CN106736991A - A kind of five axle three-D ultrasonic burnishing machines and its application method - Google Patents
A kind of five axle three-D ultrasonic burnishing machines and its application method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B13/00—Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
一种五轴三维超声抛光机床的,在现有由机架、X向移动机构、Y向移动机构、Z向移动机构、超声振动抛光装置、旋转工作台、抛光液超声雾化施液装置和工件在线检测装置组成的五轴二维超声抛光机床的基础上加以改进,将其超声振动抛光装置由原来采用一维超声振动变为采用二维超声振动,二维超声振动由安装在立式旋转台上、通过工位调节孔可调节其夹角的两个超声装置和与超声装置的变幅杆相接的抛光头基座完成,抛光头固定在基座上。该超声抛光机床在抛光头上施加二维超声振动,通过二维超声耦合不仅可提高抛光功率,而且使抛光头的运动轨迹以曲线往复绕行形式均匀覆盖加工区域,使抛光效率明显提高。
A five-axis three-dimensional ultrasonic polishing machine tool, which currently consists of a frame, an X-direction moving mechanism, a Y-direction moving mechanism, a Z-direction moving mechanism, an ultrasonic vibration polishing device, a rotary table, a polishing liquid ultrasonic atomization liquid application device and The five-axis two-dimensional ultrasonic polishing machine tool composed of the workpiece online detection device is improved, and the ultrasonic vibration polishing device is changed from the original one-dimensional ultrasonic vibration to the two-dimensional ultrasonic vibration. The two-dimensional ultrasonic vibration is installed on a vertical rotary On the table, two ultrasonic devices whose angle can be adjusted through the station adjustment hole and the base of the polishing head connected with the horn of the ultrasonic device are completed, and the polishing head is fixed on the base. The ultrasonic polishing machine applies two-dimensional ultrasonic vibration to the polishing head. The two-dimensional ultrasonic coupling can not only increase the polishing power, but also make the trajectory of the polishing head evenly cover the processing area in the form of a curved reciprocating circle, so that the polishing efficiency is significantly improved.
Description
技术领域technical field
本发明涉及抛光机械,特别是一种用于复杂曲面抛光加工的五轴三维超声抛光机床及其使用方法。The invention relates to a polishing machine, in particular to a five-axis three-dimensional ultrasonic polishing machine tool for complex curved surface polishing and a method for using the same.
背景技术Background technique
随着工业技术的发展,硬脆材料在航空航天、汽车、模具、光学以及半导体等领域展现出广阔的应用前景。光学玻璃常被用来制作侦查卫星照相机镜头、隐形雷达探照镜、高速飞行器窗口、天文望远镜的大型反射镜以及激光发射装置中的光学透镜、棱镜等。硬脆材料光学元件常规切削加工非常困难,通常通过超精密研磨、抛光及超精密磨削加工获得,但该方式加工时间长,加工成本较高。为解决这一加工难题,20世纪初一种超声抛光加工方法开始应用于工业领域。超声抛光可减小切削力和切削温度,减小刀具磨损,提高加工质量,拓展可加工材料范围,特别适合加工玻璃、陶瓷、石英、金刚石以及硅等各种硬脆材料。With the development of industrial technology, hard and brittle materials have shown broad application prospects in the fields of aerospace, automobiles, molds, optics, and semiconductors. Optical glass is often used to make reconnaissance satellite camera lenses, stealth radar search mirrors, high-speed aircraft windows, large mirrors for astronomical telescopes, and optical lenses and prisms in laser emitting devices. Conventional machining of optical elements of hard and brittle materials is very difficult, and is usually obtained through ultra-precision grinding, polishing and ultra-precision grinding, but this method takes a long time and costs a lot. In order to solve this processing problem, an ultrasonic polishing processing method began to be applied in the industrial field in the early 20th century. Ultrasonic polishing can reduce cutting force and cutting temperature, reduce tool wear, improve processing quality, and expand the range of machinable materials. It is especially suitable for processing various hard and brittle materials such as glass, ceramics, quartz, diamond, and silicon.
为解决目前各种超声抛光机床存在的包括抛光头轴线方向与复杂曲面元件抛光点的法线方向不重合导致的因抛光头与工件表面接触应力不均匀影响工件表面抛光精度;抛光过程中抛光头在最大弹性压缩深度时对工件表面易产生损伤;工件浸泡在抛光液中使超声传递的能量被分散,传递给抛光液中磨粒的能量较少,加工效率较低;抛光过程中工件离线检测反复安装产生的定位误差对加工质量和效率的不利影响等诸多技术问题,本申请人曾在申请号为201611119653.7的中国专利申请说明书中披露了一种曲面加工用五轴二维超声抛光机床。该机床由机架、XYZ三维移动机构、旋转式超声振动抛光装置、旋转工作台、抛光液超声雾化施液装置和工件在线检测装置组成。用其抛光光学复杂曲面元件时,将元件的表面形状参数转化为抛光头的走刀文件,通过运动学反解获得机床的数控程序,通过程序控制系统使机床五轴联动(三维移动和二维转动),使抛光头轴线方向与工件抛光点的法线始终保持重合;根据抛光需要的雾化程度确定抛光液超声雾化施液装置使用的超声波频率;旋转式超声振动抛光装置的振幅根据抛光液雾化施液装置和被加工工件的技术参数以及工件最大弹性压缩深度时的临界冲击速度和临界切削速度按计算公式求得;由工件在线检测装置对工件曲面进行在线检测。该超声抛光机床虽然解决了现有超声抛光机床存在的上述技术问题,但因施加在主轴上的一维超声振动只能使抛光头沿主轴方向做往复直线运动,抛光功率较低,同时因抛光加工时抛光头的运动轨迹在复杂曲面上仅为单一的点,加工效率不够高。In order to solve the problems existing in various ultrasonic polishing machine tools at present, including the misalignment of the axis direction of the polishing head and the normal direction of the polishing point of complex curved surface components, the uneven contact stress between the polishing head and the surface of the workpiece affects the surface polishing accuracy of the workpiece; during the polishing process, the polishing head The surface of the workpiece is easily damaged at the maximum elastic compression depth; the workpiece is immersed in the polishing liquid to disperse the energy transmitted by the ultrasonic wave, and the energy transmitted to the abrasive particles in the polishing liquid is less, and the processing efficiency is low; the workpiece is detected offline during the polishing process Due to many technical problems such as the adverse effects of positioning errors caused by repeated installation on processing quality and efficiency, the applicant once disclosed a five-axis two-dimensional ultrasonic polishing machine tool for curved surface processing in the Chinese patent application specification with application number 201611119653.7. The machine tool is composed of a frame, an XYZ three-dimensional moving mechanism, a rotary ultrasonic vibration polishing device, a rotary table, a polishing liquid ultrasonic atomization liquid application device and an online workpiece detection device. When using it to polish optical complex curved surface components, the surface shape parameters of the components are converted into the tool path file of the polishing head, and the CNC program of the machine tool is obtained through kinematic inverse solution, and the five-axis linkage of the machine tool (three-dimensional movement and two-dimensional movement) is achieved through the program control system. rotation), so that the axial direction of the polishing head coincides with the normal line of the workpiece polishing point; determine the ultrasonic frequency used by the ultrasonic atomization liquid application device for the polishing liquid according to the degree of atomization required for polishing; the amplitude of the rotary ultrasonic vibration polishing device is determined according to the polishing The technical parameters of the liquid atomization liquid application device and the processed workpiece, as well as the critical impact speed and critical cutting speed at the maximum elastic compression depth of the workpiece are obtained according to the calculation formula; the workpiece surface is detected online by the workpiece online detection device. Although this ultrasonic polishing machine tool solves the above-mentioned technical problems existing in the existing ultrasonic polishing machine tools, the one-dimensional ultrasonic vibration applied to the main shaft can only make the polishing head do reciprocating linear motion along the main shaft direction, and the polishing power is low. The movement trajectory of the polishing head is only a single point on the complex surface during processing, and the processing efficiency is not high enough.
发明内容Contents of the invention
本发明的目的是提供一种抛光功率和抛光加工效率比上述五轴二维超声抛光机床更高的五轴三维超声抛光机床及该机床的使用方法。The object of the present invention is to provide a five-axis three-dimensional ultrasonic polishing machine tool with higher polishing power and polishing processing efficiency than the above-mentioned five-axis two-dimensional ultrasonic polishing machine tool and a method for using the machine tool.
本发明五轴三维超声抛光机床,其超声振动抛光装置由原来的一维超声振动改为二维超声振动,其余部分,包括机架、X向移动机构、Y向移动机构、Z向移动机构、旋转工作台、抛光液超声雾化施液装置和工件在线检测装置均和五轴二维超声抛光机床相同。The five-axis three-dimensional ultrasonic polishing machine tool of the present invention, the ultrasonic vibration polishing device is changed from the original one-dimensional ultrasonic vibration to two-dimensional ultrasonic vibration, and the remaining parts include the frame, the X-direction moving mechanism, the Y-direction moving mechanism, the Z-direction moving mechanism, The rotary table, ultrasonic atomization device for polishing liquid and online workpiece detection device are all the same as the five-axis two-dimensional ultrasonic polishing machine tool.
本发明五轴三维超声抛光机床,包括机架、X向移动机构、Y向移动机构、Z向移动机构、超声振动抛光装置、旋转工作台、抛光液超声雾化施液装置和工件在线检测装置;其中Z向移动机构位于机架的床身上,X向移动机构和Y向移动机构位于机架的机座上;The five-axis three-dimensional ultrasonic polishing machine tool of the present invention includes a frame, an X-direction moving mechanism, a Y-direction moving mechanism, a Z-direction moving mechanism, an ultrasonic vibration polishing device, a rotary table, a polishing liquid ultrasonic atomization liquid application device and a workpiece online detection device ; Wherein the Z-direction movement mechanism is located on the bed of the frame, the X-direction movement mechanism and the Y-direction movement mechanism are located on the base of the frame;
所述机架包括机座和垂直固定在机座上的床身;The frame includes a machine base and a bed vertically fixed on the machine base;
所述Z向移动机构位于机架的床身上,X向移动机构和Y向移动机构位于机架的机座上;The Z-direction movement mechanism is located on the bed of the frame, and the X-direction movement mechanism and the Y-direction movement mechanism are located on the base of the frame;
所述Z向移动机构包括固定安装在所述床身的前壁上、前部带有Z向导轨的Z向导轨座,可沿Z向导轨做Z向移动的Z向移动台,驱动Z向移动台做Z向移动的Z向移动丝杠和驱动Z向移动丝杠转动的Z向伺服电机;所述Y向移动机构包括固定安装在所述机座上、上部带有Y向导轨的Y向导轨座,可沿Y向导轨做Y向移动的Y向移动台,驱动Y向移动台做Y向移动的Y向移动丝杠和驱动Y向移动丝杠转动的Y向伺服电机,Y向移动台上有X向导轨;所述X向移动机构包括可沿所述Y向移动台面上的X向导轨做X向移动的X向移动台,驱动X向移动台做X向移动的X向移动丝杠和驱动X向移动丝杠转动的X向伺服电机;The Z-direction moving mechanism includes a Z-direction guide seat fixedly installed on the front wall of the bed, with a Z-direction guide rail at the front, a Z-direction mobile platform that can move in the Z direction along the Z guide rail, and drives the Z-direction guide rail. The Z-direction moving lead screw for the Z-direction movement of the mobile table and the Z-direction servo motor driving the Z-direction moving lead screw to rotate; the Y-direction moving mechanism includes a Y-direction fixedly installed on the machine base with a Y-guiding rail on the upper part. The guide rail seat, the Y-direction moving table that can move in the Y direction along the Y-direction rail, the Y-direction moving screw that drives the Y-direction moving table to move in the Y direction, and the Y-direction servo motor that drives the Y-direction moving screw to rotate. There is an X-guiding rail on the mobile platform; the X-direction moving mechanism includes an X-direction mobile platform that can move in the X-direction along the X-direction rail on the Y-direction mobile platform, and drives the X-direction mobile platform to move in the X-direction. Moving lead screw and X-direction servo motor driving X-direction moving lead screw to rotate;
所述旋转工作台包括固定安装在所述X向移动台上的机壳,在机壳的上部有放置被加工工件的卧式旋转台,在机壳的内部安装有驱动卧式旋转台做卧式旋转的卧式旋转涡轮蜗杆传动机构,在机壳的侧部有驱动卧式旋转涡轮蜗杆传动机构的伺服电机;The rotary table includes a casing fixedly installed on the X-direction mobile table, a horizontal rotary table for placing workpieces to be processed is arranged on the upper part of the casing, and a driving horizontal rotary table is installed inside the casing for horizontal There is a horizontal rotating worm drive mechanism that rotates vertically, and there is a servo motor driving the horizontal rotary worm drive mechanism on the side of the casing;
所述抛光液超声雾化施液装置包括固定安装在所述机座一侧的五轴机械手,该五轴机械手的前端安装有向工件抛光部位喷洒抛光液的超声喷头;The polishing liquid ultrasonic atomization liquid application device includes a five-axis manipulator fixedly installed on one side of the machine base, and the front end of the five-axis manipulator is equipped with an ultrasonic nozzle for spraying the polishing liquid to the polishing part of the workpiece;
所述工件在线检测装置包括固定安装在所述机座另一侧的五轴机械手,该五轴机械手的前端安装有检测工件抛光面形精度的激光干涉测头;The workpiece online detection device includes a five-axis manipulator fixedly installed on the other side of the machine base, and a laser interferometric probe for detecting the accuracy of the polished surface shape of the workpiece is installed on the front end of the five-axis manipulator;
所述超声振动抛光装置包括立式转动机构和二维超声抛光机构;The ultrasonic vibration polishing device includes a vertical rotation mechanism and a two-dimensional ultrasonic polishing mechanism;
所述立式转动机构包括固定安装在所述Z向移动台上的箱式壳体,在箱式壳体的前部有立式旋转台,在箱式壳体的内部安装有驱动立式旋转台做立式旋转(绕Y向转动)的立式旋转涡轮蜗杆传动机构,在箱式壳体的上部有驱动立式旋转涡轮蜗杆传动机构的伺服电机;所 述二维超声抛光机构包括固定安装在所述立式旋转台上的直角形固定板,在固定板的水平板下面有对称分布的工位调节孔,通过工位调节孔安装两个左右对称、用于调节两个超声振动装置轴向夹角的超声装置固定板,两个超声振动装置固定板上分别安装超声振动装置Ⅰ和超声振动装置Ⅱ,超声振动装置Ⅰ和超声振动装置Ⅱ分别由换能器和变幅杆组成,超声振动装置Ⅰ和超声振动装置Ⅱ的变幅杆的前端分别与设有和所述工位调节孔相配合的变幅杆连接孔的弧形抛光头基座相接,抛光头安装在抛光头基座上。The vertical rotation mechanism includes a box-type housing fixedly installed on the Z-direction mobile platform. There is a vertical rotation platform at the front of the box-type housing, and a drive vertical rotation unit is installed inside the box-type housing. The platform is used as a vertical rotary worm drive mechanism for vertical rotation (rotating around the Y direction), and there is a servo motor driving the vertical rotary worm drive mechanism on the upper part of the box-type housing; the two-dimensional ultrasonic polishing mechanism includes a fixed installation On the right-angled fixed plate on the vertical rotary table, there are symmetrically distributed station adjustment holes under the horizontal plate of the fixed plate, and two left and right symmetrical holes for adjusting the axes of the two ultrasonic vibration devices are installed through the station adjustment holes. Ultrasonic device fixing plate with an included angle. The two ultrasonic vibration device fixing plates are respectively installed with ultrasonic vibration device I and ultrasonic vibration device II. The front ends of the horns of the vibrating device I and the ultrasonic vibrating device II are respectively connected to the arc-shaped polishing head base with the horn connecting hole matched with the station adjustment hole, and the polishing head is installed on the polishing head base. seat.
本发明五轴三维超声抛光机床的使用方法,包括以下步骤:The use method of the five-axis three-dimensional ultrasonic polishing machine tool of the present invention comprises the following steps:
1)将被加工工件(光学复杂曲面元件)表面的形状参数转化为抛光头的走刀文件,通过运动学反解获得机床的数控程序,通过程序控制系统使机床五轴联动(三维移动和二维转动),使抛光头轴线方向与工件抛光点的法线方向始终保持重合;1) Convert the shape parameters of the surface of the processed workpiece (optical complex curved surface element) into the tool pass file of the polishing head, obtain the CNC program of the machine tool through kinematics inversion, and make the five-axis linkage of the machine tool (three-dimensional movement and two-dimensional movement) through the program control system Dimensional rotation), so that the axial direction of the polishing head and the normal direction of the workpiece polishing point are always coincident;
2)通过抛光头的主轴位姿反解得到抛光液超声雾化施液装置五轴机械手的数控程序,使其与抛光头实现随动,并使抛光液喷射方向与工件抛光点法线方向的夹角保持45±5度;2) Obtain the numerical control program of the five-axis manipulator of the polishing liquid ultrasonic atomization liquid application device through the inverse analysis of the spindle position and posture of the polishing head, so that it can follow the polishing head, and make the direction of the polishing liquid spray and the normal direction of the workpiece polishing point Keep the included angle at 45±5 degrees;
3)根据抛光需要的雾化程度(液滴的直径)确定抛光液超声雾化施液装置使用的超声波频率f3(由喷头产品的标定函数给出);3) Determine the ultrasonic frequency f3 (given by the calibration function of the nozzle product) used by the polishing liquid ultrasonic atomization liquid applicator according to the degree of atomization (the diameter of the droplet) required for polishing;
4)根据工件抛光需要选择超声振动装置Ⅰ和超声振动装置Ⅱ的超声振动频率f1和f2、超声振动振幅A1和A2、超声振动初相位θ1和θ2和超声振动装置Ⅰ和超声振动装置Ⅱ的轴向夹角α,夹角α通过固定板下面的工位调节孔和与之对应的抛光头基座上的变幅杆连接孔进行调节,4) Select ultrasonic vibration frequencies f1 and f2, ultrasonic vibration amplitudes A 1 and A 2 , ultrasonic vibration initial phases θ 1 and θ 2 , ultrasonic vibration device Ⅰ and ultrasonic vibration The axial angle α of the device II, the angle α is adjusted through the station adjustment hole under the fixed plate and the corresponding horn connection hole on the base of the polishing head,
α的取值为:30°、60°、60°、90°中的一种The value of α is one of: 30°, 60°, 60°, 90°
30°、45°、60°、90°30°, 45°, 60°, 90°
振幅A1、A2的取值范围为:10μm≤A1≤30μm, The value range of the amplitudes A 1 and A 2 is: 10μm≤A 1 ≤30μm,
频率f1、f2的取值范围为:20kHZ≤f1≤55kHZ,并使θ1和θ2两相位的相位差θ=|θ1-θ2|的取值范围为:[0°,20°]∪[70°,90°];The value range of frequency f1 and f2 is: 20kH Z ≤ f 1 ≤ 55kH Z , and make The phase difference between the two phases of θ 1 and θ 2 θ=|θ 1 -θ 2 | ranges from: [0°, 20°]∪[70°, 90°];
5)抛光过程中,当工件曲面加工精度需检测时,通过Y向移动机构将工件退出加工区,由工件在线检测装置对工件曲面进行检测,根据检测结果,如需继续进行抛光,通过Y向移动机构将工件退回加工区,继续进行抛光加工。5) During the polishing process, when the processing accuracy of the curved surface of the workpiece needs to be tested, the workpiece is withdrawn from the processing area through the Y-direction moving mechanism, and the workpiece curved surface is detected by the workpiece online detection device. The moving mechanism returns the workpiece to the processing area to continue the polishing process.
与背景技术所述五轴二维超声抛光机床相比较,本发明的有益效果是:Compared with the five-axis two-dimensional ultrasonic polishing machine tool described in the background technology, the beneficial effects of the present invention are:
1、本发明在抛光头上施加二维超声振动,不仅可提高抛光功率,而且通过二维超声振动振动方向、振幅、频率和相位差的调节,经耦合后可使抛光头的运动轨迹以曲线往复绕行形式均匀覆盖加工区域,抛光面积增大,抛光效率明显提高。1. The present invention applies two-dimensional ultrasonic vibration on the polishing head, not only can improve the polishing power, but also through the adjustment of the vibration direction, amplitude, frequency and phase difference of the two-dimensional ultrasonic vibration, after coupling, the motion trajectory of the polishing head can be changed to a curve The reciprocating form evenly covers the processing area, the polishing area increases, and the polishing efficiency is significantly improved.
2、同样,本发明通过抛光液超声雾化施液装置的五轴机械手带动超声喷头与抛光头随动,并以与抛光点法线保持45度夹角方向喷射抛光液,使汽雾状态的抛光液对准抛光点喷入抛光头与工件之间,可避免抛光头干磨引起的工件表面损伤,并有利于节约抛光液;通过工件在线测量装置实现抛光过程在线测量,可避免工件离线检测因反复安装产生的定位误差对加工质量和抛光效率的不利影响;也可用其加工直径为300~350mm的大尺寸光学复杂曲面元件。2. Similarly, the present invention drives the ultrasonic spray head and the polishing head to follow up through the five-axis manipulator of the polishing liquid ultrasonic atomization liquid application device, and sprays the polishing liquid in the direction of keeping an angle of 45 degrees with the normal line of the polishing point, so that the vapor state The polishing liquid is sprayed between the polishing head and the workpiece at the polishing point, which can avoid the surface damage of the workpiece caused by the dry grinding of the polishing head, and is conducive to saving the polishing liquid; the online measurement of the polishing process can be realized by the workpiece online measurement device, which can avoid the offline detection of the workpiece The positioning error caused by repeated installation has an adverse effect on the processing quality and polishing efficiency; it can also be used to process large-scale optical complex curved surface components with a diameter of 300-350mm.
附图说明Description of drawings
图1是本发明超声抛光装置的整体结构示意图,Fig. 1 is the overall structure schematic diagram of ultrasonic polishing device of the present invention,
图2是图1中超声振动抛光装置的转动机构示意图,Fig. 2 is a schematic diagram of the rotating mechanism of the ultrasonic vibration polishing device in Fig. 1,
图3是图1中超声振动抛光装置的超声振动抛光机构的正面视图,Fig. 3 is the front view of the ultrasonic vibration polishing mechanism of the ultrasonic vibration polishing device in Fig. 1,
图4是图3的斜向仰视图(用于显示工位调节孔),Fig. 4 is an oblique bottom view of Fig. 3 (for displaying the station adjustment hole),
图5是图3中工位调节孔的示意图,Fig. 5 is a schematic diagram of the station adjustment hole in Fig. 3,
图6是图3中抛光头基座的示意图,Fig. 6 is a schematic diagram of the polishing head base in Fig. 3,
图7是图1中旋转工作台结构示意图,Fig. 7 is a schematic diagram of the structure of the rotary table in Fig. 1,
图8是图1中抛光液超声雾化施液装置结构示意图,Fig. 8 is a schematic diagram of the structure of the polishing liquid ultrasonic atomization liquid application device in Fig. 1,
图9是图8中超声喷头喷洒抛光液的方向示意图,Fig. 9 is a schematic diagram of the direction of spraying the polishing liquid by the ultrasonic nozzle in Fig. 8,
图10是超声抛光装置抛光头的运动轨迹示意图,Fig. 10 is a schematic diagram of the trajectory of the polishing head of the ultrasonic polishing device,
图11是图1中工件在线检测装置的结构示意图。FIG. 11 is a schematic structural diagram of the online workpiece detection device in FIG. 1 .
具体实施方式detailed description
以下结合附图和实施例对本发明做进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
如图1所示,本发明五轴三维超声抛光机床,包括机架;安装在机架上的X向移动机构、Y向移动机构和Z向移动机构;超声振动抛光装置5;旋转工作台;抛光液超声雾化施液装置和工件在线检测装置。As shown in Figure 1, the five-axis three-dimensional ultrasonic polishing machine tool of the present invention includes a frame; an X-direction movement mechanism, a Y-direction movement mechanism and a Z-direction movement mechanism installed on the frame; an ultrasonic vibration polishing device 5; a rotary table; Polishing liquid ultrasonic atomization liquid applicator and workpiece online detection device.
所述机架包括机座17和垂直固定在机座上的床身1;所述Z向移动机构位于床身上,所述Z向移动机构位于床身上,X向移动机构和Y向移动机构位于机座上。The frame includes a machine base 17 and a bed 1 vertically fixed on the machine base; on the base.
所述Z向移动机构包括固定安装在所述床身前壁上的Z向导轨座3,Z向导轨座前部两侧有Z向导轨26,Z向导轨上有Z向移动台25,Z向移动台由安装在Z向导轨座后部的Z向伺服电机2通过与其连接的Z向移动丝杠4驱动可沿Z向导轨做Z向移动。The Z-direction moving mechanism includes a Z-direction rail seat 3 fixedly installed on the front wall of the bed, Z-direction rail seats 26 on both sides of the front of the Z-direction rail seat, and a Z-direction mobile platform 25 on the Z-direction rail. The moving platform is driven by the Z-direction servo motor 2 installed at the rear of the Z-direction rail seat through the Z-direction moving lead screw 4 connected to it, and can move along the Z-direction rail in Z direction.
所述Y向移动机构包括固定安装在所述机座上、上部带有Y向导轨16的Y向导轨座15,可沿Y向导轨做Y向移动的Y向移动台12,驱动Y向移动台做Y向移动的Y向移动丝杠14和驱动Y向移动丝杠转动的Y向伺服电机13,Y向移动台上有X向导轨21。The Y-direction moving mechanism includes a Y-direction rail seat 15 fixedly installed on the machine base with a Y-direction rail 16 on the top, a Y-direction mobile platform 12 that can move in the Y direction along the Y guide rail, and drives the Y-direction movement. Platform is done Y to move leading screw 14 and drives Y to move Y to the servomotor 13 that Y moves leading screw and rotate, and X guide rail 21 is arranged on Y to moving platform.
所述X向移动机构包括可沿所述Y向移动台面上的X向导轨21做X向移动的X向移动台22,驱动X向移动台做X向移动的X向移动丝杠20和驱动X向移动丝杠转动的X向伺服电机19。The X-direction moving mechanism includes an X-direction mobile platform 22 that can move in the X-direction along the X-direction rail 21 on the Y-direction mobile platform, drives the X-direction mobile lead screw 20 and drives the X-direction mobile platform to move in the X direction. The X direction servomotor 19 that X moves leading screw to rotate.
结合图1至图6,所述超声振动抛光装置5,包括立式转动机构和二维超声抛光机构。1 to 6, the ultrasonic vibration polishing device 5 includes a vertical rotation mechanism and a two-dimensional ultrasonic polishing mechanism.
所述立式转动机构如图2所示,包括固定安装在所述Z向移动台22上的箱式壳体501,在箱式壳体的前部有立式旋转台502,在箱式壳体的内部安装有驱动立式旋转台做立式旋转(绕Y向转动)的立式旋转涡轮蜗杆传动机构503,在箱式壳体的上部有驱动立式旋转涡轮蜗杆传动机构的伺服电机504。As shown in Figure 2, the vertical rotating mechanism includes a box-type housing 501 fixedly installed on the Z-direction mobile platform 22, and a vertical rotation platform 502 is arranged at the front of the box-type housing. The inside of the body is equipped with a vertical rotary worm drive mechanism 503 that drives the vertical rotary table to do vertical rotation (rotation around the Y direction), and a servo motor 504 that drives the vertical rotary worm drive mechanism is installed on the upper part of the box-type housing. .
所述二维超声抛光机构如图3和图4所示,包括固定安装在所述立式旋转台上的直角形固定板505,在固定板的水平板下面有对称分布的工位调节孔506,通过工位调节孔安装两个左右对称、用于调节两个超声振动装置轴向夹角的超声振动装置固定板507和508,两个超声振动装置固定板上分别安装超声振动装置Ⅰ509和超声振动装置Ⅱ510,超声振动装置Ⅰ由换能器5091和变幅杆5092组成,超声振动装置Ⅱ由换能器5101和变幅杆5102组成,超声振动装置Ⅰ和超声振动装置Ⅱ的变幅杆的前端分别与弧形抛光头基座512上表面上的变幅杆连接孔511相接,变幅杆连接孔与所述工位调节孔相互对应,抛光头(513)通过螺栓紧固在抛光头基座上部中心处的夹口中(抛光头工作时不转动)。The two-dimensional ultrasonic polishing mechanism, as shown in Figures 3 and 4, includes a right-angled fixed plate 505 fixedly installed on the vertical rotary table, and there are symmetrically distributed station adjustment holes 506 under the horizontal plate of the fixed plate , install two left-right symmetrical ultrasonic vibrating device fixing plates 507 and 508 for adjusting the axial angle of the two ultrasonic vibrating devices through the station adjustment holes, and install the ultrasonic vibrating device I509 and the ultrasonic vibrating device I509 on the two ultrasonic vibrating device fixing plates respectively. Vibration device II 510, ultrasonic vibration device I is composed of transducer 5091 and horn 5092, ultrasonic vibration device II is composed of transducer 5101 and horn 5102, ultrasonic vibration device I and horn of ultrasonic vibration device II The front ends are respectively connected with the horn connection holes 511 on the upper surface of the arc-shaped polishing head base 512. The horn connection holes correspond to the station adjustment holes, and the polishing head (513) is fastened to the polishing head by bolts. In the jaw at the center of the upper part of the base (the polishing head does not rotate when it is working).
如图5和图6所示,所述工位调节孔506和与工位调节孔相对应的变幅杆连接孔511分为四组,其中工位1和1ˊ对应超声振动装置轴向夹角90°,工位2和2ˊ对应超声振动装置轴向夹角60°,工位3和3ˊ对应超声振动装置轴向夹角45°,工位4和4ˊ对应超声振动装置轴向夹角30°。As shown in Figure 5 and Figure 6, the station adjustment hole 506 and the horn connection hole 511 corresponding to the station adjustment hole are divided into four groups, wherein the stations 1 and 1' correspond to the axial angle of the ultrasonic vibration device 90°, stations 2 and 2' correspond to the axial angle of the ultrasonic vibration device at 60°, stations 3 and 3' correspond to the axial angle of the ultrasonic vibration device at 45°, stations 4 and 4' correspond to the axial angle of the ultrasonic vibration device at 30° .
如图7所示,所述旋转工作台包括固定安装在所述X向移动台22上的机壳11,在机壳的上部有放置被加工工件8的卧式旋转台9,在机壳的内部安装有驱动卧式旋转台做卧式旋转的卧式旋转涡轮蜗杆传动机构10,在机壳的侧部有驱动卧式旋转涡轮蜗杆传动机构的伺服电机23;As shown in Figure 7, the rotary table includes a casing 11 fixedly installed on the X-direction mobile table 22, and a horizontal rotary table 9 for placing workpieces 8 to be processed is arranged on the top of the casing. A horizontal rotary worm drive mechanism 10 for driving the horizontal rotary table to perform horizontal rotation is installed inside, and a servo motor 23 for driving the horizontal rotary worm drive mechanism is arranged on the side of the casing;
如图1和图8所示,所述抛光液超声雾化施液装置包括固定安装在所述机座一侧的五轴机械手7,该五轴机械手的前端安装有向工件抛光部位喷洒抛光液的超声喷头6;As shown in Figures 1 and 8, the polishing liquid ultrasonic atomization liquid application device includes a five-axis manipulator 7 fixedly installed on one side of the machine base, and the front end of the five-axis manipulator is equipped with a device for spraying polishing liquid to the polishing part of the workpiece. Ultrasonic nozzle 6;
如图1和图11所示,所述工件在线检测装置包括固定安装在所述机座另一侧的五轴机械手18,该五轴机械手的前端安装有检测工件抛光面精度的激光干涉测头24。As shown in Figures 1 and 11, the workpiece on-line detection device includes a five-axis manipulator 18 fixedly installed on the other side of the machine base, and a laser interferometer for detecting the accuracy of the polished surface of the workpiece is installed on the front end of the five-axis manipulator. twenty four.
以下为使用上述五轴三维超声抛光机床加工光学曲面元件的一个实施例。The following is an embodiment of using the above-mentioned five-axis three-dimensional ultrasonic polishing machine tool to process optical curved surface elements.
该光学曲面元件为石英玻璃,尺寸为300mm×300mm×200mm,抛光曲面为凹曲面,抛光液超声雾化施液装置使用的抛光液为碳化硅磨粒悬浊液,超声雾化使用的超声波频率f3为100KHZ。The optical curved surface element is quartz glass with a size of 300mm×300mm×200mm. The polished surface is a concave curved surface. f3 is 100KHZ.
为了提高抛光功率和抛光加工效率,使用上述五轴三维超声抛光机床对该工件进行抛光。In order to improve polishing power and polishing processing efficiency, the workpiece is polished using the above-mentioned five-axis three-dimensional ultrasonic polishing machine tool.
将该工件表面的形状参数转化为抛光头的走刀文件,通过运动学反解获得机床的数控程序;通过抛光头主轴位姿反解得到抛光液超声雾化施液装置的五轴机械手的数控程序。The shape parameters of the workpiece surface are converted into the tool path file of the polishing head, and the CNC program of the machine tool is obtained through kinematics inversion; the CNC program of the five-axis manipulator of the polishing liquid ultrasonic atomization liquid application device is obtained through the inversion of the spindle position and posture of the polishing head program.
超声振动装置Ⅰ的振幅A1为20μm,超声振动装置Ⅱ的振幅A2为30μm,超声振动装置Ⅰ的频率f1为20KHZ,超声振动装置Ⅱ的频率f2为35KHZ,超声振动装置Ⅰ的初相位θ1为0°,超声振动装置Ⅱ的初相位θ2为90°,通过工位调节孔和变幅杆连接孔将超声振动装置Ⅰ和超声振动装置Ⅱ的轴向夹角α为60°。The amplitude A1 of the ultrasonic vibration device I is 20 μm, the amplitude A2 of the ultrasonic vibration device II is 30 μm, the frequency f1 of the ultrasonic vibration device I is 20KHZ, the frequency f2 of the ultrasonic vibration device II is 35KHZ, the initial phase θ of the ultrasonic vibration device I 1 is 0°, the initial phase θ of the ultrasonic vibration device II is 90°, and the axial angle α between the ultrasonic vibration device I and the ultrasonic vibration device II is 60° through the station adjustment hole and the horn connection hole.
抛光时,通过程序控制系统使机床五轴联动,使抛光头轴线方向与工件抛光点的法线方向始终保持重合;五轴机械手通过其数控程序控制使抛光液喷射方向与工件抛光点法线保持45度夹角(如图9所示),超声喷头与抛光头随动。During polishing, the five-axis linkage of the machine tool is carried out through the program control system, so that the axis direction of the polishing head and the normal direction of the polishing point of the workpiece are always coincident; the five-axis manipulator is controlled by its numerical control program to keep the direction of the polishing liquid spray and the normal line of the polishing point of the workpiece. 45-degree angle (as shown in Figure 9), the ultrasonic nozzle and the polishing head follow the movement.
本实施例抛光头的运动轨迹呈图10所示曲线往复绕行形式均匀覆盖加工区域,其抛光抛光效率比用五轴二维超声抛光机床提高五倍以上。In this embodiment, the trajectory of the polishing head is in the form of a curved reciprocating circle as shown in Figure 10 to evenly cover the processing area, and its polishing efficiency is more than five times higher than that of a five-axis two-dimensional ultrasonic polishing machine tool.
抛光过程中通过工件在线检测装置对工件先后共进行过5次在线检测,最后得到的加工工件表面光滑无伤痕。During the polishing process, the workpiece has been inspected on-line by the workpiece on-line inspection device for 5 times, and the surface of the finally processed workpiece is smooth and has no scratches.
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