CN106738555A - A kind of method that utilization waste textile prepares pallet - Google Patents
A kind of method that utilization waste textile prepares pallet Download PDFInfo
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- CN106738555A CN106738555A CN201611196301.1A CN201611196301A CN106738555A CN 106738555 A CN106738555 A CN 106738555A CN 201611196301 A CN201611196301 A CN 201611196301A CN 106738555 A CN106738555 A CN 106738555A
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- Prior art keywords
- waste
- pallet
- waste textile
- densification
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7178—Pallets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a kind of method that utilization waste textile prepares pallet, comprise the following steps：First, the waste textiles such as waste and old clothes are sterilized, is taken out after sterilization；Then waste textile etc. is sent into crusher in crushing into particle and partly to threadiness；Broken material is sent in agitator tank, mixer is set in agitator tank, while being provided with glue-feeder in case, adding sizing material by glue-feeder is used as binding material, is rotated by mixer and for broken material and adhesive to be sufficiently mixed prepared mixing material altogether；To finally mix and be completed on material feeding mould altogether and the pallet such as industry, logistics of variously-shaped size, product packaging moulded board are obtained by heat-die compaction sizing.Waste material based on utilization waste textile disclosed by the invention prepares industrial pallet, the method for product packaging plate, and waste textile waste material is recycled again, and cleaning pollution is small, and environmental benefit is high, and product strength is larger.
Description
Technical field
The present invention relates to pallet production field, and in particular to one kind is main Materials Fabrication Industry support using waste textile
The brand-new method of disk, product packaging moulded board.
Background technology
The soft interior trim tailing of the current waste textile of China, waste and old clothes, auto industry, clothing factory's cutting leftover pieces are broken
Plastic products leftover pieces, polyurethane, polyethylene, polyvinyl chloride, ethene-vinyl acetate copolymer and glass in piece, industrial production
The waste materials such as fiber, source is relatively wide using little, discarded to have greater environmental impacts and waste substantial amounts of resource, so being badly in need of solving
Its treatment and recycling problem.This technology needs background to determine by waste and old spinnings such as waste and old clothes, clothing factory's tailings as steel
Pallet is manufactured based on fabric and product packaging plate is circulated utilization, do not utilize these waste and old materials on current domestic and international market also
Product is developed in this field based on material and must have environment friendly and pollution-free, intensity is big, it is wide using scope and raw material can
Circulation is used repeatedly system and appoints pallet, the technology of clad plate.
The content of the invention
Goal of the invention：For existing both at home and abroad to the blank in the obstacle of this art and market, the invention discloses
A kind of utilization waste textile is that major ingredient prepares industrial pallet, the method for packaging moulded board.
To achieve these goals, the technical solution adopted by the present invention is：A kind of utilization waste textile prepares pallet
Method, it is characterized in that, comprise the following steps：
First, pretreatment：
1) clear up first, the waste textile material such as waste and old clothes is put into grid in cleaning grid selects one time, removes waste and old clothes
Deng the dust in waste textile material, sheet metal, stone etc., then the material after cleaning is dried；
2) material after drying is transferred into disinfection room to carry out disinfection, and the material after sterilization is dried；
3) method for preparing pallet for major ingredient using waste textiles such as waste and old clothes, more than two tons of load will must sterilize
Tendering of fiber reagent is added in material afterwards carries out brittle treatment by material, and the material after embrittlement then is warming up into 100-115
℃；
Second, crush：Waste textile material after embrittlement is sent into crusher in crushing, the particle containing part fiber is made；
More than two tons of load must again carry out densification, 118-130 DEG C of the temperature of densification process, every square of pressure
3-5 tons of rice, 3~5min of time, deformation quantity is less than 0.1N；
3rd, stirring：Rear after densification and containing part fiber particle is sent in agitator tank, wherein agitator tank domestic demand contains
There is mixer, sizing material inlet is provided with agitator tank, add sizing material to be used as binding agent by sizing material inlet, while injection
It is stirred, the intermingling material for making sizing material that sizing material and broken material be obtained after being mixed with broken material is stirred by mixer
It is standby；
4th, it is hot-forming：Intermingling material is installed well and on press by mechanically or manually laying to machined
Hot pressing die on, hot-die is acted on by the pressure of press, heat-die compaction sizing is obtained industrial pallet and product packaging plate.
Further, the waste textile described in first step is that major ingredient includes that waste and old clothes, automobile soft interior trim production are cut
Tailing, waste textile, clothing factory's cutting clout fragment and a small amount of wood that may be mixed into material selection process for cutting
Bits, aggregate chips, metal and plastic flakes, polyurethane, polyethylene, polyvinyl chloride, ethene-vinyl acetate copolymer and glass fibre etc.
Waste material.
Further, sizing material described in third step is liquid glue or powder shaped rubber powder as binding agent.
Further, the mould of the press is steel or aluminum, and required operating temperature is 100-350 degree, required heating
Carrier is heat-conducting oil heating, steam heating or electric heating, hot pressing time -700 seconds 60 seconds.Required press pressure is 80 tons every square metre
To 2000 tons.
Material after crushing is immersed fine and close by the treatment being further densified in the second step that more than two tons of load
Change in liquid, material and densification liquid are together inserted in constant temperature and humidity drying case after application of vacuum, continue to be carried out again after impregnating
Solidification, obtains final product, wherein the preparation method of densification liquid is：Weigh respectively 1 part of containing hydrogen silicone oil high, 1 part of tetraethyl orthosilicate, go from
1 part of sub- water, 1 part of catalyst obtain maceration extract in stirred in water bath, and the viscosity control of maceration extract is caused in 150-200mPas
Containing hydrogen silicone oil in densification liquid and the quality of material ratio after crushing are 0.1：100.
Utilization waste textile disclosed by the invention is pallet prepared by major ingredient and the method for being packed for moulding plate, is made
Sizing is convenient, and cleaning pollution is small, and environment protecting is significantly improved, and waste textile material is recycled again, and product is strong
Degree has reached ideal effect, reduces the wasting of resources, and manufactured goods are of relatively low cost, and load-bearing reaches as high as 6 tons.
Specific embodiment
The present invention is described in further details below in conjunction with specific embodiment.
Case study on implementation 1
It is tailing, the waste and old weaving that major ingredient includes waste and old clothes, automobile soft interior trim production cutting by waste textile
Product, clothing factory's cutting clout fragment and broken in a small amount of wood chip, aggregate chips, metal and the plastics that material selection process may be mixed into
The waste materials such as piece, polyurethane, polyethylene, polyvinyl chloride, ethene-vinyl acetate copolymer and glass fibre, are put into clear in cleaning grid
Reason one time, removes the dust in the waste textile material such as waste and old clothes, is then dried the material after cleaning；After drying
Material be transferred to disinfection room and carry out disinfection, and the material after sterilization is dried；Based on the waste textiles such as waste and old clothes
The method that material prepares pallet, will add tendering of fiber reagent that material is carried out into brittle treatment in the material after sterilization, then will be crisp
Material after change is warming up to 100-115 DEG C；The brittleness of material can be increased, simultaneously because embrittlement can excessively cause the life-span of material
Reduce, thus it is broken after carry out densification, by increasing capacitance it is possible to increase the hardness and toughness of the material such as fiber, while the setting profit of embrittlement
Crushed in the later stage and be more prone to broken, increased the uniformity of product and carry out increasing product closeness beneficial to the later stage, after embrittlement
Waste textile material feeding crusher in crushing, be made the particle containing part fiber；Densification, densification process are carried out again
118-130 DEG C of temperature, every square metre of 3-5 tons of pressure, 3~5min of time, deformation quantity be less than 0.1N, using densification and just
The mode of pressure is walked, the requirement that later stage pressure pallet does not all reach 6 tons in the industry always is overcome；After after densification and will contain
The particle of part fiber is sent in agitator tank, and wherein agitator tank domestic demand contains mixer, and sizing material injection is provided with agitator tank
Mouthful, add sizing material to be used as binding agent by sizing material inlet, binding agent is liquid glue or powder shaped rubber powder, while injection
It is stirred, the intermingling material for making sizing material that sizing material and broken material be obtained after being mixed with broken material is stirred by mixer
It is standby；By intermingling material by mechanically or manually laying to machined well and on mounted hot pressing die on press, pass through
The pressure of press acts on hot-die, and heat-die compaction sizing is obtained industrial pallet and product packaging plate.Wherein, hot pressing die work
Temperature is 250-350 degree, and hot pressing time 600 seconds adjusts obtained industrial pallet and reaches as high as 2 tons to 3 tons by pressure.
The mould of the press is steel or aluminum, and required heating carrier is heat-conducting oil heating, steam heating or electric heating, institute
It is every square metre 80 tons to 2000 tons to need press pressure.
The treatment of densification is densified the material immersion after crushing in liquid, material and densification liquid after application of vacuum
Together insert in constant temperature and humidity drying case, continue to be solidified again after impregnating, obtain final product, wherein the preparation method of densification liquid
For：1 part of containing hydrogen silicone oil high, 1 part of tetraethyl orthosilicate, 1 part of deionized water, 1 part of catalyst are weighed respectively in stirred in water bath, are obtained
Maceration extract, the viscosity control of maceration extract in 150-200mPas, and containing hydrogen silicone oil in densification liquid and it is broken after material
Mass ratio is 0.1：100.
Case study on implementation 2
It is tailing, the waste and old weaving that major ingredient includes waste and old clothes, automobile soft interior trim production cutting by waste textile
Product, clothing factory's cutting clout fragment and broken in a small amount of wood chip, aggregate chips, metal and the plastics that material selection process may be mixed into
The waste materials such as piece, polyurethane, polyethylene, polyvinyl chloride, ethene-vinyl acetate copolymer and glass fibre, are put into rinse bath clear
Wash one time, remove the dust in the waste textile material such as waste and old clothes, then dried the material after cleaning；After drying
Material be transferred to disinfection room and carry out disinfection, and the material after sterilization is dried；Based on the waste textiles such as waste and old clothes
The method that material prepares pallet, will add tendering of fiber reagent that material is carried out into brittle treatment in the material after sterilization, then will be crisp
Material after change is warming up to 100-115 DEG C；The brittleness of material can be increased, simultaneously because embrittlement can excessively cause the life-span of material
Reduce, thus it is broken after carry out densification, by increasing capacitance it is possible to increase the hardness and toughness of the material such as fiber, while the setting profit of embrittlement
Crushed in the later stage and be more prone to broken, increased the uniformity of product and carry out increasing product closeness beneficial to the later stage, after embrittlement
Waste textile material feeding crusher in crushing, be made the particle containing part fiber；Densification, densification process are carried out again
118-130 DEG C of temperature, every square metre of 3-5 tons of pressure, 3~5min of time, deformation quantity be less than 0.1N；By after after densification and containing portion
The particle of part fiber is sent in agitator tank, and wherein agitator tank domestic demand contains mixer, and sizing material inlet is provided with agitator tank,
Sizing material is added to be used as binding agent by sizing material inlet, binding agent is liquid glue or powder shaped rubber powder, is entered while injection
Row stirring, prepared sizing material after making sizing material be mixed with broken material is stirred by mixer standby with the intermingling material of broken material
With；By intermingling material by mechanically or manually laying to machined well and on mounted hot pressing die on press, by pressure
The pressure of machine acts on hot-die, and heat-die compaction sizing is obtained industrial pallet and product packaging plate.The mould of press be steel or
Aluminum, required heating carrier is heat-conducting oil heating, steam heating or electric heating, and required press pressure is every square metre 80 tons to 2000
Ton.Wherein, hot pressing die operating temperature is 200-250 degree, hot pressing time 400 seconds, by adjusting industrial pallet obtained in pressure
Reach as high as 4 tons to 6 tons of load-bearing.
The treatment of densification is densified the material immersion after crushing in liquid, material and densification liquid after application of vacuum
Together insert in constant temperature and humidity drying case, continue to be solidified again after impregnating, obtain final product, wherein the preparation method of densification liquid
For：1 part of containing hydrogen silicone oil high, 1 part of tetraethyl orthosilicate, 1 part of deionized water, 1 part of catalyst are weighed respectively in stirred in water bath, are obtained
Maceration extract, the viscosity control of maceration extract in 150-200mPas, and containing hydrogen silicone oil in densification liquid and it is broken after material
Mass ratio is 0.1：100.
Case study on implementation 3
It is tailing, the waste and old weaving that major ingredient includes waste and old clothes, automobile soft interior trim production cutting by waste textile
Product, clothing factory's cutting clout fragment and broken in a small amount of wood chip, aggregate chips, metal and the plastics that material selection process may be mixed into
The waste materials such as piece, polyurethane, polyethylene, polyvinyl chloride, ethene-vinyl acetate copolymer and glass fibre, are put into clear in cleaning grid
Except one time, the dust in the waste textile material such as waste and old clothes is removed, then dried the material after clear dirt；After drying
Material be transferred to disinfection room and carry out disinfection, and the material after sterilization is dried；Based on the waste textiles such as waste and old clothes
The method that material prepares pallet, sends the material after sterilization into crusher in crushing, is made the particle containing part fiber；Afterwards containing part
The particle of fiber is sent in agitator tank, and wherein agitator tank domestic demand contains mixer, and sizing material inlet is provided with agitator tank, is led to
Crossing sizing material inlet adds sizing material as binding agent, and binding agent is liquid glue or powder shaped rubber powder, is carried out while injection
Stirring, prepared sizing material after making sizing material be mixed with broken material is stirred by mixer standby with the intermingling material of broken material
With；By intermingling material by mechanically or manually laying to machined well and on mounted hot pressing die on press, by pressure
The pressure of machine acts on hot-die, and heat-die compaction sizing is obtained industrial pallet and product packaging plate.The mould of press be steel or
Aluminum, required heating carrier is heat-conducting oil heating, steam heating or electric heating, and required press pressure is every square metre 80 tons to 2000
Ton.Wherein, hot pressing die operating temperature is 170-230 degree, hot pressing time 300 seconds, by adjusting industrial pallet obtained in pressure
Reach as high as 1 ton to 2 tons of load-bearing.
The treatment of densification is densified the material immersion after crushing in liquid, material and densification liquid after application of vacuum
Together insert in constant temperature and humidity drying case, continue to be solidified again after impregnating, obtain final product, wherein the preparation method of densification liquid
For：1 part of containing hydrogen silicone oil high, 1 part of tetraethyl orthosilicate, 1 part of deionized water, 1 part of catalyst are weighed respectively in stirred in water bath, are obtained
Maceration extract, the viscosity control of maceration extract in 150-200mPas, and containing hydrogen silicone oil in densification liquid and it is broken after material
Mass ratio is 0.1：100.
The invention provides one kind using waste textiles such as waste and old clothes for primary raw material prepares industrial pallet and thing
Stream pallet and the method and thinking that are packed for sizing sheet material, the method and approach for implementing the technical scheme are a lot, the above
Described is only the preferred embodiment of the present invention, it is noted that for those skilled in the art, is not being taken off
On the premise of the principle of the invention, can also make as added other a small amount of compositions as raw material or some other improvement and profit
Decorations, these improvements and modifications also should be regarded as protection scope of the present invention, and each part being not known in the present embodiment can use
The technology of the present invention is accomplished.
Claims (5)
1. a kind of method that utilization waste textile prepares pallet, it is characterized in that, comprise the following steps：
First, pretreatment：
1) clear up first, the waste textile material such as waste and old clothes is put into cleaning grid and is cleared up one time, remove waste and old clothes etc. useless
Dust in old textile material, is then dried the material after cleaning；
2) material after drying is transferred into disinfection room to carry out disinfection, and the material after sterilization is dried；
3) method for preparing pallet for major ingredient using waste textiles such as waste and old clothes, two tons of load with Pi must be by after sterilization
Tendering of fiber reagent is added in material carries out brittle treatment by material, and the material after embrittlement then is warming up into 100-115 DEG C；
Second, crush：Waste textile material after embrittlement is sent into crusher in crushing, the particle containing part fiber is made；
The material that more than two tons of load carries out densification, 118-130 DEG C of the temperature of densification process, every square metre of pressure again
3-5 tons, 3~5min of time, deformation quantity is less than 0.1N；
3rd, stirring：Rear after densification and containing part fiber particle is sent in agitator tank, wherein agitator tank domestic demand contains and stirs
Machine is mixed, sizing material inlet is provided with agitator tank, add sizing material to be used as binding agent by sizing material inlet, carried out while injection
Stirring, prepared sizing material after making sizing material be mixed with broken material is stirred by mixer standby with the intermingling material of broken material
With；
4th, it is hot-forming：Intermingling material is passed through mechanically or manually to lay to the machined good and mounted heat on press
On compression mould, hot-die is acted on by the pressure of press, heat-die compaction sizing is obtained industrial pallet and product packaging plate.
2. the method that a kind of utilization waste textile according to claim 1 prepares pallet, it is characterized in that, first step institute
The waste textile stated is that major ingredient includes waste and old clothes, tailing, waste textile, the clothes of automobile soft interior trim production cutting
Clout fragment and a small amount of wood chip, aggregate chips, metal and plastic flakes, the poly- ammonia that may be mixed into material selection process cut in factory
The waste materials such as ester, polyethylene, polyvinyl chloride, ethene-vinyl acetate copolymer and glass fibre.
3. the method that a kind of utilization waste textile according to claim 1 prepares pallet, it is characterized in that, third step institute
It is liquid glue or powder shaped rubber powder that sizing material is stated as binding agent.
4. the method that a kind of utilization waste textile according to claim 1 prepares pallet, it is characterized in that, the press
Mould be steel or aluminum, required operating temperature be 100-350 degree, required heating carrier be heat-conducting oil heating, steam heating or
Electric heating, hot pressing time -700 seconds 60 seconds.Required press pressure is every square metre 80 tons to 2000 tons.
5. the method that a kind of utilization waste textile according to claim 1 prepares pallet, it is characterized in that, two tons of load with
On need carry out the treatment that second step is densified, in the material immersion densification liquid after broken, after application of vacuum
Material and densification liquid are together inserted in drying box, continue to be solidified again after impregnating, and are obtained final product, wherein the system of densification liquid
It is as method：1 part of containing hydrogen silicone oil high, 1 part of tetraethyl orthosilicate, 1 part of deionized water, 1 part of catalyst is weighed respectively to be stirred in water-bath
Mix, obtain maceration extract, the viscosity control of maceration extract is densified the containing hydrogen silicone oil in liquid and crushes in 150-200mPas
Quality of material ratio afterwards is 0.1：100.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611196301.1A CN106738555A (en) | 2016-12-22 | 2016-12-22 | A kind of method that utilization waste textile prepares pallet |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611196301.1A CN106738555A (en) | 2016-12-22 | 2016-12-22 | A kind of method that utilization waste textile prepares pallet |
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| CN106738555A true CN106738555A (en) | 2017-05-31 |
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ID=58897300
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107415092A (en) * | 2017-07-24 | 2017-12-01 | 张文彬 | Utilize the method for reclaiming thermoplastics processing plastic powders and spherical particles |
| CN109648766A (en) * | 2019-01-17 | 2019-04-19 | 太仓市保绿佳塑料制品有限公司 | A kind of preparation process of the compression moulding pallet of environmental protection recycling solid waste material |
| CN110052476A (en) * | 2019-04-24 | 2019-07-26 | 山东黄河三角洲纺织科技研究院有限公司 | A method of composite board is made using clothing |
| CN110588035A (en) * | 2019-08-29 | 2019-12-20 | 福建师范大学 | Preparation method of fiber panel with waste textiles as raw materials |
| CN112029308A (en) * | 2020-08-14 | 2020-12-04 | 经纺环境科技(北京)有限公司 | Molded article, method of manufacturing the same, and apparatus for manufacturing the same |
| CN113680790A (en) * | 2021-08-03 | 2021-11-23 | 安徽元琛环保科技股份有限公司 | Method for preparing fiber brick by taking waste fabric as raw material |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN110052476A (en) * | 2019-04-24 | 2019-07-26 | 山东黄河三角洲纺织科技研究院有限公司 | A method of composite board is made using clothing |
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| CN110588035B (en) * | 2019-08-29 | 2022-04-01 | 福建师范大学 | Preparation method of fiber panel with waste textiles as raw materials |
| CN112029308A (en) * | 2020-08-14 | 2020-12-04 | 经纺环境科技(北京)有限公司 | Molded article, method of manufacturing the same, and apparatus for manufacturing the same |
| CN113680790A (en) * | 2021-08-03 | 2021-11-23 | 安徽元琛环保科技股份有限公司 | Method for preparing fiber brick by taking waste fabric as raw material |
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Application publication date: 20170531 |
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