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CN106755130A - It is a kind of to utilize the blue or green fresh method containing sugared Ethanol Production by Biomass Fermentation - Google Patents

It is a kind of to utilize the blue or green fresh method containing sugared Ethanol Production by Biomass Fermentation Download PDF

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CN106755130A
CN106755130A CN201710004115.1A CN201710004115A CN106755130A CN 106755130 A CN106755130 A CN 106755130A CN 201710004115 A CN201710004115 A CN 201710004115A CN 106755130 A CN106755130 A CN 106755130A
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ethanol
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谭天伟
蔡的
秦培勇
张长伟
文皓
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Beijing University of Chemical Technology
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/02Preparation of oxygen-containing organic compounds containing a hydroxy group
    • C12P7/04Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
    • C12P7/06Ethanol, i.e. non-beverage
    • C12P7/08Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate
    • C12P7/10Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate substrate containing cellulosic material
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    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

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Abstract

本发明涉及一种利用青鲜含糖生物质发酵生产乙醇的方法,其包括向青鲜含糖生物质源含糖汁液中加入青鲜含糖生物质源木质纤维固含物的预处理残渣、纤维素酶和产乙醇菌株进行发酵获得富含乙醇的发酵醪液的步骤;其中,青鲜含糖生物质源含糖汁液和青鲜含糖生物质源木质纤维固含物通过青鲜含糖生物质原料压榨获得。所述方法实现了青鲜含糖植物原料中汁液游离糖分和纤维素糖分的同时利用,提高了生物质原料的利用率,降低了乙醇生产原料的成本;同时采用该发酵方式,提高了发酵产物中乙醇的浓度和生产效率,解决了传统纤维乙醇发酵过程中乙醇浓度和生产效率低的问题。

The invention relates to a method for producing ethanol by fermenting fresh and fresh sugar-containing biomass, which comprises adding pretreatment residue of lignocellulosic solid content of fresh and fresh sugar-containing biomass to the sugar-containing juice of fresh and fresh sugar-containing biomass, A step in which cellulase and ethanol-producing strains are fermented to obtain ethanol-rich fermented mash; wherein, the fresh sugar-containing biomass source sugar-containing juice and the green fresh sugar-containing biomass source lignocellulosic solid content are passed through the green fresh sugar-containing biomass Biomass raw materials are obtained by pressing. The method realizes the simultaneous utilization of free sugars and cellulose sugars in fresh sugar-containing plant raw materials, improves the utilization rate of biomass raw materials, and reduces the cost of raw materials for ethanol production; at the same time, the fermentation method improves the yield of fermentation products. The concentration and production efficiency of ethanol in the medium solve the problems of low ethanol concentration and production efficiency in the traditional fiber ethanol fermentation process.

Description

一种利用青鲜含糖生物质发酵生产乙醇的方法A method for producing ethanol by fermenting green and fresh sugar-containing biomass

技术领域technical field

本发明属于发酵工程、生物质能源技术领域,具体涉及一种利用青鲜含糖生物质发酵生产乙醇的方法。The invention belongs to the technical fields of fermentation engineering and biomass energy, and in particular relates to a method for producing ethanol by fermenting green and fresh sugar-containing biomass.

背景技术Background technique

随着科技经济的发展,人类社会对化石能源的依存度与日俱增。化石燃料的使用存在高消耗、高污染等问题。在能源安全和环境保护的双重背景下,开发可持续、可再生、高效、低成本、便捷和安全的能源显得尤为必要。生物质能源可以有效替代传统的化石燃料,实现能源的绿色化和可再生化,是公认的能唯一实现液体燃料替代的方案。生物燃料乙醇可以降低汽油的使用量使汽油燃烧更加充分,进而减少有害气体的排放。With the development of science and technology economy, the dependence of human society on fossil energy is increasing day by day. The use of fossil fuels has problems such as high consumption and high pollution. Under the dual background of energy security and environmental protection, it is particularly necessary to develop sustainable, renewable, efficient, low-cost, convenient and safe energy sources. Biomass energy can effectively replace traditional fossil fuels and realize green and renewable energy. It is recognized as the only solution that can replace liquid fuels. Biofuel ethanol can reduce the consumption of gasoline and make gasoline burn more fully, thereby reducing the emission of harmful gases.

以农业废弃物或边际性土地种植的能源作物为原料,生产燃料乙醇已成为许多国家新能源战略的重要发展方向,其产业化对社会的可持续发展有着重要意义。目前,由于发酵技术的局限性,以青鲜生物质原料中的糖分进行乙醇生产时,由于青鲜秸秆固体生物质残渣的利用率低,造成资源浪费,使得乙醇生产不经济。此外,青鲜秸秆资源中的糖分需要浓缩保存,这进一步增加了乙醇原料成本。Using agricultural waste or energy crops grown on marginal land as raw materials to produce fuel ethanol has become an important development direction of new energy strategies in many countries, and its industrialization is of great significance to the sustainable development of society. At present, due to the limitation of fermentation technology, when the sugar in the fresh biomass raw material is used for ethanol production, the utilization rate of the solid biomass residue of fresh straw is low, resulting in waste of resources, making ethanol production uneconomical. In addition, the sugar in fresh straw resources needs to be concentrated and preserved, which further increases the cost of ethanol raw materials.

相比于利用青鲜植物中的糖分直接制备乙醇,以木质纤维植物为原料的纤维乙醇发酵更具难度。由于木质纤维原料中的木质素、半纤维素紧密地包裹着纤维素,形成复杂结构,因此需要对木质纤维素进行预处理来改变纤维素的天然结构,降低纤维素的结晶度和聚合度,从而有利于纤维素酶与底物的结合及水解。Compared with the direct production of ethanol from the sugar in fresh plants, the fermentation of cellulosic ethanol using lignocellulosic plants as raw materials is more difficult. Since lignin and hemicellulose in lignocellulosic raw materials tightly wrap cellulose to form a complex structure, it is necessary to pretreat lignocellulose to change the natural structure of cellulose and reduce the crystallinity and polymerization degree of cellulose. This is beneficial to the combination and hydrolysis of cellulase and substrate.

同步糖化法发酵实现了纤维水解和乙醇发酵的结合,酶解液中的葡萄糖浓度始终保持在较低范围内,不会对纤维素酶产生反馈抑制,提高了糖化效率,减少了纤维素酶的用量,所需的反应设备也相对减少。但是纤维固体残渣具有吸水性,过高的投料量使得发酵底物粘度增大,发酵体系传质受阻,一般而言,木质纤维固体原料的投料量在批次发酵过程中小于20%,这也造成了发酵产物乙醇浓度较低,因此,很难同时实现高纤维转化率和高乙醇产物浓度。此外,木质纤维素预处理过程中出现的有毒物质,对微生物发酵和纤维素酶活性均会造成不利影响。Simultaneous saccharification fermentation realizes the combination of fiber hydrolysis and ethanol fermentation. The glucose concentration in the enzymatic solution is always kept in a low range, which will not cause feedback inhibition on cellulase, which improves the saccharification efficiency and reduces the production of cellulase. The dosage and the required reaction equipment are also relatively reduced. But the fiber solid residue has water absorption, and the excessively high feeding amount makes the fermentation substrate viscosity increase, and the mass transfer of the fermentation system is hindered. Generally speaking, the charging amount of the lignocellulosic solid raw material is less than 20% in the batch fermentation process, which also As a result, the ethanol concentration of the fermentation product is low, therefore, it is difficult to achieve high fiber conversion rate and high ethanol product concentration at the same time. In addition, the toxic substances that appear during lignocellulose pretreatment will have adverse effects on microbial fermentation and cellulase activity.

目前,乙醇生产原料的成本高,发酵产物浓度低及乙醇的低生产效率、高分离成本,使木质纤维素乙醇技术难于进行商业应用。At present, the high cost of raw materials for ethanol production, low concentration of fermentation products, low ethanol production efficiency, and high separation costs make lignocellulosic ethanol technology difficult to commercially apply.

发明内容Contents of the invention

本发明所要解决的技术问题是针对现有技术的不足提供一种利用青鲜含糖生物质发酵生产乙醇的方法,该方法能高效综合利用青鲜植物原料中的生物质生产乙醇,充分利用了生物质原料,降低了生产原料的成本,同时解决了传统同步糖化乙醇发酵过程中乙醇产率低,浓度低和分离成本高的问题。The technical problem to be solved by the present invention is to provide a method for producing ethanol by fermenting green and fresh sugar-containing biomass in view of the deficiencies in the prior art. Biomass raw materials reduce the cost of raw materials for production, and at the same time solve the problems of low ethanol yield, low concentration and high separation cost in the traditional synchronous saccharification and ethanol fermentation process.

为此,本发明提供了一种利用青鲜含糖生物质发酵生产乙醇的方法,其包括向青鲜含糖生物质源含糖汁液中加入青鲜含糖生物质源木质纤维固含物的降解处理残渣、纤维素酶和产乙醇菌株进行发酵获得富含乙醇的发酵醪液的步骤;其中,青鲜含糖生物质源含糖汁液和青鲜含糖生物质源木质纤维固含物均通过青鲜含糖生物质原料压榨获得。For this reason, the present invention provides a kind of method that utilizes green and fresh sugar-containing biomass to ferment and produce ethanol, and it comprises adding the fresh and fresh sugar-containing biomass source lignocellulosic solid content to fresh and fresh sugar-containing biomass source sugar-containing juice The step of degrading treatment residues, cellulase and ethanol-producing strains for fermentation to obtain ethanol-rich fermented mash; wherein, the sugar-containing juice of fresh and fresh sugar-containing biomass sources and the solid content of lignocellulosic fibers of fresh and fresh sugar-containing biomass sources are both It is obtained by pressing fresh and fresh sugar-containing biomass raw materials.

根据本发明,所述青鲜含糖生物质原料含有含糖汁液和木质纤维固含物。According to the present invention, the fresh and fresh sugar-containing biomass raw material contains sugar-containing juice and lignocellulosic solids.

在本发明的一些实施例中,所述木质纤维固含物包括纤维素和/或半纤维素。In some embodiments of the invention, the lignocellulosic solids include cellulose and/or hemicellulose.

本发明中,所述青鲜含糖生物质原料包括含水量均在40wt%以上的青鲜玉米秸秆、青鲜高粱秸秆、青鲜甘蔗杆和青鲜甜菜块茎中的一种或多种。In the present invention, the fresh and fresh sugar-containing biomass raw materials include one or more of fresh and fresh corn stalks, fresh and fresh sorghum stalks, fresh and fresh sugarcane stalks and fresh and fresh sugar beet tubers with water contents above 40 wt%.

根据本发明,所述青鲜含糖生物质源木质纤维固含物的降解处理残渣以与青鲜含糖生物质源含糖汁液混合的方式加入,或在青鲜含糖生物质源含糖汁液中的糖被发酵降解完全之前以批次补料或连续补料的方式加入。According to the present invention, the degradation treatment residue of the lignocellulosic solid content of the fresh sugar-containing biomass source is added in the form of mixing with the sugar-containing juice of the fresh sugar-containing biomass source, or added to the sugar-containing juice of the fresh sugar-containing biomass source. The sugar in the juice is fed in batches or continuously before it is completely degraded by fermentation.

在本发明的一些优选的实施例中,所述青鲜含糖生物质源木质纤维固含物的降解处理残渣在青鲜含糖生物质源含糖汁液中的糖被发酵降解完全之前以批次补料的方式加入。In some preferred embodiments of the present invention, the degradation treatment residue of the lignocellulosic solid content of the fresh sugar-containing biomass source is degraded in batches before the sugar in the sugar-containing juice of the fresh sugar-containing biomass source is completely degraded by fermentation. Added as supplementary feed.

本发明中,所述产乙醇菌株为能够代谢产生乙醇的细菌、能够代谢产生乙醇的真菌和能够代谢产生乙醇的基因工程菌中的一种或多种;优选所述产乙醇菌株为能够代谢产生乙醇的真菌。In the present invention, the ethanol-producing strain is one or more of bacteria that can metabolize ethanol, fungi that can metabolize ethanol, and genetically engineered bacteria that can metabolize ethanol; preferably the ethanol-producing strain is one that can metabolize ethanol. Ethanol fungi.

本发明中,所述纤维素酶包括内切葡聚糖苷酶、外切葡聚糖酶、β-葡萄糖苷酶和木聚糖酶中的一种或多种。In the present invention, the cellulase includes one or more of endoglucanase, exoglucanase, β-glucosidase and xylanase.

本发明中,所述青鲜含糖生物质源含糖汁液中的总糖含量<300g/L。In the present invention, the total sugar content in the sugar-containing juice of the fresh sugar-containing biomass source is less than 300 g/L.

在本发明的一些实施例中,所述产乙醇菌株以种子液的形式加入,或以活性干菌粉的形式加入;In some embodiments of the present invention, the ethanol-producing strain is added in the form of seed liquid, or in the form of active dry bacteria powder;

当所述产乙醇菌株以种子液的形式加入时,所述种子液的加入量以青鲜含糖生物质混合物的总体积计为1v%-20v%,优选所述种子液的加入量以青鲜含糖生物质混合物的总体积计为5v%-10v%;When the ethanol-producing strain is added in the form of seed liquid, the added amount of the seed liquid is 1v%-20v% based on the total volume of the fresh sugar-containing biomass mixture, preferably the added amount of the seed liquid is green The total volume of the fresh sugar-containing biomass mixture is 5v%-10v%;

当所述产乙醇菌株以活性干菌粉的形式加入时,所述活性干菌粉的加入量以青鲜含糖生物质混合物的总重量计为0.005w%-0.1w%。When the ethanol-producing bacterial strain is added in the form of active dry bacterial powder, the added amount of the active dry bacterial powder is 0.005w%-0.1w% based on the total weight of the green and fresh sugar-containing biomass mixture.

在本发明的一些实施例中,所述纤维素酶的加入量以青鲜含糖生物质源木质纤维固含物的降解处理残渣的总重量计为1-60FPU/g;优选纤维素酶的加入量以青鲜含糖生物质源木质纤维固含物的降解处理残渣的总重量计为5-40FPU/g,进一步优选纤维素酶的加入量以青鲜含糖生物质源木质纤维固含物的降解处理残渣的总重量计为5-20FPU/g。In some embodiments of the present invention, the added amount of the cellulase is 1-60 FPU/g based on the total weight of the degradation treatment residue of the fresh sugar-containing biomass source lignocellulosic solid content; The addition amount is 5-40 FPU/g based on the total weight of the degradation treatment residue of the fresh sugar-containing biomass source lignocellulosic solid content, and the addition amount of cellulase is preferably based on the green fresh sugar-containing biomass source lignocellulosic solid content The total weight of the degradation treatment residue of the product is 5-20FPU/g.

根据本发明,所述青鲜含糖生物质源木质纤维固含物以粉末的方式进行降解处理。According to the present invention, the fresh and fresh sugar-containing biomass source lignocellulosic solids are degraded in the form of powder.

在本发明的一些实施例中,所述粉末的粒径在>30目;优选所述粉末的粒径>60目。In some embodiments of the present invention, the particle size of the powder is >30 mesh; preferably, the particle size of the powder is >60 mesh.

本发明中,降解处理的方法为碱法、酸法、水热法、有机溶剂法、离子液体法、蒸汽爆破法、超声法、球磨法、高压匀浆法和生物法中的一种或多种,优选降解处理的方法为酸法和/或碱法。In the present invention, the method of degradation treatment is one or more of alkali method, acid method, hydrothermal method, organic solvent method, ionic liquid method, steam explosion method, ultrasonic method, ball milling method, high pressure homogenization method and biological method One, the method of preferred degradation treatment is acid method and/or alkali method.

在本发明的一些实施例中,所述发酵的温度为20-60℃,优选发酵的温度为30-50℃,进一步优选发酵的温度为35-45℃。In some embodiments of the present invention, the fermentation temperature is 20-60°C, preferably the fermentation temperature is 30-50°C, and more preferably the fermentation temperature is 35-45°C.

附图说明Description of drawings

下面将结合附图来说明本发明。The present invention will be described below in conjunction with the accompanying drawings.

图1为本发明所述方法的具体操作流程图Fig. 1 is the specific operation flowchart of the method of the present invention

具体实施方式detailed description

为使本发明容易理解,下面将详细说明本发明。In order to make the present invention easy to understand, the present invention will be described in detail below.

如前所述,乙醇的生产原料的成本高及传统同步糖化发酵乙醇过程中乙醇的低生产效率,发酵醪液乙醇浓度低,使木质纤维素乙醇生产技术难于进行商业应用。本发明人研究发现,现有工艺中由于发酵技术的局限性而没有同时利用青鲜含糖生物质中的含糖汁液和纤维原料,由此造成原料的利用率低,使得乙醇的原料成本较高,生产效率低,发酵醪液乙醇浓度低。As mentioned above, the high cost of raw materials for ethanol production, the low production efficiency of ethanol in the traditional simultaneous saccharification and fermentation ethanol process, and the low concentration of ethanol in the fermentation mash make lignocellulosic ethanol production technology difficult for commercial application. The inventors have found that the sugar-containing juice and the fiber raw material in the fresh sugar-containing biomass are not simultaneously utilized in the existing technology due to the limitation of the fermentation technology, resulting in a low utilization rate of the raw material and making the raw material cost of ethanol relatively low. High, low production efficiency, low ethanol concentration in fermentation mash.

本发明人进一步研究发现,半同步糖化发酵法,即先将木质纤维底物一部分糖化至液相中,再接入发酵菌株继续进行同步糖化发酵,可以兼具游离和同步糖化发酵二者的优点,解决传统同步糖化产乙醇过程中,发酵初期可能存在发酵糖不足的情况,获得更高的乙醇产率。与此相应,通过在发酵初期培养基中预先加入一定的游离糖份,再结合常规的纤维质同步糖化发酵方式,亦可以获得与半同步糖化法类似的发酵效果。本发明人首次以青鲜含糖生物质为原料,进行乙醇的发酵生产。本发明正是基于上述方法作出的。The inventors have further studied and found that the semi-synchronous saccharification and fermentation method, that is, first saccharifying a part of the lignocellulosic substrate into the liquid phase, and then inserting the fermentation strain to continue the synchronous saccharification and fermentation, can have the advantages of both free and synchronous saccharification and fermentation , to solve the problem of insufficient fermented sugar in the initial stage of fermentation in the traditional synchronous saccharification ethanol production process, and obtain higher ethanol yield. Correspondingly, by pre-adding a certain amount of free sugar in the initial fermentation medium, combined with the conventional simultaneous saccharification and fermentation of fiber, the fermentation effect similar to that of the semi-synchronous saccharification method can also be obtained. For the first time, the inventors used green and fresh sugar-containing biomass as raw material to carry out the fermentation production of ethanol. The present invention is made based on the above method.

因此,本发明所涉及的利用青鲜含糖生物质发酵生产乙醇的方法可以理解为青鲜含糖生物质在发酵生产乙醇中的应用,所述方法的具体操作流程图如图1所示,其包括向青鲜含糖生物质源含糖汁液中加入青鲜含糖生物质源木质纤维固含物的降解处理残渣、纤维素酶和产乙醇菌株进行发酵获得富含乙醇的发酵醪液的步骤;其中,青鲜含糖生物质源含糖汁液和青鲜含糖生物质源木质纤维固含物均通过青鲜含糖生物质原料压榨获得。Therefore, the method for producing ethanol by fermentation of green and fresh sugar-containing biomass involved in the present invention can be understood as the application of fresh and fresh sugar-containing biomass in the fermentation and production of ethanol. The specific operation flow chart of the method is shown in Figure 1. It includes adding the degradation treatment residue of the lignocellulosic solid content of the green and fresh sugar-containing biomass source to the sugar-containing juice of the fresh sugar-containing biomass source, cellulase and ethanol-producing strains to ferment to obtain the fermented mash rich in ethanol Step; wherein, the fresh sugar-containing biomass source sugar-containing juice and the green fresh sugar-containing biomass source lignocellulosic solid content are both obtained by pressing the green fresh sugar-containing biomass raw material.

在一些实施例中,所述富含乙醇的发酵醪液中乙醇的浓度为68.83-98.1g/L。In some embodiments, the concentration of ethanol in the ethanol-rich fermented mash is 68.83-98.1 g/L.

在一些实施例中,所述发酵的温度为20-60℃,优选发酵的温度为30-50℃,进一步优选发酵的温度为35-45℃。In some embodiments, the fermentation temperature is 20-60°C, preferably the fermentation temperature is 30-50°C, more preferably the fermentation temperature is 35-45°C.

在一些优选实施例中,将青鲜含糖生物质源含糖汁液与青鲜含糖生物质源木质纤维固含物混合后,加入尿素、磷酸二氢钾和无水硫酸镁后再用于乙醇的发酵。In some preferred embodiments, after mixing the fresh fresh sugar-containing biomass source sugar juice with the green fresh sugar-containing biomass source lignocellulosic solid content, add urea, potassium dihydrogen phosphate and anhydrous magnesium sulfate before use Ethanol fermentation.

根据本发明,所述产乙醇菌株以种子液的形式加入,或以活性干菌粉的形式加入;According to the present invention, the ethanol-producing bacterial strain is added in the form of seed liquid, or in the form of active dry bacteria powder;

在本发明的一些实施方式中,所述产乙醇菌株以种子液的形式加入,所述种子液的加入量以青鲜含糖生物质混合物的总体积计为1v%-20v%;在本发明的一些优选的实施方式中,所述种子液的加入量以青鲜含糖生物质混合物的总体积计为5v%-10v%。In some embodiments of the present invention, the ethanol-producing bacterial strain is added in the form of seed liquid, and the amount of the seed liquid added is 1v%-20v% based on the total volume of the green and fresh sugar-containing biomass mixture; in the present invention In some preferred embodiments, the amount of the seed liquid added is 5v%-10v% based on the total volume of the green and fresh sugar-containing biomass mixture.

在本发明的另一些实施方式中,所述产乙醇菌株以活性干菌粉的形式加入时,所述活性干菌粉的加入量以青鲜含糖生物质混合物的总重量计为0.005w%-0.1w%。In other embodiments of the present invention, when the ethanol-producing bacterial strain is added in the form of active dry bacterial powder, the added amount of the active dry bacterial powder is 0.005w% based on the total weight of the green and fresh sugar-containing biomass mixture -0.1w%.

本发明中,所述产乙醇菌株为能够代谢产生乙醇的细菌、能够代谢产生乙醇的真菌和能够代谢产生乙醇的基因工程菌中的一种或多种。In the present invention, the ethanol-producing strain is one or more of bacteria capable of metabolizing ethanol, fungi capable of metabolizing ethanol, and genetically engineered bacteria capable of metabolizing ethanol.

在一些实施例中,所述产乙醇菌株为酿酒酵母Saccharomyces cerevisiae H5株。In some embodiments, the ethanologenic strain is Saccharomyces cerevisiae H5 strain.

在一些实施例中,所述纤维素酶的加入量以青鲜含糖生物质源木质纤维固含物的降解处理残渣的总重量计为1-60FPU/g;优选纤维素酶的加入量以青鲜含糖生物质源木质纤维固含物的降解处理残渣的总重量计为5-40FPU/g,进一步优选纤维素酶的加入量以青鲜含糖生物质源木质纤维固含物的降解处理残渣的总重量计为5-20FPU/g。In some embodiments, the added amount of the cellulase is 1-60 FPU/g based on the total weight of the degradation treatment residue of the fresh sugar-containing biomass source lignocellulosic solid content; preferably the added amount of the cellulase is The total weight of the degradation treatment residue of the green and fresh sugar-containing biomass source lignocellulosic solid content is 5-40FPU/g, and the addition of cellulase is preferably based on the degradation of the fresh and fresh sugar-containing biomass source lignocellulosic solid content The total weight of the treatment residue is 5-20 FPU/g.

应该了解的是,所述纤维素酶的添加时间为用于发酵液中的残糖浓度低于5g/L时。It should be understood that the time for adding the cellulase is when the residual sugar concentration in the fermentation broth is lower than 5 g/L.

本发明中,所述纤维素酶包括内切葡聚糖苷酶、外切葡聚糖酶、β-葡萄糖苷酶和木聚糖酶中的一种或多种。In the present invention, the cellulase includes one or more of endoglucanase, exoglucanase, β-glucosidase and xylanase.

本发明中对纤维素酶的来源没有特别的限制,例如,纤维素酶可以为市售或为具有产纤维素酶能力的微生物;优选所述微生物包括里氏木霉、斜卧青霉和经蛋白表面展示技术改造后的酿酒酵母中一种或多种。There is no particular limitation on the source of cellulase in the present invention, for example, cellulase can be commercially available or have the microorganism that produces cellulase ability; Preferably said microorganism includes Trichoderma reesei, Penicillium decumbens and One or more of Saccharomyces cerevisiae modified by protein surface display technology.

本发明中,所述青鲜含糖生物质原料含有含糖汁液和木质纤维固含物。在一些实施例中,例如,所述青鲜含糖生物质原料包括含水量均在40wt%以上的青鲜玉米秸秆、青鲜高粱秸秆、青鲜甘蔗杆和青鲜甜菜块茎中的一种或多种。In the present invention, the fresh sugar-containing biomass raw material contains sugar-containing juice and wood fiber solid content. In some embodiments, for example, the fresh sugar-containing biomass raw material includes one or more of fresh corn stalks, fresh sorghum stalks, fresh sugarcane stalks and fresh beet tubers with a water content above 40 wt%. Various.

本发明中,所述青鲜含糖生物质源含糖汁液可以直接用于发酵,也可以经稀释或浓缩后,再进行发酵,但用于发酵的青鲜含糖生物质源含糖汁液中的总糖含量<300g/L。In the present invention, the sugar-containing juice of fresh and fresh sugar-containing biomass sources can be directly used for fermentation, or can be fermented after being diluted or concentrated, but the sugar-containing juice of fresh and fresh sugar-containing biomass sources used for fermentation The total sugar content of <300g/L.

本发明中,所述木质纤维固含物包括纤维素和/或半纤维素。在一些实施例中,所述青鲜含糖生物质源木质纤维固含物的降解处理残渣以与青鲜含糖生物质源含糖汁液混合的方式加入,或在发酵终止前以批次或连续补料的方式加入。优选所述青鲜含糖生物质源木质纤维固含物的降解处理残渣在发酵终止前以批次补料的方式加入。In the present invention, the lignocellulosic solid content includes cellulose and/or hemicellulose. In some embodiments, the degradation treatment residue of the fresh sugar-containing biomass source lignocellulosic solids is added in the form of mixing with the fresh sugar-containing biomass source sugar-containing juice, or in batches or batches before the fermentation is terminated. The method of continuous feeding is added. Preferably, the degradation treatment residue of the fresh and fresh sugar-containing biomass source lignocellulosic solid content is added in the form of fed batches before the fermentation is terminated.

本发明中,所述青鲜含糖生物质源木质纤维固含物以粉末的方式进行降解处理。在一些实施例中,例如,所述粉末的粒径在>30目;优选所述粉末的粒径>60目。In the present invention, the green and fresh sugar-containing biomass source lignocellulosic solids are degraded in the form of powder. In some embodiments, for example, the particle size of the powder is >30 mesh; preferably, the particle size of the powder is >60 mesh.

本发明中,降解处理的方法为碱法、酸法、水热法、有机溶剂法、离子液体法、蒸汽爆破法、超声法、球磨法、高压匀浆法和生物法中的一种或多种,优选降解处理的方法为酸法和/或碱法。In the present invention, the method of degradation treatment is one or more of alkali method, acid method, hydrothermal method, organic solvent method, ionic liquid method, steam explosion method, ultrasonic method, ball milling method, high pressure homogenization method and biological method One, the method of preferred degradation treatment is acid method and/or alkali method.

根据本发明的一些实施方式,所述方法还包括将富含乙醇的发酵醪液进行分离纯化制得乙醇产品的步骤。According to some embodiments of the present invention, the method further includes a step of separating and purifying the ethanol-rich fermented mash to obtain an ethanol product.

在本发明的一些实施例中,所述分离纯化的方法包括普通蒸馏、减压精馏、液液萃取、渗透汽化、蒸汽渗透、汽提、真空抽提和吸附法中的一种或多种。In some embodiments of the present invention, the separation and purification method includes one or more of ordinary distillation, vacuum rectification, liquid-liquid extraction, pervaporation, steam permeation, steam stripping, vacuum extraction and adsorption .

根据本发明,所述分离纯化在厌氧发酵终止后进行,或与厌氧发酵过程耦合进行原位分离。According to the present invention, the separation and purification are carried out after the anaerobic fermentation is terminated, or in-situ separation is carried out coupled with the anaerobic fermentation process.

在本发明的一些具体实施方式中,所述利用青鲜含糖生物质发酵生产乙醇的方法包括以下步骤:In some specific embodiments of the present invention, the method for producing ethanol by fermentation of fresh sugar-containing biomass comprises the following steps:

(1)原料压榨:对青鲜含糖生物质原料进行压榨,实现青鲜含糖生物质原料的固液分离,获得青鲜含糖生物质源含糖汁液和青鲜含糖生物质源木质纤维固含物;(1) Raw material squeezing: squeeze fresh and fresh sugar-containing biomass raw materials to realize solid-liquid separation of fresh and fresh sugar-containing biomass raw materials, and obtain fresh and fresh sugar-containing biomass source sugar-containing juice and fresh and fresh sugar-containing biomass source woody fiber solids;

(2)纤维残渣的处理:将青鲜含糖生物质源木质纤维固含物烘干、粉碎后,再采用预处理方法破坏纤维残渣的结构,获得青鲜含糖生物质源木质纤维固含物的降解处理残渣,以达到有效酶解的目的;(2) Treatment of fiber residues: dry and pulverize the fresh and fresh sugar-containing biomass source lignocellulosic fibers, and then use a pretreatment method to destroy the structure of fiber residues to obtain fresh and fresh sugar-containing biomass source lignocellulosic solids. Degradation treatment residues of substances, in order to achieve the purpose of effective enzymatic hydrolysis;

(3)种子液的制备:将产乙醇菌株在合成培养基和/或天然培养基中扩增培养,获得用于发酵的种子液;(3) Preparation of seed liquid: amplifying and culturing ethanol-producing strains in synthetic medium and/or natural medium to obtain seed liquid for fermentation;

(4)发酵生产乙醇:将青鲜含糖生物质源含糖汁液与青鲜含糖生物质源木质纤维固含物的降解处理残渣混合,加入纤维素酶,接入产乙醇菌株的种子液进行发酵,获得富含乙醇的发酵醪液;(4) Production of ethanol by fermentation: mix the sugar-containing juice of the fresh and fresh sugar-containing biomass source with the degradation treatment residue of the lignocellulosic solid content of the green and fresh sugar-containing biomass source, add cellulase, and insert the seed liquid of the ethanol-producing strain Fermentation is carried out to obtain a fermented mash rich in ethanol;

在一些优选实施例中,将青鲜含糖生物质源含糖汁液与青鲜含糖生物质源木质纤维固含物混合后,加入尿素、磷酸二氢钾和无水硫酸镁后再用于乙醇的发酵。In some preferred embodiments, after mixing the fresh fresh sugar-containing biomass source sugar juice with the green fresh sugar-containing biomass source lignocellulosic solid content, add urea, potassium dihydrogen phosphate and anhydrous magnesium sulfate before use Ethanol fermentation.

(5)乙醇分离纯化:将富含乙醇的发酵醪液进行分离纯化制得乙醇产品。所述分离纯化的方法包括普通蒸馏、减压精馏、液液萃取、渗透汽化、蒸汽渗透、汽提、真空抽提和吸附法中的一种或多种。所述分离纯化可以在厌氧发酵终止后进行,或与厌氧发酵过程耦合进行原位分离。(5) Separation and purification of ethanol: Separation and purification of fermented mash rich in ethanol to obtain ethanol products. The separation and purification methods include one or more of ordinary distillation, vacuum rectification, liquid-liquid extraction, pervaporation, steam permeation, steam stripping, vacuum extraction and adsorption. The separation and purification can be performed after the anaerobic fermentation is terminated, or coupled with the anaerobic fermentation process for in-situ separation.

本发明所述用语“木质纤维固含物”亦称为“纤维残渣”。The term "lignocellulosic solids" in the present invention is also referred to as "fibrous residue".

本发明的有益效果为:The beneficial effects of the present invention are:

(1)所述方法实现了青鲜含糖植物原料中汁液游离糖分和纤维素糖分的同时利用,提高了生物质原料的利用率,降低了乙醇生产原料的成本。(1) The method realizes simultaneous utilization of juice free sugars and cellulose sugars in green and fresh sugar-containing plant raw materials, improves the utilization rate of biomass raw materials, and reduces the cost of raw materials for ethanol production.

(2)采用所述发酵方式,由于青鲜含糖生物质源含糖汁液在发酵初期的加入,有助于在乙醇发酵初期获得较高的细胞增殖速度和乙醇产率,此外,青鲜含糖生物质源含糖汁液的加入能够有效提高发酵过程中的底物碳源浓度,这样,可以进一步提高发酵产物中乙醇的浓度,解决了传统同步糖化乙醇发酵生产效率低,醪液乙醇浓度低的问题。(2) Adopting the above-mentioned fermentation method, due to the addition of the sugar-containing juice of the fresh and fresh sugar-containing biomass source at the initial stage of fermentation, it is helpful to obtain a higher cell proliferation rate and ethanol yield in the early stage of ethanol fermentation. The addition of sugar-containing juice from sugar biomass sources can effectively increase the concentration of substrate carbon source in the fermentation process, so that the concentration of ethanol in the fermentation product can be further increased, which solves the problem of low production efficiency of traditional synchronous saccharification ethanol fermentation and low ethanol concentration in mash The problem.

实施例Example

为使本发明更加容易理解,下面将结合实施例来进一步详细说明本发明,这些实施例仅起说明性作用,并不局限于本发明的应用范围。本发明中所使用的原料或组分若无特殊说明均可以通过商业途径或常规方法制得。In order to make the present invention easier to understand, the present invention will be further described in detail below in conjunction with examples, and these examples are for illustrative purposes only, and do not limit the scope of application of the present invention. The raw materials or components used in the present invention can be prepared by commercial channels or conventional methods unless otherwise specified.

下述实施例中,主要过程参数及指标的检测方法如下:In following embodiment, the detection method of main process parameter and index is as follows:

(1)HPLC法测糖:利用高效液相色谱法(HPLC)使用糖分析柱对其分离继而实现分析。待分析样品经过pH调整后,取1.00g,于8000rpm离心10分钟,上清液稀释100倍,进行液相分析。所使用的糖分析柱为Bio Rad公司Aminex87P分析柱,液相分析条件是:流速0.6mL/min、柱温65℃、进样量20μL;采用标准品保留时间进行定性分析;采用标准曲线外标法进行定量分析。(1) HPLC method for measuring sugar: use high-performance liquid chromatography (HPLC) to separate and then analyze sugar using a sugar analysis column. After pH adjustment of the sample to be analyzed, 1.00 g was taken, centrifuged at 8000 rpm for 10 minutes, and the supernatant was diluted 100 times for liquid phase analysis. The sugar analysis column used was Aminex87P analysis column from Bio Rad Company, and the liquid phase analysis conditions were: flow rate 0.6mL/min, column temperature 65°C, sample volume 20μL; standard retention time was used for qualitative analysis; standard curve external standard was used method for quantitative analysis.

(2)降解处理纤维残渣的组成分析:首先用乙醇索氏抽提待分析样品,以去除树脂、色素等,然后用72%的浓硫酸和4%的稀硫酸两步水解待分析样品,使木质纤维素中的组分水解成易定量的物质。其中,纤维素、半纤维素水解生成单糖,采用高效液相色谱法进行定量分析,而木质素采用灼烧法进行定量分析。(2) Composition analysis of degradation treatment fiber residue: first extract the sample to be analyzed with ethanol Soxhlet extraction to remove resin, pigment, etc., then use 72% concentrated sulfuric acid and 4% dilute sulfuric acid to hydrolyze the sample to be analyzed in two steps to make The components in lignocellulose are hydrolyzed into readily quantifiable substances. Among them, cellulose and hemicellulose are hydrolyzed to form monosaccharides, which are quantitatively analyzed by high performance liquid chromatography, while lignin is quantitatively analyzed by burning method.

(3)气相色谱法测定乙醇浓度:所使用的分析柱为cbp-20色谱柱。分析条件为:柱温180℃,进样温度90℃,N2为载体,H2为燃烧气,检测器为FID,进样量1.0μL;采用标准品保留时间进行定性分析;采用标准曲线外标法进行定量分析。(3) Determination of ethanol concentration by gas chromatography: the analytical column used is cbp-20 chromatographic column. The analysis conditions are: column temperature 180°C, sample injection temperature 90°C, N 2 as carrier, H 2 as combustion gas, detector as FID, sample volume 1.0 μL; standard retention time is used for qualitative analysis; Standard method for quantitative analysis.

(4)实施例中所述纤维素酶复配液由山东康地恩生物技术有限公司提供。试纸酶活测定方法如下:取适当稀释酶液,50℃恒温水解whatman1号滤纸60分钟,定义每分钟降解滤纸所产生1ug还原糖的酶量,为一个FPU酶活;其中,还原糖的测定方法采用DNS比色法或HPLC法。(4) The cellulase compound solution described in the examples was provided by Shandong Kangdien Biotechnology Co., Ltd. The method for measuring the enzyme activity of the test paper is as follows: take an appropriate diluted enzyme solution, hydrolyze Whatman No. 1 filter paper at a constant temperature of 50°C for 60 minutes, and define the enzyme amount of 1 ug of reducing sugar produced by degrading the filter paper per minute, which is an FPU enzyme activity; among them, the measuring method of reducing sugar Use DNS colorimetric method or HPLC method.

实施例1:以青鲜甜高粱秸秆为原料发酵生产乙醇。Example 1: Ethanol was produced by fermenting green and fresh sweet sorghum stalks as raw materials.

(1)青鲜甜高粱秸秆的压榨:取1kg大田生长的青鲜甜高粱秸秆,去皮后通过三次反复压榨后获得约654ml含糖汁液和纤维残渣;经HPLC法测定,该含糖汁液中含有约144g/L的游离糖分。此外,通过ICP-MS和凯氏定氮法测得,该含糖汁液中含有的无机离子和氮磷含量如表1所示:(1) Pressing of fresh and fresh sweet sorghum stalks: take 1 kg of fresh and sweet sorghum stalks grown in the field, and after peeling, obtain about 654 ml of sugar-containing juice and fiber residue after repeated pressing three times; Contains about 144g/L of free sugar. In addition, as measured by ICP-MS and Kjeldahl method, the contents of inorganic ions and nitrogen and phosphorus contained in the sugary juice are shown in Table 1:

表1青鲜甜高粱秸秆源含糖汁液中的无机离子和氮磷含量Table 1 Inorganic ions and nitrogen and phosphorus contents in sugary juice from fresh and fresh sweet sorghum straw

元素element 含量(mg/L)Content (mg/L) KK 262.76262.76 NaNa 17.617.6 CaCa 143.86143.86 MgMg 263.45263.45 FeFe 2.072.07 Mnmn 0.340.34 PP 128.69128.69 NN 1480 1480

(2)纤维残渣的降解处理:将剩余的约294g纤维残渣于105℃下过夜烘至绝干,得到216g绝干纤维残渣;利用粉碎机将纤维残渣粉碎至50目,之后将绝干纤维残渣以固液比为1:10的比例加入到2%的NaOH溶液中浸泡,于121℃下保温80分钟,之后以减压过滤方式实现固液分离;取滤渣经自来水洗至pH中性,在105℃下过夜烘至绝干,获得经碱法降解处理后的纤维残渣,其主要成分见表2(2) Degradation treatment of fiber residues: Dry the remaining about 294g fiber residues at 105°C overnight to dryness to obtain 216g of absolute-dry fiber residues; use a pulverizer to crush the fiber residues to 50 mesh, and then dry the absolute-dry fiber residues Add the solid-liquid ratio of 1:10 into 2% NaOH solution for soaking, keep warm at 121°C for 80 minutes, and then realize solid-liquid separation by filtration under reduced pressure; take the filter residue and wash it with tap water until the pH is neutral. Dry overnight at 105°C to absolute dryness to obtain fiber residue after alkali degradation treatment, the main components of which are shown in Table 2

表2碱法降解处理后的青鲜甜高粱秸秆纤维残渣的组成Table 2 Composition of fiber residues of green and fresh sweet sorghum straw after alkaline degradation treatment

成分Element 百分含量(%)Percentage (%) 葡萄糖苷Glucoside 54.0354.03 木糖苷Xyloside 21.5421.54 阿拉伯糖苷Arabinoside 0.430.43 半乳糖苷Galactoside 0.130.13 甘露糖苷Mannoside 0.050.05 Klason木质素Klason lignin 4.334.33 灰分Ash 0.08 0.08

(3)发酵液的制备:将118.5g经碱法降解处理后的纤维残渣粉碎至60目以下,与步骤(1)中制得的含糖汁液充分混合,置入发酵罐中,在不添加其他外源营养成分的条件下,于121℃下灭菌25分钟,获得发酵液备用。(3) Preparation of fermented liquid: 118.5 g of fiber residue after alkaline degradation treatment is crushed to below 60 mesh, fully mixed with the sugar-containing juice prepared in step (1), placed in a fermenter, without adding Under the condition of other exogenous nutrients, it was sterilized at 121° C. for 25 minutes to obtain a fermentation broth for later use.

(4)种子液的制备:产乙醇菌株为实验室通过进化工程筛选的耐高温酿酒酵母Saccharomyces cerevisiae H5。菌株种子合成培养基的组成为(g/L):蔗糖0.8、葡萄糖20、大豆蛋白胨5、酵母粉3、自来水,并以1mol/L HCl调节pH至5.5。将菌株接种到种子合成培养基中,于35℃、80rpm下摇瓶培养20h,获得种子液。(4) Preparation of seed liquid: the ethanol-producing strain is the high-temperature resistant Saccharomyces cerevisiae H5 screened by evolutionary engineering in the laboratory. The composition of the strain seed synthetic medium was (g/L): 0.8 sucrose, 20 glucose, 5 soybean peptone, 3 yeast powder, tap water, and the pH was adjusted to 5.5 with 1 mol/L HCl. The strain was inoculated into the seed synthetic medium, and the shake flask was cultured at 35° C. and 80 rpm for 20 h to obtain the seed liquid.

(5)发酵生产乙醇:将种子液以10%的接种量接入到发酵液中,与此同时,加入20FPU/g降解处理纤维残渣的复配纤维素酶液;于转速180rpm、35℃下发酵72h,在发酵结束后,取发酵醪液于10000rpm下离心10分钟;取离心后的上清液以HPLC法测定上清液中的残糖,以气相色谱法测定上清液中乙醇产量,测定结果如表3所示。(5) Production of ethanol by fermentation: insert the seed liquid into the fermentation liquid with a 10% inoculation amount, and at the same time, add 20 FPU/g of compound cellulase liquid for degrading and processing fiber residue; Fermentation 72h, after fermentation finishes, get fermentation mash and centrifuge 10 minutes under 10000rpm; Get the supernatant after centrifugation and measure the residual sugar in the supernatant with HPLC method, measure the ethanol output in the supernatant with gas chromatography, The measurement results are shown in Table 3.

表3青鲜甜高粱秸秆发酵乙醇结果Table 3 Results of ethanol fermentation of fresh and sweet sorghum stalks

检测项目Test items 发酵结果Fermentation result 残糖浓度(g/L)Residual sugar concentration (g/L) 0.3(为果糖、葡萄糖、蔗糖总浓度,不计木糖)0.3 (for the total concentration of fructose, glucose, and sucrose, excluding xylose) 乙醇浓度(g/L)Ethanol concentration (g/L) 88.488.4 乙醇产率(g/L h)Ethanol yield (g/L h) 1.231.23 青鲜甜高粱秸杆对乙醇转化率(g/kg)Conversion rate of fresh sweet sorghum straw to ethanol (g/kg) 57.5 57.5

实施例2:以青鲜甜高粱秸秆为原料发酵生产乙醇。Example 2: Production of ethanol by fermenting green and fresh sweet sorghum stalks as raw materials.

步骤(1)、(2)同实施例1。Steps (1), (2) are the same as in Example 1.

(3)发酵液的制备:将118.5g经碱降解处理后的纤维残渣粉碎至60目,等分为4份,取其中一份与步骤(1)中制得的含糖汁液充分混合,置入发酵罐中;此外,向发酵罐中额外加入1.7g/L尿素、1g/L磷酸二氢钾,2g/L无水硫酸镁,于121℃下灭菌25min,获得发酵液,备用。(3) Preparation of fermented liquid: 118.5 g of fiber residue after alkali degradation treatment is pulverized to 60 meshes, divided into 4 parts, and one part is fully mixed with the sugary juice prepared in step (1), and placed In addition, 1.7g/L urea, 1g/L potassium dihydrogen phosphate, and 2g/L anhydrous magnesium sulfate were added to the fermenter, and sterilized at 121°C for 25min to obtain a fermented liquid for later use.

(4)种子液的制备:产乙醇菌株为实验室通过进化工程筛选到的耐高温酿酒酵母Saccharomyces cerevisiae H5。菌株种子合成培养基的组成为(g/L):蔗糖0.8、葡萄糖20、大豆蛋白胨5、酵母粉3、自来水,并以1mol/L HCl调节pH至5.5。将菌株接种到种子合成培养基中,于37℃、200rpm下摇瓶培养20h,获得种子液。(4) Preparation of seed liquid: the ethanol-producing strain is the high-temperature resistant Saccharomyces cerevisiae H5 screened by evolutionary engineering in the laboratory. The composition of the strain seed synthetic medium was (g/L): 0.8 sucrose, 20 glucose, 5 soybean peptone, 3 yeast powder, tap water, and the pH was adjusted to 5.5 with 1 mol/L HCl. The strain was inoculated into the seed synthetic medium, and the shake flask was cultured at 37° C. and 200 rpm for 20 h to obtain the seed liquid.

(5)发酵生产乙醇:将种子液以5%的接种量接入到发酵液中,与此同时,加入25FPU/g降解处理纤维残渣的复配纤维素酶液;于转速200rpm、37℃下进行乙醇发酵,待发酵至12、24、36h时,依次加入步骤(3)中分装好的其它3等份经碱处理后的纤维残渣,以25FPU/g降解处理纤维残渣的酶添加量,加入相应的复配纤维素酶液,至72h发酵终止,取发酵液于10000rpm下离心10分钟;取离心后的上清液以HPLC法测定液体中的残糖,以气相色谱法测定液体中乙醇产量,测定结果如表4所示:(5) Production of ethanol by fermentation: insert the seed liquid into the fermentation liquid with an inoculation amount of 5%, and at the same time, add 25 FPU/g of compound cellulase liquid for degrading and processing fiber residue; Carry out ethanol fermentation, when fermenting to 12, 24, 36h, add successively other 3 aliquots of alkali-treated fiber residues packed in step (3), and degrade the enzyme addition amount of fiber residues with 25FPU/g, Add the corresponding compound cellulase liquid, until 72h fermentation is terminated, take the fermentation liquid and centrifuge at 10000rpm for 10 minutes; take the centrifuged supernatant and measure the residual sugar in the liquid by HPLC, and measure the ethanol in the liquid by gas chromatography Yield, measurement result is as shown in table 4:

表4青鲜甜高粱秸秆发酵乙醇结果Table 4 Results of Ethanol Fermentation of Green and Fresh Sweet Sorghum Straw

实施例3:以青鲜玉米秸秆为原料发酵生产乙醇。Example 3: Fermentation of fresh corn stalks as raw material to produce ethanol.

(1)青鲜玉米秸秆的压榨:取1kg大田生长,已收获成熟玉米籽粒的青鲜玉米杆,去皮后通过三次反复压榨后获得约574ml含糖汁液和纤维残渣;经HPLC法测定,该含糖汁液中含有约97g/L的游离糖分。此外,通过ICP-MS和凯氏定氮法测得,该含糖汁液中含有的无机离子和氮磷含量如表5所示:(1) Pressing of fresh corn stalks: take 1 kg of fresh corn stalks grown in the field and have harvested mature corn kernels, after peeling, obtain about 574ml of sugary juice and fiber residue after three repeated pressings; determined by HPLC method, the Sugary juice contains about 97g/L of free sugar. In addition, as measured by ICP-MS and Kjeldahl method, the contents of inorganic ions and nitrogen and phosphorus contained in the sugary juice are shown in Table 5:

表5青鲜玉米秸秆含糖汁液中的无机离子和氮磷含量Table 5 Inorganic ions and nitrogen and phosphorus contents in fresh corn stalk sugary juice

元素element 含量(mg/L)Content (mg/L) KK 362.48362.48 NaNa 11.0411.04 CaCa 238.68238.68 MgMg 468.10468.10 FeFe 3.303.30 Mnmn 1.141.14 PP 154.86154.86 NN 1128.20 1128.20

(2)纤维残渣的降解处理:将剩余的约380g纤维残渣于105℃下过夜烘至绝干,获得256g绝干纤维残渣;将绝干纤维残渣粉碎至40目,以固液比为1:10的比例加入到2%的稀硫酸中浸泡,于121℃下保温60分钟,之后以减压过滤方式实现固液分离;取滤渣经自来水洗至pH中性,在105℃下过夜烘至绝干,获得经酸降解处理后的纤维残渣,其主要成分见表6。(2) Degradation treatment of fiber residue: dry the remaining about 380g fiber residue at 105°C overnight to dryness to obtain 256g of absolute dry fiber residue; crush the absolute dry fiber residue to 40 mesh, with a solid-to-liquid ratio of 1: Add the ratio of 10 to 2% dilute sulfuric acid for soaking, keep it warm at 121°C for 60 minutes, and then realize solid-liquid separation by vacuum filtration; take the filter residue and wash it with tap water until the pH is neutral, and dry it at 105°C overnight to absolute Dry to obtain fiber residue after acid degradation treatment, the main components of which are shown in Table 6.

表6酸降解处理后的青鲜玉米秸秆纤维残渣的组成Table 6 Composition of green and fresh corn stalk fiber residue after acid degradation treatment

(3)发酵液的制备:将256g经酸降解处理后的纤维残渣粉碎至80目以下,取其中57.4g按照固液比为1:10的比例与步骤(1)中制得的含糖汁液充分混合,置入发酵罐中;此外,向发酵罐中额外加入2g/L尿素、1.5g/L磷酸二氢钾,1g/L无水硫酸镁,于121℃下灭菌25分钟,获得发酵液备用。(3) Preparation of fermented liquid: crush 256g of the fiber residue after acid degradation treatment to below 80 mesh, and take 57.4g of it with the sugar-containing juice prepared in step (1) according to the ratio of solid-to-liquid ratio of 1:10 Mix well and put into the fermenter; in addition, add 2g/L urea, 1.5g/L potassium dihydrogen phosphate, 1g/L anhydrous magnesium sulfate to the fermenter, and sterilize at 121°C for 25 minutes to obtain fermentation liquid for use.

(4)种子液的制备:产乙醇菌株为实验室通过进化工程筛选到的耐高温酿酒酵母Saccharomyces cerevisiae H5。菌株的种子合成培养基的组成为(g/L):蔗糖0.8、葡萄糖20、大豆蛋白胨5、酵母粉3、自来水,并以1mol/L HCl调节pH至5.5。将菌株接种到种子合成培养基中,于35℃、200rpm下摇瓶培养20h,获得种子液。(4) Preparation of seed liquid: the ethanol-producing strain is the high-temperature resistant Saccharomyces cerevisiae H5 screened by evolutionary engineering in the laboratory. The composition of the seed synthetic medium of the strain is (g/L): 0.8 sucrose, 20 glucose, 5 soybean peptone, 3 yeast powder, tap water, and adjust the pH to 5.5 with 1 mol/L HCl. The strain was inoculated into the seed synthetic medium, and the shake flask was cultured at 35° C. and 200 rpm for 20 h to obtain the seed solution.

(5)发酵生产乙醇:将种子液以10%的接种量接入到发酵液中,于转速200rpm、35℃下进行乙醇发酵,发酵过程中对发酵液中的残糖进行实时监控,待发酵液总残糖浓度低于5g/L时,加入15FPU/g降解处理纤维残渣的复配纤维素酶液,继续发酵,至72h发酵终止,取发酵液于10000rpm下离心10分钟;取离心后的上清液以HPLC法测定液体中的残糖,以气相色谱法测定液体中乙醇产量,测定结果如表7所示:(5) Production of ethanol by fermentation: insert the seed liquid into the fermentation broth with an inoculum amount of 10%, and carry out ethanol fermentation at a rotating speed of 200rpm and 35°C. During the fermentation process, the residual sugar in the fermentation broth is monitored in real time. When the total residual sugar concentration of the solution is lower than 5g/L, add 15FPU/g compound cellulase solution for degrading and treating fiber residue, and continue fermentation until 72h fermentation is terminated, take the fermentation solution and centrifuge at 10000rpm for 10 minutes; take the centrifuged Supernatant liquid is measured the residual sugar in the liquid with HPLC method, measures the ethanol output in the liquid with gas chromatography, and measurement result is as shown in table 7:

表7青鲜玉米秸秆发酵乙醇结果Table 7 Results of ethanol fermentation of fresh corn stalks

检测项目Test items 发酵结果Fermentation result 残糖浓度(g/L)Residual sugar concentration (g/L) 0.2(为果糖、葡萄糖、蔗糖总浓度,不计木糖)0.2 (for the total concentration of fructose, glucose, and sucrose, excluding xylose) 乙醇浓度(g/L)Ethanol concentration (g/L) 68.8368.83 乙醇产率(g/L h)Ethanol yield (g/L h) 0.96 0.96

应当注意的是,以上所述的实施例仅用于解释本发明,并不构成对本发明的任何限制。通过参照典型实施例对本发明进行了描述,但应当理解为其中所用的词语为描述性和解释性词汇,而不是限定性词汇。可以按规定在本发明权利要求的范围内对本发明作出修改,以及在不背离本发明的范围和精神内对本发明进行修订。尽管其中描述的本发明涉及特定的方法、材料和实施例,但是并不意味着本发明限于其中公开的特定例,相反,本发明可扩展至其他所有具有相同功能的方法和应用。It should be noted that the above-mentioned embodiments are only used to explain the present invention, and do not constitute any limitation to the present invention. The invention has been described with reference to typical embodiments, but the words which have been used therein are words of description and explanation rather than words of limitation. The present invention can be modified within the scope of the claims of the present invention as prescribed, and the present invention can be revised without departing from the scope and spirit of the present invention. Although the invention described therein refers to specific methods, materials and examples, it is not intended that the invention be limited to the specific examples disclosed therein, but rather, the invention extends to all other methods and applications having the same function.

Claims (10)

1. a kind of using the blue or green fresh method containing sugared Ethanol Production by Biomass Fermentation, it includes containing syrup containing sugared biomass sources to green grass or young crops is fresh The blue or green fresh degradation treatment residue containing sugared biomass sources wood fibre Solid content, cellulase and producing and ethanol bacterial strain are added in liquid to be carried out The step of fermentation obtains the fermentation liquid rich in ethanol;Wherein, it is blue or green fresh containing sugared biomass sources liquid containing syrup and blue or green fresh containing sugared biological Matter source wood fibre Solid content is obtained by blue or green fresh squeezing containing sugared biomass material.
2. method according to claim 1, it is characterised in that the green grass or young crops it is fresh containing sugared biomass material contain liquid containing syrup and Wood fibre Solid content;It is preferred that the wood fibre Solid content includes cellulose and/or hemicellulose;It is preferred that the green grass or young crops is fresh containing sugar Biomass material includes blue or green stalk of fresh corn of the water content in more than 40wt%, blue or green fresh broomcorn straw, blue or green fresh sugarcane bar and green grass or young crops One or more in fresh and sweet dish stem tuber.
3. method according to claim 1 and 2, it is characterised in that the green grass or young crops is fresh to be contained admittedly containing sugared biomass sources wood fibre The degradation treatment residue of thing is added in the way of mixing containing sugared biomass sources liquid containing syrup with green grass or young crops is fresh, or fresh containing sugared biomass in green grass or young crops Sugar in the liquid containing syrup of source is added before being fermented degraded completely in the way of fed-batch or continuous feeding;It is preferred that the green grass or young crops is fresh Degradation treatment residue containing sugared biomass sources wood fibre Solid content is sent out in the fresh sugar containing in sugared biomass sources liquid containing syrup of green grass or young crops Added in the way of fed-batch before ferment degraded completely.
4. the method according to claim any one of 1-3, it is characterised in that the producing and ethanol bacterial strain is can be metabolized generation The bacterium of ethanol, the one kind or many that the fungi of generation ethanol can be metabolized and can be metabolized in the genetic engineering bacterium for producing ethanol Kind;It is preferred that the producing and ethanol bacterial strain is that can be metabolized the fungi for producing ethanol.
5. the method according to claim any one of 1-4, it is characterised in that the cellulase includes endo-glucanase glycosides One or more in enzyme, exoglucanase, beta-glucosidase and zytase.
6. the method according to claim any one of 1-5, it is characterised in that the green grass or young crops is fresh containing sugared biomass sources liquid containing syrup In total sugar content < 300g/L.
7. the method according to claim any one of 1-6, it is characterised in that the producing and ethanol bacterial strain is in the form of seed liquor Add, or added in the form of active dry bacterium powder;
When the producing and ethanol bacterial strain in the form of seed liquor when to add, the addition of the seed liquor is fresh mixed containing sugared biomass with green grass or young crops The total volume meter of compound is 1v%-20v%, and the addition of preferably described seed liquor is with the fresh totality containing sugared biomass mixture of green grass or young crops Product is calculated as 5v%-10v%;
When the producing and ethanol bacterial strain in the form of active dry bacterium powder when to add, the addition of the active dry bacterium powder is fresh containing sugar with green grass or young crops The gross weight meter of biomass mixture is 0.005w%-0.1w%.
8. the method according to claim any one of 1-7, it is characterised in that the addition of the cellulase contains so that green grass or young crops is fresh The gross weight meter of the degradation treatment residue of sugared biomass sources wood fibre Solid content is 1-60FPU/g;Preferred cellulose enzyme plus It is 5-40FPU/g to enter amount with the gross weight meter of the fresh degradation treatment residue containing sugared biomass sources wood fibre Solid content of green grass or young crops, enters one The addition of preferred cellulose enzyme is walked with the gross weight of the fresh degradation treatment residue containing sugared biomass sources wood fibre Solid content of green grass or young crops It is calculated as 5-20FPU/g.
9. the method according to claim any one of 1-8, it is characterised in that the green grass or young crops is fresh containing sugared biomass sources wood fibre Solid content carries out degradation treatment in the way of powder;It is preferred that the mesh of particle diameter > 30 of the powder;The further preferred powder Particle diameter>60 mesh;It is preferred that the method for degradation treatment is alkaline process, acid system, hydro-thermal method, organic solvent method, ionic liquid, steam blasting One or more in method, ultrasonic method, ball-milling method, high-pressure homogenization and bioanalysis, the method for further preferred degradation treatment is Acid system and/or alkaline process.
10. the method according to claim any one of 1-9, it is characterised in that the temperature of the fermentation is 20-60 DEG C, excellent The temperature of ferment is published for 30-50 DEG C, further preferably the temperature of fermentation is 35-45 DEG C.
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CN102321679A (en) * 2011-07-29 2012-01-18 温志明 Comprehensive utilization method of sweet sorghum straw and juice thereof

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CN101798584A (en) * 2005-07-19 2010-08-11 因比肯公司 Method and apparatus for conversion of cellulosic material to ethanol
WO2008045506A2 (en) * 2006-10-10 2008-04-17 President And Fellows Of Harvard College Biopolymer structures
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