CN106956972B - Automatic spindle unloading and conveying system of spinning workshop - Google Patents
Automatic spindle unloading and conveying system of spinning workshop Download PDFInfo
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- CN106956972B CN106956972B CN201710163186.6A CN201710163186A CN106956972B CN 106956972 B CN106956972 B CN 106956972B CN 201710163186 A CN201710163186 A CN 201710163186A CN 106956972 B CN106956972 B CN 106956972B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
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- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
The invention relates to an automatic spindle unloading and transporting system for a spinning workshop, which comprises a three-dimensional lifting platform and a spindle vehicle which is provided with four pulleys and can move forwards and backwards in a straight line, and is characterized in that: the system is applied to long-roll multi-roll simultaneous winding equipment, the three-dimensional lifting platform is placed on the ground of an ingot outlet end of the long-roll multi-roll simultaneous winding equipment, a clamping device is arranged on a cross arm of the three-dimensional lifting platform, and the clamping device comprises a mounting box which can be driven by a synchronous rack driving mechanism to move left and right on the cross arm; a first rail is arranged in the mounting box, a first clamping block and a second clamping block are arranged on the first rail, arc-shaped openings are formed in the inner side walls of the first clamping block and the second clamping block, and the arc-shaped openings are arranged oppositely; the system has simple structure, can realize the automation of the unloading of the silk ingots, not only improves the working efficiency, but also saves a large amount of labor force.
Description
Technical Field
The invention relates to the technical field of spinning unloading, in particular to an automatic spindle unloading and conveying system in a spinning workshop, which is suitable for long-roll multi-roll simultaneous winding equipment.
Background
The spinning winding equipment has a plurality of types, wherein the Bamag ACWW5T series and JRT type full-automatic winding machines adopt a long roller and a plurality of rolls for simultaneous winding, in particular to the JRT type full-automatic winding machine which adopts a friction transmission mode and automatically switches spinning cakes through an automatic switching mechanism, and a lifting cylinder supports a friction roller device and a grooved roller device to do vertical lifting motion. As shown in fig. 1, in the JRT type full-automatic winding machine 1, two long rolls are arranged on a rotating disc 2, after a first long roll 3 is fully wound, the rotating disc 2 rotates to wind a winding drum on a second long roll 4, then a baffle 5 of the machine moves outwards to dial the winding drum outwards, so that a worker can unload a filament ingot, then the filament ingot is manually placed on a filament ingot car, and then the filament ingot car is manually pushed to a discharge point to discharge the filament ingot; because the winding workshop is that many equipment operate simultaneously, consequently, need a large amount of staff to carry out manual uninstallation, not only inefficiency, moreover very big waste human resource.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic spindle unloading and transporting system for a spinning workshop, which can realize automatic unloading and transporting of spindles.
The invention is realized by adopting the following scheme: the utility model provides an automatic silk spindle of spinning workshop unloads fortune system, includes three-dimensional elevating platform and has four pulleys and can the front and back craspedodrome silk spindle car which characterized in that: the system is applied to long-roll multi-roll simultaneous winding equipment, the three-dimensional lifting platform is placed on the ground of an ingot outlet end of the long-roll multi-roll simultaneous winding equipment, a cross arm of the three-dimensional lifting platform is provided with a clamping device, and the clamping device comprises a mounting box which can be driven by a synchronous rack driving mechanism to move left and right on the cross arm; a first rail is arranged in the mounting box, a first clamping block and a second clamping block are arranged on the first rail, arc-shaped openings are formed in the inner side walls of the first clamping block and the second clamping block respectively, and the arc-shaped openings are arranged oppositely; a screw rod is also arranged in the mounting box and is driven by a first stepping motor; the upper ends of the first clamping block and the second clamping block are both of nut structures, and the threads of the first clamping block are opposite to the threads of the second clamping block, so that when the nut structures are sleeved on the screw rod, the screw rod drives the first clamping block and the second clamping block to open and close; a first pull rod is arranged on a central axis of a base of the three-dimensional lifting platform, one end of the first pull rod is fixed on the base of the three-dimensional lifting platform, and the other end of the first pull rod is arranged on a first chain; the first chain is sleeved on the first gear and the second gear and is arranged in a first channel on the workshop ground, and the first gear is driven by the second motor through the first speed regulating mechanism; a second pull rod is arranged on a central axis of the base of the ingot vehicle, one end of the second pull rod is fixed on the base of the ingot vehicle, and the other end of the second pull rod is arranged on a second chain; the second chain is sleeved on the third gear and the fourth gear and is arranged in a second channel on the workshop ground, and the third gear is driven by a third motor through a second speed regulating mechanism; the first channel and the second channel are parallel to each other and are vertical to the placing position of the long-roll multi-roll simultaneous winding equipment; a console is arranged on the ground of the ends of the first channel and the second channel; the three-dimensional lifting platform and the ingot car are controlled to work.
In one embodiment of the present invention, the long roll multi-roll simultaneous winding apparatus includes: a winder model ACWW5T-1600/16 and a JRT type automatic winder.
In one embodiment of the invention, pulleys are arranged on a base of the filament vehicle, arched upright posts are arranged on the front side and the rear side of the base of the filament vehicle, and a rotating rod is arranged in the middle of the base of the filament vehicle; the lower end of the rotating rod is provided with a motor rotating mechanism for realizing the rotation of the rotating rod; the rotating rod is provided with a cross rod, and two edges of the cross rod are fixed on an arched frame; v-shaped wire spindle fixing hooks are arranged on the cross rod at equal intervals.
In an embodiment of the invention, a first control circuit is arranged on the console, the first control circuit comprises a first MCU, and the first MCU is connected with a wireless communication circuit and a touch display screen; the three-dimensional lifting platform comprises a straight rod perpendicular to a base of the three-dimensional lifting platform, a second rail is arranged on the straight rod, one end of the cross arm is arranged on the second rail, and the cross arm is matched with a first screw rod driving mechanism to realize the up-and-down movement of the cross arm; the base of the three-dimensional lifting platform is also provided with a second screw driving mechanism for realizing the back-and-forth movement of the straight rod; the first screw driving mechanism, the second screw driving mechanism, the synchronous rack driving mechanism and the second motor are all controlled by a second MCU; the second MCU is communicated with the first MCU through a wireless communication circuit; the wire ingot car is provided with a third MCU, the third MCU is communicated with the first MCU through a wireless communication circuit, and the third motor and the motor rotating mechanism are controlled by the third MCU.
In an embodiment of the present invention, the third MCU is further connected to a first latch driving circuit for driving the first latch structure, a second latch driving circuit for driving the second latch structure, a first hall sensor, a second hall sensor, a first electromagnetic coil, and a second electromagnetic coil; the first lock pin structure and the second lock pin structure are arranged on two sides of the spindle vehicle base and used for locking the cross rod; first hall sensor and second hall sensor set up respectively on the arch stand, be provided with the magnetic sheet on the arched frame, the magnetic sheet position corresponds with first hall sensor and second hall sensor respectively, be used for after first hall sensor and second hall sensor discerned magnetic force, third MCU control first solenoid and second solenoid produce magnetic force, and with the magnetic sheet is to inhaling to realize arched frame location.
In an embodiment of the invention, the three-dimensional lifting platform and the spindle vehicle are both provided with rechargeable batteries as power supplies.
According to the invention, the chain-driven three-dimensional motion manipulator is skillfully matched with the chain-driven spindle conveying device, so that the automation of spindle blanking is realized, the whole system can realize the automatic spindle unloading of a plurality of winding machines through wireless communication, the working efficiency is greatly improved, and the labor force can be effectively reduced.
Drawings
FIG. 1 is a schematic structural view of a conventional JRT type fully automatic winding machine;
FIG. 2 is a system diagram according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a three-dimensional lifting platform according to an embodiment of the present invention;
FIG. 4 is a schematic cross-sectional view of a three-dimensional lifting platform with a clamping device according to an embodiment of the present invention;
FIG. 5 is a schematic cross-sectional view of a wire ingot cart according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of a wire ingot cart according to an embodiment of the present invention;
FIG. 7 is a block diagram illustrating a circuit schematic according to an embodiment of the present invention;
wherein the reference numbers in the figures illustrate: the JRT type full-automatic winding machine comprises a JRT type full-automatic winding machine 1, a rotary table 2, a first long roller 3, a second long roller 4, a baffle plate 5, a three-dimensional lifting platform 6, a pulley 7, a spindle vehicle 8, a mounting box 9, a first rail 10, a first clamping block 11, a second clamping block 12, an arc-shaped opening 13, a rubber cushion 14, a screw rod 15, a first stepping motor 16, a nut structure 17, a first chain 18, a first gear 19, a second gear 20, a first channel 21, a first speed regulating mechanism 22, a base 23 of the spindle vehicle, a second pull rod 24, a second chain 25, a third gear 26, a fourth gear 27, a second channel 28, a charging joint 29, a second speed regulating mechanism 30 and a control platform 31, the device comprises an arched upright column 32, a rotating rod 33, a motor rotating mechanism 34, a cross rod 35, an arched frame 36, a V-shaped wire spindle fixing hook 37, a touch control display screen 38, a straight rod 39, a second rail 40, a cross arm 41, a first screw driving mechanism 42, a base 43 of a three-dimensional lifting platform, a first pull rod 44, a second screw driving mechanism 45, a first lock pin structure 46, a second lock pin structure 47, a first Hall sensor 48, a second Hall sensor 49, a first electromagnetic coil 50, a second electromagnetic coil 51, a lock pin 52, a second lock pin structure 53, a magnetic sheet 54, a rechargeable battery 55, a lock hole 56 and a synchronous rack driving mechanism 57.
Detailed Description
The invention is further explained below with reference to the drawings and the embodiments.
Referring to fig. 2 to 5, an embodiment of the present invention provides an automatic ingot unloading and transporting system for a spinning workshop, including a three-dimensional lifting platform 6 and an ingot car 8 having four pulleys 7 and capable of moving straight forward and backward, the system is applied to a long-roll multi-roll simultaneous winding apparatus, the three-dimensional lifting platform 6 is placed on the ground of an ingot output end of the long-roll multi-roll simultaneous winding apparatus, a cross arm 41 of the three-dimensional lifting platform 6 is provided with a clamping device, the clamping device includes a mounting box 9 which is driven by a synchronous rack driving mechanism 57 to move left and right on the cross arm 41; a first rail 10 is arranged in the mounting box 9, a first clamping block 11 and a second clamping block 12 are arranged on the first rail 10, arc-shaped openings 13 are formed in the inner side walls of the first clamping block 11 and the second clamping block 12, and the arc-shaped openings are arranged oppositely; in this embodiment, the surface of the arc-shaped opening 13 may be provided with a rubber cushion 14; a screw rod 15 is further arranged in the mounting box 9, and the screw rod 15 is driven by a first stepping motor 16; the upper ends of the first clamping block 11 and the second clamping block 12 are both nut structures 17, and the threads of the first clamping block 11 are opposite to the threads of the second clamping block 12, so that when the nut structures are sleeved on the screw rod 15, the screw rod 15 drives the first clamping block 11 and the second clamping block 12 to open and close; a first pull rod 44 is arranged on the central axis of the base 43 of the three-dimensional lifting platform, one end of the first pull rod 44 is fixed on the base 16 of the three-dimensional lifting platform, and the other end of the first pull rod 44 is arranged on the first chain 18; the first chain is sleeved on a first gear 19 and a second gear 20 and is arranged in a first channel 21 on the workshop ground, and the first gear 19 is driven by a second motor through a first speed regulating mechanism 22; a second pull rod 24 is arranged on the axis of the base 23 of the ingot vehicle, one end of the second pull rod 24 is fixed on the base 23 of the ingot vehicle, and the other end of the second pull rod 24 is arranged on a second chain 25; the second chain 25 is sleeved on a third gear 26 and a fourth gear 27 and is arranged in a second channel 28 on the workshop floor, and the third gear 26 is driven by a third motor through a second speed regulating mechanism 30; the first channel and the second channel are parallel to each other and are vertical to the placing position of the long-roll multi-roll simultaneous winding equipment; a console 31 is arranged on the ground of the ends of the first channel and the second channel; the three-dimensional lifting platform and the ingot car are controlled to work. This embodiment is through taking off the good silk spindle of coiling on the long roll that will have the driven clamping device of three-dimensional space with the many rolls of long roll equipment of coiling simultaneously, then hang on the silk spindle car, because silk spindle car and the driven clamping device of three-dimensional space all have by the chain formula transmission, therefore, can mutually support, accomplish the many rolls of long roll equipment of coiling simultaneously of workshop channel and unload, the drawback that the tradition needs the manual work to carry out the manual uninstallation of silk spindle to every equipment has been changed, the automation level in workshop has been improved, the labour has been saved.
In an embodiment of the present invention, the long roll multi-roll simultaneous winding apparatus includes: the ACWW5T-1600/16 type winder and the JRT type automatic winder. Here, it should be noted that the winding apparatus is not limited to these two types, and is applicable to any winding machine in which a long roll of one-side discharged ingots is wound simultaneously in a plurality of rolls.
Referring to fig. 5, in an embodiment of the present invention, a base 23 of the filament vehicle is provided with pulleys 7, the front and rear sides of the base of the filament vehicle are provided with arched columns 32, and the middle of the base of the filament vehicle is provided with a rotating rod 33; the lower end of the rotating rod is provided with a motor rotating mechanism 34 for realizing the rotation of the rotating rod; a cross bar 35 is arranged on the rotating rod, and two edges of the cross bar are fixed on an arched frame 36; v-shaped wire spindle fixing hooks 37 are arranged on the cross rod at equal intervals. Referring to fig. 5 and 6, in an embodiment of the present invention, a first control circuit is disposed on the console, the first control circuit includes a first MCU, and the first MCU is connected to a wireless communication circuit and a touch display screen 38; the three-dimensional lifting platform comprises a straight rod 39 perpendicular to a base 43 of the three-dimensional lifting platform, a second rail 40 is arranged on the straight rod, one end of a cross arm 41 is arranged on the second rail, and the cross arm is matched with a first screw rod driving mechanism 42 to move up and down; the base 43 of the three-dimensional lifting platform is also provided with a second screw driving mechanism 45 for realizing the back-and-forth movement of the straight rod 39; the first screw driving mechanism 42, the second screw driving mechanism 45, the synchronous rack driving mechanism 8 and the second motor are all controlled by a second MCU; the second MCU is communicated with the first MCU through a wireless communication circuit; the wire ingot car is provided with a third MCU, the third MCU is communicated with the first MCU through a wireless communication circuit, and the third motor and the motor rotating mechanism 34 are controlled by the third MCU. It should be noted that, the rotation of the rotating rod 33 can drive the cross rod carrying the filament spindle to rotate, please refer to fig. 6, the worker can leave one end of the V-shaped filament spindle fixing hook 37 of the filament spindle vehicle empty for receiving the filament spindle clamped by the clamping device, and leave the other end for hanging an empty winding drum, after the filament spindle of one device is unloaded, the third MCU controls the motor rotating mechanism 34 to rotate, so as to face the empty winding drum to the clamping device, and then the clamping device sends the empty winding drum to the long roller of the winding machine, so as to unload the filament spindle and assemble the empty winding drum. It should be noted that, if the rotation radius of the filament vehicle is larger than the distance between the filament vehicle and the three-dimensional lifting platform, the control platform controls the filament vehicle to move forward to the vacant position, and after rotating, the filament vehicle moves back to the original position, and then the transfer work is performed.
Preferably, with continuing reference to fig. 6 and 7, in an embodiment of the present invention, the third MCU is further connected to a first latch driving circuit for driving the first latch structure 46, a second latch driving circuit for driving the second latch structure 47, a first hall sensor 48, a second hall sensor 49, a first electromagnetic coil 50, and a second electromagnetic coil 51; the first lock pin structure 52 and the second lock pin structure 53 are arranged on two sides of the spindle vehicle base and used for locking the cross rod; it should be noted here that the first locking pin structure 52 and the second locking pin structure 53 are both existing electromagnetic locking pins, and after being energized, the locking pin 52 extends out under the action of magnetic force and is locked into a corresponding locking hole 56 at the bottom of the arched frame; first hall sensor 48 and second hall sensor 49 set up respectively on arch stand 32, be provided with the magnetic sheet on the arched frame 36 (this magnetic sheet includes first magnetic sheet 53 and second magnetic sheet 54), the magnetic sheet position corresponds with first hall sensor and second hall sensor respectively, is used for first hall sensor and second hall sensor discern after the magnetic force, convey information to third MCU, third MCU control first solenoid 50 and second solenoid 51 produce magnetic force, and with the magnetic sheet is to inhaling, in order to realize arched frame 36 location. Through locking, location like this, can ensure that clamping device avoids the horizontal pole to deflect when the centre gripping.
Referring to fig. 6, in an embodiment of the present invention, the three-dimensional lifting platform and the wire ingot car are both provided with a rechargeable battery 55 as a power source; the front side walls of the spindle vehicle and the three-dimensional lifting platform are provided with charging connectors 29, and when the spindle vehicle and the three-dimensional lifting platform run to the forefront and are in contact with the side wall of the control console firstly, the charging connectors are inserted into corresponding charging holes in the side wall of the control console, so that self-charging is realized. It should be noted that the main innovation of the present application is the overall structural feature of the system, and as for the control circuit, it is a relatively conventional circuit, which is only illustrated by a module, and it should be clear to those skilled in the art, and the description is not repeated here. In the application, the Hall sensor can adopt A1101/A1104/SS 441A/Yingfei TLE4923 and the like; the MCU can adopt a 51-type singlechip or a singlechip with the model of MSP430F 149.
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the present invention.
Claims (4)
1. The utility model provides an automatic silk spindle of spinning workshop unloads fortune system, includes three-dimensional elevating platform and has four pulleys and can the front and back craspedodrome silk spindle car which characterized in that: the system is applied to long-roll multi-roll simultaneous winding equipment, the three-dimensional lifting platform is placed on the ground of an ingot outlet end of the long-roll multi-roll simultaneous winding equipment, a clamping device is arranged on a cross arm of the three-dimensional lifting platform, and the clamping device comprises a mounting box which can be driven by a synchronous rack driving mechanism to move left and right on the cross arm; a first rail is arranged in the mounting box, a first clamping block and a second clamping block are arranged on the first rail, arc-shaped openings are formed in the inner side walls of the first clamping block and the second clamping block, and the arc-shaped openings are arranged oppositely; a screw rod is also arranged in the mounting box and is driven by a first stepping motor; the upper ends of the first clamping block and the second clamping block are both of nut structures, and the threads of the first clamping block are opposite to the threads of the second clamping block, so that when the nut structures are sleeved on the screw rod, the screw rod drives the first clamping block and the second clamping block to open and close; a first pull rod is arranged on a central axis of a base of the three-dimensional lifting platform, one end of the first pull rod is fixed on the base of the three-dimensional lifting platform, and the other end of the first pull rod is arranged on a first chain; the first chain is sleeved on the first gear and the second gear and is arranged in a first channel on the workshop ground, and the first gear is driven by the second motor through the first speed regulating mechanism; a second pull rod is arranged on a central axis of the base of the ingot vehicle, one end of the second pull rod is fixed on the base of the ingot vehicle, and the other end of the second pull rod is arranged on a second chain; the second chain is sleeved on the third gear and the fourth gear and is arranged in a second channel of the workshop ground, and the third gear is driven by a third motor through a second speed regulating mechanism; the first channel and the second channel are parallel to each other and are vertical to the placing position of the long-roll multi-roll simultaneous winding equipment; a console is arranged on the ground of the ends of the first channel and the second channel; the three-dimensional lifting platform and the ingot car are controlled to work;
the control console is provided with a first control circuit, the first control circuit comprises a first MCU, and the first MCU is connected with a wireless communication circuit and a touch display screen;
the three-dimensional lifting platform comprises a straight rod perpendicular to a base of the three-dimensional lifting platform, a second rail is arranged on the straight rod, one end of the cross arm is arranged on the second rail, and the cross arm is matched with a first screw rod driving mechanism to realize the up-and-down movement of the cross arm; the base of the three-dimensional lifting platform is also provided with a second screw driving mechanism for realizing the back-and-forth movement of the straight rod; the first screw driving mechanism, the second screw driving mechanism, the synchronous rack driving mechanism and the second motor are all controlled by a second MCU; the second MCU is communicated with the first MCU through a wireless communication circuit;
the wire spindle vehicle is provided with a third MCU, the third MCU is communicated with the first MCU through a wireless communication circuit, and the third motor and the motor rotating mechanism are controlled by the third MCU;
the third MCU is also connected with a first lock pin driving circuit for driving the first lock pin structure, a second lock pin driving circuit for driving the second lock pin structure, a first Hall sensor, a second Hall sensor, a first electromagnetic coil and a second electromagnetic coil; the first lock pin structure and the second lock pin structure are arranged on two sides of the spindle vehicle base and used for locking a cross rod of the spindle vehicle; the first Hall sensor and the second Hall sensor are respectively arranged on the arched upright posts, the arched frame of the ingot vehicle is provided with a magnetic sheet, the positions of the magnetic sheets respectively correspond to the first Hall sensor and the second Hall sensor, and after the first Hall sensor and the second Hall sensor recognize magnetic force, the third MCU controls the first electromagnetic coil and the second electromagnetic coil to generate magnetic force and to attract the magnetic sheets, so that the arched frame is positioned.
2. The automated spindle discharge system of a spinning shop according to claim 1, wherein: the long roll multi-roll simultaneous winding apparatus includes: the ACWW5T-1600/16 type winder and the JRT type automatic winder.
3. The automated spindle discharge system of a spinning shop according to claim 1, wherein: the base of the filament vehicle is provided with pulleys, the front side and the rear side of the base of the filament vehicle are provided with arched upright posts, and the middle of the base of the filament vehicle is provided with a rotating rod; the lower end of the rotating rod is provided with a motor rotating mechanism for realizing the rotation of the rotating rod; the rotating rod is provided with a cross rod, and two edges of the cross rod are fixed on an arched frame; v-shaped wire spindle fixing hooks are arranged on the cross rod at equal intervals.
4. The automated spindle discharge system for a spinning shop according to claim 1, wherein: and the three-dimensional lifting platform and the wire ingot vehicle are both provided with rechargeable batteries as power supplies.
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CN111874751B (en) * | 2020-07-22 | 2022-03-15 | 杭州瑞成辉化纤有限公司 | Spinning material collecting device |
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CN112960480B (en) * | 2021-02-03 | 2022-07-08 | 浙江联颖科技有限公司 | Spindle unloading structure of winding machine |
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