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CN106355267A - Method for optimizing conveyor belt efficiency of automatic labeling machine - Google Patents

Method for optimizing conveyor belt efficiency of automatic labeling machine Download PDF

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Publication number
CN106355267A
CN106355267A CN201610695274.6A CN201610695274A CN106355267A CN 106355267 A CN106355267 A CN 106355267A CN 201610695274 A CN201610695274 A CN 201610695274A CN 106355267 A CN106355267 A CN 106355267A
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conveyor belt
automatic labeling
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labeling machine
production
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杨瑞
张昱
李习峰
林利彬
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Guangdong Institute of Intelligent Manufacturing
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Abstract

本发明公开了一种优化自动贴标机传送带效率的方法，包括如下步骤：S1、计算出以自动贴标机台数、生产时间、自动贴标机各参数表示的传送带效率公式；S2、根据传送带效率公式按需预设使用自动贴标机台数、生产时间、自动贴标机各参数，求得最优传送带效率，并以此生产。本发明操作员可以按此技术计算效率，合理安排自动贴标机台数，生产时间，设置参数，从而达到优化传送带效率的目的。

The invention discloses a method for optimizing the efficiency of an automatic labeling machine conveyor belt, comprising the following steps: S1, calculating the conveyor belt efficiency formula represented by the number of automatic labeling machines, production time, and parameters of the automatic labeling machine; S2, according to the conveyor belt The efficiency formula presets the number of automatic labeling machines used, the production time, and the parameters of the automatic labeling machine according to the needs, so as to obtain the optimal conveyor belt efficiency and use it for production. The operator of the present invention can calculate the efficiency according to this technology, reasonably arrange the number of automatic labeling machines, production time, and set parameters, so as to achieve the purpose of optimizing the efficiency of the conveyor belt.

Description

一种优化自动贴标机传送带效率的方法A method to optimize the efficiency of automatic labeling machine conveyor belt

技术领域technical field

本发明涉及自动贴标技术领域，具体涉及一种优化自动贴标机传送带效率的方法。The invention relates to the technical field of automatic labeling, in particular to a method for optimizing the efficiency of a conveyor belt of an automatic labeling machine.

背景技术Background technique

近年来，贴标机发展迅速，从半自动贴标机到自动贴标机。贴标机的种类在增加，工作效率也在提高。贴标机的存在，让生产中标签的贴标工作变得方便、实用，自动贴标机的产生，标志着行业的进步，也说明了在包装行业里，标签的功能变得更加重要，所以才会对贴标工作有更高的要求，那么也就促进了贴标机的进步。In recent years, labeling machines have developed rapidly, from semi-automatic labeling machines to automatic labeling machines. The types of labeling machines are increasing, and work efficiency is also improving. The existence of the labeling machine makes the labeling work of labels in production convenient and practical. The emergence of the automatic labeling machine marks the progress of the industry and also shows that in the packaging industry, the function of labels has become more important, so Only then will there be higher requirements for labeling work, which will also promote the progress of labeling machines.

目前市场上大部分的自动贴标机的贴标精度有一定不可忽视的误差值范围，在最高设置条件下去贴标，贴标临界或达到最大误差值的产品数增多。贴标次品率也随之增大，不被细致客户接受的次品会被去除，正品减少，影响了传送带效率。At present, the labeling accuracy of most automatic labeling machines on the market has a certain range of error values that cannot be ignored. When labeling is performed at the highest setting conditions, the number of products with critical labeling or reaching the maximum error value increases. The rate of defective labeling also increases accordingly, defective products that are not accepted by meticulous customers will be removed, and genuine products will be reduced, which affects the efficiency of the conveyor belt.

生产厂商采购自动贴标机去贴标生产，生产操作人员接到生产任务，面对多台自动贴标机，通常凭个人经验去安排生产任务。部分操作工用少数台机器设最高值数率去生产，认为这样能节约生产能源和缩短生产时间，实际上由于次品率增大，浪费了原材料，传输带效率反而降低，工作效率不高。有一定经验的操作工为保证传输带效率，按经验设定贴标机设置值，使误差值降低，往往过多降低速率，使过多台自动贴标机工作或增加了生产时间，浪费了生产能源和增大了生产时间。凭个人经验操作自动贴标机去安排生产，工作效率及传送带效率难以最优。Manufacturers purchase automatic labeling machines for labeling production. Production operators receive production tasks and face multiple automatic labeling machines. They usually arrange production tasks based on personal experience. Some operators use a few machines to set the highest value rate for production, thinking that this can save production energy and shorten production time. In fact, due to the increase in the defective rate, raw materials are wasted, the efficiency of the conveyor belt is reduced, and the work efficiency is not high. In order to ensure the efficiency of the conveyor belt, operators with certain experience set the setting value of the labeling machine according to experience to reduce the error value, and often reduce the speed too much, so that too many automatic labeling machines work or increase the production time, wasting time. Produces energy and increases production time. Operating the automatic labeling machine to arrange production based on personal experience, it is difficult to optimize the work efficiency and conveyor belt efficiency.

发明内容Contents of the invention

有鉴于此，为了解决现有技术中自动贴标机传送带效率低的技术问题，本发明提出一种优化自动贴标机传送带效率的方法。In view of this, in order to solve the technical problem of low efficiency of the conveyor belt of the automatic labeling machine in the prior art, the present invention proposes a method for optimizing the efficiency of the conveyor belt of the automatic labeling machine.

本发明通过以下技术手段解决上述问题：The present invention solves the above problems by the following technical means:

一种优化自动贴标机传送带效率的方法，包括如下步骤：A method for optimizing the efficiency of an automatic labeling machine conveyor belt, comprising the steps of:

S1、计算出以自动贴标机台数、生产时间、自动贴标机各参数表示的传送带效率公式；S1. Calculate the conveyor belt efficiency formula represented by the number of automatic labeling machines, production time, and parameters of the automatic labeling machine;

S2、根据传送带效率公式按需预设使用自动贴标机台数、生产时间、自动贴标机各参数，求得最优传送带效率，并以此生产。S2. According to the conveyor belt efficiency formula, preset the number of automatic labeling machines used, production time, and parameters of the automatic labeling machine as needed to obtain the optimal conveyor belt efficiency and use it for production.

进一步地，步骤S1中，具体过程如下：Further, in step S1, the specific process is as follows:

假设相同自动贴标机台数为X台，其中传送带速度为V1,贴标时出标速度为V2，K为实际生产匹配参数；Suppose the number of the same automatic labeling machine is X, where the conveyor belt speed is V 1 , the labeling speed during labeling is V 2 , and K is the actual production matching parameter;

将传送带效率定义为时间T内传走的产品数与生产的全部产品数之比，记作W，传走的产品数为s，生产的全部产品数为n，则W＝s/n；The conveyor belt efficiency is defined as the ratio of the number of products transferred to the total number of products produced within a time T, denoted as W, the number of products transferred is s, and the number of all products produced is n, then W=s/n;

对T时间内正品概率计算为K*V1/V2，则T时间内次品概率为1-K*V1/V2；任一产品为次品的概率为[1-K*V1/V2]n；任一产品为正品的概率是1-[1-K*V1/V2]n；The probability of genuine product within T time is calculated as K*V 1 /V 2 , then the probability of defective product within T time is 1-K*V 1 /V 2 ; the probability of any product being defective is [1-K*V 1 /V 2 ] n ; the probability that any product is authentic is 1-[1-K*V 1 /V 2 ] n ;

得出W＝[(X*V2*T)/(K*V1*n)]*[1-(1-K*V1/V2)n]。It is obtained that W=[(X*V 2 *T)/(K*V 1 *n)]*[1-(1-K*V 1 /V 2 ) n ].

相比此前操作员按经验操作，本发明操作员可以按此技术计算效率，合理安排自动贴标机台数，生产时间，设置参数，从而达到优化传送带效率的目的。Compared with previous operators operating according to experience, the operator of the present invention can calculate the efficiency according to this technology, reasonably arrange the number of automatic labeling machines, production time, and set parameters, so as to achieve the purpose of optimizing the efficiency of the conveyor belt.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

图1是本发明优化自动贴标机传送带效率的方法的流程图；Fig. 1 is the flow chart of the method for optimizing automatic labeling machine conveyer belt efficiency of the present invention;

图2是采用本发明优化自动贴标机传送带效率的方法的生产流程图。Fig. 2 is a production flow diagram of the method for optimizing the efficiency of the automatic labeling machine conveyor belt according to the present invention.

具体实施方式detailed description

为使本发明的上述目的、特征和优点能够更加明显易懂，下面将结合附图和具体的实施例对本发明的技术方案进行详细说明。需要指出的是，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例，基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。In order to make the above objects, features and advantages of the present invention more comprehensible, the technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be pointed out that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all those skilled in the art can obtain without creative work. Other embodiments all belong to the protection scope of the present invention.

如图1所示，一种优化自动贴标机传送带效率的方法，包括如下步骤：As shown in Figure 1, a method for optimizing the efficiency of the conveyor belt of an automatic labeling machine includes the following steps:

S1、计算出以自动贴标机台数、生产时间、自动贴标机各参数表示的传送带效率公式；S1. Calculate the conveyor belt efficiency formula represented by the number of automatic labeling machines, production time, and parameters of the automatic labeling machine;

具体过程如下：The specific process is as follows:

假设相同自动贴标机台数为X台，其中传送带速度为V1,贴标时出标速度为V2，K为实际生产匹配参数；Suppose the number of the same automatic labeling machine is X, where the conveyor belt speed is V 1 , the labeling speed during labeling is V 2 , and K is the actual production matching parameter;

将传送带效率定义为时间T内传走的产品数与生产的全部产品数之比，记作W，传走的产品数为s，生产的全部产品数为n，则W＝s/n；The conveyor belt efficiency is defined as the ratio of the number of products transferred to the total number of products produced within a time T, denoted as W, the number of products transferred is s, and the number of all products produced is n, then W=s/n;

对T时间内正品概率计算为K*V1/V2，则T时间内次品概率为1-K*V1/V2；任一产品为次品的概率为[1-K*V1/V2]n；任一产品为正品的概率是1-[1-K*V1/V2]n；The probability of genuine product within T time is calculated as K*V 1 /V 2 , then the probability of defective product within T time is 1-K*V 1 /V 2 ; the probability of any product being defective is [1-K*V 1 /V 2 ] n ; the probability that any product is authentic is 1-[1-K*V 1 /V 2 ] n ;

得出W＝[(X*V2*T)/(K*V1*n)]*[1-(1-K*V1/V2)n]；Get W=[(X*V 2 *T)/(K*V 1 *n)]*[1-(1-K*V 1 /V 2 ) n ];

S2、根据传送带效率公式按需预设使用自动贴标机台数、生产时间、自动贴标机各参数，求得最优传送带效率，并以此生产。S2. According to the conveyor belt efficiency formula, preset the number of automatic labeling machines used, production time, and parameters of the automatic labeling machine as needed to obtain the optimal conveyor belt efficiency and use it for production.

利用本发明的方法根据实际生产需求计算传送带效率，安排自动贴标机台数，生产时间，设置参数。The method of the invention is used to calculate the efficiency of the conveyor belt according to actual production requirements, arrange the number of automatic labeling machines, production time, and set parameters.

如图2所示，在生产中，根据已经计算得出的传送带效率公式W＝[(X*V2*T)/(K*V1*n)]*[1-(1-K*V1/V2)n]，预设自动贴标机数量台数(X)、生产时间(T)、自动贴标机各参数(K、V1、V2)，按照预设的自动贴标机数量台数(X)、生产时间(T)、自动贴标机各参数(K、V1、V2)，开启X台自动贴标机，安排生产时间T，输入自动贴标机各参数：K、V1、V2，进行生产。As shown in Figure 2, in production, according to the calculated conveyor belt efficiency formula W=[(X*V 2 *T)/(K*V 1 *n)]*[1-(1-K*V 1 /V 2 ) n ], preset the number of automatic labeling machines (X), production time (T), and parameters of the automatic labeling machine (K, V 1 , V 2 ), according to the preset automatic labeling machine Number of units (X), production time (T), parameters of automatic labeling machines (K, V 1 , V 2 ), start X automatic labeling machines, arrange production time T, and input parameters of automatic labeling machines: K , V 1 , V 2 for production.

相比此前操作员按经验操作，本发明操作员可以按此技术计算效率，合理安排自动贴标机台数，生产时间，设置参数，从而达到优化传送带效率的目的。Compared with previous operators operating according to experience, the operator of the present invention can calculate the efficiency according to this technology, reasonably arrange the number of automatic labeling machines, production time, and set parameters, so as to achieve the purpose of optimizing the efficiency of the conveyor belt.

以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对本发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.

Claims (2)

1.一种优化自动贴标机传送带效率的方法，其特征在于，包括如下步骤：1. a method for optimizing automatic labeling machine conveyor belt efficiency, is characterized in that, comprises the steps: S1、计算出以自动贴标机台数、生产时间、自动贴标机各参数表示的传送带效率公式；S1. Calculate the conveyor belt efficiency formula represented by the number of automatic labeling machines, production time, and parameters of the automatic labeling machine; S2、根据传送带效率公式按需预设使用自动贴标机台数、生产时间、自动贴标机各参数，求得最优传送带效率，并以此生产。S2. According to the conveyor belt efficiency formula, preset the number of automatic labeling machines used, production time, and parameters of the automatic labeling machine as needed to obtain the optimal conveyor belt efficiency and use it for production. 2.根据权利要求1所述的优化自动贴标机传送带效率的方法，其特征在于，步骤S1中，具体过程如下：2. the method for optimizing automatic labeling machine conveyor belt efficiency according to claim 1, is characterized in that, in step S1, concrete process is as follows: 假设相同自动贴标机台数为X台，其中传送带速度为V1,贴标时出标速度为V2，K为实际生产匹配参数；Suppose the number of the same automatic labeling machine is X, where the conveyor belt speed is V 1 , the labeling speed during labeling is V 2 , and K is the actual production matching parameter; 将传送带效率定义为时间T内传走的产品数与生产的全部产品数之比，记作W，传走的产品数为s，生产的全部产品数为n，则W＝s/n；The conveyor belt efficiency is defined as the ratio of the number of products transferred to the total number of products produced within a time T, denoted as W, the number of products transferred is s, and the number of all products produced is n, then W=s/n; 对T时间内正品概率计算为K*V1/V2，则T时间内次品概率为1-K*V1/V2；任一产品为次品的概率为[1-K*V1/V2]n；任一产品为正品的概率是1-[1-K*V1/V2]n；The probability of genuine product within T time is calculated as K*V 1 /V 2 , then the probability of defective product within T time is 1-K*V 1 /V 2 ; the probability of any product being defective is [1-K*V 1 /V 2 ] n ; the probability that any product is authentic is 1-[1-K*V 1 /V 2 ] n ; 得出W＝[(X*V2*T)/(K*V1*n)]*[1-(1-K*V1/V2)n]。It is obtained that W=[(X*V 2 *T)/(K*V 1 *n)]*[1-(1-K*V 1 /V 2 ) n ].
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Application publication date: 20170125