CN106400455B - Bead cutter and its application method are sealed with the ultrasonic wave of automatic drawing-off and video deviation-correcting function - Google Patents
Bead cutter and its application method are sealed with the ultrasonic wave of automatic drawing-off and video deviation-correcting function Download PDFInfo
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- CN106400455B CN106400455B CN201611092612.3A CN201611092612A CN106400455B CN 106400455 B CN106400455 B CN 106400455B CN 201611092612 A CN201611092612 A CN 201611092612A CN 106400455 B CN106400455 B CN 106400455B
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- crossbeam
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- filter cloth
- crush
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/04—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials longitudinally
- D06H7/06—Removing selvedge edges
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/22—Severing by heat or by chemical agents
- D06H7/221—Severing by heat or by chemical agents by heat
- D06H7/223—Severing by heat or by chemical agents by heat using ultrasonic vibration
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- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of ultrasonic wave envelope bead cutters and its application method with automatic drawing-off and video deviation-correcting function, ultrasonic wave envelope bead cutter includes unreeling structure, host, crush-cutting mechanism and rolling-up mechanism, unreeling structure and rolling-up mechanism are located at the rear and front end in walk cloth direction respectively, crush-cutting mechanism is located at unreeling between brake roller and traction dragging roller on host, by sealing in bead cutter operational process to the tension automatic control of filter cloth, filter cloth carries out the processing of sealing side in a tensioned state so that its edge is consistent with cloth body length after filter cloth trimming cooling retraction；It is mounted with to unreel tracking camera and knife rest tracking camera respectively on envelope bead cutter, to tag line track up, control unreels correction motor and knife rest correction motor respectively, realize the crosswise joint of cloth winding vehicle and crush-cutting knife, crush-cutting knife is made to be kept in technique initialization deviation range with the tag line on cloth cover always, " sideslip ", " discounting " phenomenon during filter cloth use can be substantially reduced.
Description
Technical field
The invention belongs to the edge sealing of industrial filter cloth and trimming fields, specifically a kind of to have automatic drawing-off and video
The ultrasonic wave envelope bead cutter and its application method of deviation-correcting function.
Background technology
It needs to carry out edge sealing processing to selvedge in production industrial filter cloth finishing process.Traditional method is to filtering selvedge
Portion brushes the chemical glue of one fixed width, and to prevent filter cloth, edge abrasion comes off when in use.This operated in accordance with conventional methods is inconvenient, work
It imitates low.The appearance of ultrasonic wave edge sealing cutting machine changes this conventional method, improves work efficiency, healthier environmental protection.But
There is following problems：First, the heating process of sealing, which makes selvedge be heated, generates different degrees of retraction, make selvedge longitudinal length
Shortening destroys cloth surface evenness so that generates " discounting " on filter during filter cloth use；Second is that in the operation of sealing side
Positioning, the limiting of filter cloth and bead cutter are difficult to control, and the filter cloth cut will appear " S " type or " banana-bends ", and filter cloth is caused to use
It is middle to deviate filter center (i.e. " sideslip "), make filter that can not run.
Invention content
It is heated retraction problems to solve sealing process selvedge, ensures filter cloth linear running during edge sealing, the present invention
Be designed to provide a kind of ultrasonic wave envelope bead cutter and its application method with automatic drawing-off and video deviation-correcting function.This hair
Bright ultrasonic wave envelope bead cutter has remarkable result for improving industrial filter cloth final finishing quality, improving product specification, can subtract
The generation of " sideslip ", " discounting " phenomenon during few filter cloth use；And it is environmental friendly, operation is simpler.
The purpose of the present invention is achieved through the following technical solutions：
The ultrasonic wave envelope bead cutter of the present invention includes unreeling structure, host, crush-cutting mechanism and rolling-up mechanism, wherein unreeling machine
Structure is located at the side of host, including mobile platform, unreels correction motor, transmission mechanism A, puts yardage roll and unreels tracking camera,
This unreels the installation of correction motor on the ground, and the mobile platform passes through transmission mechanism A and the output terminal phase for unreeling correction motor
Even, it is equipped on the mobile platform and puts yardage roll, the correction motor that unreels is by unreeling tracking camera detection filter cloth tag line
Position control, mobile platform driven by the transmission mechanism A and puts yardage roll along moving perpendicular to walk cloth direction；The host
Including body and the traction dragging roller being rotatably installed on the body and filter cloth is made to carry out the processing of sealing side in a tensioned state
Brake roller is unreeled, the filter cloth put on yardage roll drags the traction walk cloth of roller by the traction, and by being located at host opposite side
The rolling-up mechanism be wound into receipts yardage roll；The crush-cutting mechanism includes crossbeam, crossbeam stand-off, slider slideway component, knife rest and entangles
Inclined motor, transmission mechanism B, beam support, knife rest tracking camera, cylinder, tool holder bracket, crush-cutting knife, ultrasonic transducer and
Energy converter bracket, every side of the crossbeam are equipped with the crossbeam stand-off being connected on crossbeam and the crossbeam branch on the body
Seat, the crossbeam stand-off per side are slidably connected by slider slideway component with beam support, either side slider slideway component
Sliding block be connected by the rectify a deviation output terminal of motor of the transmission mechanism B and the knife rest on the body, knife rest correction electricity
Machine tracks camera control driving crossbeam along moving perpendicular to walk cloth direction by knife rest, realize the crossbeam always with filter cloth mark
The position for knowing line keeps being relatively fixed；The both sides of the crossbeam are equipped with cylinder, which is slidably connected to by tool holder bracket
On crossbeam, the output terminal of cylinder is respectively connected with crush-cutting knife described in per side, is correspondingly provided with per the lower section of side pressure cutter and passes through transducing
Device bracket is slidably connected to the ultrasonic transducer on crossbeam, ultrasonic wave described in the spacing and both sides between crush-cutting knife described in both sides
Spacing between energy converter is adjustable, and filter cloth is handled by the envelope flanging that the crush-cutting knife and ultrasonic transducer are completed to filter cloth；
The crush-cutting knife provides pressure by the cylinder, and trimming is carried out to filter cloth downward pressure；
Wherein：The crossbeam top is equipped with knife rest slideway, the tool holder bracket and the knife rest slideway along crossbeam length direction
It is slidably connected, and is fixed on knife rest slideway after being regulated in position；The cylinder is mounted on tool holder bracket, output terminal connection
There is knife rest, the crush-cutting knife is mounted on the knife rest；The crossbeam lower part is equipped with energy converter slideway along crossbeam length direction, described
Energy converter bracket is slidably connected with the energy converter slideway, and is fixed on energy converter slideway after being regulated in position, the ultrasound
Wave transducer is mounted on energy converter bracket；The crossbeam is divided into upper beam and bottom end rail, and the both sides of the upper and lower crossbeam lead to respectively
It crosses the crossbeam stand-off to be connected as a single entity, the knife rest slideway is mounted on upper beam, and the energy converter slideway is mounted on bottom end rail
On；The knife rest tracking camera is mounted on upper beam, between the cylinder of both sides；
The slider slideway component includes the crossbeam sliding block being mounted in crossbar bracket and the horizontal stroke on beam support
Beam slideway, the crossbeam sliding block of either side are connected by transmission mechanism B with the output terminal of knife rest correction motor, pass through the knife rest
The drives edge crossbeam slideway of correction motor moves back and forth；The transmission mechanism B include screw B and feed screw nut B, screw B with
The output terminal of the knife rest correction motor is connected, and the feed screw nut being connect with the crossbeam sliding block is threaded on screw B
B；
The transmission mechanism A includes screw A and feed screw nut A, screw A and the output terminal phase for unreeling correction motor
Even, the feed screw nut A affixed with the mobile platform is threaded on screw A；The both sides of the mobile platform connect respectively
Idler wheel is connected to, the track of installation on the ground is equipped with below every side wheel, the mobile platform is by unreeling correction motor
Driving in orbit along perpendicular to the direction of walk cloth move back and forth；
The operating pedal of installation on the ground is equipped between the unreeling structure and host, it is described to unreel tracking camera peace
On the operating pedal, multiple fabric guide rolls are equipped between unreeling structure and host；
The side in the crush-cutting mechanism along walk cloth direction, which is equipped with, is rotatably installed in unreeling brake roller A and unreel system on body
Dynamic roller B, filter cloth unreel brake roller A by this and unreel walk cloth between brake roller B, it is described unreel brake roller A and unreel brake roller B lead to
Same braking motor driving rotation is crossed, direction of rotation is identical with walk cloth direction；Opposite side of the crush-cutting mechanism along walk cloth direction
Equipped with the traction dragging roller A and traction dragging roller B being rotatably installed on body, filter cloth drags roller A by the traction and traction drags
Walk cloth between roller B, the traction dragging roller A and traction dragging roller B drive synchronized rotation by same traction electric machine, drag by described
The filter cloth operation that unreeling structure attracts；
The tension being rotatably installed on body is equipped between the traction dragging roller A and traction dragging roller B and crush-cutting mechanism
Measuring roll, the tension-sensing roller are equipped with the tension sensor of detection filter cloth tension data；
The application method of ultrasonic wave of the present invention envelope bead cutter is：
The brake roller that unreels provides tension automatic control to filter cloth, and the filter cloth is carried out at sealing side in a stretched state
Reason, so that its edge is consistent with cloth body length after filter cloth trimming cooling retraction；The filter cloth is knitted in weaving process in cloth cover
Enter one has the warp of apparent contrast as tag line with fabric, and tracking camera and the knife rest tracking camera of unreeling is to mark
Know line track up, control unreels correction motor respectively and knife rest rectifies a deviation motor to yardage roll vehicle and crush-cutting knife, ultrasonic transducer
Transverse shifting is carried out, keeps fixed position relative with tag line always.
Advantages of the present invention is with good effect：
1. the ultrasonic wave of the present invention seals bead cutter by sealing in bead cutter operational process to the tension automatic control of filter cloth, make
Filter cloth carries out the processing of sealing side under tensioned state, its edge is consistent with cloth body length after filter cloth trimming cooling retraction.
2. the ultrasonic wave envelope bead cutter of the present invention uninterruptedly visits filter cloth sealing implementation Process using vision correcting system
It surveys, tracking, it is automatic to calibrate, it realizes to being tracked in filter cloth tag line ± 1 millimeter, ensures that crush-cutting knife keeps technique with tag line always
Tolerance can substantially reduce " sideslip ", " discounting " phenomenon during filter cloth use.
3. the ultrasonic wave of the present invention seals bead cutter by way of correction, the two level correction that knife rest is rectified a deviation are unreeled to filter cloth, gram
The possibility of big, the secondary sideslip of hightension trimming equipment jockey pulley spacing is taken, correction precision is ± 1 millimeter.
4. the application method of ultrasonic wave envelope bead cutter of the present invention is easily operated, cloth winding vehicle, crush-cutting knife and ultrasonic transducer
Transverse shifting is carried out, substantially reduces " sideslip ", " discounting " phenomenon during filter cloth use.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the structural front view of crush-cutting mechanism of the present invention；
Fig. 3 is the structure right view of crush-cutting mechanism of the present invention；
Wherein：1 is mobile platform, and 2 be idler wheel, and 3 be track, and 4 is unreel correction motor, and 5 be screw A, and 6 be feed screw nut
A, 7 is unreel tracking camera, and 8 be fabric guide roll A, and 9 be fabric guide roll B, and 10 be fabric guide roll C, and 11 be operating pedal, and 12 be body,
13 is unreel brake roller A, and 14 is unreel brake roller B, and 15 be tension-sensing roller, and 16 be traction dragging roller A, and 17 be traction dragging roller
B, 18 be fabric guide roll D, and 19 be rolling-up mechanism, and 20 be filter cloth, and 21 be ultrasonic transducer, and 22 be crush-cutting knife, and 23 be knife rest, and 24 are
Cylinder, 25 be energy converter bracket, and 26 be tool holder bracket, and 27 be knife rest slideway, and 28 be energy converter slideway, and 29 be crossbeam slideway, 30
Camera is tracked for knife rest for knife rest correction motor, 32 for crossbeam sliding block, 31,33 be crossbeam stand-off, and 34 be upper beam, under 35 are
Crossbeam, 36 be beam support, and 37 be screw B, and 38 be feed screw nut B, and 39 is put yardage roll, and 40 be yardage roll vehicle, and 41 is receive yardage roll, A
For unreeling structure, B is host, and C is crush-cutting mechanism, and D is ground.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in Figure 1, the ultrasonic wave envelope bead cutter of the present invention includes unreeling structure A, host B, crush-cutting mechanism C and winder
Structure 19, wherein unreeling structure A are located at the side of host B, including mobile platform 1, idler wheel 2, track 3, unreel correction motor 4, biography
Motivation structure A, yardage roll 39, yardage roll vehicle 40 are put, unreels tracking camera 7 and fabric guide roll A8, this unreels correction motor 4 and is fixed on ground
On the cell wall to crouch under D, mobile platform 1 is connected by transmission mechanism A with unreeling the output terminal of correction motor 4.Transmission mechanism A includes
Screw A5 and feed screw nut A6, screw A5 are connected with unreeling the output terminal of correction motor 4, are threaded with and move on screw A5
The affixed feed screw nut A6 of moving platform 1.Idler wheel 2 is connected separately in the both sides of mobile platform 1, the lower section per side wheel 2 is all provided with
There is the track 3 being fixed under the D of ground in hugging, the track 3 of both sides is mutually parallel and perpendicular to walk cloth direction, and mobile platform 1 leads to
The driving for unreeling correction motor 4 is crossed on the track 3 along perpendicular to the reciprocating movement of the direction of walk cloth.Cloth is installed on mobile platform 1
Vehicle 40 is rolled up, yardage roll 39 is put and is placed on yardage roll vehicle 40.The operation being fixed on the D of ground is equipped between unreeling structure A and host B to step on
Plate 11 unreels tracking camera 7 and is mounted on the operating pedal 11.Fabric guide roll A8 is located at the lower section for unreeling tracking camera 7.By
It unreels tracking camera 7 and detects the position control of 20 cloth cover tag line of filter cloth and unreel correction motor 4 and rotate, driven by screw A5 solid
The feed screw nut A6 being connected on mobile platform 1, makes mobile platform 1 and puts yardage roll 39 to move on the track 3 along perpendicular to walk cloth direction
It is dynamic.
Host B includes body 12 and is rotatably installed in unreeling brake roller A13, unreeling brake roller on the body 12 respectively
B14, tension-sensing roller 15, traction dragging roller A16 and traction dragging roller B17, unreel brake roller A13 and unreel on brake roller B14
Lower setting, positioned at sides of the crush-cutting mechanism C along walk cloth direction, traction dragging roller A16 and traction dragging roller B17 is setting up and down, position
In opposite sides of the crush-cutting mechanism C along walk cloth direction, tension-sensing roller 15 be located at traction dragging roller A16 and traction dragging roller B17 with
Between crush-cutting mechanism C, the tension sensor of detection 20 tension data of filter cloth is equipped on tension-sensing roller 15.Unreel brake roller
A13 and unreel brake roller B14 by same braking motor drive rotate, direction of rotation is identical with walk cloth direction, is detected by tension
Roller 15 detects 20 tension data of filter cloth to set the fortune that tension force unreels brake roller A13, the braking motor for unreeling brake roller B14
Rotary speed, 20 operational process of filter cloth is made to keep tension, and (tension is by unreeling brake roller A13, unreeling brake roller B14 and traction is dragged
What the speed discrepancy that dynamic roller A16, traction drag roller B17 was formed) it is constant, and filter cloth 20 is made to carry out at sealing side in a stretched state
Reason.Filter cloth 20 is by unreeling brake roller A13 and unreeling walk cloth between brake roller B14, then by traction dragging roller A16 and traction dragging roller
Walk cloth between B17, traction dragging roller A16 and traction dragging roller B17 drive synchronized rotation by same traction electric machine, drag by unreeling
The filter cloth 20 that mechanism A is attracted is run.The filter cloth 20 that crush-cutting is handled well is by 19 harvest yardage roll of rolling-up mechanism.Ultrasonic wave sealing of the present invention
The rolling-up mechanism 19 of side machine is the prior art, and so it will not be repeated.In fabric guide roll A8 and unreel and be respectively equipped with peace between brake roller B14
Fabric guide roll B9 on the operating pedal 11 and fabric guide roll C10 on body 12, in traction dragging roller A16 and fabric winding machine
Fabric guide roll D18 is equipped between structure 19.
The effect of crush-cutting mechanism C is accurately and effectively the filter cloth sealed by ultrasonic wave on bead cutter by ultrasonic wave completion pair
The envelope flanging processing of filter cloth.As shown in Figure 2 and Figure 3, crush-cutting mechanism C includes crossbeam, crossbeam stand-off 33, slider slideway component, knife rest
Correction motor 31, transmission mechanism B, beam support 36, knife rest tracking camera 32, cylinder 24, tool holder bracket 26, knife rest 23, pressure
Cutter 22, knife rest slideway 27, ultrasonic transducer 21, energy converter bracket 25 and energy converter slideway 28, every side of crossbeam are equipped with
The crossbeam stand-off 33 on crossbeam and the beam support on body 12 36 are connected to, the crossbeam stand-off 33 per side passes through cunning
Block slide assemblies are slidably connected with beam support 36, and the sliding block of either side slider slideway component is by transmission mechanism B with being mounted on
The output terminal of knife rest correction motor 31 on body 12 is connected, and knife rest correction motor 31 tracks camera 32 by knife rest and controls
Driving crossbeam realizes that position of the crossbeam center always with filter cloth center identification line is consistent along being moved perpendicular to walk cloth direction.
The crossbeam of the present embodiment is divided into upper beam 34 and bottom end rail 35, and the both sides of the upper and lower crossbeam 34,35 pass through crossbeam stand-off 33 respectively
It is connected as a single entity, knife rest slideway 27 on upper beam 34 is installed along its length, transducing is installed along its length on bottom end rail 35
Device slideway 28.Every side of upper beam 34 is equipped with the crossbeam stand-off 33 for being connected to upper beam and the crossbeam branch on body 12
Seat 36, the crossbeam stand-off 33 per side are slidably connected by slider slideway component and beam support 36.Slider slideway component includes
Crossbeam sliding block 30 in crossbar bracket 33 and the crossbeam slideway 29 on beam support 36, the crossbeam of either side are slided
Block 30 is connected by transmission mechanism B with the output terminal of the knife rest correction motor 31 on body 12, is rectified a deviation by the knife rest
The drives edge crossbeam slideway 29 of motor 31 moves back and forth.Transmission mechanism B includes screw B37 and feed screw nut B38, screw B37
It is connected with the output terminal of knife rest correction motor 31, the silk being connect with either side crossbeam sliding block 30 is threaded on screw B37
Stem nut B38.The both sides of crossbeam are equipped with cylinder 24, and the cylinder 24 per side is installed on tool holder bracket 26, tool holder bracket 26
It is slidably connected with knife rest slideway 27, and is bolted on knife rest slideway 27 after being regulated in position.The output of cylinder 24
End is connected with knife rest 23, and crush-cutting knife 22 is mounted on the knife rest 23.Knife rest tracking camera 32 is mounted on upper beam 34, is located at
Between both sides cylinder 24；Knife rest motor 31 of rectifying a deviation tracks the control of camera 32 by knife rest and drives upper and lower crossbeam 34,35 along vertical
It is moved in walk cloth direction, realizes that upper and lower crossbeam 34,35 keeps setting value with the position of filter cloth tag line always.Per side pressure cutter
22 lower section is correspondingly provided with the ultrasonic transducer 21 being slidably connected to by energy converter bracket 25 on bottom end rail 35, energy converter
Bracket 25 is slidably connected with energy converter slideway 28, and is bolted on bottom end rail 35 after being regulated in position, ultrasonic wave
Energy converter 21 is mounted on energy converter bracket 25.Between spacing and both sides ultrasonic transducer 21 between both sides crush-cutting knife 22
Spacing is adjustable, and filter cloth 20 passes through the completion pair of ultrasonic transducer 21 by passing through between crush-cutting knife 22 and ultrasonic transducer 21
The envelope flanging processing of filter cloth, crush-cutting knife 22 are provided by cylinder 24 and carry out trimming to filter cloth downward pressure.
The ultrasonic transducer 21 of ultrasonic wave envelope bead cutter of the present invention is the prior art.
The application method of ultrasonic wave of the present invention envelope bead cutter is：
Sealed in bead cutter operational process by ultrasonic wave makes filter cloth 20 in tensional state to the tension automatic control of filter cloth 20
Lower progress sealing side processing, so that its edge is consistent with cloth body length after 20 trimming of filter cloth cooling retraction.Filter cloth 20 was weaved
Be woven into one in journey in cloth cover has the warp of apparent contrast as tag line with fabric, and ultrasonic wave seals installation two on bead cutter and takes the photograph
As head (unreeling tracking camera 7 and knife rest tracking camera 32), to tag line track up, control respectively unreels correction motor
4 and knife rest correction motor 31 transverse shifting is carried out to yardage roll vehicle 40 and crush-cutting knife 22, ultrasonic transducer 21, always with tag line
Keep a fixed position.Specially：
The filter cloth 20 on yardage roll 39 is put successively around fabric guide roll A8 tops, fabric guide roll B9, fabric guide roll C10 lower section, by unreeling
Brake roller B14 is bypassed by unreeling brake roller A13 towards the side for putting yardage roll 39 again towards the side of crush-cutting mechanism C around later, is worn
Upper and lower crossbeam 34,35 is crossed, around 15 top of tension-sensing roller, is dragged again by traction around later by the lower section of traction dragging roller B17
It bypasses above roller A16, around the lower section of fabric guide roll D18, is wrapped on rolling-up mechanism 19.Traction dragging roller A16 and traction dragging
Roller B17 drives rotation to drive 20 walk cloth of filter cloth by traction electric machine, while walk cloth, unreels correction motor 4 and works, unreeled
The position control of tag line unreels correction motor 4 and rotates in the tracking detection filter cloth surface of camera 7, and shifting is fixed on by screw A5 drives
Feed screw nut A6 on moving platform 1 makes mobile platform 1 move laterally on the track 3, so as to make to put yardage roll on yardage roll vehicle 40
39 center is always positioned at the center of ultrasonic wave envelope bead cutter.Tension sensor detection filter cloth 20 on tension-sensing roller 15
Tension data to set tension, control unreels the running speed of brake roller A13, the braking motor for unreeling brake roller 14, makes filter
Constant tension is kept in 20 operational process of cloth.
Knife rest correction motor 31 drives screw B37 rotations, is pushed by the feed screw nut B38 being fixed on crossbeam stand-off 33
Upper and lower crossbeam 34,35 is moved along crossbeam slideway 29, and the knife rest being fixed on upper beam 34 tracks camera 32 to filter cloth surface subscript
Know the detection of line on-line continuous, real-time output offset signal, by vision system (vision system of the invention is the prior art) control
The rotation of knife rest correction motor 31, makes upper and lower crossbeam 34,35 keep laterally uniform with the tag line of filter cloth always.It is fixed on and changes
Ultrasonic transducer 21 on energy device bracket 25 can move left and right on the crossbeam slideway 28 for being fixed on bottom end rail 35, according to difference
The demand of the filter cloth 20 of breadth is fixed on the setting position of bottom end rail 35, is fixed on the crush-cutting knife 22 on knife rest 23 with tool holder bracket
26 and cylinder can be moved on knife rest slideway 27, crush-cutting knife 22 fix after position be aligned with ultrasonic transducer 21.Crush-cutting knife
The downward pressure to filter cloth surface is provided by cylinder 24 during 22 work, pressure is adjusted according to different cultivars.Crush-cutting is handled well
Filter cloth 20 by rolling-up mechanism 19 be wound into receive yardage roll 41.
Claims (10)
1. a kind of ultrasonic wave envelope bead cutter with automatic drawing-off and video deviation-correcting function, it is characterised in that：Including unreeling structure
(A), host (B), crush-cutting mechanism (C) and rolling-up mechanism (19), wherein unreeling structure (A) are positioned at the side of host (B), including moving
Moving platform (1) unreels correction motor (4), transmission mechanism A, puts yardage roll (39) and unreels tracking camera (7), this unreels correction
For motor (4) on ground (D), the mobile platform (1) passes through transmission mechanism A and the output terminal for unreeling correction motor (4)
It is connected, is equipped on the mobile platform (1) and puts yardage roll (39), the correction motor (4) that unreels is by unreeling tracking camera (7)
Detection filter cloth tag line position control, by the transmission mechanism A drive mobile platform (1) and put yardage roll (39) along perpendicular to
It moves in walk cloth direction；The host (B) is including body (12) and the traction being rotatably installed on the body (12) dragging roller and makes
Filter cloth carries out the brake roller that unreels of sealing side processing in a tensioned state, and the filter cloth put on yardage roll (39) is dragged by the traction
The traction walk cloth of dynamic roller, and it is wound into receipts yardage roll (41) by being located at the rolling-up mechanism (19) of host (B) opposite side；It is described
Crush-cutting mechanism (C) includes crossbeam, crossbeam stand-off (33), slider slideway component, knife rest correction motor (31), transmission mechanism B, crossbeam
Bearing (36), knife rest tracking camera (32), cylinder (24), tool holder bracket (26), crush-cutting knife (22), ultrasonic transducer (21)
And energy converter bracket (25), every side of the crossbeam are equipped with the crossbeam stand-off (33) that is connected on crossbeam and mounted on the bodies
(12) beam support (36) on, the crossbeam stand-off (33) per side are sliding by slider slideway component and beam support (36)
Dynamic connection, the sliding block of either side slider slideway component are rectified a deviation by the transmission mechanism B and the knife rest on body (12)
The output terminal of motor (31) is connected, and knife rest correction motor (31) tracks camera (32) by knife rest and driving crossbeam edge is controlled to hang down
It is directly moved in walk cloth direction, realizes that the crossbeam keeps being relatively fixed with the position of filter cloth tag line always；The two of the crossbeam
Side is equipped with cylinder (24), which is slidably connected to by tool holder bracket (26) on crossbeam, cylinder (24) described in per side
Output terminal be respectively connected with crush-cutting knife (22), the lower section per side pressure cutter (22) is correspondingly provided with sliding by energy converter bracket (25)
The dynamic ultrasonic transducer (21) being connected on crossbeam, ultrasonic wave described in the spacing and both sides between crush-cutting knife (22) described in both sides
Spacing between energy converter (21) is adjustable, and filter cloth (20) is completed by the crush-cutting knife (22) and ultrasonic transducer (21) to filter
The envelope flanging processing of cloth；The crush-cutting knife (22) provides pressure by the cylinder (24), and trimming is carried out to filter cloth downward pressure.
2. the ultrasonic wave envelope bead cutter as described in claim 1 with automatic drawing-off and video deviation-correcting function, it is characterised in that：
The crossbeam top is equipped with knife rest slideway (27) along crossbeam length direction, and the tool holder bracket (26) is sliding with the knife rest slideway (27)
Dynamic connection, and be fixed on after being regulated in position on knife rest slideway (27)；The cylinder (24) on tool holder bracket (26),
Output terminal is connected with knife rest (23), and the crush-cutting knife (22) is on the knife rest (23)；The crossbeam lower part is along crossbeam length
Direction is equipped with energy converter slideway (28), and the energy converter bracket (25) is slidably connected, and with the energy converter slideway (28) in position
It is fixed on after regulating on energy converter slideway (28), the ultrasonic transducer (21) is on energy converter bracket (25).
3. the ultrasonic wave envelope bead cutter as described in claim 2 with automatic drawing-off and video deviation-correcting function, it is characterised in that：
The crossbeam is divided into upper beam (34) and bottom end rail (35), and the both sides of the upper and lower crossbeam (34,35) pass through the crossbeam support respectively
Foot (33) is connected as a single entity, and on upper beam (34), the energy converter slideway (28) is mounted on down the knife rest slideway (27)
On crossbeam (35)；The knife rest tracking camera (32) is on upper beam (34), between both sides cylinder (24).
4. the ultrasonic wave envelope bead cutter as described in claim 1 with automatic drawing-off and video deviation-correcting function, it is characterised in that：
The slider slideway component includes the crossbeam sliding block (30) being mounted in crossbar bracket (33) and on beam support (36)
Crossbeam slideway (29), the crossbeam sliding block (30) of either side passes through transmission mechanism B and the knife rest and rectifies a deviation the output of motor (31)
End is connected, drives edge crossbeam slideway (29) reciprocating movement for motor (31) of being rectified a deviation by the knife rest；The transmission mechanism B includes silk
Bar B (37) and feed screw nut B (38), screw B (37) are connected with the output terminal of knife rest correction motor (31), in screw B
(37) the feed screw nut B (38) being connect with the crossbeam sliding block (30) is threaded on.
5. the ultrasonic wave envelope bead cutter as described in claim 1 with automatic drawing-off and video deviation-correcting function, it is characterised in that：
The transmission mechanism A includes screw A (5) and feed screw nut A (6), screw A (5) and the output for unreeling correction motor (4)
End is connected, and the feed screw nut A (6) affixed with the mobile platform (1) is threaded on screw A (5).
6. having the ultrasonic wave of automatic drawing-off and video deviation-correcting function envelope bead cutter as described in claim 1 or 5, feature exists
In：The both sides of the mobile platform (1) are connected separately with idler wheel (2), are equipped with below every side wheel (2) mounted on ground
(D) track (3) on, the mobile platform (1) is by unreeling the driving of correction motor (4) in track (3) upper edge perpendicular to walking
The direction of cloth moves back and forth.
7. the ultrasonic wave envelope bead cutter as described in claim 1 with automatic drawing-off and video deviation-correcting function, it is characterised in that：
The operating pedal (11) being mounted on ground (D) is equipped between the unreeling structure (A) and host (B), it is described to unreel tracking and take the photograph
Picture head (7) is equipped with multiple fabric guide rolls on the operating pedal (11) between unreeling structure (A) and host (B).
8. the ultrasonic wave envelope bead cutter as described in claim 1 with automatic drawing-off and video deviation-correcting function, it is characterised in that：
The side in the crush-cutting mechanism (C) along walk cloth direction, which is equipped with, is rotatably installed in unreeling brake roller A (13) and put on body (12)
Brake roller B (14) is rolled up, filter cloth (20) unreels brake roller A (13) by this and unreels walk cloth between brake roller B (14), described to unreel system
It moves roller A (13) and unreels brake roller B (14) and driven by same braking motor and rotate, direction of rotation is identical with walk cloth direction；Institute
The opposite side for stating crush-cutting mechanism (C) along walk cloth direction is equipped with the traction dragging roller A (16) being rotatably installed on body (12) and leads
Draw dragging roller B (17), filter cloth (20) is dragged by walk cloth, the traction between traction dragging roller A (16) and traction dragging roller B (17)
Dynamic roller A (16) and traction dragging roller B (17) drives synchronized rotation by same traction electric machine, drags and is drawn by the unreeling structure (A)
Filter cloth (20) operation come.
9. the ultrasonic wave envelope bead cutter as described in claim 1 with automatic drawing-off and video deviation-correcting function, it is characterised in that：
It is equipped with and is rotatably installed on body (12) between the traction dragging roller A (16) and traction dragging roller B (17) and crush-cutting mechanism (C)
Tension-sensing roller (15), the tension-sensing roller (15) be equipped with detection filter cloth (20) tension data tension sensor.
10. there is the application method of the ultrasonic wave of automatic drawing-off and video deviation-correcting function envelope bead cutter described in a kind of claim 1,
It is characterized in that：The brake roller that unreels provides tension automatic control to filter cloth (20), and the filter cloth (20) is in a stretched state
Sealing side processing is carried out, so that its edge is consistent with cloth body length after filter cloth (20) trimming cooling retraction；The filter cloth (20)
Be woven into one in cloth cover in weaving process has the warp of apparent contrast as tag line with fabric, described to unreel tracking camera
(7) and knife rest tracking camera (32) is to tag line track up, and control respectively unreels correction motor (4) and knife rest correction motor
(31) transverse shifting is carried out to yardage roll vehicle (40) and crush-cutting knife (22), ultrasonic transducer (21), keeps phase with tag line always
To fixed position.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611092612.3A CN106400455B (en) | 2016-12-01 | 2016-12-01 | Bead cutter and its application method are sealed with the ultrasonic wave of automatic drawing-off and video deviation-correcting function |
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| CN201611092612.3A CN106400455B (en) | 2016-12-01 | 2016-12-01 | Bead cutter and its application method are sealed with the ultrasonic wave of automatic drawing-off and video deviation-correcting function |
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| CN106400455B true CN106400455B (en) | 2018-06-26 |
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