CN106521795B - A kind of fixed length fixed width warp-knitted spacer fabric from Wrapping method - Google Patents
A kind of fixed length fixed width warp-knitted spacer fabric from Wrapping method Download PDFInfo
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- CN106521795B CN106521795B CN201610679420.6A CN201610679420A CN106521795B CN 106521795 B CN106521795 B CN 106521795B CN 201610679420 A CN201610679420 A CN 201610679420A CN 106521795 B CN106521795 B CN 106521795B
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- fabric
- bound edge
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- edge
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B1/00—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both
- D05B1/08—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both for making multi-thread seams
- D05B1/18—Seams for protecting or securing edges
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of fixed length fixed width warp-knitted spacer fabrics from Wrapping method, weaving during being woven by design textile, fabric is set to be reserved with the fabric surplus for bound edge in the surrounding of upper layer or cutting optimal, and overlap at the edge of reserved bound edge surplus with the docking of the edge of another superficial layer respectively, and carry out suture and complete technique of the fabric from bound edge.Without cutting the effect that can be realized from bound edge wherein on fabric width direction；Through rational design and cutting on the length direction of fabric, the effect from bound edge can be also realized.This Wrapping method changes traditional Wrapping method, without preparing other special cloth, due to not designing interval yarn in reserved surplus region, and during the suture bound edge will not origination interval silk destruction fragmentation, because being opened outside burr without being formed, solve the problems, such as that skin is stabbed.
Description
Technical field
The present invention relates to warp knitting field, more particularly, to a kind of fixed length fixed width warp-knitted spacer fabric from bound edge side
Method.
Background technology
Warp-knitted spacer fabric is a kind of integral weaving into hollow textile structural, and upper and lower surfaces layer is connected by yarn,
The fabric has upper and lower surface layer structure and spacer layer configuration.Due to its unique three-dimensional structure, warp-knitted spacer is imparted
The unique performance of fabric, preferable hot wet migration energy, resistance to compression and compression reaction performance, shock resistance etc., thus between warp knit
It is widely used in household bedroom material, such as mattress, sofa cushion, seat cushions etc. every fabric.In order to reach good branch in use
Effect is supportted, it is thick that a paraphysis diameter generally understands specific surface layer yarn.Warp-knitted spacer fabric needs to can be only achieved after cutting is cut
The size of product requirement, but in cutting process, it is thicker between paraphysis can be broken, and the filament being broken is very sharp
It is sharp, many outer burrs are formed, cause human skin to stab when in use, it especially can be to the health care belt of the elderly and children
Come potentially hazardous；On the other hand paraphysis falls off on the ground between being broken, and can be impacted to environmental sanitation.In view of the above fabric
The shortcomings that being formed in cutting process so that the wrapping process of fabric becomes particularly important.
Previous bound edge was on taping machine using having one fixed width, can covering fabric thickness bound edge cloth, along
The lower edges of fabric wall periphery carry out suture completion, as the patent of invention of Publication No. CN101353845A provides one kind
The Wrapping method of warp-knitted spacer fabric and the Wrapping apparatus of warp-knitted spacer fabric.This Wrapping apparatus is first to draw one side of something through sewing machine
Bound edge silk ribbon, is then pierced by, in needle by chain and two silk ribbons obtained bound edge silk ribbon with slide fastener stringer stitched together through tape guide
The lower bound edge process for completing warp-knitted spacer fabric of vehicle traction.In addition the patent of invention of Publication No. CN103352335A provides a kind of
Stereoscopic edge wrapper sewing machine for the edge that bound edge cloth is coated on to 3D warp-knitted spacer fabrics.Using bound edge cylinder be fitted in
Make the width and 3D warp-knitted spacer fabrics of bound edge position at the cooperation of the 3D warp-knitted spacer fabrics upper roller and presser feet of bound edge
Thickness it is consistent always so that 3D warp-knitted spacer fabrics are more aesthetically pleasing.Above method is that individually packet is utilized on taping machine
Side cloth is fitted in the edge of space fabric, the sutured bound edge process for completing fabric.
Invention content
For the problem that insufficient present in existing warp-knitted spacer fabric bound edge, the present invention intend to solve be to provide one kind can
From the warp-knitted spacer fabric and its sewing method of bound edge, i.e., the weaving during being woven by design textile makes fabric exist
The surrounding of upper layer or cutting optimal remains for the fabric surplus of bound edge in advance, and by the edge of reserved bound edge surplus respectively with it is another
The edge docking of superficial layer overlaps, and carries out suture and complete technique of the fabric from bound edge.Without cutting out wherein on fabric width direction
Cut the effect that can be realized from bound edge；Through rational design and cutting on the length direction of fabric, the effect from bound edge can be also realized
Fruit changes traditional Wrapping method, without preparing other special cloth, between not designed in reserved surplus region
Every yarn, therefore and the suture bound edge during will not origination interval silk destruction fragmentation, because without formed burr outside, solution
The problem of skin is stabbed.
The technical solution that the present invention solves the technical problem is to provide a kind of wrapping certainly for fixed length fixed width warp-knitted spacer fabric
Side method, this method comprises the following steps：
1) formation of bound edge surplus is reserved in width direction：Cutting optimal or upper layer require the base of breadth bc in fabric product
Extend the distance of ef on plinth to both ends respectively along width direction, and ef values are consistent with fabric thickness value be, i.e., in fabric two
Side is respectively formed reserved bound edge surplus eff3e3 and e ' f ' f3 ' g3 ' on fabric width direction, which only has cutting optimal
Or upper layer, without wall.
2) formation that bound edge surplus is reserved on length direction is woven：In weaving textile initial position, upper layer or cutting optimal
It is ab that yarn, which normally weaves length, and ab values are consistent with fabric thickness value be, the bound edge surplus abcd on formation length direction；With
Afterwards, upper layer, cutting optimal and alternating yarns normally weave, and during braiding, have often woven a fabric product length ba1
Afterwards, interval yarn stops the length of braiding ab, and top and bottom layer yarn normally weaves, and forms continuous spaced cuboid cavity
A1b1c1d1-he1e1 ' h ' and a2b2c2d2-h1e2e2 ' h1 '.The cuboid cavity does not have wall, only have upper layer and
Cutting optimal, the upper layer and cutting optimal be respectively adjacent two fabric products along its length on reserved bound edge surplus.
After having woven the last one fabric product length b2a3, lower or upper layer yarn continues to weave the length of ab, formation length direction
On reserved bound edge surplus h2e3e3 ' h2 '.
3) cutting on braiding length direction：It is opened along line clipping in the broadwise of cuboid cavity upper layer and cutting optimal,
That is it at line m, n, or along two diagonal bits of rectangular body cavity upper layer and cutting optimal empties and is cut out out along broadwise, i.e. a1, e1
At and 2 point of a2, e2, each fabric product is made to have reserved bound edge surplus on along its length at 2 points.
4) bound edge is completed in fabric suture：Using taping machine, by another table in edge Yu fabric of bound edge surplus in width direction
The edge docking of face layer overlaps, and the edge of the bound edge surplus woven on length direction is docked weight with another superficial layer edge of fabric
Close, and carry out successively suture complete fabric from wrapping process.During the bound edge, between two bound edge surpluses of interconnection
It will appear extra square ones surplus i.e. rectangle hgf1e1, h ' g ' f1 ' e1 ' and rectangle h1g1f2e2, h1 ' g1 ' f2 ' e2 '
With rectangle h2g2f3e3, h2 ' g2 ' f3 ' e3 ', there are two types of solutions for extra square ones surplus：A kind of method is to stitch
Before conjunction, which is folded and is placed on the outside of fabric, carries out suture bound edge again later, the method can be improved and be knitted
Load bearing ability on produce product through-thickness improves its incompressible deformation performance；Another method is to complete to suture
Before bound edge, square ones surplus is punctured, then along the edge of each bound edge surplus carry out suture complete fabric from bound edge
Technique.
The fixed length fixed width weaves warp-knitted spacer fabric, and the arrangement of alternating yarns can be arbitrary shape in fabric wall
, including I fonts, V-shape, X fonts and IXI fonts.
Compared with existing warp-knitted spacer fabric bound edge process, advantageous effect of the present invention is：
(1) during bound edge will not origination interval silk fragmentation, be not in the feelings that a paraphysis punctures edge-covering cloth after bound edge
Condition, bound edge effect is good, solves the problems, such as to puncture skin；
(2) bound edge process is simplified, time saving and energy saving, efficiency is improved；
(3) it is not necessarily to other bound edge cloth, avoids the waste of raw material；
(4) precision for ensuring fabric product size, improves product quality.
Description of the drawings
Fig. 1 is that fixed length fixed width warp-knitted spacer fabric cuts out flow diagram in the present invention.Wherein Fig. 1 (a) is fabric knot
Structure schematic diagram；Fig. 1 (b) is to cut position view on fabric length direction；Fig. 1 (c) is to show after being cut out on fabric length direction
It is intended to；
Fig. 2 is fixed length fixed width warp-knitted spacer fabric bound edge flow diagram in embodiment one.(a) it is that fabric cuts out rear structure
Schematic diagram；Fig. 2 (b) is that fabric bound edge surplus folds schematic diagram；Fig. 2 (c) is that fabric sutures structural schematic diagram after the completion of bound edge；
Fig. 3 is fixed length fixed width warp-knitted spacer fabric bound edge flow diagram in embodiment two.(a) it is that fabric cuts out rear structure
Schematic diagram；Fig. 3 (b) is that fabric bound edge surplus folds schematic diagram；Fig. 3 (c) is that fabric sutures structural schematic diagram after the completion of bound edge；
Specific implementation mode
Present invention is further described in detail for specific embodiment below in conjunction with the accompanying drawings.
Embodiment one
The embodiment of the present invention is fixed length fixed width warp-knitted spacer fabric from Wrapping method, a mattress fabric product
It is required that long 2000mm, wide 1000mm, thick 25mm, fabric construction schematic diagram is referring to Fig. 1 (a) (fabric face fabric groups up and down in figure
It knits and is consistent, the upper and lower surface of actual fabric can be identical institutional framework, can also be different institutional framework).
1) upper surface layer yarn and alternating yarns braiding breadth are 1000mm, and it is in 1000mm that cutting optimal yarn, which weaves breadth,
On the basis of along width direction extend 25mm to both ends respectively, i.e. the fabric of 1050mm, formation is reserved with width respectively
Bound edge surplus eff3e3 and e ' f ' f3 ' g3 ' on direction, the bound edge surplus only have cutting optimal, and without wall, and width is
25mm。
2) in weaving textile initial position, it is 25mm, formation length direction that up or down face layer yarn, which normally weaves length ab,
On bound edge surplus abcd；Then, top and bottom layer and alternating yarns normally weave, and during braiding, have often woven one
After fabric product length ba1, that is, 2000mm, interval yarn stops braiding 25mm, and top and bottom layer yarn still normally weaves, the company of being formed
Continue spaced cuboid cavity a1b1c1d1-he1e1 ' h ' and a2b2c2d2-h1e2e2 ' h1 '.The cavity does not have wall,
Only have upper layer and cutting optimal, and be respectively two neighboring fabric along its length on reserved bound edge surplus.It is weaving
After the last one fabric product length b2a3, lower or upper layer yarn continues to weave the length of 25mm, on formation length direction
Reserved bound edge surplus h2e3e3 ' h2 '.
(3) it is cut out out along broadwise in the diagonal position of cuboid cavity upper layer and undersurface layer, i.e. a1 in Fig. 1 (b),
At e1 and at a2, e2, making to cut out rear each fabric product has bound edge surplus on along its length, such as Fig. 1 (c).
(4) taping machine, the edge Yu another side layer of the bound edge surplus in fabric width direction as shown in Fig. 2 (a) are utilized
Edge docking overlap, the edge of the edge of the bound edge surplus on length direction and another side layer is docked and is overlapped, while by phase
The square surplus hgf1e1 and 1 ' e1 ' of h ' gf ' formed among the two bound edge surpluses to connect is folded and is placed on outside fabric
Side, as shown in Fig. 2 (b)；Later using taping machine respectively along ba1-a1d1-d1c and ad by each bound edge marginal edge with knit
Object edge is sutured, complete fabric from bound edge process.After the completion of bound edge shown in fabric such as Fig. 2 (c), in the both sides of fabric
Three layers of bound edge surplus are all had at f1ha1, f1 ' h ' d1 so that the incompressible deformation performance of fabric at this is improved, and is extended
Product service life.
Embodiment two
The embodiment of the present invention is fixed length fixed width warp-knitted spacer fabric from Wrapping method, and a sofa cushion is produced with fabric
Product require long 1000mm, wide 800mm, thick 20mm.
(1) upper surface layer and alternating yarns braiding breadth are 800mm, and it is the base in 800mm that cutting optimal yarn, which weaves breadth,
Extend 20mm to both ends respectively along width direction on plinth, i.e. the fabric of 840mm, formation are reserved in width direction respectively
Bound edge surplus eff3e3 and e ' f ' f3 ' g3 ', which only has cutting optimal, and without wall, and width is 20mm.
(2) in weaving textile initial position, it is 20mm, formation length direction that up or down face layer yarn, which normally weaves length ab,
On bound edge surplus abcd；Then, top and bottom layer and alternating yarns normally weave, and during braiding, have often woven one
After fabric product length ba1, that is, 1000mm, interval yarn stops braiding 20mm, and top and bottom layer yarn still normally weaves, the company of being formed
Continue spaced cuboid cavity a1b1c1d1-he1e1 ' h ' and a2b2c2d2-h1e2e2 ' h1 '.The cavity does not have wall,
Only have upper layer and cutting optimal, and be respectively two neighboring fabric along its length on reserved bound edge surplus.It is weaving
After the last one fabric product length b2a3, lower or upper layer yarn continues to weave the length of 20mm, on formation length direction
Reserved bound edge surplus h2e3e3 ' h2 '.
(3) it is cut out out along broadwise in the diagonal position of cuboid cavity upper layer and undersurface layer, i.e. a1 in Fig. 1 (b),
At e1 and at a2, e2, making to cut out rear each fabric product has bound edge surplus on along its length, such as Fig. 1 (c).
(4) the square surplus hgf1e1 formed among two bound edge surpluses of interconnection and 1 ' e1 ' of h ' gf ' are cut out
Fall, shown in fabric such as Fig. 3 (a) of formation；The edge of the bound edge surplus of width direction is overlapped with the docking of the edge of another side layer,
The edge of bound edge surplus on length direction is overlapped with the docking of the edge of another side layer, as shown in Fig. 3 (b)；Packet is utilized later
Side machine sutures each bound edge marginal edge with fabric edge respectively along ba1-a1d1-d1c and ad, then along a1h,
D1h ' respectively unites by a seam the opening of bound edge surplus, complete fabric from fabric such as Fig. 3 (c) after the completion of bound edge process, bound edge
It is shown.
Claims (3)
1. a kind of fixed length fixed width warp-knitted spacer fabric from Wrapping method, step includes：
1) formation of bound edge surplus is reserved in width direction：Cutting optimal or upper layer are on the basis of fabric product requires breadth bc
Extend the distance of ef to both ends respectively along width direction, and ef values are consistent with fabric thickness value be, i.e., in fabric point
Reserved bound edge surplus eff3e3 and e ' f ' f3 ' e3 ' that Xing Cheng be on fabric width direction, the bound edge surplus only have cutting optimal or on
Face layer, without wall；
2) formation that bound edge surplus is reserved on length direction is woven：In weaving textile initial position, upper layer or cutting optimal yarn
Normal braiding length is ab, and ab values are consistent with fabric thickness value be, the bound edge surplus abcd on formation length direction；Then, on
Face layer, cutting optimal and wall yarn normally weave, and during braiding, after often having woven a fabric product length ba1,
Interval yarn stops the length of braiding ab, and upper layer and cutting optimal yarn normally weave, and forms continuous spaced cuboid cavity
A1b1c1d1-he1e1 ' h ' and a2b2c2d2-h1e2e2 ' h1 '；The cuboid cavity does not have wall, only have upper layer and
Cutting optimal, the upper layer and cutting optimal be respectively adjacent two fabric products along its length on reserved bound edge surplus；
After having woven the last one fabric product length b2a3, cutting optimal or upper layer yarn continue to weave the length of ab, formation length
Reserved bound edge surplus h2e3e3 ' h2 ' on direction；
3) cutting on braiding length direction：It is opened along line clipping in the broadwise of cuboid cavity upper layer and cutting optimal, i.e. line m
Cut out out at n, or along the broadwise of cuboid cavity upper layer and two diagonal positions of cutting optimal, i.e., 2 points of a1, e1 and
At 2 point of a2, e2, each fabric product is made to have reserved bound edge surplus on along its length；
4) bound edge is completed in fabric suture：Using taping machine, by another superficial layer in edge Yu fabric of bound edge surplus in width direction
Edge docking overlap, another superficial layer edge of edge and fabric of the bound edge surplus woven on length direction is docked and is overlapped,
And carry out successively suture complete fabric from wrapping process；During the bound edge, meeting between two bound edge surpluses of interconnection
Occur extra square ones surplus i.e. rectangle hgf1e1, h ' g ' f1 ' e1 ' and rectangle h1g1f2e2, h1 ' g1 ' f2 ' e2 ' and
Rectangle h2g2f3e3, h2 ' g2 ' f3 ' e3 ', there are two types of solutions for extra square ones surplus：A kind of method is to suture
Before, which is folded and is placed on the outside of fabric, carries out suture bound edge again later；Another method is complete
Before suture bound edge, square ones surplus is punctured, then carrying out suture along the edge of each bound edge surplus completes fabric
From wrapping process.
2. fixed length fixed width warp-knitted spacer fabric according to claim 1 from Wrapping method, it is characterised in that warp-knitted spacer
The arrangement of fabric wall alternating yarns is arbitrary shape.
3. fixed length fixed width warp-knitted spacer fabric according to claim 2 from Wrapping method, it is characterised in that warp-knitted spacer
The shape of the arrangement of fabric wall alternating yarns includes I fonts, V-shape, X fonts or IXI fonts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610679420.6A CN106521795B (en) | 2016-08-16 | 2016-08-16 | A kind of fixed length fixed width warp-knitted spacer fabric from Wrapping method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610679420.6A CN106521795B (en) | 2016-08-16 | 2016-08-16 | A kind of fixed length fixed width warp-knitted spacer fabric from Wrapping method |
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| Publication Number | Publication Date |
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| CN106521795A CN106521795A (en) | 2017-03-22 |
| CN106521795B true CN106521795B (en) | 2018-10-23 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106988001A (en) * | 2017-04-14 | 2017-07-28 | 江南大学 | The multi-functional warp-knitting jacquard interval vamp fabric of graphene modified polyester fibre and its production method |
| CN107245805A (en) * | 2017-04-24 | 2017-10-13 | 苏州迈缇康医疗科技有限公司 | A kind of field emergency skin debridement band and preparation method thereof |
| CN110512348A (en) * | 2019-09-23 | 2019-11-29 | 福建福联精编有限公司 | Exempt to cut the self-forming warp-knitted spacer fabric and preparation method thereof without broken silk |
| JP2022029553A (en) * | 2020-08-05 | 2022-02-18 | ドーコインターナショナル株式会社 | Lower half body garment |
| CN113417049B (en) * | 2021-07-08 | 2022-08-02 | 福建思嘉环保材料科技有限公司 | High-strength space cloth weaving process and surface treatment equipment for inflatable bed |
| CN113846431B (en) * | 2021-09-02 | 2023-04-07 | 天津工业大学 | Preparation method of box-shaped reinforced three-dimensional fabric preform |
| CN114059224A (en) * | 2021-10-25 | 2022-02-18 | 福建省晋江市华宇织造有限公司 | Weaving process of warp-knitted spacer fabric |
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| JP5960980B2 (en) * | 2010-12-10 | 2016-08-02 | 東京吉岡株式会社 | Three-layer integrated knitting tape |
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| CN200970040Y (en) * | 2006-05-11 | 2007-11-07 | 福建福联精编有限公司 | Space textile layer mattress |
| CN101037827A (en) * | 2006-12-19 | 2007-09-19 | 江南大学 | Forming method of compression-resistant structure warp knitting interval fabric |
| CN101353845A (en) * | 2008-09-05 | 2009-01-28 | 福建福联精编有限公司 | Wrapping method of warp knitting spacer fabric |
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