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CN106367868B - 一种促进伤口愈合的非乳胶高弹绷带的制备方法 - Google Patents

一种促进伤口愈合的非乳胶高弹绷带的制备方法 Download PDF

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Publication number
CN106367868B
CN106367868B CN201610736235.6A CN201610736235A CN106367868B CN 106367868 B CN106367868 B CN 106367868B CN 201610736235 A CN201610736235 A CN 201610736235A CN 106367868 B CN106367868 B CN 106367868B
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parts
bandage
wound healing
warp
preparation
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CN106367868A (zh
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赵晋
吴义香
高为民
许文松
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Anhui Province Kang Fu Medical Products Co Ltd
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Anhui Province Kang Fu Medical Products Co Ltd
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Abstract

本发明公开了一种促进伤口愈合的非乳胶高弹绷带的制备方法，包括如下步骤：S1、绷带制备：选择纬纱是100％全棉纱线，经线由裸露氨纶丝、肤色涤纶低弹丝和本白氨纶制成作为面料基布，将面料基布在液流染色机内利用90‑98℃的高温水以及面料基布在加工过程中的经纱、纬纱均处于松弛状态来获得弹性，将经线整经上架，再穿线，压人压紧滚筒，更换纬密齿轮，开机生产出的绷带进入定型机械定型；S2、上浆：在S1制备好的绷带上涂上浆料；S3、烘干：烘干上浆处理后的无纺布基材；S4、曲缩：对烘干后的无纺布基材进行曲缩处理后得到自粘性弹性绷带。本发明制备得到的绷带弹力达到了300％以上，且能够有效促进伤口的愈合。

Description

一种促进伤口愈合的非乳胶高弹绷带的制备方法
技术领域
本发明涉及绷带的制备方法，尤其涉及一种促进伤口愈合的非乳胶高弹绷带的制备方法。
背景技术
绷带在目前市场上大致可分为两大类：一类是海绵材质的面料，它可以比较好起一定地固定和保护作用，但运动起来比较笨重受限制；一类是类似于橡胶类的系列衍生物结合一定的化学纤维面料，该类产品相对轻薄但弹性不好。
现有技术中绷带的弹力无法满足实际的需求，同时对于促进伤口的愈合的能力也无法满足实际的需求，因此亟需开发一种高弹性能够促进伤口愈合的非乳胶高弹绷带来解决现有技术中的需求。
发明内容
为解决背景技术中存在的技术问题，本发明提出一种促进伤口愈合的非乳胶高弹绷带的制备方法，制备得到的绷带弹力达到了300％以上，且能够有效促进伤口的愈合。
本发明提出的一种促进伤口愈合的非乳胶高弹绷带的制备方法，包括如下步骤：
S1、绷带制备：选择纬纱是100％全棉纱线，经线由裸露氨纶丝、肤色涤纶低弹丝和本白氨纶制成作为面料基布，将面料基布在液流染色机内利用90-98℃的高温水以及面料基布在加工过程中的经纱、纬纱均处于松弛状态来获得弹性，将经线整经上架，再穿线，压人压紧滚筒，更换纬密齿轮，开机生产出的绷带进入定型机械，经160-200℃的高温，转速为1000-1200r/min，定型后弹力为300％以上；
S2、上浆：在S1制备好的绷带上涂上浆料；
S3、烘干：烘干上浆处理后的无纺布基材；
S4、曲缩：对烘干后的无纺布基材进行曲缩处理后得到自粘性弹性绷带。
优选地，S1中，经线中，裸露氨纶丝、肤色涤纶低弹丝和本白氨纶的重量比为1-2：3-5：4-6。
优选地，S1中，裸露氨纶丝的纤度为420D。
优选地，S1中，肤色涤纶低弹丝的纤度为150D。
优选地，S1中，本白氨纶的纤度为150D。
优选地，S2中，浆料的原料按重量份包括：聚氨酯20-40份、丙烯酸酯5-15份、脂肪醇聚氧乙烯醚3-9份、中药粉剂4-12份。
优选地，S2中，浆料原料中，中药粉剂的原料按重量份包括：野菊花4-8份、蒲公英2-5份、黄柏3-6份、三七1-4份、地榆2-5份、枯矾3-6份、冰片1-4份、虎杖2-5份、黄芪3-6份、生地黄1-3份、山药2-5份、山萸肉1-4份、桃仁2-6份、大黄3-5份、玄参1-4份、苍术2-5份、丹皮3-6份、葛根2-5份、熟地1-4份、川芎2-5份、陈皮3-5份、无花粉1-4份。
优选地，S2中，浆料原料中，中药粉剂按如下工艺进行制备：将野菊花、蒲公英、黄柏、三七、地榆、枯矾、冰片、虎杖、黄芪、生地黄、山药、山萸肉、桃仁、大黄、玄参、苍术、丹皮、葛根、熟地、川芎、陈皮和无花粉置于研钵中加水研磨成白浆状，然后加水稀释，接着置于100-120℃高温灭菌80-120min，过滤后取滤液，将滤液置于喷雾造粒机中，除去水分得到中药粉剂。
本发明的一种促进伤口愈合的非乳胶高弹绷带的制备方法，包括如下步骤：S1、绷带制备：选择纬纱是100％全棉纱线，经线由裸露氨纶丝、肤色涤纶低弹丝和本白氨纶制成作为面料基布，将面料基布在液流染色机内利用90-98℃的高温水以及面料基布在加工过程中的经纱、纬纱均处于松弛状态来获得弹性，将经线整经上架，再穿线，压人压紧滚筒，更换纬密齿轮，开机生产出的绷带进入定型机械定型；S2、上浆：在S1制备好的绷带上涂上浆料；S3、烘干：烘干上浆处理后的无纺布基材；S4、曲缩：对烘干后的无纺布基材进行曲缩处理后得到自粘性弹性绷带。本发明制备得到的绷带弹力达到了300％以上，且能够有效促进伤口的愈合。在绷带表面上浆过程中，浆料的原料包括野菊花、蒲公英、黄柏、三七、地榆、枯矾、冰片、虎杖、黄芪、生地黄、山药、山萸肉、桃仁、大黄、玄参、苍术、丹皮、葛根、熟地、川芎、陈皮和无花粉，采用的均为中药成分，无副作用，能够赋予本发明绷带优异的促进伤口愈合的功效。
具体实施方式
下面结合具体实施例对本发明做出详细说明，应当了解，实施例只用于说明本发明，而不是用于对本发明进行限定，任何在本发明基础上所做的修改、等同替换等均在本发明的保护范围内。
实施例1
本发明提出的一种促进伤口愈合的非乳胶高弹绷带的制备方法，包括如下步骤：
S1、绷带制备：选择纬纱是100％全棉纱线，经线由纤度为420D的裸露氨纶丝、纤度为150D的肤色涤纶低弹丝和纤度为150D的本白氨纶制成作为面料基布，将面料基布在液流染色机内利用94℃的高温水以及面料基布在加工过程中的经纱、纬纱均处于松弛状态来获得弹性，将经线整经上架，再穿线，压人压紧滚筒，更换纬密齿轮，开机生产出的绷带进入定型机械，经180℃的高温，转速为1100r/min，定型后弹力为310％；
S2、上浆：在S1制备好的绷带上涂上浆料，其中浆料的原料按重量份包括：聚氨酯30份、丙烯酸酯10份、脂肪醇聚氧乙烯醚6份、中药粉剂8份；浆料的原料中，中药粉剂按如下工艺进行制备：按重量份将6份野菊花、3.5份蒲公英、4.5份黄柏、2.5份三七、3.5份地榆、4.5份枯矾、2.5份冰片、3.5份虎杖、4.5份黄芪、2份生地黄、3.5份山药、2.5份山萸肉、4份桃仁、4份大黄、2.5份玄参、3.5份苍术、4.5份丹皮、3.5份葛根、2.5份熟地、3.5份川芎、4份陈皮和2.5份无花粉置于研钵中加水研磨成白浆状，然后加水稀释，接着置于110℃高温灭菌1000min，过滤后取滤液，将滤液置于喷雾造粒机中，除去水分得到中药粉剂；
S3、烘干：烘干上浆处理后的无纺布基材；
S4、曲缩：对烘干后的无纺布基材进行曲缩处理后得到自粘性弹性绷带。
实施例2
本发明提出的一种促进伤口愈合的非乳胶高弹绷带的制备方法，包括如下步骤：
S1、绷带制备：选择纬纱是100％全棉纱线，经线由纤度为420D的裸露氨纶丝、纤度为150D的肤色涤纶低弹丝和纤度为150D的本白氨纶制成作为面料基布，将面料基布在液流染色机内利用90℃的高温水以及面料基布在加工过程中的经纱、纬纱均处于松弛状态来获得弹性，将经线整经上架，再穿线，压人压紧滚筒，更换纬密齿轮，开机生产出的绷带进入定型机械，经200℃的高温，转速为1000r/min，定型后弹力为320％；
S2、上浆：在S1制备好的绷带上涂上浆料，其中浆料的原料按重量份包括：聚氨酯20份、丙烯酸酯15份、脂肪醇聚氧乙烯醚3份、中药粉剂12份；浆料的原料中，中药粉剂按如下工艺进行制备：按重量份将4份野菊花、5份蒲公英、3份黄柏、4份三七、2份地榆、6份枯矾、1份冰片、5份虎杖、3份黄芪、3份生地黄、2份山药、4份山萸肉、2份桃仁、5份大黄、1份玄参、5份苍术、3份丹皮、5份葛根、1份熟地、5份川芎、3份陈皮和4份无花粉置于研钵中加水研磨成白浆状，然后加水稀释，接着置于100℃高温灭菌120min，过滤后取滤液，将滤液置于喷雾造粒机中，除去水分得到中药粉剂；
S3、烘干：烘干上浆处理后的无纺布基材；
S4、曲缩：对烘干后的无纺布基材进行曲缩处理后得到自粘性弹性绷带。
实施例3
本发明提出的一种促进伤口愈合的非乳胶高弹绷带的制备方法，包括如下步骤：
S1、绷带制备：选择纬纱是100％全棉纱线，经线由纤度为420D的裸露氨纶丝、纤度为150D的肤色涤纶低弹丝和纤度为150D的本白氨纶制成作为面料基布，将面料基布在液流染色机内利用98℃的高温水以及面料基布在加工过程中的经纱、纬纱均处于松弛状态来获得弹性，将经线整经上架，再穿线，压人压紧滚筒，更换纬密齿轮，开机生产出的绷带进入定型机械，经160℃的高温，转速为1200r/min，定型后弹力为320％；
S2、上浆：在S1制备好的绷带上涂上浆料，其中浆料的原料按重量份包括：聚氨酯40份、丙烯酸酯5份、脂肪醇聚氧乙烯醚9份、中药粉剂4份；浆料的原料中，中药粉剂按如下工艺进行制备：按重量份将8份野菊花、2份蒲公英、6份黄柏、1份三七、5份地榆、3份枯矾、4份冰片、2份虎杖、6份黄芪、1份生地黄、5份山药、1份山萸肉、6份桃仁、3份大黄、4份玄参、2份苍术、6份丹皮、2份葛根、4份熟地、2份川芎、5份陈皮和1份无花粉置于研钵中加水研磨成白浆状，然后加水稀释，接着置于120℃高温灭菌80min，过滤后取滤液，将滤液置于喷雾造粒机中，除去水分得到中药粉剂；
S3、烘干：烘干上浆处理后的无纺布基材；
S4、曲缩：对烘干后的无纺布基材进行曲缩处理后得到自粘性弹性绷带。
实施例4
本发明提出的一种促进伤口愈合的非乳胶高弹绷带的制备方法，包括如下步骤：
S1、绷带制备：选择纬纱是100％全棉纱线，经线由纤度为420D的裸露氨纶丝、纤度为150D的肤色涤纶低弹丝和纤度为150D的本白氨纶制成作为面料基布，将面料基布在液流染色机内利用92℃的高温水以及面料基布在加工过程中的经纱、纬纱均处于松弛状态来获得弹性，将经线整经上架，再穿线，压人压紧滚筒，更换纬密齿轮，开机生产出的绷带进入定型机械，经190℃的高温，转速为1050r/min，定型后弹力为330％；
S2、上浆：在S1制备好的绷带上涂上浆料，其中浆料的原料按重量份包括：聚氨酯25份、丙烯酸酯12份、脂肪醇聚氧乙烯醚4份、中药粉剂11份；浆料的原料中，中药粉剂按如下工艺进行制备：按重量份将5份野菊花、4份蒲公英、4份黄柏、3份三七、3份地榆、5份枯矾、2份冰片、4份虎杖、4份黄芪、2.5份生地黄、3份山药、3份山萸肉、3份桃仁、4.5份大黄、2份玄参、4份苍术、4份丹皮、4份葛根、2份熟地、4份川芎、3.5份陈皮和3份无花粉置于研钵中加水研磨成白浆状，然后加水稀释，接着置于105℃高温灭菌115min，过滤后取滤液，将滤液置于喷雾造粒机中，除去水分得到中药粉剂；
S3、烘干：烘干上浆处理后的无纺布基材；
S4、曲缩：对烘干后的无纺布基材进行曲缩处理后得到自粘性弹性绷带。
实施例5
本发明提出的一种促进伤口愈合的非乳胶高弹绷带的制备方法，包括如下步骤：
S1、绷带制备：选择纬纱是100％全棉纱线，经线由纤度为420D的裸露氨纶丝、纤度为150D的肤色涤纶低弹丝和纤度为150D的本白氨纶制成作为面料基布，将面料基布在液流染色机内利用96℃的高温水以及面料基布在加工过程中的经纱、纬纱均处于松弛状态来获得弹性，将经线整经上架，再穿线，压人压紧滚筒，更换纬密齿轮，开机生产出的绷带进入定型机械，经170℃的高温，转速为1150r/min，定型后弹力为320％；
S2、上浆：在S1制备好的绷带上涂上浆料，其中浆料的原料按重量份包括：聚氨酯35份、丙烯酸酯8份、脂肪醇聚氧乙烯醚8份、中药粉剂5份；浆料的原料中，中药粉剂按如下工艺进行制备：按重量份将7份野菊花、3份蒲公英、5份黄柏、2份三七、4份地榆、4份枯矾、3份冰片、3份虎杖、5份黄芪、1.5份生地黄、4份山药、2份山萸肉、5份桃仁、3.5份大黄、3份玄参、3份苍术、5份丹皮、3份葛根、3份熟地、3份川芎、4.5份陈皮和2份无花粉置于研钵中加水研磨成白浆状，然后加水稀释，接着置于115℃高温灭菌85min，过滤后取滤液，将滤液置于喷雾造粒机中，除去水分得到中药粉剂；
S3、烘干：烘干上浆处理后的无纺布基材；
S4、曲缩：对烘干后的无纺布基材进行曲缩处理后得到自粘性弹性绷带。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (6)

1.一种促进伤口愈合的非乳胶高弹绷带的制备方法，其特征在于，包括如下步骤：
S1、绷带制备：选择纬纱是100％全棉纱线，经线由裸露氨纶丝、肤色涤纶低弹丝和本白氨纶制成作为面料基布，将面料基布在液流染色机内利用90-98℃的高温水以及面料基布在加工过程中的经纱、纬纱均处于松弛状态来获得弹性，将经线整经上架，再穿线，压人压紧滚筒，更换纬密齿轮，开机生产出的绷带进入定型机械，经160-200℃的高温，转速为1000-1200r/min，定型后弹力为300％以上；
S2、上浆：在S1制备好的绷带上涂上浆料；
S3、烘干：烘干上浆处理后的无纺布基材；
S4、曲缩：对烘干后的无纺布基材进行曲缩处理后得到自粘性弹性绷带；
其中，S2中，浆料的原料按重量份包括：聚氨酯20-40份、丙烯酸酯5-15份、脂肪醇聚氧乙烯醚3-9份、中药粉剂4-12份；
浆料原料中，中药粉剂的原料按重量份包括：野菊花4-8份、蒲公英2-5份、黄柏3-6份、三七1-4份、地榆2-5份、枯矾3-6份、冰片1-4份、虎杖2-5份、黄芪3-6份、生地黄1-3份、山药2-5份、山萸肉1-4份、桃仁2-6份、大黄3-5份、玄参1-4份、苍术2-5份、丹皮3-6份、葛根2-5份、熟地1-4份、川芎2-5份、陈皮3-5份、无花粉1-4份。
2.根据权利要求1所述的促进伤口愈合的非乳胶高弹绷带的制备方法，其特征在于，S1中，经线中，裸露氨纶丝、肤色涤纶低弹丝和本白氨纶的重量比为1-2：3-5：4-6。
3.根据权利要求1或2所述的促进伤口愈合的非乳胶高弹绷带的制备方法，其特征在于，S1中，裸露氨纶丝的纤度为420D。
4.根据权利要求1或2所述的促进伤口愈合的非乳胶高弹绷带的制备方法，其特征在于，S1中，肤色涤纶低弹丝的纤度为150D。
5.根据权利要求1或2所述的促进伤口愈合的非乳胶高弹绷带的制备方法，其特征在于，S1中，本白氨纶的纤度为150D。
6.根据权利要求1或2所述的促进伤口愈合的非乳胶高弹绷带的制备方法，其特征在于，S2中，浆料原料中，中药粉剂按如下工艺进行制备：将野菊花、蒲公英、黄柏、三七、地榆、枯矾、冰片、虎杖、黄芪、生地黄、山药、山萸肉、桃仁、大黄、玄参、苍术、丹皮、葛根、熟地、川芎、陈皮和无花粉置于研钵中加水研磨成白浆状，然后加水稀释，接着置于100-120℃高温灭菌80-120min，过滤后取滤液，将滤液置于喷雾造粒机中，除去水分得到中药粉剂。
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