CN106319722A - Weaving method for double-layer woven three-dimensional base cloth with long connecting lines and base cloth - Google Patents
Weaving method for double-layer woven three-dimensional base cloth with long connecting lines and base cloth Download PDFInfo
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Abstract
The invention relates to a weaving method for double-layer woven three-dimensional base cloth with long connecting lines and base cloth. The problem that the existing velvet loom cannot produce double-layer woven three-dimensional base cloth with no need of cut pile and connecting line length above 8 cm is solved. Compared with the prior art, the weaving method for double-layer woven three-dimensional base cloth with long connecting lines and base cloth have following beneficial effects: an ordinary single-shedding or double-shedding loom is utilized so that woven three-dimensional base cloth with super-long connecting lines is produced; cost is saved and industrial demands are satisfied; and the base cloth is neat in cloth surface, smooth and stiff and has firm junctures; connecting lines are super-long; the width of fabric is high; cost is low; and the base cloth is very popular with the market.
Description
Technical field
The invention belongs to textile technology field, relate to a kind of fabric and method for weaving, particularly relate to method for weaving and the base fabric of the double-deck stereo woven base cloth of a kind of long tie line.
Background technology
Existing single shed open or double shed velvet loom, the woven double-deck stereo woven base cloth having tie line, tie line length is typically up to 8cm, all kinds of velvets on market substantially can be met after cut pile arranges, such as dress ornament, home textile, the demands such as sofa class, but the double-deck stereo woven base cloth being not required to more than tie line length 8cm of cut pile of new industry, the general double shed velvet loom without fixed high sheet or helpless, can only use warp-knit, but warp-knit current tie line length also can only be within 30CM, and warp knitting cloth interlacing point is owed closely, point of contact meeting sliding, industrial relevant technical specification can not be fully met, existing industrial circle urgently and in a large number needs the double-deck stereo base fabric of long tie line, particularly woven base cloth.
The existing double-deck stereo woven base cloth that can produce tie line overlength, is with there being the double shed velvet loom of the highest sheet to produce, and this loom the most also only has import, price is the most sufficiently expensive, door width is the most restricted, and fixed high sheet is the most more serious to reed abrasion, and the most still need to set auxiliary weft, and auxiliary weft also needs to manually pump, therefore, the present invention in contrast to this, either equipment cost, cost of labor is the most one-up, and door width also can increase, more favourable.
The Chinese patent that notification number is " CN103993403B " discloses a kind of Double-layer clamp muscle fabric and method for weaving, the strength only setting auxiliary weft is poorer than basic weft yarn, so that making auxiliary weft rupture when putting solid fraction in the middle of upper strata base fabric and lower floor's base fabric, so that upper strata base fabric lower floor base fabric spaces out and forms, estimate also to take care the collision of particle and tie line and the fracture of basic weft yarn, the most different with the purposes of the present invention.
The Chinese patent that notification number is " CN103614847B " discloses the production method of a kind of overlength looped pile towel, introduced is to utilize auxiliary weft i.e. water soluble vinylon to have four looped piles to become two looped piles after water-soluble when weaving, thus add height and the length of looped pile, and four looped piles how to become two looped piles remarkable through water-soluble, but one is looped pile one is tie line, or different.
Summary of the invention
The present invention is aiming at the problems referred to above, make up existing equipment and technical deficiency, double-deck stereo woven base cloth and the method for weaving thereof of a kind of long tie line are provided, mainly solve present velvet loom and cannot produce the tie line length the being not required to cut pile problem at the double-deck stereo woven base cloth of more than 8cm.
The present invention solves the technical scheme of problem:
A kind of method for weaving of the double-deck stereo woven base cloth of long tie line, described woven base cloth includes upper strata base fabric, lower floor's base fabric and tie line, described upper strata base fabric and described lower floor base fabric are linked by tie line, described upper strata base fabric includes upper strata the first warp thread, upper strata the second warp thread, upper strata auxiliary weft and upper strata essence weft yarn, described lower floor base fabric includes lower floor's the first warp thread, lower floor's the second warp thread, lower floor's auxiliary weft and lower floor's essence weft yarn, described upper strata auxiliary weft and upper strata essence weft yarn 1: 1 are staggered, described lower floor auxiliary weft and lower floor's essence weft yarn 1: 1 are staggered, described tie line includes the first tie line and the second tie line,
Described upper strata auxiliary weft includes upper strata the first auxiliary weft, upper strata the second auxiliary weft, upper strata the 3rd auxiliary weft, upper strata the 4th auxiliary weft, upper strata the 5th auxiliary weft, upper strata the 6th auxiliary weft, upper strata the 7th auxiliary weft, upper strata the 8th auxiliary weft, upper strata the 9th auxiliary weft and upper strata the tenth auxiliary weft；
Described upper strata essence weft yarn includes upper strata the first essence weft yarn, upper strata the second essence weft yarn, upper strata the 3rd essence weft yarn, upper strata the 4th essence weft yarn, upper strata the 5th essence weft yarn, upper strata the 6th essence weft yarn, upper strata the 7th essence weft yarn, upper strata the 8th essence weft yarn, upper strata the 9th essence weft yarn and upper strata the tenth essence weft yarn；
Described lower floor auxiliary weft includes lower floor's the first auxiliary weft, lower floor's the second auxiliary weft, lower floor the 3rd auxiliary weft, lower floor the 4th auxiliary weft, lower floor the 5th auxiliary weft, lower floor the 6th auxiliary weft, lower floor the 7th auxiliary weft, lower floor the 8th auxiliary weft, lower floor the 9th auxiliary weft and lower floor the tenth auxiliary weft；
Described lower floor essence weft yarn includes lower floor's the first essence weft yarn, lower floor's the second essence weft yarn, lower floor the 3rd essence weft yarn, lower floor the 4th essence weft yarn, lower floor the 5th essence weft yarn, lower floor the 6th essence weft yarn, lower floor the 7th essence weft yarn, lower floor the 8th essence weft yarn, lower floor the 9th essence weft yarn and lower floor the tenth essence weft yarn；
Described upper strata auxiliary weft and lower floor's auxiliary weft are made by water-soluble material,
The first step, upper strata the first warp thread up carries, and lower floor's the second warp thread up carries, and the first tie line up carries to the base fabric of upper strata, and the second tie line, down under lower floor's base fabric, puts into upper strata the first auxiliary weft and lower floor's the first auxiliary weft；
Second step, upper strata the first warp thread up carries, and lower floor's the second warp thread up carries, and the first tie line up carries to the base fabric of upper strata, and the second tie line, down under lower floor's base fabric, puts into upper strata the first essence weft yarn and lower floor's the first essence weft yarn；
3rd step, upper strata the second warp thread up carries, and lower floor's the first warp thread up carries, and the first tie line is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line up carries to lower floor's base fabric and upper strata base fabric, puts into upper strata the second auxiliary weft and lower floor's the second auxiliary weft；
4th step, upper strata the second warp thread up carries, and lower floor's the first warp thread up carries, and the first tie line is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line, toward in the middle of up to lower floor's base fabric and upper strata base fabric, puts into upper strata the second essence weft yarn and lower floor's the second essence weft yarn；
5th step, upper strata the first warp thread up carries, and lower floor's the second warp thread up carries, and the first tie line up carries to the base fabric of upper strata, and the second tie line, down under lower floor's base fabric, puts into upper strata the 3rd auxiliary weft and lower floor the 3rd auxiliary weft；
6th step, upper strata the first warp thread up carries, and lower floor's the second warp thread up carries, and the first tie line up carries to the base fabric of upper strata, and the second tie line, down under lower floor's base fabric, puts into upper strata the 3rd essence weft yarn and lower floor the 3rd essence weft yarn；
7th step, upper strata the second warp thread up carries, and lower floor's the first warp thread up carries, and the first tie line is down under lower floor's base fabric, and the second tie line up carries to the base fabric of upper strata, puts into upper strata the 4th auxiliary weft and lower floor the 4th auxiliary weft；
8th step, upper strata the second warp thread up carries, and lower floor's the first warp thread up carries, and the first tie line is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line, down in the middle of upper strata base fabric and lower floor's base fabric, puts into upper strata the 4th essence weft yarn and lower floor the 4th essence weft yarn；
9th step, upper strata the first warp thread up carries, and lower floor's the second warp thread up carries, and the first tie line up carries to the base fabric of upper strata, and the second tie line, down under lower floor's base fabric, puts into upper strata the 5th auxiliary weft and lower floor the 5th auxiliary weft；
Tenth step, upper strata the first warp thread up carries, and lower floor's the second warp thread up carries, and the first tie line is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line, toward in the middle of up to lower floor's base fabric and upper strata base fabric, puts into upper strata the 5th essence weft yarn and lower floor the 5th essence weft yarn；
11st step, upper strata the second warp thread up carries, and lower floor's the first warp thread up carries, and the first tie line is down under lower floor's base fabric, and the second tie line up carries to the base fabric of upper strata, puts into upper strata the 6th auxiliary weft and lower floor the 6th auxiliary weft；
12nd step, upper strata the second warp thread up carries, and lower floor's the first warp thread up carries, and the first tie line is down under lower floor's base fabric, and the second tie line up carries to the base fabric of upper strata, puts into upper strata the 6th essence weft yarn and lower floor the 6th essence weft yarn；
13rd step, upper strata the first warp thread up carries, and lower floor's the second warp thread up carries, and the first tie line is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line, down in the middle of upper strata base fabric and lower floor's base fabric, puts into upper strata the 7th auxiliary weft and lower floor the 7th auxiliary weft；
14th step, upper strata the first warp thread up carries, and lower floor's the second warp thread up carries, and the first tie line is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line, down in the middle of upper strata base fabric and lower floor's base fabric, puts into upper strata the 7th essence weft yarn and lower floor the 7th essence weft yarn；
15th step, upper strata the second warp thread up carries, and lower floor's the first warp thread up carries, and the first tie line is down under lower floor's base fabric, and the second tie line up carries to the base fabric of upper strata, puts into upper strata the 8th auxiliary weft and lower floor the 8th auxiliary weft；
16th step, upper strata the second warp thread up carries, and lower floor's the first warp thread up carries, and the first tie line is down under lower floor's base fabric, and the second tie line up carries to the base fabric of upper strata, puts into upper strata the 8th essence weft yarn and lower floor the 8th essence weft yarn；
17th step, upper strata the first warp thread up carries, and lower floor's the second warp thread up carries, and the first tie line up carries to the base fabric of upper strata, and the second tie line, down under lower floor's base fabric, puts into upper strata the 9th auxiliary weft and lower floor the 9th auxiliary weft；
18th step, upper strata the first warp thread up carries, and lower floor's the second warp thread up carries, and the first tie line is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line, toward in the middle of up to lower floor's base fabric and upper strata base fabric, puts into upper strata the 9th essence weft yarn and lower floor the 9th essence weft yarn；
19th step, upper strata the second warp thread up carries, and lower floor's the first warp thread up carries, and the first tie line is down under lower floor's base fabric, and the second tie line up carries to the base fabric of upper strata, puts into upper strata the tenth auxiliary weft and lower floor the tenth auxiliary weft；
20th step, upper strata the second warp thread up carries, and lower floor's the first warp thread up carries, and the first tie line is toward in the middle of up to lower floor's base fabric and upper strata base fabric, and the second tie line, down in the lower floor of upper strata, puts into upper strata the tenth essence weft yarn and lower floor the tenth essence weft yarn；
21st step, by formula Y/ (the 2N+1)=X derived by the present invention, wherein N is random natural number, Y is the length of the tie line of the woven base cloth that requirement produces, X is that equipment is provided without the greatest length of the tie line of fertile woven base cloth during the present invention, after trying to achieve the value of N, and then
Repeat the 7th step to the 8th step n times,
Repeat the 8th step to the 9th step n times,
9th step to the tenth step 1 time；
Repeat the 17th step to the 18th step n times,
Repeat the 18th step to the 19th step n times,
19th step to the 20th step 1 time, thus it is woven into grey cloth；
22nd step, puts into described grey cloth in the hot water higher than the specified solution temperature of water-soluble material, continues 30 ~ 50 minutes.
Described hot water temperature is higher than the specified solution temperature of water-soluble material 10 degrees Celsius.
The described dissolving persistent period is 40 minutes.
A kind of base fabric, is prepared by the method for weaving of the double-deck stereo woven base cloth of above-mentioned a kind of long tie line.
The present invention provides the double-deck stereo woven base cloth of a kind of long tie line and method for weaving thereof compared with prior art to provide the benefit that, use general single shed open or double shuttle port machine can complete the woven three-dimensional base fabric of overlength tie line length, provide cost savings, meeting the industrial requirement of this respect, the double-deck stereo woven base cloth of the long tie line of the present invention is smooth due to cloth cover, well-pressed, point of contact is firm, tie line overlength, door width ultra-wide, cost is relatively low. it is received by the market.
Equally, present tricot machine also can produce the double-deck stereo warp-knitted base fabric of long tie line through transformation, but his base fabric covering weave is loose, and the point of contact meeting sliding of tie line and base fabric, smooth not as good as woven cloth cover, well-pressed, point of contact is firm.
Therefore, the double-deck stereo woven base cloth of the long tie line of the present invention is smooth due to cloth cover, well-pressed, and point of contact is firm, tie line overlength, and door width ultra-wide is cheap, is received by the market.
Accompanying drawing explanation
Fig. 1 is the organizational structure schematic diagram during weaving of one embodiment of the invention.
Fig. 2 is enlarged drawing at Figure 1A.
Fig. 3 is enlarged drawing at Figure 1B.
Fig. 4 is the structural representation of the woven base cloth of one embodiment of the invention.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings:
A kind of method for weaving of the double-deck stereo woven base cloth of long tie line, described woven base cloth includes upper strata base fabric 1, lower floor's base fabric 2 and tie line 3, described upper strata base fabric and described lower floor base fabric are linked by tie line, described upper strata base fabric includes upper strata the first warp thread 11, upper strata the second warp thread 12, upper strata auxiliary weft and upper strata essence weft yarn, described lower floor base fabric includes lower floor's the first warp thread 21, lower floor's the second warp thread 22, lower floor's auxiliary weft and lower floor's essence weft yarn, described upper strata auxiliary weft and upper strata essence weft yarn 1: 1 are staggered, described lower floor auxiliary weft and lower floor's essence weft yarn 1: 1 are staggered, described tie line includes the first tie line 31 and the second tie line 32,
Described upper strata auxiliary weft includes upper strata the first auxiliary weft 131, upper strata the second auxiliary weft 132, upper strata the 3rd auxiliary weft 133, upper strata the 4th auxiliary weft 134, upper strata the 5th auxiliary weft 135, upper strata the 6th auxiliary weft 136, upper strata the 7th auxiliary weft 137, upper strata the 8th auxiliary weft 138, upper strata the 9th auxiliary weft 139 and upper strata the tenth auxiliary weft 130；
Described upper strata essence weft yarn includes upper strata the first essence weft yarn 141, upper strata the second essence weft yarn 142, upper strata the 3rd essence weft yarn 143, upper strata the 4th essence weft yarn 144, upper strata the 5th essence weft yarn 145, upper strata the 6th essence weft yarn 146, upper strata the 7th essence weft yarn 147, upper strata the 8th essence weft yarn 148, upper strata the 9th essence weft yarn 149 and upper strata the tenth essence weft yarn 140；
Described lower floor auxiliary weft includes lower floor's the first auxiliary weft 231, lower floor's the second auxiliary weft 232, lower floor the 3rd auxiliary weft 233, lower floor the 4th auxiliary weft 234, lower floor the 5th auxiliary weft 235, lower floor the 6th auxiliary weft 236, lower floor the 7th auxiliary weft 237, lower floor the 8th auxiliary weft 238, lower floor the 9th auxiliary weft 239 and lower floor the tenth auxiliary weft 230；
Described lower floor essence weft yarn includes lower floor's the first essence weft yarn 241, lower floor's the second essence weft yarn 242, lower floor the 3rd essence weft yarn 243, lower floor the 4th essence weft yarn 244, lower floor the 5th essence weft yarn 245, lower floor the 6th essence weft yarn 246, lower floor the 7th essence weft yarn 247, lower floor the 8th essence weft yarn 248, lower floor the 9th essence weft yarn 249 and lower floor the tenth essence weft yarn 240；
Described upper strata auxiliary weft and lower floor's auxiliary weft are made by water-soluble material, it is characterised in that:
The first step, upper strata the first warp thread 11 up carries, and lower floor's the second warp thread 22 up carries, and the first tie line 31 up carries to the base fabric of upper strata, and the second tie line 32, down under lower floor's base fabric, puts into upper strata the first auxiliary weft 131 and lower floor's the first auxiliary weft 231；
Second step, upper strata the first warp thread 11 up carries, and lower floor's the second warp thread 22 up carries, and the first tie line 31 up carries to the base fabric of upper strata, and the second tie line 32, down under lower floor's base fabric, puts into upper strata the first essence weft yarn 141 and lower floor's the first essence weft yarn 241；
3rd step, upper strata the second warp thread 12 up carries, and lower floor's the first warp thread 21 up carries, and the first tie line 31 is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line 32 up carries to lower floor's base fabric and upper strata base fabric, puts into upper strata the second auxiliary weft 132 and lower floor's the second auxiliary weft 232；
4th step, upper strata the second warp thread 12 up carries, and lower floor's the first warp thread 21 up carries, and the first tie line 31 is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line 32, toward in the middle of up to lower floor's base fabric and upper strata base fabric, puts into upper strata the second essence weft yarn 142 and lower floor's the second essence weft yarn 242；
5th step, upper strata the first warp thread 11 up carries, and lower floor's the second warp thread 22 up carries, and the first tie line 31 up carries to the base fabric of upper strata, and the second tie line 32, down under lower floor's base fabric, puts into upper strata the 3rd auxiliary weft 133 and lower floor the 3rd auxiliary weft 233；
6th step, upper strata the first warp thread 11 up carries, and lower floor's the second warp thread 22 up carries, and the first tie line 31 up carries to the base fabric of upper strata, and the second tie line 32, down under lower floor's base fabric, puts into upper strata the 3rd essence weft yarn 143 and lower floor the 3rd essence weft yarn 243；
7th step, upper strata the second warp thread 12 up carries, and lower floor's the first warp thread 21 up carries, and the first tie line 31 is down under lower floor's base fabric, and the second tie line 32 up carries to the base fabric of upper strata, puts into upper strata the 4th auxiliary weft 134 and lower floor the 4th auxiliary weft 234；
8th step, upper strata the second warp thread 12 up carries, and lower floor's the first warp thread 21 up carries, and the first tie line 31 is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line 32, down in the middle of upper strata base fabric and lower floor's base fabric, puts into upper strata the 4th essence weft yarn 144 and lower floor the 4th essence weft yarn 244；
9th step, upper strata the first warp thread 11 up carries, and lower floor's the second warp thread 22 up carries, and the first tie line 31 up carries to the base fabric of upper strata, and the second tie line 32, down under lower floor's base fabric, puts into upper strata the 5th auxiliary weft 135 and lower floor the 5th auxiliary weft 235；
Tenth step, upper strata the first warp thread 11 up carries, and lower floor's the second warp thread 22 up carries, and the first tie line 31 is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line 32, toward in the middle of up to lower floor's base fabric and upper strata base fabric, puts into upper strata the 5th essence weft yarn 145 and lower floor the 5th essence weft yarn 245；
11st step, upper strata the second warp thread 12 up carries, and lower floor's the first warp thread 21 up carries, and the first tie line 31 is down under lower floor's base fabric, and the second tie line 32 up carries to the base fabric of upper strata, puts into upper strata the 6th auxiliary weft 136 and lower floor the 6th auxiliary weft 236；
12nd step, upper strata the second warp thread 12 up carries, and lower floor's the first warp thread 21 up carries, and the first tie line 31 is down under lower floor's base fabric, and the second tie line 32 up carries to the base fabric of upper strata, puts into upper strata the 6th essence weft yarn 146 and lower floor the 6th essence weft yarn 246；
13rd step, upper strata the first warp thread 11 up carries, and lower floor's the second warp thread 22 up carries, and the first tie line 31 is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line 32, down in the middle of upper strata base fabric and lower floor's base fabric, puts into upper strata the 7th auxiliary weft 137 and lower floor the 7th auxiliary weft 237；
14th step, upper strata the first warp thread 11 up carries, and lower floor's the second warp thread 22 up carries, and the first tie line 31 is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line 32, down in the middle of upper strata base fabric and lower floor's base fabric, puts into upper strata the 7th essence weft yarn 147 and lower floor the 7th essence weft yarn 247；
15th step, upper strata the second warp thread 12 up carries, and lower floor's the first warp thread 21 up carries, and the first tie line 31 is down under lower floor's base fabric, and the second tie line 32 up carries to the base fabric of upper strata, puts into upper strata the 8th auxiliary weft 138 and lower floor the 8th auxiliary weft 238；
16th step, upper strata the second warp thread 12 up carries, and lower floor's the first warp thread 21 up carries, and the first tie line 31 is down under lower floor's base fabric, and the second tie line 32 up carries to the base fabric of upper strata, puts into upper strata the 8th essence weft yarn 148 and lower floor the 8th essence weft yarn 248；
17th step, upper strata the first warp thread 11 up carries, and lower floor's the second warp thread 22 up carries, and the first tie line 31 up carries to the base fabric of upper strata, and the second tie line 32, down under lower floor's base fabric, puts into upper strata the 9th auxiliary weft 139 and lower floor the 9th auxiliary weft 239；
18th step, upper strata the first warp thread 11 up carries, and lower floor's the second warp thread 22 up carries, and the first tie line 31 is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line 32, toward in the middle of up to lower floor's base fabric and upper strata base fabric, puts into upper strata the 9th essence weft yarn 149 and lower floor the 9th essence weft yarn 249；
19th step, upper strata the second warp thread 12 up carries, and lower floor's the first warp thread 21 up carries, and the first tie line 31 is down under lower floor's base fabric, and the second tie line 32 up carries to the base fabric of upper strata, puts into upper strata the tenth auxiliary weft 130 and lower floor the tenth auxiliary weft 230；
20th step, upper strata the second warp thread 12 up carries, and lower floor's the first warp thread 21 up carries, and the first tie line 31 is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line 32, down in the lower floor of upper strata, puts into upper strata the tenth essence weft yarn 140 and lower floor the tenth essence weft yarn 240；
21st step, by formula Y/ (the 2N+1)=X derived by the present invention, wherein N is random natural number, Y is the length of the tie line of the woven base cloth that requirement produces, X is that equipment is provided without the greatest length of the tie line of fertile woven base cloth during the present invention, after trying to achieve the value of N, and then
Repeat the 7th step to the 8th step n times,
Repeat the 8th step to the 9th step n times,
9th step to the tenth step 1 time；
Repeat the 17th step to the 18th step n times,
Repeat the 18th step to the 19th step n times,
19th step to the 20th step 1 time, thus it is woven into grey cloth；
22nd step, puts into described grey cloth in the hot water higher than the specified solution temperature of water-soluble material, continues 30 ~ 50 minutes.
Described hot water temperature is higher than the specified solution temperature of water-soluble material 10 degrees Celsius.For preferred version, relatively reliable, stable, using effect is good.
The described dissolving persistent period is 40 minutes.
4. a base fabric, is prepared by the method for weaving of the double-deck stereo woven base cloth of above-mentioned a kind of long tie line.
The described persistent period is 40 minutes.For preferred version, work efficiency is higher.
A kind of base fabric, is made up of upper strata base fabric and lower floor's base fabric and the tie line that upper strata base fabric and lower floor's base fabric W type point of contact can be linked up.
Described upper strata base fabric is that upper strata essence weft yarns forms by top line, upper strata essence weft yarn, upper strata auxiliary weft when weaving, and lower floor's base fabric is lower layer warp yarns when weaving, lower floor's essence weft yarn, lower floor's auxiliary weft. lower floor's essence weft yarns composition.
Described tie line be first with the upper strata (lower floor) of upper strata (lower floor) base fabric by 1: 1 spaced essence weft yarn and auxiliary weft. essence weft yarn, carry out the W type consolidation weaving link of (on two times two two times) on two times two on two after,
Again with lower floor (upper strata) auxiliary weft, avoid essence weft yarn the most equally, carry out with upper strata (lower floor) auxiliary weft again coming and going intertexture, make from upper strata to lower floor once, from lower floor to upper strata, make the most totally two next partial circulating again, after several partial circulatings again with the lower floor (upper strata) of lower floor (upper strata) base fabric by 1: 1 spaced essence weft yarn auxiliary weft essence weft yarn, carry out, after the W type consolidation weaving of two times (on two on two times two) on two times two links, upper strata base fabric and lower floor's base fabric are coupled together weaving and form.
1: 1 arrangement pressed by upper strata auxiliary weft and upper strata essence weft yarn in the base fabric weft yarn of upper strata, the top line of upper strata base fabric is divided into upper strata the first warp thread, upper strata the second warp thread, the circulation weaving carried out on two on two times and two times two by the auxiliary weft essence weft yarn of 1: 1 arrangement with upper strata respectively, 1: 1 arrangement pressed by lower floor's auxiliary weft and lower floor's essence weft yarn in lower floor's base fabric weft yarn, the lower layer warp yarns of lower floor's base fabric is divided into lower floor's the first warp thread, lower floor's the second warp thread, also distinguishes
Carry out on two times two by the auxiliary weft essence weft yarn of 1: 1 arrangement with lower floor and the circulation weaving under two on two.
nullTie line is divided into again the first tie line and the second tie line，After the W type consolidation weaving that the first spaced auxiliary weft root essence weft yarn by 1: 1 arrangement with upper strata base fabric of first tie line is carried out on two on two times two，It is interleaved with the auxiliary weft of lower floor base fabric，Auxiliary weft with upper strata base fabric is interleaved the most again，Often from upper strata to lower floor or lower floor to upper strata as a basic number of times 1 time，From upper strata to lower floor again to upper strata as second basic number of times，According to set so the most repeatedly carry out after 2N time the most from top to bottom interweave with lower floor and upper strata auxiliary weft，W type consolidation weaving under the auxiliary weft essence weft yarn by 1: 1 arrangement with lower floor base fabric carries out on two times two two the most again，Complete the weaving that (2N+1) is secondary，Auxiliary weft with upper strata base fabric interweaves the most again，Auxiliary weft with lower floor base fabric interweaves again，After same (2N) secondary intertexture as the auxiliary weft of the upper and lower，It is further continued for the W type consolidation weaving carried out on two on two times two with upper strata base fabric by the auxiliary weft essence weft yarn of 1: 1 arrangement，The consolidation weaving carried out on latitude two on two times two is gone down;It is further continued for the weaving that same (2N+1) is secondary, enters next one circulation weaving.
nullWoven base fabric and meanwhile，After the second tie line first auxiliary weft essence weft yarn by 1: 1 arrangement with lower floor's base fabric carries out on two times two the W type consolidation weaving under two，It is interleaved 1 time with the auxiliary weft of upper strata base fabric，Auxiliary weft with lower floor base fabric is interleaved 1 time the most again，After 2N the intertexture set as so carrying out with the upper and lower auxiliary weft，The most again with the consolidation carried out on two on two times two by 1: 1 spaced auxiliary weft and the essence weft yarn weaving of upper strata base fabric，Complete the weaving that (2N+1) is secondary，Auxiliary weft with lower floor is interleaved 1 time the most again，Auxiliary weft with upper strata base fabric is interleaved 1 time again，Interweave for 2N time as such and lower floor is carried out with the auxiliary weft on upper strata，It is further continued for and the carrying out on two times two consolidation under two by 1: 1 spaced auxiliary weft essence weft yarn and knit down and complete the weaving that (2N+1) is secondary of lower floor base fabric，Enter next one circulation weaving.
Needing explanation, the woven basic number of times of n times is from upper strata to lower floor or from lower floor to upper strata,
One come and go be exactly be exactly for 2 times from upper strata to lower floor again to upper strata or from lower floor to upper strata again to lower floor.
Add 1 time is exactly last from upper strata to lower floor 1 time or lower floor to 1 time of upper strata
Described base fabric warp thread, base fabric essence weft yarn, tie line are chemical fiber wire or natural silk or high strength yarn, and described auxiliary weft is water soluble vinylon.
Being processed through known water soluble vinylon dissolving method by grey cloth described above, the auxiliary weft in grey cloth that will be described dissolves.nullAs preferably，Grey cloth is put into the dissolving carried out in the water of volume is this grey cloth volume 10 times that the auxiliary weft i.e. solution temperature of this water soluble vinylon is further added by 10 DEG C 40 minutes，Now，Auxiliary weft in grey cloth base fabric at the middle and upper levels and lower floor's base fabric will not exist after being dissolved，Tie line will not exist with the intertwined point of auxiliary weft yet，And the essence weft yarn three latitude consolidation intertwined point of tie line now and upper strata base fabric and lower floor's base fabric continues to exist，In the case of the whole length of tie line is constant，The Extending Length that upper strata base fabric and lower floor base fabric are pulled open，The distance (in spacing height) having tie line song flexion in the presence of original auxiliary weft to be stacked in upper strata base fabric and lower floor's base fabric is increased 2N+1 times，Upper strata base fabric when being had tie line to interweave with auxiliary weft by the length needed for the tie line set with upper strata base fabric and lower floor's base fabric when producing is determined by the concrete numerical value of N times of i.e. set 2N+1 with the interim spacing of lower floor's base fabric，Producing height the most at that time is 3CM，Tie line length needs 33CM，So N number is just 5，During weaving, upper strata base fabric and the interim spacing of lower floor's base fabric were 3CM the most at that time，Upper strata auxiliary weft is i.e. had to knit lower floor's auxiliary weft again to upper strata or have lower floor's auxiliary weft to knit upper strata auxiliary weft to need 2N+1 i.e. to want 11 times more altogether to lower floor.
Therefore, only it is to be understood that the length of the tie line needed on market, only it is to be understood that can woven levels distance during the weaving of this equipment, it is possible to calculate the number of times of N, it is possible to on-demand as usual produce.
Such as, it is desirable to the double-deck stereo woven base cloth of 400 millimeters of long tie lines, and this equipment can only produce 70 millimeters and the highest double-deck stereo woven base cloth, then as long as by 400/(2N+1)=X calculates, by X
≤ 70 substitute into, and can learn N=3,
X=58, then, as long as producing 58 millimeters high, carry out tie line and come and go 7 times and slightly with corrected altitude i.e. 58*(2*3+1)=58*7=406, revised during production
Embodiment is not construed as limitation of the present invention, but any spiritual improvements introduced based on the present invention, all should be within protection scope of the present invention.
Claims (4)
1. the method for weaving of the double-deck stereo woven base cloth of a long tie line, described woven base cloth includes upper strata base fabric, lower floor's base fabric and tie line, described upper strata base fabric and described lower floor base fabric are linked by tie line, described upper strata base fabric includes upper strata the first warp thread (11), upper strata the second warp thread (12), upper strata auxiliary weft and upper strata essence weft yarn, described lower floor base fabric includes lower floor's the first warp thread (21), lower floor's the second warp thread (22), lower floor's auxiliary weft and lower floor's essence weft yarn, described upper strata auxiliary weft and upper strata essence weft yarn 1: 1 are staggered, described lower floor auxiliary weft and lower floor's essence weft yarn 1: 1 are staggered, described tie line includes the first tie line (31) and the second tie line (32),
Described upper strata auxiliary weft includes upper strata the first auxiliary weft (131), upper strata the second auxiliary weft (132), upper strata the 3rd auxiliary weft (133), upper strata the 4th auxiliary weft (134), upper strata the 5th auxiliary weft (135), upper strata the 6th auxiliary weft (136), upper strata the 7th auxiliary weft (137), upper strata the 8th auxiliary weft (138), upper strata the 9th auxiliary weft (139) and upper strata the tenth auxiliary weft (130)；
Described upper strata essence weft yarn includes upper strata the first essence weft yarn (141), upper strata the second essence weft yarn (142), upper strata the 3rd essence weft yarn (143), upper strata the 4th essence weft yarn (144), upper strata the 5th essence weft yarn (145), upper strata the 6th essence weft yarn (146), upper strata the 7th essence weft yarn (147), upper strata the 8th essence weft yarn (148), upper strata the 9th essence weft yarn (149) and upper strata the tenth essence weft yarn (140)；
Described lower floor auxiliary weft includes lower floor's the first auxiliary weft (231), lower floor's the second auxiliary weft (232), lower floor the 3rd auxiliary weft (233), lower floor the 4th auxiliary weft (234), lower floor the 5th auxiliary weft (235), lower floor the 6th auxiliary weft (236), lower floor the 7th auxiliary weft (237), lower floor the 8th auxiliary weft (238), lower floor the 9th auxiliary weft (239) and lower floor the tenth auxiliary weft (230)；
Described lower floor essence weft yarn includes lower floor's the first essence weft yarn (241), lower floor's the second essence weft yarn (242), lower floor the 3rd essence weft yarn (243), lower floor the 4th essence weft yarn (244), lower floor the 5th essence weft yarn (245), lower floor the 6th essence weft yarn (246), lower floor the 7th essence weft yarn (247), lower floor the 8th essence weft yarn (248), lower floor the 9th essence weft yarn (249) and lower floor the tenth essence weft yarn (240)；
Described upper strata auxiliary weft and lower floor's auxiliary weft are made by water-soluble material, it is characterised in that:
The first step, upper strata the first warp thread (11) up carries, and lower floor's the second warp thread (22) up carries, and the first tie line (31) up carries to the base fabric of upper strata, second tie line (32), down under lower floor's base fabric, puts into upper strata the first auxiliary weft (131) and lower floor's the first auxiliary weft (231)；
Second step, upper strata the first warp thread (11) up carries, and lower floor's the second warp thread (22) up carries, and the first tie line (31) up carries to the base fabric of upper strata, second tie line (32), down under lower floor's base fabric, puts into upper strata the first essence weft yarn (141) and lower floor's the first essence weft yarn (241)；
3rd step, upper strata the second warp thread (12) up carries, lower floor's the first warp thread (21) up carries, first tie line (31) is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line (32) up carries to lower floor's base fabric and upper strata base fabric, puts into upper strata the second auxiliary weft (132) and lower floor's the second auxiliary weft (232)；
4th step, upper strata the second warp thread (12) up carries, lower floor's the first warp thread (21) up carries, first tie line (31) is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line (32), toward in the middle of up to lower floor's base fabric and upper strata base fabric, puts into upper strata the second essence weft yarn (142) and lower floor's the second essence weft yarn (242)；
5th step, upper strata the first warp thread (11) up carries, and lower floor's the second warp thread (22) up carries, and the first tie line (31) up carries to the base fabric of upper strata, second tie line (32), down under lower floor's base fabric, puts into upper strata the 3rd auxiliary weft (133) and lower floor the 3rd auxiliary weft (233)；
6th step, upper strata the first warp thread (11) up carries, and lower floor's the second warp thread (22) up carries, and the first tie line (31) up carries to the base fabric of upper strata, second tie line (32), down under lower floor's base fabric, puts into upper strata the 3rd essence weft yarn (143) and lower floor the 3rd essence weft yarn (243)；
7th step, upper strata the second warp thread (12) up carries, and lower floor's the first warp thread (21) up carries, and the first tie line (31) is down under lower floor's base fabric, second tie line (32) up carries to the base fabric of upper strata, puts into upper strata the 4th auxiliary weft (134) and lower floor the 4th auxiliary weft (234)；
8th step, upper strata the second warp thread (12) up carries, lower floor's the first warp thread (21) up carries, first tie line (31) is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line (32), down in the middle of upper strata base fabric and lower floor's base fabric, puts into upper strata the 4th essence weft yarn (144) and lower floor the 4th essence weft yarn (244)；
9th step, upper strata the first warp thread (11) up carries, and lower floor's the second warp thread (22) up carries, and the first tie line (31) up carries to the base fabric of upper strata, second tie line (32), down under lower floor's base fabric, puts into upper strata the 5th auxiliary weft (135) and lower floor the 5th auxiliary weft (235)；
Tenth step, upper strata the first warp thread (11) up carries, lower floor's the second warp thread (22) up carries, first tie line (31) is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line (32), toward in the middle of up to lower floor's base fabric and upper strata base fabric, puts into upper strata the 5th essence weft yarn (145) and lower floor the 5th essence weft yarn (245)；
11st step, upper strata the second warp thread (12) up carries, and lower floor's the first warp thread (21) up carries, and the first tie line (31) is down under lower floor's base fabric, second tie line (32) up carries to the base fabric of upper strata, puts into upper strata the 6th auxiliary weft (136) and lower floor the 6th auxiliary weft (236)；
12nd step, upper strata the second warp thread (12) up carries, and lower floor's the first warp thread (21) up carries, and the first tie line (31) is down under lower floor's base fabric, second tie line (32) up carries to the base fabric of upper strata, puts into upper strata the 6th essence weft yarn (146) and lower floor the 6th essence weft yarn (246)；
13rd step, upper strata the first warp thread (11) up carries, lower floor's the second warp thread (22) up carries, first tie line (31) is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line (32), down in the middle of upper strata base fabric and lower floor's base fabric, puts into upper strata the 7th auxiliary weft (137) and lower floor the 7th auxiliary weft (237)；
14th step, upper strata the first warp thread (11) up carries, lower floor's the second warp thread (22) up carries, first tie line (31) is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line (32), down in the middle of upper strata base fabric and lower floor's base fabric, puts into upper strata the 7th essence weft yarn (147) and lower floor the 7th essence weft yarn (247)；
15th step, upper strata the second warp thread (12) up carries, and lower floor's the first warp thread (21) up carries, and the first tie line (31) is down under lower floor's base fabric, second tie line (32) up carries to the base fabric of upper strata, puts into upper strata the 8th auxiliary weft (138) and lower floor the 8th auxiliary weft (238)；
16th step, upper strata the second warp thread (12) up carries, and lower floor's the first warp thread (21) up carries, and the first tie line (31) is down under lower floor's base fabric, second tie line (32) up carries to the base fabric of upper strata, puts into upper strata the 8th essence weft yarn (148) and lower floor the 8th essence weft yarn (248)；
17th step, upper strata the first warp thread (11) up carries, lower floor's the second warp thread (22) up carries, first tie line (31) up carries to the base fabric of upper strata, second tie line (32), down under lower floor's base fabric, puts into upper strata the 9th auxiliary weft (139) and lower floor the 9th auxiliary weft (239)；
18th step, upper strata the first warp thread (11) up carries, lower floor's the second warp thread (22) up carries, first tie line (31) is down in the middle of upper strata base fabric and lower floor's base fabric, second tie line (32), toward in the middle of up to lower floor's base fabric and upper strata base fabric, puts into upper strata the 9th essence weft yarn (149) and lower floor the 9th essence weft yarn (249)；
19th step, upper strata the second warp thread (12) up carries, and lower floor's the first warp thread (21) up carries, and the first tie line (31) is down under lower floor's base fabric, second tie line (32) up carries to the base fabric of upper strata, puts into upper strata the tenth auxiliary weft (130) and lower floor the tenth auxiliary weft (230)；
20th step, upper strata the second warp thread (12) up carries, lower floor's the first warp thread (21) up carries, first tie line (31) is toward in the middle of up to lower floor's base fabric and upper strata base fabric, second tie line (32), down in the lower floor of upper strata, puts into upper strata the tenth essence weft yarn (140) and lower floor the tenth essence weft yarn (240)；
21st step, by formula Y/ (the 2N+1)=X derived by the present invention, wherein N is random natural number, Y is the length of the tie line of the woven base cloth that requirement produces, X is that equipment is provided without the greatest length of the tie line of fertile woven base cloth during the present invention, after trying to achieve the value of N, and then
Repeat the 7th step to the 8th step n times,
Repeat the 8th step to the 9th step n times,
9th step to the tenth step 1 time；
Repeat the 17th step to the 18th step n times,
Repeat the 18th step to the 19th step n times,
19th step to the 20th step 1 time, thus it is woven into grey cloth；
22nd step, puts into described grey cloth in the hot water higher than the specified solution temperature of water-soluble material, continues 30 ~ 50 minutes.
The method for weaving of the double-deck stereo woven base cloth of a kind of long tie line the most according to claim 1, it is characterised in that: described hot water temperature is higher than the specified solution temperature of water-soluble material 10 degrees Celsius.
The method for weaving of the double-deck stereo woven base cloth of a kind of long tie line the most according to claim 1, it is characterised in that: the described dissolving persistent period is 40 minutes.
4. a base fabric, it is characterised in that: prepared by the method for weaving of the double-deck stereo woven base cloth of the arbitrary described a kind of long tie line of claim 1-3.
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