tip forms the cathode of battery.
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