CN106567182A - Method for producing weft-knitting suede fabric - Google Patents
Method for producing weft-knitting suede fabric Download PDFInfo
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- CN106567182A CN106567182A CN201610945214.5A CN201610945214A CN106567182A CN 106567182 A CN106567182 A CN 106567182A CN 201610945214 A CN201610945214 A CN 201610945214A CN 106567182 A CN106567182 A CN 106567182A
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- 239000004744 fabric Substances 0.000 title claims abstract description 85
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000009940 knitting Methods 0.000 title claims abstract description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 36
- 238000001035 drying Methods 0.000 claims abstract description 23
- 238000004043 dyeing Methods 0.000 claims abstract description 18
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 13
- 235000011121 sodium hydroxide Nutrition 0.000 claims abstract description 12
- 238000009941 weaving Methods 0.000 claims abstract description 8
- 238000005406 washing Methods 0.000 claims abstract description 7
- 206010061592 cardiac fibrillation Diseases 0.000 claims description 15
- 230000002600 fibrillogenic effect Effects 0.000 claims description 15
- 230000000694 effects Effects 0.000 claims description 14
- 238000007493 shaping process Methods 0.000 claims description 11
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 10
- 239000000975 dye Substances 0.000 claims description 10
- 210000004209 hair Anatomy 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000003513 alkali Substances 0.000 claims description 5
- 238000007670 refining Methods 0.000 claims description 5
- 238000010186 staining Methods 0.000 claims description 5
- -1 chelating agen Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 239000004753 textile Substances 0.000 abstract description 3
- 238000004513 sizing Methods 0.000 abstract description 2
- 206010016322 Feeling abnormal Diseases 0.000 abstract 1
- 238000009999 singeing Methods 0.000 abstract 1
- 239000000835 fiber Substances 0.000 description 9
- 241001481789 Rupicapra Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 241000676840 Elater Species 0.000 description 1
- 241000628997 Flos Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 210000004247 hand Anatomy 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 210000005239 tubule Anatomy 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention, which belongs to the technical field of the textile fabric, provides a method for producing weft-knitting suede fabric. The method comprises the following steps: (1), weaving is carried out; to be specific, weft knitting is carried out on 20% to 26% of T400 high stretch yarn and 74 to 80% of sea-island filaments to form fabric; (2), washing is carried out; (3), splitting is carried out; to be specific, the processed fabric is put into a solution including caustic soda and an M-1100 splitting agent, wherein the bath ratio is 1 to 15-20 and the temperature is 90 to 92 DEG C; (4), singeing is carried out; to be specific, the fabric is processed by flame quickly to burn fuzz formed on the surface of a piece of greige cloth, wherein the flame temperature of the fuzz burning is 900 to 1000 DEG C; (5), dyeing is carried out; (6), drying is carried out; (7), sanding is carried out; and (8), drying and sizing are carried out. The product produced based on the method has advantages of high coverage, soft feeling, high lustrousness and flexibility, substantially improved fabric performance, simple production process, high production efficiency, and low cost.
Description
Technical field
The present invention relates to technical field of textile fabric, more particularly to a kind of production method of weft-knitted suede nap.
Background technology
The dense surface of suede nap fabric is very thin and soft abundant, glutinous with good warmth retention property, hygroscopicity and cunning
Sense of touch, is the preferred material of slip cover, clothing and artificial leather.Chamois flannel face fabric has many performances and no less than natural muntjac
Skin, has many performances to be even better than natural suede, and such as its fabric feel of wool is soft, has waxy, and drapability is good, and quality is frivolous.Using
The suede nap that knitting is formed in addition to above-mentioned advantage, also with excellent elasticity and extensibility, at present with knitted
Based on structure, typically sea island filament is adopted for raw material, complete weaving, add through techniques such as dyeing, sizings on 2-3 comb high speed machines afterwards
Work is formed.Also have a little weft-knitted two-sided suede nap, great majority be sea island filament as raw material, using the weaving of interlock
Obtain, skeleton sense and straightening sense lacked using the weft-knitted two-sided suede nap fabric which is produced, limit the fabric fashionable dress,
The aspects such as Western-style clothes are applied.Sea island filament is that a kind of polymer is scattered in another kind of polymer, and in fibre section, dispersion phase is in
" island " state, and parent is then equivalent to " sea ", is that a kind of composition is another with fine and scattered state from terms of the cross section of fiber
A kind of composition is surrounded, and has many island as marine.Sea island filament has advantages below：A, high spreadability：With fibre number
Reduction, diameter attenuates, and the surface area of Unit Weight fiber increases.With the increase of surface area, the covering power of fiber increases,
Moisture pick-up propertiess are substantially improved；It is b, soft, comfortable and easy to wear：As fiber is ultra-fine, fiber is more soft, makes fabric, can produce
The core sucting action of setation tubule, makes fabric adsorb more juicy, and these moisture can be moved to fabric face so as to evaporate, increase
The comfort of dress is added；C, fabric sheen are soft：The diameter of superfine fibre is less, and the radius of curvature of fiber is less, its surface
The ratio that the scattered light of reflection is accounted for is bigger, makes the tone of fabric face than milder.But the chamois leather of usual manner production at present
Floss elasticity is poor, has a strong impact on the performance of fabric, restricted larger when in use.
The content of the invention
It is an object of the invention to provide a kind of production method of weft-knitted suede nap, its product is not only with high spreadability, handss
Sense is soft, gloss is soft, and elasticity is good, and it is good to substantially increase fabric performance, and simple production process, and production efficiency is high,
Low cost.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of production method of weft-knitted suede nap, it comprises the following steps：
Step（1）：The sea island filament of 20～26% T400 false-twist textured yarns and 74～80% is carried out knitting device and causes fabric by weaving, high
Elater has good elasticity, and sea island filament is combined and weaved, the fabric of formation not only have high spreadability, it is soft,
Gloss is soft, and elasticity is good；
Step（2）：Washing, fabric is put in 50～55 DEG C of water and is washed, good to the water washing effect of fabric；
Step（3）：Fibrillation, fabric is put in the solution containing Caustic soda and M-1100 fibrillation agent, and bath raio is 1:15～20, temperature
For 90～92 DEG C, fibrillation effect is good, and island component damages few, is conducive to follow-up Colour Difference；
Step（4）：Singe, fabric is run through into flame, burning-off fabric surface fine hair, the flame temperature singed is 900～
1000 DEG C, fabric is under certain tensioning state at a high speed by flame, due to the relative heating surface area of the fine hair for stretching out surface greatly, wink
When be warming up to ignition point and burn, and yarn and fabric body be because picking up back and interweaving closely, and programming rate is not so rapidly, institute
To be little affected by affecting, the fabric after singing is conducive to textile dyeing；
Step（5）：Dyeing, by fabric and dyestuff input staining machine, bath raio is 1:10～12；
Step（6）：Drying, the fabric after dyeing is dried, and drying temperature is 150～170 DEG C；
Step（7）：Fento in fabric yarn is ground to form the nap effect on surface, both retained using roughing-up machine by sanding
Primary characteristic gives fabric new style again, increased warmth retention property and flexibility, and thick soft, texture is plentiful, with not fading
Characteristic, color sustains its quality through age；
Step（8）：Fabric after sanding is carried out drying and shaping by drying and shaping, and temperature is 220～240 DEG C, drying and shaping effect
It is good.
Further, step（1）In, the sea island filament be 90dtex/36F sea island filaments, soft, good endurance.
Further, step（3）In, the concentration of the Caustic soda is 2～6g/L, is conducive to the thorough fibrillation of sea island filament.
Further, step（5）In, the dyestuff includes that stain, hydrogen peroxide, refining agent, chelating agen, basic dyeing are helped
Agent, dyefastness are high, improve the quality of fabric.
Further, step（7）In, the roughing-up machine adopts rubber roller, carbon roller or ceramic roller by fabric yarn
Fento in line grinds and, and sanding effect is good, improves the effect of fabric.
The present invention compared to the prior art, with advantages below and effect：By 20～26% T400 false-twist textured yarns and 74～
80% sea island filament carries out knitting device and causes fabric, false-twist textured yarn to have good elasticity, and sea island filament is combined and weaved, and is formed
Fabric not only have high spreadability, soft, gloss soft, and elasticity is good.By fabric input containing Caustic soda and M-
In the solution of 1100 fibrillation agent, bath raio is 1:15～20, temperature is 90～92 DEG C, and fibrillation effect is good, and island component damages few, favorably
In follow-up Colour Difference.Sea island filament be 90dtex/36F sea island filaments, soft, good endurance.The concentration of Caustic soda is 2～6g/
L, is conducive to the thorough fibrillation of sea island filament.Roughing-up machine is using rubber roller, carbon roller or ceramic roller by fabric yarn
Fento grinds and, and sanding effect is good, improves the effect of fabric.The product of present invention production not only has high spreadability, feel
Soft, gloss is soft, and elasticity is good, and it is good to substantially increase fabric performance, and simple production process, and production efficiency is high, into
This is low.
Specific embodiment
Below by embodiment, the present invention is described in further detail, following examples be explanation of the invention and
The invention is not limited in following examples.
Embodiment one：
A kind of production method of weft-knitted suede nap, it comprises the following steps：
Step（1）：The sea island filament of 20% T400 false-twist textured yarns and 80% is carried out knitting device and causes the fabric, sea island filament to be by weaving
90dtex/36F sea island filaments；
Step（2）：Washing, fabric is put in 50 DEG C of water and is washed；
Step（3）：Fibrillation, fabric is put in the solution containing Caustic soda and M-1100 fibrillation agent, and bath raio is 1:15, temperature is 90
DEG C, the concentration of Caustic soda is 2g/L；
Step（4）：Singe, fabric is run through into flame, burning-off fabric surface fine hair, the flame temperature singed is 900 DEG C；
Step（5）：Dyeing, by fabric and dyestuff input staining machine, bath raio is 1:10, dyestuff includes stain, hydrogen peroxide, essence
Refining agent, chelating agen, alkali dyeing assistant；
Step（6）：Drying, the fabric after dyeing is dried, and drying temperature is 150 DEG C；
Step（7）：Fento in fabric yarn is ground to form the nap effect on surface, roughing-up machine using roughing-up machine by sanding
Using rubber roller, carbon roller or ceramic roller by the fento in fabric yarn grind come；
Step（8）：Fabric after sanding is carried out drying and shaping by drying and shaping, and temperature is 220 DEG C.
Embodiment two：
A kind of production method of weft-knitted suede nap, it comprises the following steps：
Step（1）：The sea island filament of 26% T400 false-twist textured yarns and 74% is carried out knitting device and causes the fabric, sea island filament to be by weaving
90dtex/36F sea island filaments；
Step（2）：Washing, fabric is put in 55 DEG C of water and is washed；
Step（3）：Fibrillation, fabric is put in the solution containing Caustic soda and M-1100 fibrillation agent, and bath raio is 1:20, temperature is 92
DEG C, the concentration of Caustic soda is 6g/L；
Step（4）：Singe, fabric is run through into flame, burning-off fabric surface fine hair, the flame temperature singed is 1000 DEG C；
Step（5）：Dyeing, by fabric and dyestuff input staining machine, bath raio is 1:12, dyestuff includes stain, hydrogen peroxide, essence
Refining agent, chelating agen, alkali dyeing assistant；
Step（6）：Drying, the fabric after dyeing is dried, and drying temperature is 170 DEG C；
Step（7）：Fento in fabric yarn is ground to form the nap effect on surface, roughing-up machine using roughing-up machine by sanding
Using rubber roller, carbon roller or ceramic roller by the fento in fabric yarn grind come；
Step（8）：Fabric after sanding is carried out drying and shaping by drying and shaping, and temperature is 240 DEG C.
Embodiment three：
A kind of production method of weft-knitted suede nap, it comprises the following steps：
Step（1）：The sea island filament of 24% T400 false-twist textured yarns and 76% is carried out knitting device and causes the fabric, sea island filament to be by weaving
90dtex/36F sea island filaments；
Step（2）：Washing, fabric is put in 52 DEG C of water and is washed；
Step（3）：Fibrillation, fabric is put in the solution containing Caustic soda and M-1100 fibrillation agent, and bath raio is 1:18, temperature is 92
DEG C, the concentration of Caustic soda is 4.2g/L；
Step（4）：Singe, fabric is run through into flame, burning-off fabric surface fine hair, the flame temperature singed is 920 DEG C；
Step（5）：Dyeing, by fabric and dyestuff input staining machine, bath raio is 1:11, dyestuff includes stain, hydrogen peroxide, essence
Refining agent, chelating agen, alkali dyeing assistant；
Step（6）：Drying, the fabric after dyeing is dried, and drying temperature is 160 DEG C；
Step（7）：Fento in fabric yarn is ground to form the nap effect on surface, roughing-up machine using roughing-up machine by sanding
Using rubber roller, carbon roller or ceramic roller by the fento in fabric yarn grind come；
Step（8）：Fabric after sanding is carried out drying and shaping by drying and shaping, and temperature is 230 DEG C.
Above content described in this specification is only illustration made for the present invention.Technology belonging to of the invention
The technical staff in field can make various modifications or supplement or adopt similar mode to described specific embodiment
Substitute, content without departing from description of the invention or surmount scope defined in the claims, this all should be belonged to
The protection domain of invention.
Claims (5)
1. a kind of production method of weft-knitted suede nap, it is characterised in that：It comprises the following steps：
Step（1）：The sea island filament of 20～26% T400 false-twist textured yarns and 74～80% is carried out knitting device and causes fabric by weaving；
Step（2）：Washing, fabric is put in 50～55 DEG C of water and is washed；
Step（3）：Fibrillation, fabric is put in the solution containing Caustic soda and M-1100 fibrillation agent, and bath raio is 1:15～20, temperature
For 90～92 DEG C；
Step（4）：Singe, fabric is run through into flame, burning-off fabric surface fine hair, the flame temperature singed is 900～
1000℃；
Step（5）：Dyeing, by fabric and dyestuff input staining machine, bath raio is 1:10～12；
Step（6）：Drying, the fabric after dyeing is dried, and drying temperature is 150～170 DEG C；
Step（7）：Fento in fabric yarn is ground to form the nap effect on surface using roughing-up machine by sanding；
Step（8）：Fabric after sanding is carried out drying and shaping by drying and shaping, and temperature is 220～240 DEG C.
2. the production method of a kind of weft-knitted suede nap according to claim 1, it is characterised in that：Step（1）In, the sea
Island silk is 90dtex/36F sea island filaments.
3. the production method of a kind of weft-knitted suede nap according to claim 1, it is characterised in that：Step（3）In, the burning
The concentration of alkali is 2～6g/L.
4. the production method of a kind of weft-knitted suede nap according to claim 1, it is characterised in that：Step（5）In, the dye
Material includes stain, hydrogen peroxide, refining agent, chelating agen, alkali dyeing assistant.
5. the production method of a kind of weft-knitted suede nap according to claim 1, it is characterised in that：Step（7）In, the mill
Hair machine using rubber roller, carbon roller or ceramic roller by the fento in fabric yarn grind come.
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| CN201610945214.5A CN106567182B (en) | 2016-10-24 | 2016-10-24 | A kind of production method of weft knitting suede nap |
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| CN201610945214.5A CN106567182B (en) | 2016-10-24 | 2016-10-24 | A kind of production method of weft knitting suede nap |
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| CN106567182A true CN106567182A (en) | 2017-04-19 |
| CN106567182B CN106567182B (en) | 2018-08-24 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107034693A (en) * | 2017-05-02 | 2017-08-11 | 河北益康功能材料有限公司 | A kind of sea island filament non-woven fabrics web-like colouring method |
| CN107956133A (en) * | 2017-11-13 | 2018-04-24 | 海宁路宝经编有限公司 | A kind of production method of high color fastness chamois flannel face fabric |
| CN108166142A (en) * | 2017-11-13 | 2018-06-15 | 海宁路宝经编有限公司 | A kind of processing technology of anti pilling chamois flannel face fabric |
| CN108754801A (en) * | 2018-06-08 | 2018-11-06 | 江苏聚杰微纤科技集团股份有限公司 | A kind of production method of warming air layer chamois flannel face fabric |
| CN108754803A (en) * | 2018-06-11 | 2018-11-06 | 江苏聚杰微纤科技集团股份有限公司 | The production method of the weft-knitted chamois flannel face fabric of double-colored vertical bar appearance |
| CN108754802A (en) * | 2018-06-08 | 2018-11-06 | 江苏聚杰微纤科技集团股份有限公司 | The weaving method of the warming chamois flannel face fabric of water-absorbing fast-drying |
| CN108950961A (en) * | 2018-07-20 | 2018-12-07 | 互太(番禺)纺织印染有限公司 | A kind of production technology of brocade spandex fabric |
| CN110924184A (en) * | 2019-12-09 | 2020-03-27 | 江苏聚杰微纤科技集团股份有限公司 | Preparation method of weft-knitted suede super-imitation leather fabric |
| CN115142275A (en) * | 2022-08-12 | 2022-10-04 | 江苏聚杰微纤科技集团股份有限公司 | Processing method of suede nap super-imitation leather fabric |
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