CN106607666B - A kind of processing method of bias arc panel - Google Patents
A kind of processing method of bias arc panel Download PDFInfo
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- CN106607666B CN106607666B CN201510702989.5A CN201510702989A CN106607666B CN 106607666 B CN106607666 B CN 106607666B CN 201510702989 A CN201510702989 A CN 201510702989A CN 106607666 B CN106607666 B CN 106607666B
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- arc panel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
A kind of processing method of bias arc panel.The present invention relates to a kind of processing methods of eccentric arc class part, and in particular to a kind of processing method of bias arc panel.The present invention is that deformation is big when solving existing eccentric arc class part processing, cannot meet processing needs, while clamping is difficult, the process-cycle is long, working efficiency is low, problem of high cost.It is a kind of bias arc panel processing method include choose blank；Roughing；Finishing；Bore hole；Cut-out；Width is processed；Exterior arc surface and both ends cone face process.Present invention is mainly used for the processing of eccentric arc class part.
Description
Technical field
The present invention relates to a kind of processing methods of eccentric arc class part, and in particular to a kind of processing side of bias arc panel
Method.
Background technology
The common processing method of eccentric arc class part is cast blank, then uses conventional inner arc turning, outer arc milling
Processing method process shape.It since part wall unevenness is even and part is longer, deforms larger after casting, processing cannot be met
It needs, while needing to realize on numerical control machining center in milling bias outer arc, clamping is difficult, and the process-cycle is long, work
It is low to make efficiency, high processing costs are unfavorable for producing in batches.
Invention content
The present invention is that deformation is big when solving existing eccentric arc class part processing, cannot meet processing needs, while clamping is tired
Hardly possible, process-cycle are long, and working efficiency is low, problem of high cost, and then propose a kind of processing method of eccentric arc panel.
The present invention takes the technical solution to be in order to solve the above problem：A kind of processing method packet of eccentric arc panel of the present invention
Include following steps：
Step 1：Choose blank：It is that material is processed that selection cross section, which is circular steel tube blank, with eccentric arc panel
Inner arc surface centre bore be the center of circle, by eccentric arc panel circumferentially shape arrange, form a cylinder, two neighboring bias
There are allowance between arc panel, the endoporus circumference and excircle of steel tube blank are there are allowance, before eccentric arc panel
There are allowance at both ends afterwards, and the internal diameter, outer diameter and length scale of steel tube blank are determined with this；
Step 2：Roughing：Endoporus circumference, excircle and former and later two ends of lathe roughing steel tube blank are used first
Face provides processing positioning for following process process, and finishing is stayed in endoporus circumference, excircle and former and later two end faces of steel tube blank
Spare time measures；
Step 3：Finishing：With lathe finishing endoporus circumference and former and later two end faces, the endoporus circumference of steel pipe is made to reach
The inner arc surface size of eccentric arc panel, the length of steel pipe reach the length of eccentric arc panel；
Step 4：Bore hole：Four busbares are uniformly drawn in the external peripheral surface of steel pipe, every busbar is along the axial direction side of steel pipe
The first hole, two the second holes and the two third holes on eccentric arc panel are completed to setting with boring machine in the position bore hole of busbar
Processing；
Step 5：Cut-out：Disconnected in the centre position milling of two neighboring eccentric arc panel with milling machine, the rear and front end of steel pipe is equal
Break surplus there are milling, have no progeny in whole millings, then is with handsaw that the milling of the rear and front end of steel pipe surplus of breaking is sawed-off successively；
Step 6：Width is processed：It is two of Milling Machining bias arc panel long on milling machine using busbar as symmetrical center line
The width processing of eccentric arc panel is completed on side；
Step 7：Exterior arc surface and both ends cone face process：A pair of eccentric arc panel is symmetricly set on the upper of special fixture
Lower both ends, special fixture include two clamp bodies, front clamp, rear acrosome and eccentric top plate, and front clamp and rear acrosome are along level side
To coaxial arrangement, the upper and lower ends of front clamp and rear acrosome outer wall are respectively fixedly mounted with that there are one clamp bodies, and two clamp bodies are relative to preceding
The central axis of clamp and rear acrosome is symmetrical arranged, and cavity is equipped between front clamp and rear acrosome, and eccentric top plate pushes up after being packed in
On the outer end face of body, with processing at cavity opposite position there are two connecting hole on each clamp body,
Using two the second holes of eccentric arc panel as the Set and Positioning hole when exterior arc surface of the eccentric arc panel of processing, use
Locking stud is inserted into successively on the second hole of eccentric arc panel and the connecting hole of special fixture, and the inside of clamp body is equipped with spiral shell
Mother, nut spinning is in the end of locking stud, after completing clamping, with the exterior arc surface and two end cones of lathe turning bias arc panel
Face.
The beneficial effects of the invention are as follows：The present invention can be realized to the turnery processing of eccentric arc panel, only pass through common in-vehicle
Process can be completed in bed, and production efficiency is high, and deflection is small, ensure that the required precision of product, can be used for producing in batches.Together
When the present invention clamping tool it is simple, work efficiency is high, and the process-cycle is short, and dedicated numerical control machining center equipment need to be used by overcoming
Technical barrier reduces production cost, and the technology that can be generalized to eccentric arc class part in field of machining is worked as
In.
Description of the drawings
Fig. 1 is the front view of eccentric arc panel 1 in the present invention；
Fig. 2 is the vertical view of Fig. 1；
Fig. 3 is the left view of Fig. 1；
Fig. 4 is arrangement architecture schematic diagram of the eccentric arc panel 1 in steel tube blank in the present invention；
Fig. 5 is the left view of Fig. 4；
Fig. 6 is the structural schematic diagram that steel tube blank milling is had no progeny in the present invention；
Fig. 7 is the left view of Fig. 6；
Fig. 8 is structural schematic diagram of eccentric 1 clamping of arc panel when on special fixture 3 in the present invention；
Fig. 9 is the left view of Fig. 8.
Specific implementation mode
Specific implementation mode one：Illustrate in conjunction with Fig. 1 to Fig. 9, a kind of processing side of bias arc panel described in present embodiment
Method includes the following steps：
Step 1：Choose blank：It is that material is processed that selection cross section, which is circular steel tube blank, with eccentric arc panel
The centre bore of 1 inner arc surface 1-1 is the center of circle, and by eccentric arc panel 1, circumferentially shape arranges, one cylinder of composition, adjacent two
There are allowance between a bias arc panel 1, and there are allowance, eccentric arcs for the endoporus circumference and excircle of steel tube blank
There are allowance for the rear and front end of plate 1, and the internal diameter, outer diameter and length scale of steel tube blank are determined with this；
Step 2：Roughing：Endoporus circumference, excircle and former and later two ends of lathe roughing steel tube blank are used first
Face provides processing positioning for following process process, and finishing is stayed in endoporus circumference, excircle and former and later two end faces of steel tube blank
Spare time measures；
Step 3：Finishing：With lathe finishing endoporus circumference and former and later two end faces, the endoporus circumference of steel pipe is made to reach
The inner arc surface 1-1 sizes of eccentric arc panel 1, the length of steel pipe reach the length of eccentric arc panel 1；
Step 4：Bore hole：Four busbares 2 are uniformly drawn in the external peripheral surface of steel pipe, every busbar 2 is along the axial direction of steel pipe
Direction is arranged, with boring machine busbar 2 position bore hole, complete the first hole 1-2, two the second hole 1-3 on eccentric arc panel 1 and
The processing of two third hole 1-4；
Step 5：Cut-out：Centre position milling with milling machine in two neighboring eccentric arc panel 1 is broken, the rear and front end of steel pipe
Break surplus there are milling, have no progeny in whole millings, then is with handsaw that the milling of the rear and front end of steel pipe surplus of breaking is sawed-off successively；
Step 6：Width is processed：It is symmetrical center line with busbar 2, it is two of Milling Machining bias arc panel 1 long on milling machine
The width processing of eccentric arc panel 1 is completed on side；
Step 7：Exterior arc surface 1-5 and both ends cone face process：A pair of eccentric arc panel 1 is symmetricly set on special fixture 3
Upper and lower ends, special fixture 3 includes two clamp body 3-1, front clamp 3-2, rear acrosome 3-3 and eccentric top plate 3-4, front clamp
3-2 and rear acrosome 3-3 are coaxially disposed in the horizontal direction, and the upper and lower ends of front clamp 3-2 and rear acrosome 3-3 outer walls are respectively fixed with one
A clamp body 3-1, two clamp body 3-1 are symmetrical arranged relative to the central axis of front clamp 3-2 and rear acrosome 3-3, front clamp
It is packed on the outer end face of rear acrosome 3-3 equipped with cavity 3-5, eccentric top plate 3-4 between 3-2 and rear acrosome 3-3, each clamp body
3-1 it is upper with cavity 3-5 opposite positions at processing there are two connecting hole 3-6,
Using two the second hole 1-3 of eccentric arc panel 1 as the clamping when exterior arc surface 1-5 of processing bias arc panel 1
Location hole is inserted into locking stud 4 on the second hole 1-3 of eccentric arc panel 1 and the connecting hole 3-6 of special fixture 3, is pressed from both sides successively
The inside of specific 3-1 is equipped with nut 5, and 5 spinning of nut is in the end of locking stud 4, after completing clamping, with lathe turning eccentric arc
The exterior arc surface 1-5 and two end cone faces of shape plate 1.
In present embodiment, there are one centre hole 3-4-1, centre hole 3-4-1 to be arranged in bias for processing on eccentric top plate 3-4
The center of top plate 3-4, the tail top centre bore that centre hole 3-4-1 is used when being processing bias arc panel 1.On center lathe
The front clamp 3-2 that special fixture 3 is clamped using chuck, by the second hole 1-3 of two eccentric arc panels 1 respectively with clamp body
Connecting hole 3-6 mono- on 3-1 is a pair of just, passes through the second hole 1-3 and connecting hole 3-6 one by one with four locking studs 4 and with nut 5
Locking completes the clamping of two eccentric arc panels 1, carries out turning.After the completion of turning, eccentric arc panel 1 is removed, realizes primary dress
Folder is completed at the same time the turnery processing of two eccentric arc panels 1.
In step 4, four busbares 2 are uniformly drawn in the external peripheral surface of steel pipe, it is ensured that the both sides of eccentric arc panel 1
Allowance is uniform.
In step 5, the rear and front end of steel pipe is broken surplus there are milling, is had no progeny in whole millings, then with handsaw before steel pipe
The milling at both ends surplus of breaking is sawed-off successively afterwards, and bias can be effectively prevented the both ends of steel pipe are sawed-off again so after eliminating stress
Arc panel deforms.
Specific implementation mode two：Illustrate in conjunction with Fig. 1 to Fig. 9, with milling machine adjacent two in step 5 described in present embodiment
When the centre position milling of a bias arc panel 1 is disconnected, there are millings to break surplus as 5mm~10mm for the rear and front end of steel pipe.Other sides
Method step is same as the specific embodiment one.
Specific implementation mode three：Illustrate in conjunction with Fig. 1 to Fig. 9, clamp body 3-1 and nut in step 7 described in present embodiment
Washer 6 is equipped between 5.Other method and steps are the same as one or two specific embodiments.
Specific implementation mode four：Illustrate in conjunction with Fig. 1 to Fig. 9, the outer arc of clamp body 3-1 in step 7 described in present embodiment
Face is identical as the arc shape of inner arc surface 1-1 of eccentric arc panel 1.Other method and steps are the same as the specific implementation mode 3.
In present embodiment, on eccentric top plate 3-4 processing there are two location hole 3-4-2, two location hole 3-4-2 relative to
Centre hole 3-4-1 is symmetricly set in the longitudinal center axis of eccentric top plate 3-4, and two location hole 3-4-2 are that fixture processes two
The eccentric orfice used when a clamp body 3-1 calculates the bias of two location hole 3-4-2 by the drawing size of eccentric arc panel 1
Away from for e, table centering is beaten using two location hole 4-2, ensures concentricity and straight line requirement of the eccentric arc panel 1 with special fixture 3,
Eccentric turning is carried out respectively to two clamp body 3-1, ensures the inner arc surface of the extrados and eccentric arc panel 1 of clamp body 3-1
The arc shape of 1-1 is identical.
Claims (4)
1. a kind of processing method of bias arc panel, it is characterised in that：A kind of processing method of eccentric arc panel includes such as
Lower step：
Step 1：Choose blank：It is that material is processed that selection cross section, which is circular steel tube blank, with eccentric arc panel (1)
Inner arc surface (1-1) where cylindrical surface axis centered on line, by four pieces of eccentric arc panels (1), circumferentially shape arranges, composition
One cylinder, there are allowance, the endoporus circumference and excircle of steel tube blank to stay between two neighboring bias arc panel (1)
There is allowance, there are allowance for the rear and front end of eccentric arc panel (1), and internal diameter, the outer diameter of steel tube blank are determined with this
And length scale；
Step 2：Roughing：Endoporus circumference, excircle and former and later two end faces for using lathe roughing steel tube blank first are
Following process process provides processing positioning, and endoporus circumference, excircle and former and later two end faces of steel tube blank are stayed more than finishing
Amount；
Step 3：Finishing：With lathe finishing endoporus circumference and former and later two end faces, the endoporus circumference of steel pipe is made to reach eccentric
Inner arc surface (1-1) size of arc panel (1), the length of steel pipe reach the length of eccentric arc panel (1)；
Step 4：Bore hole：Four busbares (2) are uniformly drawn in the external peripheral surface of steel pipe, every busbar (2) is along the axial direction of steel pipe
Direction is arranged, with boring machine busbar (2) position bore hole, complete the first hole (1-2) on eccentric arc panel (1), two second
The processing in hole (1-3) and two third holes (1-4)；
Step 5：Cut-out：It is disconnected in the centre position milling of two neighboring eccentric arc panel (1) with milling machine, it is equal per part steel pipe both sides
Break surplus there are milling, have no progeny in whole millings, then is with handsaw that the milling of every part steel pipe surplus of breaking is sawed-off successively；
Step 6：Width is processed：It is two of Milling Machining bias arc panel (1) long on milling machine with busbar (2) for symmetrical center line
The width processing of eccentric arc panel (1) is completed on side；
Step 7：Exterior arc surface (1-5) and both ends cone face process：A pair of eccentric arc panel (1) is symmetricly set on special fixture
(3) upper and lower ends, special fixture (3) include two clamp bodies (3-1), front clamp (3-2), rear acrosome (3-3) and eccentric top
Plate (3-4), front clamp (3-2) and rear acrosome (3-3) are coaxially disposed in the horizontal direction, and front clamp (3-2) and rear acrosome (3-3) are outside
The upper and lower ends of wall are respectively fixedly mounted with there are one clamp body (3-1), and two clamp bodies (3-1) are relative to front clamp (3-2) and rear acrosome
The central axis of (3-3) is symmetrical arranged, and cavity (3-5), eccentric top plate (3- are equipped between front clamp (3-2) and rear acrosome (3-3)
4) it is packed on the outer end face of rear acrosome (3-3), is machined with at cavity (3-5) opposite position on each clamp body (3-1)
Two connecting holes (3-6),
When by two the second holes (1-3) of eccentric arc panel (1) as exterior arc surface (1-5) for processing eccentric arc panel (1)
Set and Positioning hole is inserted into the company in the second hole (1-3) and special fixture (3) of eccentric arc panel (1) with locking stud (4) successively
It connects on hole (3-6), the inside of clamp body (3-1) is equipped with nut (5), and nut (5) spinning is completed in the end of locking stud (4)
After clamping, with the exterior arc surface (1-5) of lathe turning bias arc panel (1) and two end cone faces.
2. a kind of processing method of eccentric arc panel according to claim 1, it is characterised in that：Milling machine is used in the step 5
When the centre position milling of two neighboring eccentric arc panel (1) is disconnected, both sides per part steel pipe there are milling break surplus be 5mm~
10mm。
3. a kind of processing method of eccentric arc panel according to claim 1 or claim 2, it is characterised in that：It is pressed from both sides in the step 7
Washer (6) is specifically equipped between (3-1) and nut (5).
4. a kind of processing method of eccentric arc panel according to claim 3, it is characterised in that：Clamp body in the step 7
The extrados of (3-1) is identical as the eccentric arc shape of inner arc surface (1-1) of arc panel (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510702989.5A CN106607666B (en) | 2015-10-27 | 2015-10-27 | A kind of processing method of bias arc panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510702989.5A CN106607666B (en) | 2015-10-27 | 2015-10-27 | A kind of processing method of bias arc panel |
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| CN106607666A CN106607666A (en) | 2017-05-03 |
| CN106607666B true CN106607666B (en) | 2018-08-03 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0816010A2 (en) * | 1996-06-24 | 1998-01-07 | General Electric Company | Method of making double-walled turbine components from pre-consolidated assemblies |
| CN101670462A (en) * | 2009-09-29 | 2010-03-17 | 江西洪都航空工业集团有限责任公司 | Wall plate processing technology for hyperboloid thin wall |
| CN102294610A (en) * | 2010-06-22 | 2011-12-28 | 哈尔滨建成集团有限公司 | Eccentric arc turning clamp device |
| CN103143885A (en) * | 2013-02-07 | 2013-06-12 | 沈阳黎明航空发动机(集团)有限责任公司 | Method for processing split thin-walled parts |
| CN103769816A (en) * | 2014-01-15 | 2014-05-07 | 西安航空动力股份有限公司 | Processing method for stop plate-free split casing |
| CN204524955U (en) * | 2014-12-29 | 2015-08-05 | 海城市石油机械制造有限公司 | A kind of turning attachment for processing the eccentric inner arc surface of ramp |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1557729B1 (en) * | 2004-01-26 | 2008-04-23 | Nivarox-FAR S.A. | Method of fabrication of time markers and apparatus for its implementation |
-
2015
- 2015-10-27 CN CN201510702989.5A patent/CN106607666B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0816010A2 (en) * | 1996-06-24 | 1998-01-07 | General Electric Company | Method of making double-walled turbine components from pre-consolidated assemblies |
| CN101670462A (en) * | 2009-09-29 | 2010-03-17 | 江西洪都航空工业集团有限责任公司 | Wall plate processing technology for hyperboloid thin wall |
| CN102294610A (en) * | 2010-06-22 | 2011-12-28 | 哈尔滨建成集团有限公司 | Eccentric arc turning clamp device |
| CN103143885A (en) * | 2013-02-07 | 2013-06-12 | 沈阳黎明航空发动机(集团)有限责任公司 | Method for processing split thin-walled parts |
| CN103769816A (en) * | 2014-01-15 | 2014-05-07 | 西安航空动力股份有限公司 | Processing method for stop plate-free split casing |
| CN204524955U (en) * | 2014-12-29 | 2015-08-05 | 海城市石油机械制造有限公司 | A kind of turning attachment for processing the eccentric inner arc surface of ramp |
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| CN106607666A (en) | 2017-05-03 |
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