Disclosure of Invention
The purpose of the invention is as follows: the invention aims to solve the defects in the prior art, and provides the construction process for the prefabricated assembly type plate wall I-steel welding joint, which has the advantages of reasonable structure, high joint strength, high hoisting speed, high installation precision, capability of realizing one-time installation in place, good joint concealment and no influence on the overall attractiveness.
The technical scheme is as follows: the invention relates to a construction process for a prefabricated assembly type plate wall I-shaped steel welding joint, which comprises the following steps of:
(1) construction of a structural layer: the construction of the structural layer is to reserve a groove and embed bolts on the concrete structural layer according to the design requirement, the bottom of the reserved groove is provided with an embedded steel plate, and a plurality of reinforcing ribs are arranged below the embedded steel plate;
(2) the prefabricated assembled plate wall and the node I-steel are produced in an industrial mode: welding an upper flange plate of the node I-shaped steel with a steel bar in the prefabricated panel wall;
(3) and (3) transportation: in the process that the panel wall is transported from a factory to a hoisting site, the node I-steel is protected, and the influence on the hoisting quality and the hoisting speed due to local deformation or damage of the node caused by improper protection is avoided;
(4) fixing and installing: the node I-steel is connected and installed with an embedded steel plate with reinforcing ribs by adopting a welding method, wherein the plane positioning deviation of the node I-steel is not more than 5 mm;
(5) sealing the groove: covering the sealing grooves with fine stone concrete not lower than C30, and ensuring the pouring and vibrating quality of the node concrete;
(6) and (5) maintaining.
Further, the width of the section of the reserved groove in the step (1) is at least larger than 200mm of the thickness of each side of the prefabricated assembly type plate wall, the depth of the reserved groove is not smaller than 40mm, the width of the embedded steel plate is at least larger than 60mm of each side of the width of the lower flange of the node I-shaped steel, and the thickness of the embedded steel plate is not smaller than 8 mm.
Further, the reinforcing ribs in the step (1) adopt hot-rolled ribbed reinforcing steel bars, the diameter is not less than 20mm, the spacing is not more than 200mm, and the length of anchoring into the concrete structure layer is not less than 500 mm.
Further, if the thickness of the concrete structure layer in the step (1) is less than 500mm, the reinforcing ribs are anchored into the concrete structure layer by 180-degree hooks.
Furthermore, in the step (2), the I-shaped steel is 350 multiplied by 175 multiplied by 7 multiplied by 11mm, for the plate wall with larger thickness, the I-shaped steel is selected according to the actual thickness, and the upper flange of the node I-shaped steel is not less than 60mm extending into the prefabricated assembly type plate wall.
Above-mentioned structure of prefabricated assembled siding wall I-steel welded joint includes prefabricated assembled siding wall, concrete structure layer, node I-steel, welding seam, preformed groove, pre-buried steel sheet and strengthening rib, the one end of node I-steel is pre-buried in the prefabricated assembled siding wall and with the reinforcing bar among the prefabricated assembled siding wall carry out welded fastening, the other end and the pre-buried steel sheet welded fastening of node I-steel, pre-buried steel sheet is established the bottom of preformed groove, pre-buried steel sheet below is equipped with a plurality of strengthening ribs.
Furthermore, the width of the section of the reserved groove is at least larger than 200mm of the thickness of each side of the prefabricated assembly type plate wall, the depth of the reserved groove is not smaller than 40mm, the width of the embedded steel plate is at least larger than 60mm of each side of the width of the lower flange of the node I-shaped steel, and the thickness of the embedded steel plate is not smaller than 8 mm.
Furthermore, the reinforcing ribs are hot-rolled ribbed reinforcing steel bars, the diameter of the reinforcing steel bars is not less than 20mm, the spacing is not more than 200mm, and the length of the reinforcing steel bars anchored into the concrete structure layer is not less than 500 mm.
Furthermore, if the thickness of the concrete structure layer is less than 500mm, the reinforcing ribs should be provided with 180-degree hooks to be anchored into the concrete structure layer.
Furthermore, the node I-steel is 350 multiplied by 175 multiplied by 7 multiplied by 11mm, the I-steel is selected for the plate wall with larger thickness according to the actual thickness, and the upper flange of the node I-steel is not less than 60mm extending into the prefabricated plate wall.
Has the advantages that: the invention has reasonable structure, high node strength, high hoisting speed, high installation precision, good node concealment and no influence on the overall appearance, and can realize one-time installation in place.
Detailed Description
The structure of a prefabricated assembly type plate wall I-steel welded joint shown in figure 1 comprises a prefabricated assembly type plate wall 1, a concrete structure layer 2, a node I-steel 3, a welding seam 4, a reserved groove 5, a pre-embedded steel plate 6 and reinforcing ribs 7, wherein one end of the node I-steel 3 is pre-embedded in the prefabricated assembly type plate wall 1 and is welded and fixed with reinforcing steel bars in the prefabricated assembly type plate wall 1, the other end of the node I-steel 3 is welded and fixed with the pre-embedded steel plate 6, the pre-embedded steel plate 6 is arranged at the bottom of the reserved groove 5, and the plurality of reinforcing ribs 7 are arranged below the pre-embedded steel plate 6.
The width of the section of the reserved groove 5 is at least larger than 200mm of each side of the thickness of the prefabricated assembly type plate wall 1, the depth of the reserved groove 5 is not smaller than 40mm, the width of the embedded steel plate 6 is at least larger than 60mm of each side of the width of the lower flange of the node I-shaped steel 3, and the thickness of the embedded steel plate 6 is not smaller than 8 mm.
The reinforcing ribs 7 are hot-rolled ribbed reinforcing steel bars, the diameter of each reinforcing steel bar is not less than 20mm, the distance between the reinforcing steel bars is not more than 200mm, and the length of each reinforcing steel bar anchored into the concrete structure layer 2 is not less than 500 mm. If the thickness of the concrete structure layer 2 is less than 500mm, the reinforcing ribs 7 are provided with 180-degree hooks to be anchored into the concrete structure layer 2.
The node I-steel 3 is 350 multiplied by 175 multiplied by 7 multiplied by 11mm, for the plate wall with larger thickness, the I-steel shape selection is carried out according to the actual thickness, and the upper flange of the node I-steel 3 is not less than 60mm extending into the prefabricated assembly type plate wall 1.
The construction method of the structure of the prefabricated assembly type plate wall I-shaped steel welding joint specifically comprises the following steps:
(1) construction of a structural layer: the construction of structural layer should reserve recess and bolt pre-buried according to the design requirement, recess cross-section width is greater than 200mm than each limit of thickness of prefabricated assembled siding wall at least, the recess degree of depth is not less than 40mm, the width of pre-buried steel sheet should be greater than each limit of node I-steel bottom flange width respectively at least and is greater than 60mm, pre-buried steel sheet thickness is not less than 8mm, the strengthening rib adopts hot rolling ribbed steel bar, the diameter is not less than 20mm, the interval is not greater than 200, the length of anchoring in the concrete structural layer is not less than 500mm, if the thickness of concrete structural layer is less than 500mm, the strengthening rib should establish 180 degrees crotch anchor in the concrete structural layer 2.
(2) The prefabricated assembled plate wall and the node I-steel are produced in an industrial mode: and the upper flange plate of the node I-shaped steel is welded with the steel bars in the prefabricated panel wall. Generally, the I-steel is 350 multiplied by 175 multiplied by 7 multiplied by 11mm, for the plate wall with larger thickness, the I-steel can be selected according to the actual thickness, and the upper flange of the node I-steel is not less than 60mm extending into the prefabricated plate wall.
(3) And (5) transporting. In the process of transporting the panel wall to a hoisting site from a factory, the protection of the node I-steel is strengthened, and the influence on the hoisting quality and the hoisting speed due to local deformation or damage of the node caused by improper protection is avoided.
(4) And (7) fixing and installing. The node I-steel is connected and installed with the embedded steel plate with the reinforcing ribs by adopting a welding method, wherein the plane positioning deviation of the node I-steel is not more than 5 mm.
(5) Sealing the groove: and covering the sealing grooves with fine-stone concrete not lower than C30, and ensuring the pouring and vibrating quality of the node concrete.
(6) And (5) maintaining.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.