CN106944411B - Spiral type bottle and box integrated ultrasonic cleaning machine and method thereof - Google Patents

Abstract

The invention relates to a spiral bottle and box integrated ultrasonic cleaning machine and a method thereof, wherein the spiral bottle and box integrated ultrasonic cleaning machine comprises a box body provided with cleaning liquid and an ultrasonic generator arranged in the box body, a sliding spiral cleaning channel and a driving device which are used for conveying a box to be cleaned are arranged in the box body, the sliding spiral cleaning channel is arranged in the cleaning liquid of the box body, two ends of the sliding spiral cleaning channel are positioned at two sides of the box body, and the height of two ends of the sliding spiral cleaning channel is higher than the middle height of the sliding spiral cleaning channel. The invention is arranged in the liquid of the box body through the sliding spiral cleaning channel and is cleaned by ultrasonic waves, thereby greatly reducing the power required for transportation, the box body slides along the sliding spiral track and runs and is arranged into a turnover rotating structure, so that the box body is turned over and cleaned repeatedly, the volume of the equipment is reduced, meanwhile, the equipment has low one-time investment cost, convenient installation, small occupied space and low failure rate, the trouble of after-sale maintenance is avoided, and the invention can be widely popularized and used in the whole food and beverage production line taking glass bottles as containers.

Description

Spiral type bottle and box integrated ultrasonic cleaning machine and method thereof

Technical Field

The invention relates to the field of ultrasonic cleaning of glass bottles, in particular to a spiral type bottle and box integrated ultrasonic cleaning machine and a method thereof.

Background

In terms of functions, the existing glass bottle and box integrated ultrasonic cleaning machine in the market at present consists of an ultrasonic generator and an ultrasonic transduction washing tank. Ultrasonic generator outputs ultrasonic frequency oscillation electric power, i.e. high frequency oscillation signal, the electric power is converted into ultrasonic high frequency mechanical vibration by transducer and transmitted into medium-cleaning solvent, cleaning liquid generates several tens of millions of micro nuclear waves with atmospheric pressure diameter of 50-500 μm under the ultrasonic vibration to form high speed nuclear air flow seen by liquid surface and cleaned surface, the micro air bubbles in the liquid vibrate under the action of sound field to peel off various dirt adhered on the surface of the cleaned piece, thereby achieving the purpose of cleaning. The ultrasonic cleaning method has the advantages of high cleaning speed, good effect, no damage to parts, labor intensity reduction, cost saving and the like, and is suitable for various industries such as beer, beverage, dairy products, vinegar, automobile accessories and the like.

However, the existing integrated ultrasonic cleaning machine for glass bottle and bottle boxes is provided with a chain for driving the glass boxes, integrated flow cleaning is carried out, the structure is complex, the size is large, the manufacturing cost of the equipment is high, the equipment is unstable in operation due to left and right shaking of the glass boxes during operation, the fault rate of equipment and machines is high, the maintenance difficulty is large, the maintenance cost is high, and the influence on the efficiency of the whole production line is large when the equipment is used on a production line.

In addition, the occupied area for installing the equipment is large, and especially the installation of the equipment on the existing production line is difficult to implement.

In view of the above reasons, the existing equipment is difficult to be popularized in the food and beverage industry.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide the spiral type bottle and box integrated ultrasonic cleaning machine and the method thereof, which have the advantages of simple structure, small volume and low production cost, greatly improve the cleanliness of the bottle box and the glass bottle, enable the bottle box and the glass bottle to be cleaned more thoroughly, reduce the volume and the occupied area of equipment and reduce the maintenance cost.

In order to achieve the purpose, the invention is realized by the following technical scheme:

the utility model provides an integrative ultrasonic cleaner of spiral bottle case, its is including the box that is provided with the washing liquid and set up the supersonic generator in the box be provided with in the box and be used for carrying the slip spiral that treats the washing case and wash the passageway and drive the drive arrangement who treats the washing case operation, slip spiral washs the passageway and puts into in the washing liquid of box, and its both ends are located the box both sides, the both ends that slip spiral washs the passageway highly are higher than the middle height that slides spiral and washs the passageway.

Furthermore, the sliding spiral cleaning channel is divided into a horizontal cleaning section for providing horizontal conveying of the tank to be cleaned and an overturning spiral cleaning section for providing overturning cleaning of the tank to be cleaned, and the driving device is arranged at the horizontal cleaning section and used for providing initial power for forward movement of the tank to be cleaned.

Further, the horizontal cleaning section includes into case horizontal segment, bottom horizontal cleaning section and goes out the case horizontal segment, upset spiral cleaning section includes gliding upset spiral cleaning section and goes up the upset spiral cleaning section of sliding, it is linked together with the head end of gliding upset spiral cleaning section to advance case horizontal segment tail end, the tail end of gliding upset spiral cleaning section and the head end of bottom horizontal cleaning section intercommunication, the tail end of horizontal cleaning section and the head end of last upset spiral cleaning section are linked together, the tail end intercommunication of going up the upset spiral cleaning section goes out the head end of case horizontal segment.

Furthermore, the ultrasonic generator is arranged at the bottom of the box body, and the driving devices are respectively arranged on the horizontal section of the box inlet and the horizontal cleaning section at the bottom.

Furthermore, the sliding spiral cleaning channel is formed by combining bottle box spiral guide rails used for resisting other four side surfaces of the box to be cleaned except the moving direction, and the sliding spiral cleaning channel rotating for 360 degrees is formed by the bottle box spiral guide rails on the four side surfaces, so that the box to be cleaned can be turned and cleaned for 360 degrees.

As preferred, treat that the bottle case helical guideway of other four sides of washing case outside the direction of motion all is provided with 2, what bottle case helical guideway adopted is the stainless steel round steel, uses eight stainless steel round steels to realize slip spiral cleaning channel as slip bottle case helical guideway, in the impurity of treating the washing incasement pours into the box after being convenient for to overturn, improves and treats the washing degree of case.

Preferably, the driving device comprises a box clamping conveying belt, a driving wheel for driving the box clamping conveying belt and a transmission motor for driving the transmission wheel, the box clamping conveying belt is arranged on two sides of the box to be cleaned in the moving direction, the transmission motor is connected with a speed reducer, and the speed reducer is connected with the transmission wheel through a connecting rod overload clutch. The bottle box is clamped by the two-side box clamping conveying belt mechanism and pushed to move forwards before an empty bottle box enters the bottle box spiral guide rail, the two-side flexible box clamping conveying belts are driven by a speed reducer through a connecting rod overload clutch, and whether the bottle box is driven to move horizontally and linearly or not is determined according to the resistance after the bottle box rotates for a first 180 degrees and then is driven to move horizontally and linearly.

Preferably, the two sides of the bottle box spiral guide rail positioned on the opening surface of the box to be cleaned are also provided with anti-falling guide rails.

The bottle box is characterized in that the bottle box is provided with a bottle opening, the bottle opening is arranged on the side face of the bottle box, the distance between the two adjacent anti-falling guide rails and the distance between the two anti-falling guide rails and the side face of the opening of the bottle box to be cleaned are smaller than the outer diameter of a bottle opening of a glass bottle, the bottle is prevented from falling out of the box after the box is turned, foreign matters in the bottle can be ensured to fall out by the aid of the design, the bottle can be thoroughly cleaned, and meanwhile the ultrasonic generator below the bottle box spiral guide rails can be used for cleaning the bottle to achieve the best use effect.

The invention also aims to provide a spiral bottle box cleaning method, which comprises the following steps:

taking other four surfaces out of the moving direction of the tank to be cleaned as constraint guide surfaces, and giving a certain thrust to the tank to be cleaned before the tank to be cleaned enters the sliding spiral cleaning channel;

after entering the sliding spiral cleaning channel, the tank to be cleaned continuously moves forwards and simultaneously performs spiral rotation movement, and meanwhile, the movement axis of the tank to be cleaned slowly and downwards enters the tank body filled with cleaning liquid;

when the tank to be cleaned rotates 180 degrees in the sliding spiral cleaning channel, the tank enters the position below the cleaning liquid level and stops rotating, and then the tank moves forwards in the sliding spiral cleaning channel in parallel;

after the bottle box moves through the straight line segment, the bottle box continues to move forwards, meanwhile, the bottle box carries out upward spiral rotation movement, finally, the bottle box to be cleaned gradually separates from the water surface, and the bottle box enters the conveying belt after being rotated by 180 degrees again and completely separates from the water surface.

Compared with the prior art, the invention has the following beneficial effects:

(1) When the first 90 degrees of the case rotation to the rotatory 180 degrees of case in aqueous straight line move to this section of the case mouth of the case rotation next 90 degrees of angle this bottle case helical guideway face increases to a plurality of thin anti-drop guide rails except that two support bottle case helical guideway, this interval of bottle case helical guideway is less than the external diameter of glass bottle bottleneck, the purpose prevents that the bottle from falling out from the incasement after the case upset, foreign matter in the bottle can be ensured to this design simultaneously and can fall out, help the thorough cleanness of bottle, such design can make supersonic generator below the bottle case helical guideway reach best result of use to the washing of bottle simultaneously.

(2) The bottle clamping device is characterized in that a bottle clamping flexible belt mechanism is used for clamping and pushing a bottle box to move forwards before the empty bottle box enters a bottle box spiral guide rail, flexible box clamping conveying belts on two sides are driven by a speed reducer through a connecting rod overload clutch, and whether the same driving is added or not is determined according to the resistance when the box starts to move horizontally and linearly after rotating for a first 180 degrees.

(3) According to the invention, the bottle box rotates for the first 180 degrees to enter the water tank below the water surface, and simultaneously, the empty bottle is filled with water, so that the ultrasonic cleaning effect can be fully exerted, and the glass bottle can be cleaned to a certain extent while the bottle box is cleaned by ultrasonic; the bottle bin is completely submerged in water when it is brought into linear motion through the first 180 degrees of rotation.

(4) After the bottle box is completely separated from the water surface, the bottle box is sprayed and cleaned by the high-pressure nozzle, and the dirt on the surface of the box after being soaked by the ultrasonic wave has no adhesive force, so that the dirt can be easily washed down by water with certain pressure.

(5) The invention is arranged in the liquid of the box body through the sliding spiral cleaning channel and is cleaned by ultrasonic, thereby greatly reducing the power required by transportation, the invention is operated along the sliding spiral cleaning channel by the driving force between the box bodies, and is arranged into a rotary structure, so that the box body is turned over and cleaned repeatedly, the volume of the equipment is reduced, meanwhile, the equipment has low one-time investment cost, convenient installation, small occupied space and low failure rate, and the trouble of after-sale maintenance is avoided. Thereby improving the sanitary condition of the production field and being a qualitative improvement for the industry.

Drawings

The invention is described in detail below with reference to the drawings and the detailed description;

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 isbase:Sub>A sectional view A-A of FIG. 1;

FIG. 4 is a cross-sectional view B-B of FIG. 1;

FIG. 5 is a cross-sectional view C-C of FIG. 1;

FIG. 6 is a cross-sectional view taken along line D-D of FIG. 1;

fig. 7 is a cross-sectional view E-E of fig. 1.

In the figure: 100-box body, 200-driving device, 201-bottle box spiral guide rail, 202-anti-falling guide rail, 210-box entering horizontal section, 220-downward sliding overturning spiral cleaning section, 230-bottom horizontal cleaning section, 240-upward sliding overturning spiral cleaning section, 250-box exiting horizontal section, 300-driving device, 310-box clamping conveying belt and 320-driving wheel. 400-ultrasonic generator, H-cleaning liquid level horizontal line.

Detailed Description

The technical means, creation characteristics, achievement purposes and effects of the invention are easy to realize

It is to be understood that the invention is further described with reference to specific embodiments.

Referring to fig. 1 to 7, the four spiral type bottle and box integrated ultrasonic cleaning machine provided by the embodiment of the present invention includes a box 100 provided with a cleaning solution and an ultrasonic generator 400 disposed in the box 100, a sliding spiral cleaning channel 200 for conveying the box to be cleaned and a driving device 300 for driving the box to be cleaned to operate are installed in the box 100, the sliding spiral cleaning channel 200 is disposed in the cleaning solution of the box 100, two ends of the sliding spiral cleaning channel 200 are located at two sides of the box 100, and two ends of the sliding spiral cleaning channel 200 are higher than the middle height of the sliding spiral cleaning channel 200.

In this embodiment, the sliding spiral cleaning channel 200 is formed by combining bottle box spiral guide rails 201 for resisting other four sides of the to-be-cleaned box except the moving direction, and the sliding spiral cleaning channel 200 rotating 360 degrees is formed by the bottle box spiral guide rails 201 on the four sides, so that the to-be-cleaned box can be turned and cleaned 360 degrees. As the optimal choice, bottle case helical guideway 201 of four sides of this embodiment all is provided with 2, what bottle case helical guideway 201 adopted is the stainless steel round steel, uses eight stainless steel round steels to realize slip spiral cleaning channel 200 as slip bottle case helical guideway 201, in the box 100 is poured into to the impurity of waiting to wash the incasement after being convenient for to overturn, improves and waits to wash the case cleaning degree. The distance between the two bottle box spiral guide rails 201 on the same side face of the box to be cleaned is smaller than the outer diameter of a bottle mouth of a glass bottle, so that the bottle is prevented from falling out of the box after the box is turned, foreign matters in the bottle can be ensured to fall out by the design, the bottle can be thoroughly cleaned, and meanwhile, the ultrasonic generator 400 below the bottle box spiral guide rails 201 can achieve the best use effect on cleaning the bottle by the design.

It is worth mentioning that, the slip spiral cleaning channel 200 of this embodiment divides into and is used for providing the horizontal cleaning section of treating to wash case horizontal transport and is used for providing the abluent upset spiral cleaning section of treating to wash case upset, and the horizontal cleaning section is including advancing case horizontal segment 210, bottom horizontal cleaning section 230 and going out case horizontal segment 250, and the upset spiral cleaning section is including gliding upset spiral cleaning section 220 and going up upset spiral cleaning section 240, it is linked together with the head end of gliding upset spiral cleaning section 220 to advance case horizontal segment 210 tail end, and the tail end of gliding upset spiral cleaning section 220 communicates with the head end of bottom horizontal cleaning section 230, the tail end of horizontal cleaning section is linked together with the head end of going up upset spiral cleaning section 240, and the tail end of going up upset spiral cleaning section 240 communicates out the head end of case horizontal segment 250.

Eight stainless steel round bars are used as the bottle box spiral guide rail 201, and other four surfaces outside the movement direction are used as constraint guide surfaces, so that a certain thrust is applied to the bottle box before the bottle box enters the bottle box spiral guide rail 201. The bottle box is rotated by the first 90 degrees to the bottle box is rotated by 180 degrees and linearly moves in water to the bottle box to rotate the next 90 degrees, the bottle box spiral guide rail 201 surface at the section of the box opening is additionally supported by a plurality of thin anti-falling guide rails 202 except two bottle box spiral guide rails 201, the distance between the bottle box spiral guide rail 201 on the side surface of the bottle box opening and the anti-falling guide rails 202 and the distance between the two adjacent anti-falling guide rails 202 are smaller than the outer diameter of the bottle opening of the glass bottle, the purpose is to prevent the bottle from falling out of the box after the box is turned over, meanwhile, the design can ensure that foreign matters in the bottle can fall out, the thorough cleaning of the bottle is facilitated, and meanwhile, the design can enable the ultrasonic generator 400 below the bottle box spiral guide rails 201 to clean the bottle to achieve the best use effect.

In this embodiment, a driving device 300 is installed at the tank inlet horizontal section 210 for providing an initial power for the tank to be cleaned to move forward. In order to make the bottle box smoothly discharge water, a driving device 300 is further installed at the bottom horizontal cleaning section 230, the driving device 300 of this embodiment includes a box clamping conveyer belt 310, a driving wheel 320 for driving the box clamping conveyer belt 310, and a driving motor for driving the driving wheel 320, the box clamping conveyer belt is arranged at two sides of the box to be cleaned in the moving direction, the driving motor is connected with a speed reducer, and the speed reducer is connected with the driving wheel through a connecting rod overload clutch. Before the empty bottle box enters the bottle box spiral guide rail 201, the bottle box is clamped and pushed to move forwards by the two-side box clamping and conveying belt mechanism, the two-side flexible box clamping and conveying belts are driven by a speed reducer through a connecting rod overload clutch, and whether the same driving is added or not is determined according to the resistance when the bottle box starts to move horizontally and linearly after rotating for a first 180 degrees.

In addition, a high-power ultrasonic generator 400 is arranged below the bottle box spiral guide rail 201 in the water tank, and the ultrasonic generator 400 with proper power is arranged according to the dirt degree of the box and the cleanness condition of the glass bottle, wherein the power of the ultrasonic generator 400 is generally between 10 and 30 kilowatts.

The cleaning method of the spiral bottle and box integrated ultrasonic cleaning machine comprises the following steps: eight stainless steel round bars are used as the bottle box spiral guide rail 201, other four surfaces outside the movement direction of the box to be cleaned are used as constraint guide surfaces, and a certain thrust is given to the box to be cleaned before the box to be cleaned enters the sliding spiral cleaning channel 200; after entering the sliding spiral cleaning channel 200, the tank to be cleaned continuously moves forwards and simultaneously performs spiral rotation movement, and meanwhile, the movement axis of the tank to be cleaned slowly and downwards enters the tank body 100 filled with cleaning liquid; when the tank to be cleaned rotates 180 degrees in the sliding spiral cleaning channel 200 and then enters the position below the cleaning liquid level, the tank stops rotating and then moves forwards in parallel in the sliding spiral cleaning channel 200; (the required soaking length in the straight-line segment is determined according to different products) the bottle box continues to move forwards after moving through the straight-line segment, and simultaneously performs upward spiral rotation movement, and finally the box to be cleaned gradually separates from the water surface (the action of entering the water tank is opposite), and enters the box clamping conveying belt after rotating 180 degrees again and completely separating from the water surface.

In this implementation, the bottle case is first 180 degrees rotatory and is got into below the water tank surface of water and make the empty bottle in advance full water, can full play ultrasonic cleaning's effect like this and also carry out the washing of certain degree to the glass bottle when carrying out ultrasonic cleaning to the bottle case. The bottle bin is completely submerged in water when it is brought into linear motion through the first 180 degrees of rotation. Due to different dead weights, buoyancy and friction of products, the bottle box driving device 300 can be added on the straight line section after the first spiral is finished according to requirements. After the bottle box is completely separated from the water surface, the bottle box is sprayed and cleaned by a high-pressure nozzle, and the dirt on the surface of the box after being soaked by ultrasonic waves has no adhesive force, so that the dirt can be easily washed down by water with certain pressure.

Because the disposable input cost of equipment is low, simple to operate, occupation space is few, equipment fault rate is low, the trouble of after-sale maintenance has been removed from, this equipment can be relatively easy extensively use widely in whole food and beverage production line with the glass bottle as the container, the clean degree of bottle case and glass bottle that can be very big improvement, simultaneously because the high-efficient effect of ultrasonic wave kill the insect, and the main source of glass bottled food and beverage production line insect is exactly that empty bottle case is brought from the outside, consequently can be very big improvement kill the on-the-spot mosquito cockroach of production line. Therefore, the sanitary condition of the production site is improved, and the technology is a qualitative improvement for the industry.

From enterprises, the field sanitation condition (sources of mosquitoes in a production field are basically eliminated) is improved (the mosquitoes in the production field can cause foreign matter complaints, product pollution and other food sanitation problems), so that the method is a matter of spending small money and handling big things, and the GMP of the whole enterprise is improved.

In the industrial environment, the food and beverage product with the glass bottle as the container can be improved in sanitation level, which is a very beneficial thing for consumers

The foregoing shows and describes the general principles and features of the present invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and such changes and modifications are within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (1)

1. A cleaning method of a spiral bottle and box integrated ultrasonic cleaning machine is characterized in that,

the cleaning machine comprises a box body provided with cleaning liquid and an ultrasonic generator arranged in the box body, and is characterized in that a sliding spiral cleaning channel for conveying the box to be cleaned and a driving device for driving the box to be cleaned to operate are arranged in the box body, the sliding spiral cleaning channel is arranged in the cleaning liquid of the box body, two ends of the sliding spiral cleaning channel are positioned at two sides of the box body, and the height of the two ends of the sliding spiral cleaning channel is higher than the middle height of the sliding spiral cleaning channel;

the sliding spiral cleaning channel is divided into a horizontal cleaning section for horizontally conveying the tank to be cleaned and an overturning spiral cleaning section for overturning and cleaning the tank to be cleaned, and the driving device is arranged at the horizontal cleaning section;

the horizontal cleaning section comprises a box inlet horizontal section, a bottom horizontal cleaning section and a box outlet horizontal section, the turnover spiral cleaning section comprises a lower sliding turnover spiral cleaning section and an upper sliding turnover spiral cleaning section, the tail end of the box inlet horizontal section is communicated with the head end of the lower sliding turnover spiral cleaning section, the tail end of the lower sliding turnover spiral cleaning section is communicated with the head end of the bottom horizontal cleaning section, the tail end of the horizontal cleaning section is communicated with the head end of the upper sliding turnover spiral cleaning section, and the tail end of the upper sliding turnover spiral cleaning section is communicated with the head end of the box outlet horizontal section; the ultrasonic generator is arranged at the bottom of the box body, and the driving devices are respectively arranged on the horizontal section of the box inlet and the horizontal cleaning section at the bottom;

the sliding spiral cleaning channel comprises bottle box spiral guide rails for resisting other four side surfaces of the box to be cleaned except the moving direction, and the bottle box spiral guide rails on other four side surfaces of the box to be cleaned except the moving direction are combined to form the sliding spiral cleaning channel rotating for 360 degrees;

the driving device comprises a box clamping conveying belt, a driving wheel and a driving motor, the driving wheel is used for driving the box clamping conveying belt, the driving motor drives the driving wheel, the box clamping conveying belt is arranged on two sides of a box to be cleaned in the movement direction, the driving motor is connected with a speed reducer, and the speed reducer is connected with the driving wheel through a connecting rod overload clutch;

the two sides of the bottle box spiral guide rail positioned on the opening surface of the box to be cleaned are also provided with anti-falling guide rails;

at least 2 bottle box spiral guide rails are arranged on the other four side surfaces of the box to be cleaned except the moving direction;

the bottle box spiral guide rail is made of stainless steel round steel;

the distance between two adjacent anti-falling guide rails and the distance between the anti-falling guide rails and the bottle box spiral guide rails on the side surface of the opening of the box to be cleaned are both smaller than the outer diameter of the bottle mouth of the glass bottle;

the method comprises the following steps:

the other four surfaces outside the moving direction of the tank to be cleaned are used as constraint guide surfaces, and a certain thrust is given to the tank to be cleaned before the tank to be cleaned enters the sliding spiral cleaning channel;

after entering the sliding spiral cleaning channel, the tank to be cleaned continuously moves forwards and simultaneously performs spiral rotation movement, and meanwhile, the movement axis of the tank to be cleaned slowly and downwards enters the tank body filled with cleaning liquid;

when the tank to be cleaned rotates 180 degrees in the sliding spiral cleaning channel, the tank enters the position below the cleaning liquid level and stops rotating, and then the tank moves forwards in the sliding spiral cleaning channel in parallel;

after the bottle box moves through the straight line segment, the bottle box continues to move forwards, meanwhile, the bottle box carries out upward spiral rotation movement, finally, the bottle box to be cleaned gradually separates from the water surface, and the bottle box enters the conveying belt after being rotated by 180 degrees again and completely separates from the water surface.

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