CN106521348A - Anti-corrosion and abrasion-resistant buffering structure for textile machine - Google Patents
Anti-corrosion and abrasion-resistant buffering structure for textile machine Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/20—Ferrous alloys, e.g. steel alloys containing chromium with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/30—Ferrous alloys, e.g. steel alloys containing chromium with cobalt
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/082—Coating starting from inorganic powder by application of heat or pressure and heat without intermediate formation of a liquid in the layer
- C23C24/085—Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
- C23C24/087—Coating with metal alloys or metal elements only
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/3207—Constructional features
- F16F9/3214—Constructional features of pistons
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Abstract
The invention discloses an anti-corrosion and abrasion-resistant buffering structure for a textile machine. The anti-corrosion and abrasion-resistant buffering structure for the textile machine comprises a buffer cylinder body and a piston, wherein the piston is arranged in the buffer cylinder body, the buffer cylinder body is shaped like a hollow barrel, one end of the buffer cylinder body is sealed, and the other end of the buffer cylinder body is open. The piston is composed of a piston rod and a piston body, the piston body is formed by overlapping an upper gasket, an oil ring and a lower gasket sequentially from top to bottom, and anti-corrosion metal coatings are plated on the surfaces of the upper gasket, the oil ring and the lower gasket correspondingly and comprise, by mass percentage, 0.02-0.05% of C, 0.33-0.37% of Zn, 0.32-0.35% of Cu, 0.25-0.28% of W, 0.75-0.78% of Nb, 8.32-8.35% of Cr, 0.27-0.29% of Si, 0.52-0.55% of Mo, 0.13-0.15% of Co, 3.4-3.6% of Al, 2.65-2.68% of rare earth, and the balance Fe and trace impurities. The rare earth comprises, by weight percentage, 3.2-3.5% of La, 2.6-2.8% of Tm, 5.2-5.6% of Ho, 5.5-5.8% of Tb, 4.1-4.3% of Eu, 12.5-12.8% of Sm, and the balance Gd.
Description
Technical field
The invention belongs to technical field of textile equipment, particularly a kind of anti-corrosion abrasion-resistant type textile machines buffer structure.
Background technology
The existing buffer for textile industry adopts oil system piston structure at present, timely imitates to reach the beam of a loom warp let-off
Really, piston is bored into oil guiding hole, connects lower oil cavitie, accelerate the reaction action of buffer;But this buffer lacks adjustability,
Different cloth base products cannot be adapted to require let-off mechanism response speed;Simultaneously as the response speed of buffer is accelerated, knitting
During cloth, easily cause, leverage the textile quality of cloth, cause the wave of raw material
Take the increase with cost.
The content of the invention
The present invention provides a kind of anti-corrosion abrasion-resistant type textile machines to solve technical problem present in known technology
Buffer structure.
The present invention is adopted the technical scheme that by solving technical problem present in known technology:It is a kind of anticorrosive wear-resisting
Damage type textile machines buffer structure, including buffer cylinder body and piston, in the buffer cylinder body that piston is arranged at, buffer cylinder
Body is in that hollow tubular and its one end seal another end opening, piston be made up of piston rod and piston body, piston body is from upper
Under stacked by Upper gasket, oil ring and lower gasket successively and constitute, Upper gasket, oil ring and lower gasket surface are coated with one layer of corrosion resistant metal
Coating, the component of corrosion resistant metal coating is by mass percentage:C:0.02-0.05%, Zn:0.33-0.37%, Cu:0.32-
0.35%, W:0.25-0.28%, Nb:0.75-0.78%, Cr:8.32-8.35%, Si:0.27-0.29%, Mo:0.52-0.55%,
Co:0.13-0.15%, Al:3.4-3.6%, rare earth:2.65-2.68%, remaining is Fe and trace impurity;
In rare earth, by weight percentage comprising following components:La:3.2-3.5%, Tm:2.6-2.8%, Ho:5.2-5.6%, Tb:
5.5-5.8%, Eu:4.1-4.3%, Sm:12.5-12.8%, balance of Gd;
The preparation method of corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 900-1300 DEG C, are incubated 3-5
Hour, 550-560 DEG C is then air cooled to, 670-690 DEG C is then again heated to, second part of rare earth is put in reacting furnace, protected
Warm 30-45min, is then air cooled to room temperature, crushes, cross 200 mesh numbers, obtain metal dust A in being then placed in ball mill;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.05-0.08mm, be then heated to 1300-1400 DEG C, be incubated 5-8 hours, be then air cooled to room temperature, then again by gold
Category powders A is sprayed into Upper gasket, oil ring and lower gasket surface, and thickness is 0.2-0.5mm, is then air cooled to 600-650 DEG C, insulation
15-20min, quickly cools down in being then put into rapidly cold water, is cooled to 200-250 DEG C of rapid taking-up, is then again heated to
400-450 DEG C, 5-8 hours are incubated, room temperature is then air cooled to;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
620-630 DEG C, 11-13h is incubated, then room temperature is cooled to the air-cooled speed with 5-7 DEG C/s.
Further, aforesaid anti-corrosion abrasion-resistant type textile machines buffer structure, the component of corrosion resistant metal coating press matter
Measuring percentage ratio is:C:0.02%, Zn:0.33%, Cu:0.32%, W:0.25%, Nb:0.75%, Cr:8.32%, Si:0.27%, Mo:
0.52%, Co:0.13%, Al:3.4%, rare earth:2.65%, remaining is Fe and trace impurity;
In rare earth, by weight percentage comprising following components:La:3.2%, Tm:2.6%, Ho:5.2%, Tb:5.5%, Eu:4.1%,
Sm:12.5%, balance of Gd;
The preparation method of corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 900 DEG C, are incubated 5 hours, so
After be air cooled to 550 DEG C, be then again heated to 690 DEG C, second part of rare earth be put in reacting furnace, be incubated 30min, then air cooling
To room temperature, crush in being then placed in ball mill, cross 200 mesh numbers, obtain metal dust A;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.08mm, be then heated to 1300 DEG C, be incubated 8 hours, be then air cooled to room temperature, then again metal dust A is sprayed
To Upper gasket, oil ring and lower gasket surface, thickness is 0.2mm, is then air cooled to 650 DEG C, is incubated 15min, is then put into rapidly
Quickly cool down in cold water, be cooled to 250 DEG C of rapid taking-ups, be then again heated to 400 DEG C, be incubated 8 hours, be then air cooled to
Room temperature;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
620 DEG C, 13h is incubated, then room temperature is cooled to the air-cooled speed with 5 DEG C/s.
Further, aforesaid anti-corrosion abrasion-resistant type textile machines buffer structure, the component of corrosion resistant metal coating press matter
Measuring percentage ratio is:C:0.05%, Zn:0.37%, Cu:0.35%, W:0.28%, Nb:0.78%, Cr:8.35%, Si:0.29%, Mo:
0.55%, Co:0.15%, Al:3.6%, rare earth:2.68%, remaining is Fe and trace impurity;
In rare earth, by weight percentage comprising following components:La:3.5%, Tm:2.8%, Ho:5.6%, Tb:5.8%, Eu:4.3%,
Sm:12.8%, balance of Gd;
The preparation method of corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 1250 DEG C, are incubated 4 hours, so
After be air cooled to 555 DEG C, be then again heated to 685 DEG C, second part of rare earth be put in reacting furnace, be incubated 43min, then air cooling
To room temperature, crush in being then placed in ball mill, cross 200 mesh numbers, obtain metal dust A;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.07mm, be then heated to 1350 DEG C, be incubated 7 hours, be then air cooled to room temperature, then again metal dust A is sprayed
To Upper gasket, oil ring and lower gasket surface, thickness is 0.3mm, is then air cooled to 625 DEG C, is incubated 18min, is then put into rapidly
Quickly cool down in cold water, be cooled to 225 DEG C of rapid taking-ups, be then again heated to 430 DEG C, be incubated 7 hours, be then air cooled to
Room temperature;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
625 DEG C, 12h is incubated, then room temperature is cooled to the air-cooled speed with 6 DEG C/s.
Further, aforesaid anti-corrosion abrasion-resistant type textile machines buffer structure, the component of corrosion resistant metal coating press matter
Measuring percentage ratio is:C:0.03%, Zn:0.35%, Cu:0.34%, W:0.27%, Nb:0.76%, Cr:8.34%, Si:0.28%, Mo:
0.53%, Co:0.14%, Al:3.5%, rare earth:2.67%, remaining is Fe and trace impurity;
In rare earth, by weight percentage comprising following components:La:3.3%, Tm:2.7%, Ho:5.5%, Tb:5.7%, Eu:4.2%,
Sm:12.7%, balance of Gd;
The preparation method of corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 1150 DEG C, are incubated 4 hours, so
After be air cooled to 558 DEG C, be then again heated to 680 DEG C, second part of rare earth be put in reacting furnace, be incubated 39min, then air cooling
To room temperature, crush in being then placed in ball mill, cross 200 mesh numbers, obtain metal dust A;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.07mm, be then heated to 1310 DEG C, be incubated 6 hours, be then air cooled to room temperature, then again metal dust A is sprayed
To Upper gasket, oil ring and lower gasket surface, thickness is 0.4mm, is then air cooled to 635 DEG C, is incubated 18min, is then put into rapidly
Quickly cool down in cold water, be cooled to 230 DEG C of rapid taking-ups, be then again heated to 430 DEG C, be incubated 8 hours, be then air cooled to
Room temperature;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
628 DEG C, 11h is incubated, then room temperature is cooled to the air-cooled speed with 7 DEG C/s, clean surface, check size.
The present invention has the advantages and positive effects that:Cu elements are added in coating can increase the intensity and antioxygen of coating
Change performance, improve service life;Add W elements improve its welding performance, increase its corrosion resistance and intensity;Addition Cr,
Mo elements can increase the anticorrosive effect of coating surface, and crocking resistance and resistance to elevated temperatures are significantly improved, and increasing which makes
With the life-span, and rare earth element is also added into, rare earth element is heated at twice, adds for the first time and plays a part of catalyst, have
Help reduce the gap between crystal grain, improve bulk strength, second addition rare earth helps lend some impetus to the knot between each element
Close, form fine and close crystal grain, improve intensity and wear-resisting, decay resistance;
Rare earth element increases constitutional supercooling in heat treatment, crystal grain thinning, reduce secondary intergranular away from, reduce gas in alloy and
It is mingled with, and makes constituent phases tend to nodularization;Smelt surface tension can be also reduced, is increased mobility, processing performance is had significantly
Improve, increase the decay resistance of coating.
Specific embodiment
For the content of the invention, feature and effect of the present invention can be further appreciated that, hereby enumerate following examples and describe in detail such as
Under.
Embodiment 1
A kind of anti-corrosion abrasion-resistant type textile machines buffer structure, including buffer cylinder body and piston are present embodiments provided, it is living
In the buffer cylinder body that is arranged at of plug, buffer cylinder body be in hollow tubular and its one end seals another end opening, piston
It is made up of piston rod and piston body, piston body is stacked by Upper gasket, oil ring and lower gasket successively from top to down and constituted, Upper gasket,
Oil ring and lower gasket surface are coated with one layer of corrosion resistant metal coating, and the component of corrosion resistant metal coating is by mass percentage:C:
0.05%, Zn:0.37%, Cu:0.35%, W:0.28%, Nb:0.78%, Cr:8.35%, Si:0.29%, Mo:0.55%, Co:0.15%,
Al:3.6%, rare earth:2.68%, remaining is Fe and trace impurity;
In rare earth, by weight percentage comprising following components:La:3.5%, Tm:2.8%, Ho:5.6%, Tb:5.8%, Eu:4.3%,
Sm:12.8%, balance of Gd;
The preparation method of corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 1250 DEG C, are incubated 4 hours, so
After be air cooled to 555 DEG C, be then again heated to 685 DEG C, second part of rare earth be put in reacting furnace, be incubated 43min, then air cooling
To room temperature, crush in being then placed in ball mill, cross 200 mesh numbers, obtain metal dust A;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.07mm, be then heated to 1350 DEG C, be incubated 7 hours, be then air cooled to room temperature, then again metal dust A is sprayed
To Upper gasket, oil ring and lower gasket surface, thickness is 0.3mm, is then air cooled to 625 DEG C, is incubated 18min, is then put into rapidly
Quickly cool down in cold water, be cooled to 225 DEG C of rapid taking-ups, be then again heated to 430 DEG C, be incubated 7 hours, be then air cooled to
Room temperature;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
625 DEG C, 12h is incubated, then room temperature is cooled to the air-cooled speed with 6 DEG C/s.
Embodiment 2
A kind of anti-corrosion abrasion-resistant type textile machines buffer structure, including buffer cylinder body and piston are present embodiments provided, it is living
In the buffer cylinder body that is arranged at of plug, buffer cylinder body be in hollow tubular and its one end seals another end opening, piston
It is made up of piston rod and piston body, piston body is stacked by Upper gasket, oil ring and lower gasket successively from top to down and constituted, Upper gasket,
Oil ring and lower gasket surface are coated with one layer of corrosion resistant metal coating, and the component of corrosion resistant metal coating is by mass percentage:C:
0.05%, Zn:0.37%, Cu:0.35%, W:0.28%, Nb:0.78%, Cr:8.35%, Si:0.29%, Mo:0.55%, Co:0.15%,
Al:3.6%, rare earth:2.68%, remaining is Fe and trace impurity;
In rare earth, by weight percentage comprising following components:La:3.5%, Tm:2.8%, Ho:5.6%, Tb:5.8%, Eu:4.3%,
Sm:12.8%, balance of Gd;
The preparation method of corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 1250 DEG C, are incubated 4 hours, so
After be air cooled to 555 DEG C, be then again heated to 685 DEG C, second part of rare earth be put in reacting furnace, be incubated 43min, then air cooling
To room temperature, crush in being then placed in ball mill, cross 200 mesh numbers, obtain metal dust A;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.07mm, be then heated to 1350 DEG C, be incubated 7 hours, be then air cooled to room temperature, then again metal dust A is sprayed
To Upper gasket, oil ring and lower gasket surface, thickness is 0.3mm, is then air cooled to 625 DEG C, is incubated 18min, is then put into rapidly
Quickly cool down in cold water, be cooled to 225 DEG C of rapid taking-ups, be then again heated to 430 DEG C, be incubated 7 hours, be then air cooled to
Room temperature;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
625 DEG C, 12h is incubated, then room temperature is cooled to the air-cooled speed with 6 DEG C/s.
Embodiment 3
A kind of anti-corrosion abrasion-resistant type textile machines buffer structure, including buffer cylinder body and piston are present embodiments provided, it is living
In the buffer cylinder body that is arranged at of plug, buffer cylinder body be in hollow tubular and its one end seals another end opening, piston
It is made up of piston rod and piston body, piston body is stacked by Upper gasket, oil ring and lower gasket successively from top to down and constituted, Upper gasket,
Oil ring and lower gasket surface are coated with one layer of corrosion resistant metal coating, and the component of corrosion resistant metal coating is by mass percentage:C:
0.03%, Zn:0.35%, Cu:0.34%, W:0.27%, Nb:0.76%, Cr:8.34%, Si:0.28%, Mo:0.53%, Co:0.14%,
Al:3.5%, rare earth:2.67%, remaining is Fe and trace impurity;
In rare earth, by weight percentage comprising following components:La:3.3%, Tm:2.7%, Ho:5.5%, Tb:5.7%, Eu:4.2%,
Sm:12.7%, balance of Gd;
The preparation method of corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 1150 DEG C, are incubated 4 hours, so
After be air cooled to 558 DEG C, be then again heated to 680 DEG C, second part of rare earth be put in reacting furnace, be incubated 39min, then air cooling
To room temperature, crush in being then placed in ball mill, cross 200 mesh numbers, obtain metal dust A;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.07mm, be then heated to 1310 DEG C, be incubated 6 hours, be then air cooled to room temperature, then again metal dust A is sprayed
To Upper gasket, oil ring and lower gasket surface, thickness is 0.4mm, is then air cooled to 635 DEG C, is incubated 18min, is then put into rapidly
Quickly cool down in cold water, be cooled to 230 DEG C of rapid taking-ups, be then again heated to 430 DEG C, be incubated 8 hours, be then air cooled to
Room temperature;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
628 DEG C, 11h is incubated, then room temperature is cooled to the air-cooled speed with 7 DEG C/s, clean surface, check size.
The above is only to presently preferred embodiments of the present invention, not make any pro forma restriction to the present invention, it is every
According to the technical spirit of the present invention to any simple modification made for any of the above embodiments, equivalent variations and modification, this is belonged to
In the range of bright technical scheme.
Claims (4)
1. a kind of anti-corrosion abrasion-resistant type textile machines buffer structure, including buffer cylinder body and piston, the piston are arranged at
In described buffer cylinder body, described buffer cylinder body is in hollow tubular and its one end seals another end opening, described
Piston is made up of piston rod and piston body, and the piston body is stacked by Upper gasket, oil ring and lower gasket successively from top to down and constituted,
The Upper gasket, oil ring and lower gasket surface are coated with one layer of corrosion resistant metal coating, and the component of the corrosion resistant metal coating is pressed
Mass percent is:C:0.02-0.05%, Zn:0.33-0.37%, Cu:0.32-0.35%, W:0.25-0.28%, Nb:0.75-
0.78%, Cr:8.32-8.35%, Si:0.27-0.29%, Mo:0.52-0.55%, Co:0.13-0.15%, Al:3.4-3.6% is dilute
Soil:2.65-2.68%, remaining is Fe and trace impurity;
In the rare earth, by weight percentage comprising following components:La:3.2-3.5%, Tm:2.6-2.8%, Ho:5.2-5.6%,
Tb:5.5-5.8%, Eu:4.1-4.3%, Sm:12.5-12.8%, balance of Gd;
The preparation method of the corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 900-1300 DEG C, are incubated 3-5
Hour, 550-560 DEG C is then air cooled to, 670-690 DEG C is then again heated to, second part of rare earth is put in reacting furnace, protected
Warm 30-45min, is then air cooled to room temperature, crushes, cross 200 mesh numbers, obtain metal dust A in being then placed in ball mill;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.05-0.08mm, be then heated to 1300-1400 DEG C, be incubated 5-8 hours, be then air cooled to room temperature, then again by gold
Category powders A is sprayed into Upper gasket, oil ring and lower gasket surface, and thickness is 0.2-0.5mm, is then air cooled to 600-650 DEG C, insulation
15-20min, quickly cools down in being then put into rapidly cold water, is cooled to 200-250 DEG C of rapid taking-up, is then again heated to
400-450 DEG C, 5-8 hours are incubated, room temperature is then air cooled to;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
620-630 DEG C, 11-13h is incubated, then room temperature is cooled to the air-cooled speed with 5-7 DEG C/s.
2. anti-corrosion abrasion-resistant type textile machines buffer structure according to claim 1, it is characterised in that:It is described corrosion-resistant
The component of metal coating is by mass percentage:C:0.02%, Zn:0.33%, Cu:0.32%, W:0.25%, Nb:0.75%, Cr:
8.32%, Si:0.27%, Mo:0.52%, Co:0.13%, Al:3.4%, rare earth:2.65%, remaining is Fe and trace impurity;
In the rare earth, by weight percentage comprising following components:La:3.2%, Tm:2.6%, Ho:5.2%, Tb:5.5%, Eu:
4.1%, Sm:12.5%, balance of Gd;
The preparation method of the corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 900 DEG C, are incubated 5 hours, so
After be air cooled to 550 DEG C, be then again heated to 690 DEG C, second part of rare earth be put in reacting furnace, be incubated 30min, then air cooling
To room temperature, crush in being then placed in ball mill, cross 200 mesh numbers, obtain metal dust A;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.08mm, be then heated to 1300 DEG C, be incubated 8 hours, be then air cooled to room temperature, then again metal dust A is sprayed
To Upper gasket, oil ring and lower gasket surface, thickness is 0.2mm, is then air cooled to 650 DEG C, is incubated 15min, is then put into rapidly
Quickly cool down in cold water, be cooled to 250 DEG C of rapid taking-ups, be then again heated to 400 DEG C, be incubated 8 hours, be then air cooled to
Room temperature;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
620 DEG C, 13h is incubated, then room temperature is cooled to the air-cooled speed with 5 DEG C/s.
3. anti-corrosion abrasion-resistant type textile machines buffer structure according to claim 1, it is characterised in that:It is described corrosion-resistant
The component of metal coating is by mass percentage:C:0.05%, Zn:0.37%, Cu:0.35%, W:0.28%, Nb:0.78%, Cr:
8.35%, Si:0.29%, Mo:0.55%, Co:0.15%, Al:3.6%, rare earth:2.68%, remaining is Fe and trace impurity;
In the rare earth, by weight percentage comprising following components:La:3.5%, Tm:2.8%, Ho:5.6%, Tb:5.8%, Eu:
4.3%, Sm:12.8%, balance of Gd;
The preparation method of the corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 1250 DEG C, are incubated 4 hours, so
After be air cooled to 555 DEG C, be then again heated to 685 DEG C, second part of rare earth be put in reacting furnace, be incubated 43min, then air cooling
To room temperature, crush in being then placed in ball mill, cross 200 mesh numbers, obtain metal dust A;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.07mm, be then heated to 1350 DEG C, be incubated 7 hours, be then air cooled to room temperature, then again metal dust A is sprayed
To Upper gasket, oil ring and lower gasket surface, thickness is 0.3mm, is then air cooled to 625 DEG C, is incubated 18min, is then put into rapidly
Quickly cool down in cold water, be cooled to 225 DEG C of rapid taking-ups, be then again heated to 430 DEG C, be incubated 7 hours, be then air cooled to
Room temperature;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
625 DEG C, 12h is incubated, then room temperature is cooled to the air-cooled speed with 6 DEG C/s.
4. anti-corrosion abrasion-resistant type textile machines buffer structure according to claim 1, it is characterised in that:It is described corrosion-resistant
The component of metal coating is by mass percentage:C:0.03%, Zn:0.35%, Cu:0.34%, W:0.27%, Nb:0.76%, Cr:
8.34%, Si:0.28%, Mo:0.53%, Co:0.14%, Al:3.5%, rare earth:2.67%, remaining is Fe and trace impurity;
In the rare earth, by weight percentage comprising following components:La:3.3%, Tm:2.7%, Ho:5.5%, Tb:5.7%, Eu:
4.2%, Sm:12.7%, balance of Gd;
The preparation method of the corrosion resistant metal coating is carried out according to the following steps:
Step(1):Rare earth is divided into into two parts first, first part for total amount of rare earth 1/4, second part for total amount of rare earth 3/4, by C,
Zn, Cu, W, Nb, Cr, Si, Mo, Co, Al, Fe, first part of rare earth are put in reacting furnace, are heated to 1150 DEG C, are incubated 4 hours, so
After be air cooled to 558 DEG C, be then again heated to 680 DEG C, second part of rare earth be put in reacting furnace, be incubated 39min, then air cooling
To room temperature, crush in being then placed in ball mill, cross 200 mesh numbers, obtain metal dust A;
Step(2):Metal dust A in step 1 is sprayed into into Upper gasket, oil ring and lower gasket surface using spraying equipment, it is thick
Spend for 0.07mm, be then heated to 1310 DEG C, be incubated 6 hours, be then air cooled to room temperature, then again metal dust A is sprayed
To Upper gasket, oil ring and lower gasket surface, thickness is 0.4mm, is then air cooled to 635 DEG C, is incubated 18min, is then put into rapidly
Quickly cool down in cold water, be cooled to 230 DEG C of rapid taking-ups, be then again heated to 430 DEG C, be incubated 8 hours, be then air cooled to
Room temperature;
Step(3):Upper gasket, oil ring and lower gasket are carried out into first time heat treatment:Upper gasket, oil ring and lower gasket are heated to
628 DEG C, 11h is incubated, then room temperature is cooled to the air-cooled speed with 7 DEG C/s, clean surface, check size.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1043151A (en) * | 1988-11-23 | 1990-06-20 | 弗利康公司 | Improved abrasion resistant coating and using method thereof |
US20050146162A1 (en) * | 2003-12-19 | 2005-07-07 | Daimlerchrysler Ag | Stainless frame construction for motor vehicles |
JP4502075B1 (en) * | 2008-12-24 | 2010-07-14 | Jfeスチール株式会社 | Corrosion resistant steel for crude oil tankers |
-
2016
- 2016-12-09 CN CN201611130374.0A patent/CN106521348A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1043151A (en) * | 1988-11-23 | 1990-06-20 | 弗利康公司 | Improved abrasion resistant coating and using method thereof |
US20050146162A1 (en) * | 2003-12-19 | 2005-07-07 | Daimlerchrysler Ag | Stainless frame construction for motor vehicles |
JP4502075B1 (en) * | 2008-12-24 | 2010-07-14 | Jfeスチール株式会社 | Corrosion resistant steel for crude oil tankers |
Non-Patent Citations (1)
Title |
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雷亚等: "《炼钢学》", 30 June 2010, 冶金工业出版社 * |
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