CN106950937A - Production status monitoring method and system - Google Patents
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- CN106950937A CN106950937A CN201710325043.0A CN201710325043A CN106950937A CN 106950937 A CN106950937 A CN 106950937A CN 201710325043 A CN201710325043 A CN 201710325043A CN 106950937 A CN106950937 A CN 106950937A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 203
- 238000012544 monitoring process Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000001514 detection method Methods 0.000 claims abstract description 63
- 238000012545 processing Methods 0.000 claims abstract description 37
- 238000004891 communication Methods 0.000 claims abstract description 25
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- 238000012360 testing method Methods 0.000 claims description 11
- 238000007689 inspection Methods 0.000 claims description 4
- 238000007726 management method Methods 0.000 abstract description 19
- 238000012358 sourcing Methods 0.000 abstract description 6
- 238000007405 data analysis Methods 0.000 abstract description 5
- 238000012216 screening Methods 0.000 abstract description 5
- 238000013480 data collection Methods 0.000 abstract description 4
- 230000010354 integration Effects 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 210
- 238000005516 engineering process Methods 0.000 description 6
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- 230000008859 change Effects 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides a kind of production status monitoring method and system, it is related to production management field.The production status monitoring system includes multiple scanners and Product checking database, and the scanner is provided with multiple input ports and multiple output ports.Scan module, data processing module and ethernet communication chip are provided with the scanner, the scan module, data processing module and ethernet communication chip are sequentially connected.The scanner is connected by the ethernet communication chip with Product checking database communication, and multiple scanners are separately positioned in multiple detection workshop sections in multiple detection station by default scanning sequency.Compared to the prior art, production status monitoring method and system provided in an embodiment of the present invention to production equipment without carrying out large-scale redevelopment, the integration of product data collection, data analysis, product screening and Database can be achieved, the structure of production system is optimized, the cost of technological sourcing is greatlyd save.
Description
Technical field
The present invention relates to production management field, in particular to a kind of production status monitoring method and system.
Background technology
With the continuous lifting of production technology, people are to product quality requirement also more and more higher, but with product more
The cycle newly regenerated constantly shortens, and the foundation of production data large database concept how is completed within the minimum time, and according to big
The data of database carry out quality-improving in itself to product, and difficulty of the enterprise product image as a manufacturing enterprise is carried out with this
Topic.
In recent years the generation of bar code and planar bar code technology and going deep into for using, are carried out to product by bar code with planar bar code technology
Product certification management is also gradually received by enterprise, still, in prior art, is imported technique and is generally required to existing production
The control section of equipment carries out comprehensive corresponding transformation, to adapt to control based on network, and networked data collects the demand collected,
The cost of enterprise is so considerably increased, numerous medium-sized and small enterprises can not be imported to greatly reduce enterprise within the specific limits
Competitiveness.
In addition, existing production Information Collection System is apparatus control system plus the networking by device network
Data gathering system, Data Collection and data analysis are completed by central server, then pass through the equipment control system of networking
System carries out data results feedback.Such technological sourcing cost is very high, and leading-in technique and regular maintenance are difficult, to technology
Personnel requirement is high and needs to carry out secondary long-term training to original technology personnel.
The content of the invention
It is an object of the invention to provide a kind of production status monitoring method and system, it is without to existing production or inspection
Measurement equipment transformed i.e. can be achieved product detection and Product checking database foundation, greatly save technological sourcing into
This.
What embodiments of the invention were realized in：
In a first aspect, the embodiments of the invention provide a kind of production status monitoring method, methods described includes：Obtain product
Number information；Searched in Product checking database whether the corresponding product data group of the existing production code member information；If
The corresponding product data group of the existing production code member information, judges the production code member letter in the Product checking database
Whether cease corresponding product in upper one detection station is non-defective unit；If the corresponding product of the production code member information detects work upper one
Stand as non-defective unit, judge in the corresponding product data group of the production code member information with the presence or absence of the corresponding scanning of upper one scan order
Rifle data；If there are the corresponding scanner data of upper one scan order in the corresponding product data group of the production code member information,
Judge in the corresponding product data group of the production code member information whether existing our station data, if the production code member information pair
Our station data are not present in the product data group answered, then by the corresponding product of production code member information described in the our station data inputting
In data group, and Jia 1 in the production quantity of the corresponding product machine of the production code member information, if the production code member information
Existing our station data in corresponding product data group, then in the heavy industry quantity of the corresponding product machine of the production code member information
It is upper Jia 1.
Second aspect, the embodiments of the invention provide a kind of production status monitoring system, the production status monitoring system
Including multiple scanners and Product checking database, the scanner is provided with multiple input ports and multiple output ports, institute
State and be provided with scanner scan module, data processing module and ethernet communication chip, at the scan module, the data
Reason module and the ethernet communication chip are sequentially connected, and the scanner passes through the ethernet communication chip and the product
Test database is communicated to connect, and multiple scanners are separately positioned on many in multiple detection station by default scanning sequency
In individual detection workshop section, it is corresponding that the identity figure that the scanner can be scanned on product by the scan module obtains the product
Whether production code member information, the scanner can be searched for by the data processing module in the Product checking database
There is the corresponding product data group of the production code member information, the scanner can judge described by the data processing module
Whether the corresponding product of production code member information is non-defective unit in upper one detection station, and the scanner can pass through the data processing mould
Block judged with the presence or absence of the corresponding scanner data of upper one scan order in the corresponding product data group of the production code member information,
Whether the scanner can be judged in the corresponding product data group of the production code member information by the data processing module
There are our station data, our station data can be not present in the scanner in the corresponding product data group of the production code member information
When, by the our station data by the corresponding product data group of production code member information described in ethernet communication chip typing, and
Jia 1 in the production quantity of the corresponding product machine of the production code member information stored in the Product checking database, institute
Stating scanner can be in the corresponding product data group of the production code member information during existing our station data, in the Product checking
Jia 1 in the heavy industry quantity of the corresponding product machine of the production code member information stored in database.
In preferred embodiments of the present invention, the production status monitoring system also includes product detection device, the production
Product examine measurement equipment is connected with the scanner, and the scanner can obtain the product by input port at least one described and examine
The our station data of measurement equipment output.
In preferred embodiments of the present invention, the production status monitoring system also includes ID authentication device, described to sweep
Retouch and USB interface is provided with rifle, the ID authentication device is connected by the USB interface and the scanner, the scanning
Rifle obtains the authority carried out data transmission with the Product checking database by the ID authentication device.
In preferred embodiments of the present invention, the production status monitoring system also includes management terminal and authentication is set
Standby, the management terminal and the Product checking database are connected, and USB interface, the identity are provided with the management terminal
Authenticating device is connected by the USB interface and the management terminal, and the management terminal is obtained by the ID authentication device
Obtain the authority carried out data transmission with the Product checking database.
Production status monitoring method and system provided in an embodiment of the present invention, by obtaining production code member information, and in production
Searched in product Test database whether the corresponding product data group of the existing production code member information, to judge current detection
Product whether be the multiple detection station for newly flowing into the production line product；It is corresponding by judging the production code member information again
Whether product is non-defective unit in upper one detection station, to filter out up-to-standard product；By judging the production code member information
With the presence or absence of the corresponding scanner data of upper one scan order in corresponding product data group, it is the product that confirms current detection
No is to be scanned in the correct order；Finally, it is in the corresponding product data group of the production code member information by judging
Whether no existing our station data, be the production that had been detected in current detection station in the past the product that confirms current detection
Product, i.e., whether be our station heavy industry product.If not having our station data, it is to be detected for the first time by our station to illustrate the product, then
Stored by the corresponding product data group of production code member information described in our station data inputting, and in the Product checking database
The corresponding product machine of the production code member information production quantity on Jia 1；If the corresponding production of the production code member information
There are our station data in product data group, illustrated that the product was previously passed through and have detected, this detection belongs to heavy industry, now
Jia 1 in the heavy industry quantity of the corresponding product machine of the production code member information stored in the Product checking database.Phase
Fail integrated life with feeding back for needing to carry out production equipment large-scale redevelopment and data acquisition, analysis in the prior art
Production system is compared, and production status monitoring method and system provided in an embodiment of the present invention are without the control unit to existing equipment
Hardware is divided to be transformed, you can to realize the one of the data acquisition carried out to product, data analysis, product screening and Database
Body, optimizes the structure of production system, effectively raises production efficiency, greatlys save the cost of technological sourcing.
Brief description of the drawings
Technical scheme in order to illustrate more clearly the embodiments of the present invention, below will be attached to what is used needed for embodiment
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore is not construed as pair
The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other related accompanying drawings.
The structural representation for the production status monitoring system that Fig. 1 provides for first embodiment of the invention；
Fig. 2 shows more for the production status monitoring system that first embodiment of the invention is provided in the structures detected in station application
It is intended to；
The structure for the production status monitoring system comprising product detection device that Fig. 3 provides for first embodiment of the invention is shown
It is intended to；
The structure of the production status monitoring system for the addition ID authentication device that Fig. 4 provides for first embodiment of the invention is shown
It is intended to；
The structural representation for the production status monitoring system comprising management terminal that Fig. 5 provides for first embodiment of the invention
Figure；
The FB(flow block) for the production status monitoring method that Fig. 6 provides for second embodiment of the invention；
The FB(flow block) for the acquisition our station data that Fig. 7 provides for second embodiment of the invention；
The FB(flow block) for the reception reset signal that Fig. 8 provides for second embodiment of the invention.
Icon：100- scanners；120- scan modules；140- data processing modules；160- ethernet communication chips；200-
Product checking database；300- product detection devices；400- ID authentication devices；500- management terminals；1000- production status is supervised
Control system.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention, rather than whole embodiments.Present invention implementation generally here described and illustrated in accompanying drawing
The component of example can be arranged and designed with a variety of configurations.
Therefore, the detailed description of embodiments of the invention below to providing in the accompanying drawings is not intended to limit claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.Based on the embodiment in the present invention, this area is common
The every other embodiment that technical staff is obtained under the premise of creative work is not made, belongs to the model that the present invention is protected
Enclose.
It should be noted that：Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined in individual accompanying drawing, then it further need not be defined and explained in subsequent accompanying drawing.
In the description of the invention, it is necessary to explanation, term " in ", " on ", " under ", "left", "right", " interior ", " outer "
Orientation or position relationship Deng instruction are that, based on orientation shown in the drawings or position relationship, or the invention product is used when using
The orientation or position relationship often put, are for only for ease of the description present invention and simplify description, rather than indicate or imply and be signified
Device or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to the present invention
Limitation.In addition, term " first ", " second ", " the 3rd " etc. are only used for distinguishing description, and it is not intended that indicating or implying phase
To importance.
In addition, the term such as term " level ", " vertical ", " pendency " is not offered as requiring part abswolute level or pendency, and
It is to be slightly tilted.As " level " only refers to that its direction, with respect to more level for " vertical ", is not the expression structure
Must be fully horizontal, but can be slightly tilted.
In the description of the invention, in addition it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or one
Connect body；Can be mechanical connection or electrical connection；Can be joined directly together, can also be indirect by intermediary
It is connected, can is the connection of two element internals.For the ordinary skill in the art, on being understood with concrete condition
State the concrete meaning of term in the present invention.
In addition, the term such as " input ", " output ", " feedback ", " formation " is understood as describing a kind of optics, electricity change
Or the processing of optics, electricity.As " formation " only refers to optical signal or electric signal by there occurs after the element, instrument or device
Change optically or electrically so that the optical signal or the electric signal are processed, and then obtain implementation technical scheme
Or the signal required for solution technical problem.
In the specific embodiment accompanying drawing of the present invention, in order to each in more preferable, clearer description production status monitoring system
The annexation of each several part, has simply substantially distinguished relative between each element in the operation principle of element, performance described device
Position relationship, can not be constituted to the optical path direction in element or structure, the order of connection and Each part size, size, shape
The restriction of shape.
First embodiment
Fig. 1 is refer to, a kind of production status monitoring system 1000, the production status monitoring system is present embodiments provided
1000 include multiple scanners 100 and Product checking database 200.Be provided with the scanner 100 multiple input ports and
Scan module 120, data processing module 140 and ethernet communication chip are provided with multiple output ports, the scanner 100
160, the scan module 120, the data processing module 140 and the ethernet communication chip 160 are sequentially connected.It is described to sweep
Retouching rifle 100 can be communicated by the ethernet communication chip 160 being provided at its inner portion with the Product checking database 200
Connection, to carry out sending and receiving for data.
In the present embodiment, multiple scanners 100 are separately positioned on multiple detection station according to default scanning sequency
In interior multiple detection workshop sections.It is understood that the production status monitoring system 1000 that the present embodiment is provided can be applied
In production line, each production line includes multiple detection station, may be respectively used for detecting the different pieces of information of product, and each detects
Multiple detection workshop sections can be divided into again in station, each detection workshop section can correspond to the collection that a scanner 100 carries out data
With the screening of product.It is preferred that, the scanner 100 can be used for performing material entrance, finished product outflow, material outflow, material
The detection of the data such as detection and record.
In the present embodiment, the scan module 120 can be conventional bar code or two dimension code reading equipment, for example linearly
The equipment such as CCD, linear image formula reader (Linear Imager), the laser readers of grating belt, can be to PDF417, QR
The main flow bar codes such as code, DM codes or standard two-dimensional bar code are identified.In the present embodiment, it is preferred that the scanning mould used
Block 120 can be made up of multiple model LV3096 bar code reading engine.
In the present embodiment, the data processing module 140 can be single-chip microcomputer, and the single-chip microcomputer can carry out point of data
It can directly enter line number between analysis and processing and the input and output of signal, single-chip microcomputer and the ethernet communication chip 160
According to transmission.It is preferred that, the data processing module 140 can use model STM32F107 single-chip microcomputer.It may be appreciated
It is that can also additionally set memory to be connected with the data processing module 140 in the scanner 100, according to circumstances to deposit
Store up the data that data processing module 140 is exported.
In the present embodiment, when the data processing module 140 is single-chip microcomputer, due to single-chip microcomputer when dispatching from the factory i.e. with many
I/O mouths on individual signal input port and signal output port (I/O mouthfuls), the data processing module 140 can be directly as
The input port and output port of the scanner 100.It is understood that input port and the output of the scanner 100
Port can carry out function editor according to the program run in data processing module 140, and its specific function can be according to specific
Applied environment set.For example, in the present embodiment, at least one described input port of the scanner 100 can be set
It is set to the our station data for including product quality related data for obtaining other production equipments or detection device output.
In the present embodiment, the ethernet communication chip 160 can carry out network by ICP/IP protocol and other equipment
Communication, for example, carried out data transmission with Product checking database 200 by way of fiber coupling or WIFI.It is preferred that, this reality
Model D983848C ethernet communication chip 160 can be used by applying example.
It is understood that in the present embodiment, the scan module 120 and the ethernet communication chip 160 can be by
To the control of data processing module 140 so that the scan module 120 according to the control instruction of data processing module 140 to production
Product carry out data acquisition, and allow the ethernet communication chip 160 according to the control instruction of the data processing module 140 to
Product checking database 200 carries out the transmission of signal, receives and change.
In the present embodiment, the Product checking database 200 can be server group, and it is by can independently carry out data hair
The computer composition for sending, receive, storing and handling.It can be stored with the Product checking database 200 and each independent production
The corresponding information of product, such as the record of production, detection record, quality, machine, model, size and the function of each product etc., this
A little data can be constructed as and the one-to-one product data group of each product.The scanner 100 and the Product checking number
Communicated to connect according to storehouse 200, it is to be understood that the scanner 100 can be according to operation program in its data processing module 140
Instruction to Product checking database 200 send instruct or receive feed back, with to Product checking database 200 send data and
Obtain the data of the memory storage of Product checking database 200.
Refer in Fig. 2, the present embodiment, multiple scanners 100 in each detection station can by it is respective with
Too net communication chip 160 is connected to same router, and the router of each detection station may be coupled to same product again
Test database 200, so as to which detected same can be obtained in different station between each scanner 100 of different workshop sections mutually
One product is located at detection data during each workshop section, i.e., can realize different scanning rifle by identical product Test database 200
Data interaction between 100.It is understood that the Product checking database 200 can also and other equipment connection, can be with
The Data Collection and feedback automated by the program run in its memory, can also be controlled by manual operation
System.
The production status monitoring system 1000 that the present embodiment is provided can have following a variety of application sides in actual production
Formula：
When product flows into any workshop section, the corresponding scanner 100 of the workshop section can be scanned by the scan module 120 and produced
Identity figure on product obtains the corresponding production code member information of the product.In the present embodiment, the identity figure can be bar code
Or Quick Response Code, production code member information and each product one-to-one corresponding that each identity figure is carried.
After data processing module 140 obtains the production code member information that scan module 120 is collected, the scanner 100
Search instruction can be sent to Product checking database 200 by the data processing module 140, with the Product checking data
Searched in storehouse 200 whether the corresponding product data group of the existing production code member information.If not having in Product checking database 200
There is the corresponding product data group of the production code member information, it is to flow into the production line first to illustrate the product, Product checking data
Storehouse 200 does not obtain the detection data on the product also, and product volume can be now set up in Product checking database 200
Number corresponding product data group of information.
The scanner 100 can also be worked as by the data processing module 140 to the acquisition request of Product checking database 200
Preceding product is in upper one testing result for detecting station, to judge that the corresponding product of the production code member information detects station upper one
Whether it is non-defective unit.If the product is defective products in upper one detection station, is not repaired or other processing just flow into our station
Detected, illustrate that intermediate step there is a problem, now can export bad by the either output port on scanner 100
Product alarm signal carries out maintenance process to notify that staff is timely to the control terminal of staff to the product.
The scanner 100 can send search instruction by the data processing module 140 to Product checking database 200
And feedback search result, it is right with the presence or absence of upper one scan order in the corresponding product data group of the production code member information to judge
The data of scanner 100 answered.If there is no the i.e. upper inspection of upper one scan order in the corresponding product data group of the production code member information
The data of scanner 100 of workshop section are surveyed, illustrate that the product is directly scanned across a upper scanning sequency from this workshop section, its portion
Divided data is not detected, now can export across scanning sequency alarm signal by the either output port on scanner 100
To the control terminal of staff, to notify that scanning sequency of the staff in time to the product is modified, additionally it is possible to help
The hardware or program that staff finds which part in detection station there is a problem and causes across scanning sequency, to carry out in time
Corresponding maintenance.
The scanner 100 can also send search to Product checking database 200 by the data processing module 140 and refer to
Make and feedback search result, with judge in the corresponding product data group of the production code member information whether existing our station data.
, can be by when our station data can be not present in the corresponding product data group of the production code member information in the scanner 100
The our station data by the corresponding product data group of production code member information described in the typing of ethernet communication chip 160, and
Jia 1 in the production quantity of the corresponding product machine of the production code member information stored in the Product checking database 200；When
The scanner 100 can be in the corresponding product data group of the production code member information during existing our station data, can be described
Jia 1 in the heavy industry quantity of the corresponding product machine of the production code member information stored in Product checking database 200.
If it is understood that there is no our station data in Product checking database 200, represent before the product and without
This road detects process, and now scanner 100 can will include the detection knot of the other equipment transmission obtained from any input port
Fruit and record have our station testing process such as process time, process equipment status information, detect that the our station data of data are sent to
In Product checking database 200 in the corresponding product data group of the product, and the life recorded in Product checking database 200
Jia 1 in the actual production quantity of producing line.When the existing our station data of Product checking database 200, illustrate the product before
Through by have detected, belonging to repetition detection, now then without the repetition typing of our station data, but can be in Product checking
Jia 1 in the production line heavy industry quantity recorded in database 200.It is preferred that, the statistics of production quantity and heavy industry quantity can be by
Recorded respectively according to different product machines, such as carry out television set, mobile phone and display simultaneously on same production line
Detection when, the actual production quantity of record television machine, mobile phone and display and the quantity of respective heavy industry can be distinguished, with opposite
Produce result and carry out specifically accurately reflection.
Fig. 3 is refer to, the production status monitoring system 1000 that the present embodiment is provided can also include product detection device
300, the product detection device 300 is connected with the scanner 100.The product detection device 300 can be used for our station
The related our station data of the other specification of product on production line such as product size, function are detected and collected, described to sweep
The our station data that the product detection device 300 is exported can be obtained by least one input port by retouching rifle 100.
Fig. 4 is refer to, the production status monitoring system 1000 that the present embodiment is provided can also include ID authentication device
400.USB interface can also be set on the scanner 100, and the ID authentication device 400 passes through the USB interface and described
Scanner 100 is connected.The scanner 100 is obtained and the Product checking database 200 by the ID authentication device 400
The authority carried out data transmission.It is preferred that, in the present embodiment, the ID authentication device 400 can be U-shield.
Fig. 5 is refer to, the production status monitoring system 1000 that the present embodiment is provided can also include management terminal 500, institute
State management terminal 500 and the Product checking database 200 is connected.USB interface can also be set in the management terminal 500,
The ID authentication device 400 is connected by the USB interface and the management terminal 500, and the management terminal 500 can lead to
Cross the ID authentication device 400 and obtain the authority carried out data transmission with the Product checking database 200.The present embodiment
In, the management terminal 500 can be the control terminal of the management level such as engineering management, qualitative control, production management, and it is by awarding
The U-shield of power is that may have access to the main frame i.e. data of the memory storage of Product checking database 200.
In the present embodiment, by adding ID authentication device 400, the letter of the memory storage of Product checking database 200 can be made
Breath is maintained secrecy, and only using ID authentication device 400 and carries out equipment or the user of correct secret key input, can be from production
Data are obtained in product Test database 200, or are uploaded data in Product checking database 200, or to Product checking number
Modified according to the data in storehouse 200.
The production status monitoring system 1000 that the present embodiment is provided, without carrying out large scale network to existing control device
The transformation of change, need to only be passed through by the scanner 100 and Product checking database 200 in addition the present embodiment in production line
Edlin is entered in input and output and signal processing function to scanner 100, you can realize data processing equipment and production equipment
Information butt joint, needs situation can by Product checking database 200 in each corresponding creation data group of product it is direct
Product all key message in process of production is traced back to, product data collection, data analysis, product screening and data are realized
The integration that storehouse is set up, optimizes the structure of production system, effectively raises production efficiency, greatly save technological sourcing
Cost.
Second embodiment
Fig. 6 is refer to, one kind is present embodiments provided and can apply to production status monitoring system in above-mentioned first embodiment
The production status monitoring method of system, methods described includes：
Step S600：Obtain production code member information；
Step S610：Searched in Product checking database whether the corresponding product number of the existing production code member information
According to group；
When the corresponding product data group of the existing production code member information in the Product checking database, step is performed
Rapid S620；
When product data group corresponding in the absence of the production code member information in the Product checking database, step is performed
Rapid S622.
Step S622：The corresponding product data group of the production code member information is set up in the Product checking database.
Step S620：Whether judge the corresponding product of the production code member information is non-defective unit in upper one detection station；
When the corresponding product of the production code member information is when upper one detection station is non-defective unit, step S630 is performed；
When the corresponding product of the production code member information is when upper one detection station is defective products, step S632 is performed.
Step S632：Defective products alarm signal is exported by the first output port.
Step S630：Judge right with the presence or absence of upper one scan order in the corresponding product data group of the production code member information
The scanner data answered；
When there are the corresponding scanner data of upper one scan order in the corresponding product data group of the production code member information
When, perform step S640；
When the corresponding scanner number of upper one scan order is not present in the corresponding product data group of the production code member information
According to when, perform step S642.
Step S642：Across scanning sequency alarm signal is exported by the second output port.
Step S640：Judge in the corresponding product data group of the production code member information whether existing our station data；
When our station data are not present in the corresponding product data group of the production code member information, step S650 is performed；
When existing our station data in the corresponding product data group of the production code member information, step S652 is performed.
Step S650：By in the corresponding product data group of production code member information described in the our station data inputting, and in institute
Jia 1 in the production quantity for stating the corresponding product machine of production code member information.
Step S652：Jia 1 in the heavy industry quantity of the corresponding product machine of the production code member information.
It refer in Fig. 7, the present embodiment, it is preferred that can also include before the step S600：
Step S700：Obtain the our station data of product detection device output.
It is identical in the product detection device and first embodiment in the present embodiment, can be by any on scanner
Input port or output port carry out data transmission with scanner.
, can also be with it is understood that in the present embodiment, the step S700 can also be performed after step S600
Step S600 is performed simultaneously.
It refer in Fig. 8, the present embodiment, it is preferred that after the step S632 or after the step S642, can be with
Including：
Step S800：Reset signal is received by first input port, so that the output port of output alarm signal resets.
In the present embodiment, first output port, the second output port and scanner in first embodiment may each be
On any output port, the first input port can be any input port on scanner in first embodiment.
Particularly, when scanner exports defective products alarm signal or after across scanning sequency alarm signal, scanner without
Other work, in alarm state；When the reset that the transmission of staff's operational control terminal is received from the first input port
After signal, first output port or the second output port are resetted, i.e., recover normal condition from alarm state, and scanner just may be used
To carry out the detection of next product.
The production status monitoring method that the present embodiment is provided, can be in scanner, product in the way of computer program
Run in Test database or other control devices, because scanner and Product checking database and other control devices are hard
There is the basis of information exchange on part, therefore the editor of line program can be entered according to practical condition.
In summary, production status monitoring method and system provided in an embodiment of the present invention, are believed by obtaining production code member
Breath, and search in Product checking database whether the corresponding product data group of the existing production code member information, to judge
The product of current detection whether be the multiple detection station for newly flowing into the production line product；Again by judging the production code member
Whether the corresponding product of information is non-defective unit in upper one detection station, to filter out up-to-standard product；By judging the production
With the presence or absence of the corresponding scanner data of upper one scan order in the corresponding product data group of product number information, to confirm current inspection
Whether the product of survey is to be scanned in the correct order；Finally, by judging the corresponding product of the production code member information
In data group whether existing our station data, come confirm current detection product whether be before current detection station examine
The product surveyed, i.e., whether be our station heavy industry product.If not having our station data, it is to pass through our station for the first time to illustrate the product
Detection, then by the corresponding product data group of production code member information described in our station data inputting, and in the Product checking data
Jia 1 in the production quantity of the corresponding product machine of the production code member information stored in storehouse；If the production code member information
There are our station data in corresponding product data group, illustrated that the product was previously passed through and have detected, this detection belongs to
Heavy industry, the heavy industry quantity of the corresponding product machine of the production code member information now stored in the Product checking database
It is upper Jia 1.Relative to needing to carry out large-scale redevelopment and data acquisition, analysis and feedback fail one to production equipment in the prior art
The production system of body is compared, and production status monitoring method and system provided in an embodiment of the present invention are without to existing equipment
Control section hardware transformed, you can realize to product carry out data acquisition, data analysis, product screening and database
The integration of foundation, optimizes the structure of production system, effectively raises production efficiency, greatly save technological sourcing into
This.The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for those skilled in the art
For, the present invention can have various modifications and variations.Any modification within the spirit and principles of the invention, being made, etc.
With replacement, improvement etc., it should be included within the scope of the present invention.
Claims (10)
1. a kind of production status monitoring method, it is characterised in that methods described includes：
Obtain production code member information；
Searched in Product checking database whether the corresponding product data group of the existing production code member information；
If the corresponding product data group of the existing production code member information, judges the product in the Product checking database
Whether the corresponding product of number information is non-defective unit in upper one detection station；
If the corresponding product of the production code member information is non-defective unit in upper one detection station, judge the production code member information correspondingly
Product data group in the presence or absence of the corresponding scanner data of upper one scan order；
If there are the corresponding scanner data of upper one scan order in the corresponding product data group of the production code member information, judge
In the corresponding product data group of the production code member information whether existing our station data,
If our station data are not present in the corresponding product data group of the production code member information, by the our station data inputting institute
State in the corresponding product data group of production code member information, and in the production quantity of the corresponding product machine of the production code member information
It is upper Jia 1,
If existing our station data in the corresponding product data group of the production code member information, in the production code member information pair
Jia 1 in the heavy industry quantity for the product machine answered.
2. production status monitoring method according to claim 1, it is characterised in that methods described also includes：
Obtain the our station data of product detection device output.
3. production status monitoring method according to claim 1, it is characterised in that described in Product checking database
Whether search also includes after the corresponding product data group of the existing production code member information：
If the corresponding product data group of the production code member information is not present in the Product checking database, in the product
The corresponding product data group of the production code member information is set up in Test database.
4. production status monitoring method according to claim 1, it is characterised in that the described judgement production code member letter
Corresponding product is ceased after whether upper one detection station is non-defective unit, is also included：
If the corresponding product of the production code member information is defective products in upper one detection station, passes through the first output port and export
Defective products alarm signal.
5. production status monitoring method according to claim 1, it is characterised in that the described judgement production code member letter
After ceasing in corresponding product data group with the presence or absence of the corresponding scanner data of upper one scan order, also include：
If the corresponding scanner data of upper one scan order are not present in the corresponding product data group of the production code member information,
Across scanning sequency alarm signal is exported by the second output port.
6. the production status monitoring method according to claim 4 or 5, it is characterised in that methods described also includes：
Reset signal is received by first input port, so that the output port of output alarm signal resets.
7. a kind of production status monitoring system, it is characterised in that the production status monitoring system includes multiple scanners and production
Product Test database, the scanner is provided with to be provided with multiple input ports and multiple output ports, the scanner and swept
Retouch module, data processing module and ethernet communication chip, the scan module, the data processing module and the Ethernet
Communication chip is sequentially connected,
The scanner is connected by the ethernet communication chip with the Product checking database communication,
Multiple scanners are separately positioned in multiple detection workshop sections in multiple detection station by default scanning sequency,
The scanner can scan the identity figure on product by the scan module and obtain the corresponding production code member of the product
Information,
Whether the scanner can be searched for existing described by the data processing module in the Product checking database
The corresponding product data group of production code member information,
The scanner can judge the corresponding product of the production code member information in upper one detection by the data processing module
Whether station is non-defective unit,
The scanner can be judged by the data processing module
It is no to there are the corresponding scanner data of upper one scan order,
The scanner can be judged by the data processing module
No existing our station data,
When our station data can be not present in the corresponding product data group of the production code member information in the scanner, by described
Data of standing are by the corresponding product data group of production code member information described in ethernet communication chip typing, and in product inspection
Jia 1 in the production quantity for surveying the corresponding product machine of the production code member information stored in database,
The scanner can be in the corresponding product data group of the production code member information during existing our station data, in the production
Jia 1 in the heavy industry quantity of the corresponding product machine of the production code member information stored in product Test database.
8. production status monitoring system according to claim 7, it is characterised in that the production status monitoring system is also wrapped
Product detection device is included, the product detection device is connected with the scanner,
The scanner can obtain the our station data that the product detection device is exported by input port at least one described.
9. production status monitoring system according to claim 7, it is characterised in that the production status monitoring system is also wrapped
Include and USB interface is provided with ID authentication device, the scanner, the ID authentication device passes through the USB interface and institute
Scanner connection is stated,
The scanner obtains the authority carried out data transmission with the Product checking database by the ID authentication device.
10. production status monitoring system according to claim 7, it is characterised in that the production status monitoring system is also
Including management terminal and ID authentication device, the management terminal and Product checking database connection, the management terminal
On be provided with USB interface, the ID authentication device is connected by the USB interface and the management terminal,
The management terminal obtains the power carried out data transmission with the Product checking database by the ID authentication device
Limit.
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| CN201710325043.0A CN106950937A (en) | 2017-05-10 | 2017-05-10 | Production status monitoring method and system |
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