CN106881520B - A kind of the supplementary product consumption statistical analysis system and its working method of robot welding - Google Patents
A kind of the supplementary product consumption statistical analysis system and its working method of robot welding Download PDFInfo
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- CN106881520B CN106881520B CN201710116994.7A CN201710116994A CN106881520B CN 106881520 B CN106881520 B CN 106881520B CN 201710116994 A CN201710116994 A CN 201710116994A CN 106881520 B CN106881520 B CN 106881520B
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- welding
- plc control
- control system
- connectivity port
- robot
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06M—COUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
- G06M1/00—Design features of general application
- G06M1/27—Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Plasma & Fusion (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The present invention relates to welding field, the supplementary product consumption statistical analysis system and its working method of specifically a kind of robot welding.Including spot welding robot, arc welding robot, spot-welding equipment, arc-welding tooling, PLC control system, host computer data acquisition storage processing analysis system, printer, it is characterized by: the first connectivity port of the PLC control system is connected with the connectivity port of spot welding robot, the second connection end mouth of PLC control system is connected with the connectivity port of arc welding robot, the third connectivity port of PLC control system is connected with the connectivity port of spot-welding equipment, 4th connectivity port of PLC control system is connected with the connectivity port of arc-welding tooling, 5th connectivity port of PLC control system acquires storage processing analysis system with host computer data and is connected.The present invention compared with the existing technology, auxiliary material service condition and product yield hook is analyzed, keep the relevant auxiliary material use of product yield more accurate, and improve cost analysis reliability.
Description
Technical field
The present invention relates to welding field, the supplementary product consumption statistical analysis system of specifically a kind of robot welding and its
Working method.
Background technique
With the continuous popularization and application of automobile industry lean production theory, Cost Competition is more and more fierce, leads to each company
It is upper to begin to focus on precisely using for the partly variable cost other than management cost.
For company's variable cost other than artificial, raw material, remaining is exactly daily auxiliary material relevant to product yield,
Dosage also directly affects the operation cost of company, is the indispensable a part of product cost, artificial and cost of raw material meter
Calculation increasingly refines, and benefit and subsequent new product of the lean of the service condition of daily auxiliary material using the company that will have a direct impact on
Price.
The management of customary adjuvant is extensive management, i.e., according to the overall yield in a certain workshop, counts the use feelings of auxiliary material
Condition is not refine on producing line or a certain individual product, and conventional statistic often manually carries out manual statistics, it is understood that there may be
Statistical conditions are leaked, can be this cost statistics reliability decrease in this way, can not precisely embody bona fide cost.
Summary of the invention
The present invention in order to overcome the deficiencies of the prior art, design a kind of robot welding supplementary product consumption statistical analysis system and
Auxiliary material service condition and product yield hook are analyzed, keep the relevant auxiliary material use of product yield more accurate by its working method.
To achieve the above object, a kind of supplementary product consumption statistical analysis system of robot welding, including spot welding machine are designed
People, arc welding robot, spot-welding equipment, arc-welding tooling, PLC control system, host computer data acquisition storage processing analysis system are beaten
Print machine, it is characterised in that: the first connectivity port of the PLC control system is connected with the connectivity port of spot welding robot, PLC control
The second connection end mouth of system processed is connected with the connectivity port of arc welding robot, the third connectivity port of PLC control system and point
The connectivity port of mounted welder is connected, and the 4th connectivity port of PLC control system is connected with the connectivity port of arc-welding tooling, PLC control
5th connectivity port of system processed acquires storage processing analysis system with host computer data and is connected, and host computer data acquire at storage
Reason analysis system is set there are two connectivity port, and the acquisition storage of host computer data handles the first connectivity port and the PLC of analysis system
Control system is connected, the connectivity port phase of the second connection end mouth and printer of host computer data acquisition storage processing analysis system
Even.
The PLC control system and spot welding robot, spot-welding equipment, pass through ether between arc-welding tooling at arc welding robot
Net is connected.
Pass through Ethernet between the host computer data acquisition storage processing analysis system and PLC control system, printer
It is connected.
A kind of working method of the supplementary product consumption statistical analysis system of robot welding, it is characterised in that including walking as follows
It is rapid:
1) step 1, PLC control system control spot welding robot, arc welding robot, spot-welding equipment and arc-welding tooling and complete
Welding operation is automatically recorded by PLC control system and completes a workpiece, and real-time statistics complete the sum of workpiece；
2) step 2 automatically records electrode cap more by PLC control system after spot welding robot completes artificial replacement electrode cap
It is primary to change completion, and workpiece is combined to count, automatically records the piece count of completion；After arc welding robot completes replacement welding wire, by
PLC control system automatically records welding wire replacement and completes once, and workpiece is combined to count, and automatically records the piece count of completion；
3) step 3 acquires the electrode cap in storage processing analysis system acquisition PLC control system more by host computer data
The workpiece data for changing number, welding wire replacement number and having produced forms different producing line product yields and electrode cap and welding wire on duty
Combination report, calculate the consumptive material usage amount of single set product automatically；
4) step 4 periodically forms split run, single-revolution, monthly or season electrode cap and welding wire by host computer processing system and uses
Report, and final output is printed to printer.
Compared with the existing technology, statistics more refines the present invention, solves the case where there are errors；By auxiliary material service condition
It links up with and analyzes with product yield, keep the relevant auxiliary material use of product yield more accurate；Eliminate the conventional feelings by document statistics
Condition keeps statistical result more accurate；Artificial statistics cost is reduced, and improves cost analysis reliability.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Referring to Fig. 1, wherein 1 is spot welding robot, and 2 be arc welding robot, and 3 be spot-welding equipment, and 4 be arc-welding tooling, and 5 are
PLC control system, 6 be host computer data acquisition storage processing analysis system, and 7 be printer.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
As shown in Figure 1, the first connectivity port of the PLC control system 5 is connected with the connectivity port of spot welding robot 1,
The second connection end mouth of PLC control system 5 is connected with the connectivity port of arc welding robot 2, the third connection of PLC control system 5
Port is connected with the connectivity port of spot-welding equipment 3, the connectivity port of the 4th connectivity port and arc-welding tooling 4 of PLC control system 5
It is connected, the 5th connectivity port of PLC control system 5 acquires storage processing analysis system 6 with host computer data and is connected, host computer number
It stores processing analysis system 6 according to acquisition to set there are two connectivity port, host computer data acquire the first of storage processing analysis system 6
Connectivity port is connected with PLC control system 5, and the acquisition storage of host computer data handles the second connection end mouth of analysis system 6 and beats
The connectivity port of print machine 7 is connected.
The PLC control system 5 and spot welding robot 1, spot-welding equipment 3, pass through between arc-welding tooling 4 arc welding robot 2
Ethernet is connected.
Pass through ether between the host computer data acquisition storage processing analysis system 6 and PLC control system 5, printer 7
Net is connected.
PLC control system controls spot welding robot, arc welding robot, spot-welding equipment and arc-welding tooling and completes welding operation,
It is automatically recorded by PLC control system and completes a workpiece, and real-time statistics complete the sum of workpiece.
After spot welding robot completes artificial replacement electrode cap, electrode cap replacement is automatically recorded by PLC control system and is completed
Once, and workpiece is combined to count, automatically records the piece count of completion；After arc welding robot completes replacement welding wire, controlled by PLC
System automatically records welding wire replacement and completes once, and workpiece is combined to count, and automatically records the piece count of completion.
Again by host computer data acquire storage processing analysis system acquisition PLC control system in electrode cap replacement number,
Workpiece data welding wire replacement number and produced forms the combination report of different producing line product yields and electrode cap and welding wire on duty
Table calculates the consumptive material usage amount of single set product automatically.
And split run, single-revolution, monthly or season electrode cap and welding wire are periodically finally formed by host computer processing system and use report
Table, and final output is printed to printer.
The present invention is in use, when spot welding robot 1 and arc welding robot 2 are complete on spot-welding equipment 3 and arc-welding tooling 4 respectively
After Cheng Yici weld task, PLC control system 5, which automatically records, completes a product, feeds back information to the acquisition of host computer data
System 6.When spot welding robot 1 replace complete one-time electrode cap when, PLC control system 5 automatically record using electrode cap a pair, when
When a welding wire is completed in the replacement of arc welding robot 2, PLC control system 5 is automatically recorded using one barrel of welding wire, and PLC control system 5 is remembered
After these data are completed in record, the use number of host computer data acquisition storage processing analysis system 6 real-time acquisition electrode cap and welding wire
According to, and merge to form report with the yield of different product.
Host computer data acquisition storage processing analysis system 6 is analyzed soft by the data of product yield and consumptive material usage amount
Part forms class and produces report, weekly return or monthly report etc., periodically prints these reports after analysis.
Claims (3)
1. a kind of supplementary product consumption statistical analysis system of robot welding, including spot welding robot, arc welding robot put welder
Dress, arc-welding tooling, PLC control system, host computer data acquisition storage processing analysis system, printer, it is characterised in that: described
First connectivity port of PLC control system (5) is connected with the connectivity port of spot welding robot (1), and the of PLC control system (5)
Two connectivity ports are connected with the connectivity port of arc welding robot (2), third connectivity port and the point welder of PLC control system (5)
The connectivity port for filling (3) is connected, and the 4th connectivity port of PLC control system (5) is connected with the connectivity port of arc-welding tooling (4),
5th connectivity port of PLC control system (5) acquires storage processing analysis system (6) with host computer data and is connected, host computer number
Processing analysis system (6) is stored according to acquisition to set there are two connectivity port, host computer data acquisition storage processing analysis system (6)
First connectivity port is connected with PLC control system (5), the second connection of host computer data acquisition storage processing analysis system (6)
Port is connected with the connectivity port of printer (7)；
Its working method includes the following steps:
1) step 1, PLC control system control spot welding robot, arc welding robot, spot-welding equipment and arc-welding tooling and complete welding
Operation is automatically recorded by PLC control system and completes a workpiece, and real-time statistics complete the sum of workpiece；
2) step 2 automatically records electrode cap by PLC control system and has replaced after spot welding robot completes artificial replacement electrode cap
At primary, and workpiece is combined to count, automatically records the piece count of completion；After arc welding robot completes replacement welding wire, controlled by PLC
System processed automatically records welding wire replacement and completes once, and workpiece is combined to count, and automatically records the piece count of completion；
3) step 3 acquires the electrode cap replacement time in storage processing analysis system acquisition PLC control system by host computer data
Number, workpiece data welding wire replacement number and produced form the knot of different producing line product yields and electrode cap and welding wire on duty
Report is closed, calculates the consumptive material usage amount of single set product automatically；
4) step 4 periodically forms split run, single-revolution, monthly or season electrode cap and welding wire by host computer processing system and uses report
Table, and final output is printed to printer.
2. a kind of supplementary product consumption statistical analysis system of robot welding as described in claim 1, it is characterised in that: described
PLC control system (5) and spot welding robot (1), arc welding robot (2), spot-welding equipment (3), between arc-welding tooling (4) by with
Too net is connected.
3. a kind of supplementary product consumption statistical analysis system of robot welding as described in claim 1, it is characterised in that: on described
Position machine data acquisition storage processing analysis system (6) is connected between PLC control system (5), printer (7) by Ethernet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710116994.7A CN106881520B (en) | 2017-03-01 | 2017-03-01 | A kind of the supplementary product consumption statistical analysis system and its working method of robot welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710116994.7A CN106881520B (en) | 2017-03-01 | 2017-03-01 | A kind of the supplementary product consumption statistical analysis system and its working method of robot welding |
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| Publication Number | Publication Date |
|---|---|
| CN106881520A CN106881520A (en) | 2017-06-23 |
| CN106881520B true CN106881520B (en) | 2019-05-24 |
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| CN201710116994.7A Active CN106881520B (en) | 2017-03-01 | 2017-03-01 | A kind of the supplementary product consumption statistical analysis system and its working method of robot welding |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109048912A (en) * | 2018-08-31 | 2018-12-21 | 华域汽车车身零件（上海）有限公司 | A kind of robot producing line operator rate of load condensate intellectualized management system |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5475447A (en) * | 1977-11-29 | 1979-06-16 | Toshiba Corp | Automatic welding system |
| US4442335A (en) * | 1982-03-31 | 1984-04-10 | Comau S.P.A. | Side aperture welding assembly system |
| JP2882244B2 (en) * | 1993-07-23 | 1999-04-12 | 日産自動車株式会社 | Welding equipment |
| CN103418943B (en) * | 2012-05-15 | 2015-04-08 | 上海拖拉机内燃机有限公司 | Spot welding robot welding control method |
| CN104588894A (en) * | 2014-12-23 | 2015-05-06 | 漳州联合华鑫焊接自动化设备有限公司 | Fire prevention cabinet robot automatic welding and carrying system |
| CN204818477U (en) * | 2015-06-29 | 2015-12-02 | 东南（福建）汽车工业有限公司 | Car technology robot welding monitored control system that counts |
| CN106271260B (en) * | 2016-09-29 | 2017-12-26 | 沈阳捷众汽车零部件有限公司 | Intelligent control method in a kind of Robot Spot Welding |
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- 2017-03-01 CN CN201710116994.7A patent/CN106881520B/en active Active
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| CN106881520A (en) | 2017-06-23 |
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Address after: 200433 No. 303 East National Road, Shanghai, Yangpu District Patentee after: Huayu Automotive Body Parts (Shanghai) Co., Ltd. Address before: 200433 No. 999 Xiang Yin Road, Shanghai, Yangpu District Patentee before: Shanghai Tractor & Internal Combustion Engine Co., Ltd. |