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CN106915096A - 一种仿木纹式复合板的制造方法 - Google Patents

一种仿木纹式复合板的制造方法 Download PDF

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Publication number
CN106915096A
CN106915096A CN201511007734.3A CN201511007734A CN106915096A CN 106915096 A CN106915096 A CN 106915096A CN 201511007734 A CN201511007734 A CN 201511007734A CN 106915096 A CN106915096 A CN 106915096A
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CN
China
Prior art keywords
roller coating
foam layer
pvc foam
imitation wood
agent
Prior art date
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Pending
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CN201511007734.3A
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English (en)
Inventor
严灵臣
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Individual
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Individual
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Priority to CN201511007734.3A priority Critical patent/CN106915096A/zh
Publication of CN106915096A publication Critical patent/CN106915096A/zh
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07—Flat, e.g. panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001—Combinations of extrusion moulding with other shaping operations
    • B29C48/0012—Combinations of extrusion moulding with other shaping operations combined with shaping by internal pressure generated in the material, e.g. foaming
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001—Combinations of extrusion moulding with other shaping operations
    • B29C48/002—Combinations of extrusion moulding with other shaping operations combined with surface shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06—PVC, i.e. polyvinylchloride
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00—Flat articles, e.g. films or sheets
    • B29L2007/002—Panels; Plates; Sheets

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Floor Finish (AREA)
  • Finishing Walls (AREA)

Abstract

本发明公开了一种仿木纹式复合板的制造方法，它涉及复合板技术领域；它的制造流程如下：步骤一：制作PVC发泡层：将PVC材料、碳酸钙、复合发泡剂、稳定剂、抗冲剂、发泡调节剂和润滑剂的物料加入混合机内混合10-30分钟，再通过发泡机进行加热发泡；步骤二：挤出成型：将步骤一发泡的材料通过挤塑机挤出，采用雕刻有仿木纹的钢辊，把仿木纹压在PVC发泡层上面；步骤三：滚涂：将步骤二中带有仿木纹的PVC发泡层上面滚涂上水性漆，然后再滚涂上UV漆，滚涂好后进行UV灯烤干；步骤五：检验；本发明既能节约成本，而且实用耐用，具有防水和静音效果，仿木纹纹路清晰，可用作地板、墙面装饰板、门板、天花板等场合。

Description

一种仿木纹式复合板的制造方法
技术领域：
本发明涉及一种仿木纹式复合板的制造方法，属于复合板技术领域。
背景技术：
复合板材指的是由两种或者两种以上的材料组合而成的板材。实际上，针对与不同材质的板材，复合板材的概念和制作方法也不同。在日常生活中，经常用到的以金属复合板材、木塑复合板材和玻璃钢复合板材为主。
现有的仿木纹式复合板在制造时浪费时间，而且仿木纹纹路不清晰，操作复杂，成本高。
发明内容：
针对上述问题，本发明要解决的技术问题是提供一种仿木纹式复合板的制造方法。
本发明的一种仿木纹式复合板的制造方法，它的制造流程如下：
步骤一：制作PVC发泡层：将PVC材料、碳酸钙、复合发泡剂、稳定剂、抗冲剂、发泡调节剂和润滑剂的物料加入混合机内混合10-30分钟，再通过发泡机进行加热发泡；
步骤二：挤出成型：将步骤一发泡的材料通过挤塑机挤出，采用雕刻有仿木纹的钢辊，把仿木纹压在PVC发泡层上面；
步骤三：滚涂：将步骤二中带有仿木纹的PVC发泡层上面滚涂上水性漆，然后再滚涂上UV漆，滚涂好后进行UV灯烤干；
步骤四：检验：将烤干后的PVC发泡层进行检验，检验合格后进行包装入库。
本发明的有益效果为：既能节约成本，而且实用耐用，具有防水和静音效果，仿木纹纹路清晰，可用作地板、墙面装饰板、门板、天花板等场合。
具体实施方式：
本具体实施方式采用以下技术方案：它的制造流程如下：
步骤一：制作PVC发泡层：将PVC材料、碳酸钙、复合发泡剂、稳定剂、抗冲剂、发泡调节剂和润滑剂的物料加入混合机内混合10-30分钟，再通过发泡机进行加热发泡；
步骤二：挤出成型：将步骤一发泡的材料通过挤塑机挤出，采用雕刻有仿木纹的钢辊，把仿木纹压在PVC发泡层上面；
步骤三：滚涂：将步骤三中带有仿木纹的PVC发泡层上面滚涂上水性漆，然后再滚涂上UV漆，滚涂好后进行UV灯烤干；
步骤四：检验：将烤干后的PVC发泡层进行检验，检验合格后进行包装入库。
本具体实施方式既能大幅地节约成本，而且实用耐用，具有防水和静音效果，可用作地板、墙面装饰板、门板、天花板等场合。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (1)

1.一种仿木纹式复合板的制造方法，其特征在于：它的制造流程如下：
步骤一：制作PVC发泡层：将PVC材料、碳酸钙、复合发泡剂、稳定剂、抗冲剂、发泡调节剂和润滑剂的物料加入混合机内混合10-30分钟，再通过发泡机进行加热发泡；
步骤二：挤出成型：将步骤一发泡的材料通过挤塑机挤出，采用雕刻有仿木纹的钢辊，把仿木纹压在PVC发泡层上面；
步骤三：滚涂：将步骤二中带有仿木纹的PVC发泡层上面滚涂上水性漆，然后再滚涂上UV漆，滚涂好后进行UV灯烤干；
步骤四：检验：将烤干后的PVC发泡层进行检验，检验合格后进行包装入库。
CN201511007734.3A 2015-12-24 2015-12-24 一种仿木纹式复合板的制造方法 Pending CN106915096A (zh)

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Applications Claiming Priority (1)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5869138A (en) * 1996-02-09 1999-02-09 Ein Engineering Co., Ltd. Method for forming pattern on a synthetic wood board
US20130005868A1 (en) * 2010-02-19 2013-01-03 Bernhard Duna Imitation wood
CN102888061A (zh) * 2011-07-22 2013-01-23 鹤山市美耐德科技有限公司 一种聚氯乙烯仿木装饰板材的加工方法
CN103865208A (zh) * 2014-03-21 2014-06-18 浙江天振竹木开发有限公司 Pvc复合材料、发泡板及生产方法、设备和地板
CN104372909A (zh) * 2014-10-31 2015-02-25 泰州市华丽塑料有限公司 高耐磨隔音木塑装饰板及其连续化制造方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5869138A (en) * 1996-02-09 1999-02-09 Ein Engineering Co., Ltd. Method for forming pattern on a synthetic wood board
US20130005868A1 (en) * 2010-02-19 2013-01-03 Bernhard Duna Imitation wood
CN102888061A (zh) * 2011-07-22 2013-01-23 鹤山市美耐德科技有限公司 一种聚氯乙烯仿木装饰板材的加工方法
CN103865208A (zh) * 2014-03-21 2014-06-18 浙江天振竹木开发有限公司 Pvc复合材料、发泡板及生产方法、设备和地板
CN104372909A (zh) * 2014-10-31 2015-02-25 泰州市华丽塑料有限公司 高耐磨隔音木塑装饰板及其连续化制造方法

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