CN106438318B - Remote Monitoring System of Air compressor - Google Patents
Remote Monitoring System of Air compressor Download PDFInfo
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- CN106438318B CN106438318B CN201611128176.0A CN201611128176A CN106438318B CN 106438318 B CN106438318 B CN 106438318B CN 201611128176 A CN201611128176 A CN 201611128176A CN 106438318 B CN106438318 B CN 106438318B
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 228
- 239000007788 liquid Substances 0.000 claims abstract description 91
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 230000000007 visual effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 5
- 238000001514 detection method Methods 0.000 description 11
- 230000008054 signal transmission Effects 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000008399 tap water Substances 0.000 description 3
- 235000020679 tap water Nutrition 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 241000282326 Felis catus Species 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/10—Other safety measures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2207/00—External parameters
- F04B2207/70—Warnings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2207/00—External parameters
- F04B2207/70—Warnings
- F04B2207/701—Sound
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2207/00—External parameters
- F04B2207/70—Warnings
- F04B2207/702—Light
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The present invention relates to a kind of Remote Monitoring System of Air compressor, including the first water-storing device and alarm signal generator, first water-storing device is provided with inlet and outlet, the size of the water inlet is more than the size of the water outlet, and the water inlet is connected to the outlet pipe of the cooling system of air compressor;First water-storing device is internally provided with liquid level switch, and when the water level of the water storage in first water-storing device is less than the water level lower limit set, the liquid level switch is opened or closed;The alarm signal generator, the on off operating mode signal for receiving the liquid level switch that the wireless signal transmitter is sent send out alarm signal when the on off operating mode signal of the liquid level switch is to be opened or closed.Remote Monitoring System of Air compressor provided by the invention, not only may be implemented the monitoring running state of air compressor machine, but also may be implemented remotely to monitor, and is monitored at the scene without personnel, improves the working environment of staff, and realization method is simple, at low cost.
Description
Technical Field
The invention relates to the technical field of air compressors, in particular to a remote monitoring system for an air compressor.
Background
An air compressor (also called an air compressor) is a basic product of industrial modernization and belongs to very important equipment in most enterprises, so that the air compressor is very important to ensure normal operation. The water path circulating system is an important composition structure of the air compressor, cooling water enters an air compressor intercooler through a pipeline to cool gas discharged by primary compression, then enters an after cooler to cool exhaust, the other path of cooling water inlet pipeline cools a motor winding through two groups of heat exchangers on the upper part of a main motor, and the other path of cooling water cools an oil cooler. Circulating water is a key factor for guaranteeing the normal operation of the air compressor.
The monitoring of the running state of the air compressor is important to guarantee the normal running of the air compressor. Because the remote monitoring system for monitoring the running state of the air compressor is high in cost at present, most enterprises still adopt a manual on-duty monitoring mode, and the working environment is severe.
Disclosure of Invention
In view of this, an object of the embodiments of the present invention is to provide a remote monitoring system for an air compressor.
The remote monitoring system of the air compressor provided by the embodiment of the invention is applied to a cooling system of the air compressor, and comprises a first water storage device and an alarm signal generator, wherein,
the first water storage device is provided with a water inlet and a water outlet, the size of the water inlet is larger than that of the water outlet, and the water inlet is communicated with a water outlet pipe of the air compressor cooling system;
a liquid level float switch is arranged in the first water storage device, and is switched off or switched on when the water level of the stored water in the first water storage device is lower than a set lower water level limit;
the liquid level float switch is connected with a wireless signal transmitter and used for transmitting an on-off state signal of the liquid level float switch;
and the alarm signal generator is used for receiving the signal sent by the wireless signal transmitter and sending an alarm prompt signal when the on-off state signal of the liquid level float switch is off or on.
Preferably, the air compressor remote monitoring system further comprises a liquid pressure sensor arranged in a water inlet pipe of the air compressor cooling system, and the liquid pressure sensor is used for detecting the water pressure of inlet water in the water inlet pipe;
the liquid pressure sensor is connected with a wireless signal transmitter and used for transmitting a signal of the liquid pressure sensor;
the alarm signal generator is also used for receiving the signal of the liquid pressure sensor sent by the wireless signal transmitter and sending an alarm prompt signal when the water inlet pressure collected by the liquid pressure sensor is lower than a set water pressure threshold value.
The water inlet pressure is small, the water inlet amount is small, and the requirement for normal operation of the air compressor can not be met, so that the water inlet pressure detection is also a mode for detecting whether the air compressor can normally operate, and the reliability of the system can be further improved by a double detection mode.
Preferably, the air compressor remote monitoring system further comprises a second water storage device for storing emergency water, the second water storage device is communicated with a water inlet pipe of the air compressor cooling system through a water conveying pipe, and an emergency valve is arranged in the water conveying pipe; and the water inlet pipe is used for opening when the water inlet pressure is lower than the water pressure threshold value so as to facilitate the injection of emergency water into the cooling system of the air compressor. Through setting up emergent water source, supply water through emergent water source under emergency, can ensure that the air compressor machine is in normal operating condition always, does not influence the normal operating of air compressor machine, improves the air compressor machine and does not have trouble operating duration.
As an embodiment, the second water storage device may be a tap water pipe using tap water as an emergency water source.
As an implementation manner, in the air compressor remote monitoring system, the emergency valve is an electromagnetic valve.
Preferably, in the above-mentioned remote air compressor monitoring system, a check valve is arranged in the water inlet pipe for limiting emergency water in the water pipe to only flow to the air compressor cooling system.
In another embodiment, the liquid pressure sensor is replaced by a liquid flow sensor, the liquid flow sensor is used for detecting the inflow of water in the water inlet pipe, and correspondingly, a wireless signal transmitter is connected to the liquid flow sensor and is used for transmitting the signal of the liquid flow sensor; the alarm signal generator is also used for receiving the signal of the liquid flow sensor sent by the wireless signal transmitter and sending an alarm prompt signal when the flow value acquired by the liquid flow sensor is lower than a set flow threshold value.
Preferably, among the above-mentioned air compressor machine remote monitering system, still include gas pressure sensor for detect the gas pressure of air compressor machine gas outlet department, gas pressure sensor with wireless signal transmitter connects, wireless signal transmitter still is used for sending the gas pressure signal that gas pressure sensor gathered, alarm signal generator still is used for, send alarm prompt signal when gas pressure is less than the setting value. The main purpose of air compressor machine work is to produce compressed air, and the air compressor machine can not normally work when the gas pressure of air compressor machine gas outlet department is too little, therefore gas outlet atmospheric pressure detects also to be the mode that detects whether air compressor machine can normally operate, and multiple detection mode uses simultaneously, can further ensure air compressor machine normal operating. As an implementation manner, in the air compressor remote monitoring system, the alarm prompt signal is an audible and visual alarm signal.
In another embodiment, in the above air compressor remote monitoring system, the alarm prompt signal is a short message or a telephone voice message. The alarm prompt signal is given by sending the alarm short message or dialing the appointed number, so that the worker can receive the alarm prompt signal and timely process the alarm prompt signal at any position, and the reliability of the system is further guaranteed.
Compared with the prior art, the air compressor remote monitoring system provided by the embodiment of the invention can realize the running state monitoring of the air compressor, can realize remote monitoring, does not need on-site monitoring, improves the working environment of workers, and has the advantages of simple realization mode and low cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of an air compressor remote monitoring system provided in embodiment 1 of the present invention.
Fig. 2 is a schematic structural diagram of an air compressor remote monitoring system provided in embodiment 2 of the present invention.
Fig. 3 is a schematic structural diagram of an air compressor remote monitoring system provided in embodiment 3 of the present invention.
Description of the main elements
A hopper 101; a level float switch 102; a water outlet 103; an inlet pipe 104; a liquid pressure sensor 105; a second water storage device 106; a water delivery pipe 107; a solenoid valve 108; a check valve 109; a water outlet pipe 110; air compressor cooling system 111.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, the downward arrows indicate the direction of water flow from the inlet pipe 104. The air compressor remote monitoring system provided by the embodiment comprises a first water storage device, a liquid level float switch 102 and an alarm signal generator (not shown in the figure). Wherein,
the first water storage device is provided with a water inlet and a water outlet 103, wherein the size of the water inlet is larger than that of the water outlet 103, namely the water inlet amount of the water inlet is larger than the water outlet amount of the water outlet 103. As a simple and easy embodiment, the first water storage means is a funnel 101.
The liquid level float switch 102 is disposed in the first water storage device, according to the working principle of the liquid level float switch 102, when the liquid (usually water) in the container is at a certain height, the liquid level float switch 102 is closed (on), and when the liquid in the container is lower than the certain height, the liquid level float switch 102 is opened, in this embodiment, the two liquid position heights are respectively defined as an upper water level limit and a lower water level limit, that is, when the water level of the stored water in the first water storage device is higher than the set upper water level limit, the liquid level float switch 102 is closed, and when the water level of the stored water in the first water storage device is lower than the set lower water level limit, the liquid level float switch 102 is opened.
The alarm signal generator is used for sending out an alarm prompt signal when the liquid level float switch 102 is disconnected so as to prompt a worker to deal with related faults as soon as possible.
As another embodiment, the level float can also be put into the following operating modes: the level float switch 102 is open when the level of the accumulated water in the first accumulator is above the set upper level limit and the level float switch 102 is closed when the level of the accumulated water in the first accumulator is below the set lower level limit. For the working mode, the alarm signal generator is used for sending out an alarm prompt signal when the liquid level float switch 102 is closed so as to prompt a worker to deal with related faults as soon as possible.
As an embodiment, the level float switch 102 may be connected to the alarm signal generator through a signal transmission cable, and the on/off state signal of the level float switch 102 may be transmitted to the alarm signal generator through the signal transmission cable.
As another more preferred embodiment, a wireless signal transmitter is connected to the level float switch 102 and is used for sending an on-off state signal of the level float switch 102 to the alarm signal generator. And a wireless signal transmission mode is adopted, so that the cost and wiring difficulty of remote wiring are avoided. The wireless signal transmitter can be purchased directly from the market, and the cost is low. As a further more preferred implementation, the wireless signal transmitter employs wireless input/output (I/O) devices, and the signal transmission is implemented by using wireless I/O technology, for example, the DW-J10/11 wireless switching value acquisition input controller produced by Shenzhen, Daizong technologies, Inc., and the receiving module in the alarm signal generator can select the DW-J20/21 wireless switching value controller produced by Shenzhen, Daizong technologies, Inc.
The alarm prompting signal can be realized in various ways, for example, the most widely used mode is audible and visual alarm, namely, a loudspeaker is used for emitting alarm sound, and a signal lamp is used for emitting a light prompting signal, namely, in this case, the alarm signal generator comprises a wireless signal receiver, a loudspeaker and a signal indicator lamp. Of course, the alarm prompt signal may be an audible alarm or an optical signal alarm.
The audible and visual alarm requires the operator to be on site, so as another preferable implementation mode, the alarm prompt signal can be a short message or a telephone voice message, namely, the alarm signal generator sends a short message to a specified (preset) number in a short message cat or the like mode, or calls the specified number. The method has no limitation on the geographical position of the worker, and the reliability is stronger as long as the worker carries the mobile phone. The implementation of the alarm signal generator is prior art and will not be described in detail here.
In the air compressor machine remote monitering system that this embodiment provided, the water inlet of first water storage device communicates with outlet pipe 110 in air compressor machine cooling system 111, when the circulating water normally works, rivers continuously flow into air compressor machine cooling system 111's inlet tube 104, then flow from outlet pipe 110, pour into funnel 101, because the inflow of water inlet is greater than the water yield of delivery port 103, this moment excessive water volume overflows from funnel 101, liquid level float switch 102 installs on funnel 101, when funnel 101 liquid level is higher than the upper limit of water level of settlement, liquid level float switch 102 switches on, alarm signal generator detects that the circulating water normally pours into funnel 101. When the circulating water has a fault and the amount of the injected water is reduced, the injection flow in the hopper 101 is lower than the discharge flow, the liquid level of the hopper 101 gradually decreases, when the water level is reduced to a set lower limit of the water level, the liquid level float switch 102 is switched off, the alarm signal generator detects the fault of the circulating water and sends an alarm prompt signal to remind an operator to process the relevant fault as soon as possible.
Example 2
As shown in fig. 2, the downward arrow in the figure indicates the direction of water flow entering from the water inlet, and the rightward arrow indicates the direction of emergency water flow entering from the water pipe 107. Compared with the remote monitoring system provided in embodiment 1, the remote monitoring system provided in this embodiment further includes a liquid pressure sensor 105 disposed in the water inlet pipe 104, and is used for detecting the water pressure of the water inlet pipe 104 and sending the detected water pressure signal of the water inlet to the alarm signal generator through the wireless signal transmitter. When the water inlet pressure is higher than the set water pressure threshold value, the circulating water supply is normal, and the air compressor normally operates; when the water pressure of the inflow water is lower than the set water pressure threshold value, the circulating water is insufficient in supply, the air compressor is likely to break down, and the alarm signal generator sends out an alarm prompt signal to remind a worker to process in time. The detection of the water inlet pressure and the detection of the on-off state of the liquid level float switch 102 are two detection means, and the two detection means are used simultaneously, so that the reliability of the monitoring system can be further improved.
The purpose of monitoring the running state of the air compressor is to ensure the normal running of the air compressor, therefore, as a preferred embodiment, an emergency water source can be set, and the normal water is supplied when the water amount of the normal inlet water is insufficient, so that the normal supply of circulating water is ensured, the normal running of the air compressor is further ensured, and the fault-free running time of the air compressor is improved. Therefore, in this embodiment, the air compressor remote monitoring system further includes a second water storage device 106, the second water storage device 106 is communicated with the water inlet pipe 104 of the air compressor cooling system 111 through a water pipe 107, and an emergency valve is arranged in the water pipe 107; the second water storage device 106 is used for containing emergency water, and when the liquid pressure sensor 105 detects that the water inlet pressure is lower than a set water pressure threshold value, the emergency water is provided for the first water storage device. The emergency valve may be a common manual valve, and when the monitored water pressure of the inlet water is lower than the set water pressure threshold, the operator may manually open the valve to allow the emergency water to be injected into the air compressor cooling system 111 from the water pipe 107. The emergency valve is preferably a solenoid valve 108, and the solenoid valve 108 is directly controlled to be opened when the liquid pressure sensor 105 detects that the water pressure of the inlet water is lower than a set threshold value.
The monitored control system that this embodiment provided can ensure in time report to the police when water route circulation system breaks down, can also ensure even break down can not influence the air compressor machine and normally work yet.
The corresponding description in example 1 is for what is not mentioned in this example.
Example 3
The air compressor remote monitoring system provided in this embodiment is a further improvement on the basis of embodiment 2, and please refer to embodiment 2 for details not referred to in this embodiment. As shown in fig. 3, the water pipe 107 is communicated with the water inlet pipe 104, so when emergency water is injected into the water inlet pipe 104 from the water pipe 107, the emergency water may press the liquid pressure sensor 105, that is, the water inlet pressure detected by the liquid pressure sensor 105 is the water pressure of the water entering from the original water inlet pipe 104 (the water inlet pipe 104 before the emergency water is injected) and the water pipe 107 together, when the water pressure of the water entering together is lower than the set water pressure threshold, the liquid pressure sensor 105 controls the electromagnetic valve 108 to open, and the emergency water is injected into the first water storage device through the water pipe 107. That is, as long as the water inlet pressure detected by the liquid pressure sensor is lower than the set threshold, the electromagnetic valve 108 is controlled to be opened all the time to ensure that enough circulating water is available to enable the air compressor to work normally.
Since the water pressure detected by the liquid pressure sensor 105 includes both the water pressure of the water entering from the original water inlet pipe 104 and the water pressure of the emergency water entering from the water pipe 107 when the emergency valve is opened, the water pressure detected by the liquid pressure sensor may be higher than the set threshold, but actually, the water pressure of the water entering from the original water inlet pipe 104 is lower than the set threshold, that is, the original circulating water path has failed, and the detection result has an error. Therefore, as a more preferable embodiment, in this embodiment, as shown in fig. 3, a check valve 109 is disposed in the water inlet pipe 104, the check valve 109 is located below the liquid pressure sensor 105 (only for the direction shown in the drawing), the check valve 109 is used to limit that the emergency water in the water pipe 107 can only flow to the air compressor cooling system 111, that is, the emergency water in the water pipe 107 is limited to ram the liquid pressure sensor 105, at this time, the emergency water cannot flow to the position of the incoming water liquid pressure sensor 105, the incoming water pressure measured by the liquid pressure sensor 105 can only be the water pressure of the incoming water from the original water inlet pipe 104, and the incoming water pressure detected by the liquid pressure sensor 105 is lower than a set water pressure threshold, so the alarm signal generator will send an alarm prompt signal to prompt a worker to deal with the related fault as soon as possible. In addition, the emergency water in the limiting water pipe 107 can only flow to the air compressor cooling system 111, but cannot flow to the other direction of the water inlet pipe, so that the emergency water is taken as an emergency, and the emergency water is prevented from flowing out from the other direction of the water inlet pipe to cause waste.
The monitoring system provided by the embodiment can ensure that accurate detection results can be obtained under any condition, and can give an alarm in time when the original waterway system breaks down, so that the reliability of the monitoring system can be further improved.
Example 4
The air compressor remote monitoring system provided in this embodiment is a further improvement on the basis of embodiment 3, and please refer to embodiment 3 for details not referred to in this embodiment. In this embodiment, air compressor machine remote monitering system still includes gas pressure sensor for detect the gas pressure of air compressor machine gas outlet department, when gas pressure is higher than the setting value, the air compressor machine normally works, when gas pressure is less than the setting value, the air compressor machine probably breaks down. The gas pressure sensor is connected with the wireless signal transmitter, the wireless signal transmitter transmits a gas pressure signal acquired by the gas pressure sensor to the alarm signal generator, and the alarm signal generator sends an alarm prompt signal when the gas pressure is lower than a set value.
The fault of the water path circulation system is an important factor causing the air compressor to be incapable of normally operating, and if the air path system is in fault, or the air compressor is in mechanical or electrical fault, the air compressor is also caused to be incapable of normally operating. Monitoring system combines gas circuit system fault detection on the basis of water path circulation system fault detection in this embodiment, can all monitor because of the condition that the air compressor machine that water path circulation system trouble and gas circuit system trouble lead to can not normal operating at least, has further improved this monitoring system's reliability.
It should be noted that, in any of the above embodiments or implementations, the liquid pressure sensor 105 may be replaced by a liquid flow sensor, and the liquid flow sensor is used to detect the inflow water flow rate in the inflow pipe, so at this time, correspondingly, the liquid flow sensor is connected with a wireless signal transmitter, and sends a signal of the liquid flow sensor to an alarm signal generator through the wireless signal transmitter, the alarm signal generator sends the alarm prompt signal when the inflow water flow rate is lower than a set flow threshold, and the emergency valve is also opened when the inflow water flow rate is lower than the set flow threshold.
The wireless signal transmitters connected with the liquid level floater, the liquid pressure sensor and the liquid flow sensor can be the same device, namely the liquid level floater, the liquid pressure sensor and the liquid flow sensor are all connected with the same wireless signal transmitter; in another embodiment, the liquid level float, the liquid pressure sensor and the liquid flow sensor may be respectively connected with a wireless signal transmitter, which may result in increased cost.
In the above embodiments 2 to 4, the emergency valve may be controlled by the liquid level float or the liquid pressure sensor alone, and when the liquid level float detects that the water level of the water stored in the first water storage device is lower than the set lower water level limit, or when the liquid pressure sensor detects that the water pressure of the intake water is lower than the set water pressure threshold, the emergency valve is controlled to be opened; the emergency valve can also be controlled by the liquid level float and the liquid pressure sensor at the same time, and when any one of the liquid level float and the liquid pressure sensor gives an alarm, the emergency valve is controlled to be opened. In the embodiment in which the liquid pressure sensor is replaced by a liquid flow sensor, the emergency valve can accordingly be controlled by the level float or the liquid flow sensor alone or by both.
In the above embodiments 2-4, the second water storage device can select tap water as the emergency water source.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. A remote monitoring system of an air compressor is applied to a cooling system of the air compressor and is characterized by comprising a first water storage device and an alarm signal generator, wherein,
the first water storage device is provided with a water inlet and a water outlet, the size of the water inlet is larger than that of the water outlet, and the water inlet is communicated with a water outlet pipe of the air compressor cooling system;
a liquid level float switch is arranged in the first water storage device, and is switched off or switched on when the water level of the stored water in the first water storage device is lower than a set lower water level limit;
the liquid level float switch is connected with a wireless signal transmitter and used for transmitting an on-off state signal of the liquid level float switch;
the alarm signal generator is used for receiving the signal sent by the wireless signal transmitter and sending an alarm prompt signal when the on-off state signal of the liquid level float switch is off or on;
the liquid flow sensor is arranged in a water inlet pipe of the air compressor cooling system and used for detecting the water inlet flow in the water inlet pipe;
the liquid flow sensor is connected with a wireless signal transmitter and used for transmitting a signal of the liquid flow sensor;
the alarm signal generator is also used for receiving the signal of the liquid flow sensor sent by the wireless signal transmitter and sending an alarm prompt signal when the flow value acquired by the liquid flow sensor is lower than a set flow threshold value.
2. The air compressor remote monitoring system according to claim 1, further comprising a second water storage device for storing emergency water, wherein the second water storage device is communicated with the water inlet pipe of the air compressor cooling system through a water pipe, and an emergency valve is arranged in the water pipe and is used for opening when the inflow of water is lower than a set flow threshold value, so that the emergency water can be injected into the water inlet pipe of the air compressor cooling system.
3. The air compressor remote monitoring system according to claim 2, wherein the emergency valve is an electromagnetic valve.
4. The remote air compressor monitoring system according to claim 3, wherein a check valve is disposed in the water inlet pipe for limiting emergency water in the water pipe to flow only to the air compressor cooling system.
5. The air compressor remote monitoring system according to any one of claims 1 to 4, further comprising a gas pressure sensor for detecting a gas pressure at an air outlet of the air compressor, wherein the gas pressure sensor is connected to a wireless signal transmitter connected to the liquid level float switch, the wireless signal transmitter connected to the liquid level float switch is further configured to transmit a gas pressure signal collected by the gas pressure sensor, and the alarm signal generator is further configured to send an alarm prompt signal when the gas pressure is lower than a set value.
6. The air compressor remote monitoring system according to claim 1, wherein the alarm prompt signal is an audible and visual alarm signal.
7. The air compressor remote monitoring system of claim 1, wherein the alarm prompt signal is a short message or a telephone voice message.
8. The air compressor remote monitoring system according to claim 2, wherein the emergency valve is controlled by the level float, and/or the liquid flow sensor.
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JP2003094074A (en) * | 2001-09-21 | 2003-04-02 | Nippon Shokubai Co Ltd | Method for treating waste water |
CN201546939U (en) * | 2009-11-02 | 2010-08-11 | 灵宝市金源矿业有限责任公司 | Circulating water shortage alarming system for air compressor |
CN201672959U (en) * | 2010-05-11 | 2010-12-15 | 中冶恒通冷轧技术有限公司 | Annealing furnace water break alarm device |
CN202668240U (en) * | 2012-06-04 | 2013-01-16 | 上海金箭水射流设备制造有限公司 | Warning device for water shortage and air shortage |
CN202883318U (en) * | 2012-11-04 | 2013-04-17 | 张家界恒亮新材料科技有限公司 | Air compressor cooling water and backup water automatic circulation device |
CN203130465U (en) * | 2013-04-01 | 2013-08-14 | 北京华亿宏图机电设备有限公司 | Monitoring system for frequency-converting control of air compressor |
CN206397710U (en) * | 2016-12-09 | 2017-08-11 | 白银赛诺生物科技有限公司 | A kind of Remote Monitoring System of Air compressor |
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2016
- 2016-12-09 CN CN201611128176.0A patent/CN106438318B/en active Active
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