CN106695089A - Automatic temperature-measuring and alarming welder electrode protecting device - Google Patents
Automatic temperature-measuring and alarming welder electrode protecting device Download PDFInfo
- Publication number
- CN106695089A CN106695089A CN201510794427.8A CN201510794427A CN106695089A CN 106695089 A CN106695089 A CN 106695089A CN 201510794427 A CN201510794427 A CN 201510794427A CN 106695089 A CN106695089 A CN 106695089A
- Authority
- CN
- China
- Prior art keywords
- alarm
- electrode
- communication terminal
- temperature
- automatic temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004891 communication Methods 0.000 claims abstract description 25
- 239000000523 sample Substances 0.000 claims abstract description 20
- 238000003466 welding Methods 0.000 claims description 15
- 238000009529 body temperature measurement Methods 0.000 claims description 12
- 239000012774 insulation material Substances 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 4
- 230000007717 exclusion Effects 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000010425 asbestos Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 238000003486 chemical etching Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/006—Safety devices for welding or cutting
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Emergency Alarm Devices (AREA)
Abstract
The invention relates to an automatic temperature-measuring and alarming welder electrode protecting device. The device comprises an electrode protecting cover (1), a wireless temperature sensor (2), a temperature-measuring communication terminal (3) and an alarm (4); the electrode protecting cover (1) is arranged at the connection of a weld gun and a welder; the wireless temperature sensor (2) comprises a probe (21) and a signal emitting end (22) which are connected to each other, the probe (21) is connected to the electrode protecting cover (1), the signal emitting end (22) is wirelessly connected to the temperature-measuring communication terminal (3), and the temperature-measuring communication terminal (3) is connected to the alarm (4); when the probe (21) detects that the temperature of the electrode protecting cover (1) exceeds a set threshold value, the signal emitting end (22) sends an alarm signal to the temperature-measuring communication terminal (3) and the alarm (4) alarms. Compared with the prior art, the device provided by the invention has the advantages of being long in service life of the protecting cover, simple in structure, good in signal transmission effect and immediate to alarm.
Description
Technical field
The present invention relates to a kind of welding tool, protected more particularly, to a kind of automatic temperature measurement and the electrode welder of alarm
Device.
Background technology
Electric welding machine is widely used in industrial production as common soldering appliance, the connection of current welding gun and welding machine
Position is exposed, and welding process center tap metal material easily produces spark, there is certain potential safety hazard,
Therefore electrode protection lid, also referred to as electrode cap, electric motor protecting set etc. generally are cased with joint.Electric current during due to welding
Greatly, weld interval is long, and the electrode protection lid at welding torch joint easily bakes red, softening by high arc temperature, and electrode is protected
Workman will cause protection cap to be damaged, it is necessary to frequently change, and because electrode is protected if finding not in time after protecting cover softens
It is difficult to dismantle after protecting cover high temperature deformation, influence electric welding work efficiency.
The content of the invention
The purpose of the present invention be exactly provided for the defect for overcoming above-mentioned prior art to exist a kind of long service life,
The automatic temperature measurement of simple structure and the electrode welder protection device of alarm.
The purpose of the present invention can be achieved through the following technical solutions：
A kind of automatic temperature measurement and the electrode welder protection device of alarm, it is characterised in that including electrode protection lid, nothing
Line temperature sensor, thermometric communication terminal and alarm, described electrode protection lid are arranged on welding gun and are connected with welding machine
Place, described radio temperature sensor includes the probe and signal transmitting terminal that are connected with each other, described probe and electrode
Protection cap is connected, described signal transmitting terminal and thermometric communication terminal wireless connection, described thermometric communication terminal with
Alarm is connected, and when the electrode protection lid temperature that probe is detected exceedes given threshold, signal transmitting terminal is to thermometric
Communication terminal sends alarm signal, alarm equipment alarm.
Described probe is contacted with electrode protection cap surface, and by high-temperature insulation material and air exclusion.
Connecting line periphery between described probe and signal transmitting terminal is enclosed with high-temperature insulation material.
Described high-temperature insulation material is ceramic fibre.
Described signal transmitting terminal is connected with thermometric communication terminal by Zigbee signals.
Described thermometric communication terminal includes the LCDs of displays temperature.
Described alarm is audible-visual annunciator.
Compared with prior art, the present invention has advantages below：
(1) when the electrode protection lid temperature that the probe of temperature sensor is detected exceedes given threshold, signal hair
Penetrate end to thermometric communication terminal send alarm signal, alarm equipment alarm, so as to prevent protection cap temperature it is too high cause become
Shape fails, and extends protection cap service life.
(2) radio temperature sensor is used, length of arrangement wire, simple structure is reduced.
(3) transmission of wireless signals is carried out using ZigBee, it is flexible with low-power consumption, low cost, working frequency range
Advantage, a thermometric communication terminal can connect multiple radio temperature sensors, and each node can dynamic group net, signal biography
Defeated reliability, can also reach good signal transmission effect in severe working environment.
(4) LCDs combination audible-visual annunciator, operating personnel can in time have found alarm.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with the technology of the present invention side
Implemented premised on case, given detailed implementation method and specific operating process, but protection model of the invention
Enclose and be not limited to following embodiments.
Embodiment
A kind of automatic temperature measurement and the electrode welder protection device of alarm, it is characterised in that including electrode protection lid 1,
Radio temperature sensor 2, thermometric communication terminal 3 and alarm 4, described electrode protection lid 1 are arranged on welding gun
With welding machine junction, described radio temperature sensor 2 includes the probe 21 and signal transmitting terminal 22 that are connected with each other,
Described probe 21 is connected with electrode protection lid 1, and described signal transmitting terminal 22 is wireless with thermometric communication terminal 3
Connection, described thermometric communication terminal 3 is connected with alarm 4, when the electrode protection lid 1 that probe 21 is detected
When temperature exceedes given threshold, signal transmitting terminal 22 sends alarm signal, alarm 4 to thermometric communication terminal 3
Alarm.
Described probe 21 is contacted with the surface of electrode protection lid 1, and by high-temperature insulation material and air exclusion,
Prevent probe 21 from being adhered to by splash.The connecting line periphery between probe 21 and signal transmitting terminal 22 is wrapped up simultaneously
There is high-temperature insulation material.Connecting line can be wrapped in welding machine portion of the handle with insulating tape, prevent from being burnt out by electric arc.
Described high-temperature insulation material be ceramic fibre, ceramic fibre have high temperature resistant, resistant to chemical etching, heat shock resistance,
The performances such as low thermal conductivity, high electric insulation intensity and high elastic modulus.Its feature is without asbestos, fiber be long, slag ball
The constructing operation such as less, unit weight is small, intensity is big, elasticity good, is easy to be punched, winds.Suitable under high temperature it is heat-insulated,
Insulation, sealing, electric insulation, sound-absorbing, filtering etc., can replace asbestos friction material, be a kind of advanced lightweight refractory material.
With in the present embodiment, effectively protection probe 21 and its with the connecting line between signal transmitting terminal 22, extension uses
Life-span；It is lightweight, operating burden will not be carried out to welded bands.
Described signal transmitting terminal 22 is connected with thermometric communication terminal 3 by Zigbee signals, using ZigBee
Transmission of wireless signals is carried out, with low-power consumption, low cost, the flexible advantage of working frequency range, a thermometric communication is eventually
End 3 can connect multiple radio temperature sensors 2, each radio temperature sensor 2 as network node can dynamic group net,
Signal transmission reliability, can also reach good signal transmission effect in severe working environment.
Described thermometric communication terminal 3 includes the LCDs of displays temperature, and described alarm 4 is acousto-optic report
Alert device, the two combination, makes operating personnel in time to find alarm.
Claims (7)
1. a kind of automatic temperature measurement and the electrode welder protection device of alarm, it is characterised in that including electrode protection lid
(1), radio temperature sensor (2), thermometric communication terminal (3) and alarm (4), described electrode protection
Lid (1) is arranged on welding gun and welding machine junction, described spy of the radio temperature sensor (2) including interconnection
Head (21) and signal transmitting terminal (22), described probe (21) is connected with electrode protection lid (1), described
Signal transmitting terminal (22) and thermometric communication terminal (3) wireless connection, described thermometric communication terminal (3) and report
Alert device (4) connection, when electrode protection lid (1) temperature that probe (21) is detected exceedes given threshold, letter
Number transmitting terminal (22) sends alarm signal, alarm (4) alarm to thermometric communication terminal (3).
2. a kind of automatic temperature measurement according to claim 1 and the electrode welder protection device of alarm, its feature
Be that described probe (21) is contacted with electrode protection lid (1) surface, and by high-temperature insulation material with
Air exclusion.
3. a kind of automatic temperature measurement according to claim 1 and the electrode welder protection device of alarm, its feature
It is that the connecting line periphery between described probe (21) and signal transmitting terminal (22) is enclosed with high-temperature insulation
Material.
4. a kind of automatic temperature measurement according to Claims 2 or 3 and the electrode welder protection device of alarm, its
It is characterised by, described high-temperature insulation material is ceramic fibre.
5. a kind of automatic temperature measurement according to claim 1 and the electrode welder protection device of alarm, its feature
It is that described signal transmitting terminal (22) is connected with thermometric communication terminal (3) by Zigbee signals.
6. a kind of automatic temperature measurement according to claim 1 and the electrode welder protection device of alarm, its feature
It is, the described LCDs of thermometric communication terminal (3) including displays temperature.
7. a kind of automatic temperature measurement according to claim 1 and the electrode welder protection device of alarm, its feature
It is that described alarm (4) is audible-visual annunciator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510794427.8A CN106695089A (en) | 2015-11-18 | 2015-11-18 | Automatic temperature-measuring and alarming welder electrode protecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510794427.8A CN106695089A (en) | 2015-11-18 | 2015-11-18 | Automatic temperature-measuring and alarming welder electrode protecting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106695089A true CN106695089A (en) | 2017-05-24 |
Family
ID=58932631
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510794427.8A Pending CN106695089A (en) | 2015-11-18 | 2015-11-18 | Automatic temperature-measuring and alarming welder electrode protecting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106695089A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200321775Y1 (en) * | 2003-04-25 | 2003-07-31 | 강성인 | A prevention overheating type torch's structure for the welding machine |
| CN2762085Y (en) * | 2004-12-20 | 2006-03-01 | 中国科学院沈阳计算技术研究所有限公司 | Automatic temperature measuring alarm device capable of radio transmitting information |
| CN102261961A (en) * | 2010-05-26 | 2011-11-30 | 中国航空工业集团公司沈阳发动机设计研究所 | Sensor capable of measuring surface temperature of inner wall of barrel |
| CN203100900U (en) * | 2012-12-26 | 2013-07-31 | 西安理工大学 | State monitoring and early warning system for electrical equipment |
| CN203269961U (en) * | 2013-05-07 | 2013-11-06 | 马鞍山市嘉逸科技工贸有限责任公司 | Wireless transmission based temperature sensor for blast furnace water circulation cooling system |
| CN104028920A (en) * | 2013-03-08 | 2014-09-10 | 上海安莱德汽车零部件有限公司 | Welding gun electrode protecting cover |
| US20150194072A1 (en) * | 2014-01-07 | 2015-07-09 | Illinois Tool Works Inc. | Feedback from a welding torch of a welding system |
| CN104953402A (en) * | 2015-06-30 | 2015-09-30 | 张建生 | Universal welding gun plug provided with temperature monitoring device |
| CN205166143U (en) * | 2015-11-18 | 2016-04-20 | 上海安莱德汽车零部件有限公司 | Automatic welding machine electrode protection device of temperature measurement and warning |
-
2015
- 2015-11-18 CN CN201510794427.8A patent/CN106695089A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200321775Y1 (en) * | 2003-04-25 | 2003-07-31 | 강성인 | A prevention overheating type torch's structure for the welding machine |
| CN2762085Y (en) * | 2004-12-20 | 2006-03-01 | 中国科学院沈阳计算技术研究所有限公司 | Automatic temperature measuring alarm device capable of radio transmitting information |
| CN102261961A (en) * | 2010-05-26 | 2011-11-30 | 中国航空工业集团公司沈阳发动机设计研究所 | Sensor capable of measuring surface temperature of inner wall of barrel |
| CN203100900U (en) * | 2012-12-26 | 2013-07-31 | 西安理工大学 | State monitoring and early warning system for electrical equipment |
| CN104028920A (en) * | 2013-03-08 | 2014-09-10 | 上海安莱德汽车零部件有限公司 | Welding gun electrode protecting cover |
| CN203269961U (en) * | 2013-05-07 | 2013-11-06 | 马鞍山市嘉逸科技工贸有限责任公司 | Wireless transmission based temperature sensor for blast furnace water circulation cooling system |
| US20150194072A1 (en) * | 2014-01-07 | 2015-07-09 | Illinois Tool Works Inc. | Feedback from a welding torch of a welding system |
| CN104953402A (en) * | 2015-06-30 | 2015-09-30 | 张建生 | Universal welding gun plug provided with temperature monitoring device |
| CN205166143U (en) * | 2015-11-18 | 2016-04-20 | 上海安莱德汽车零部件有限公司 | Automatic welding machine electrode protection device of temperature measurement and warning |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170524 |
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| RJ01 | Rejection of invention patent application after publication |