CN106271049A - A kind of gear shaft automatic soldering device and processing technique - Google Patents
A kind of gear shaft automatic soldering device and processing technique Download PDFInfo
- Publication number
- CN106271049A CN106271049A CN201610730248.2A CN201610730248A CN106271049A CN 106271049 A CN106271049 A CN 106271049A CN 201610730248 A CN201610730248 A CN 201610730248A CN 106271049 A CN106271049 A CN 106271049A
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- Prior art keywords
- gear shaft
- soldering device
- feed arrangement
- motor
- guide rail
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- 238000005476 soldering Methods 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000003466 welding Methods 0.000 claims abstract description 42
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 28
- 238000001514 detection method Methods 0.000 claims description 28
- 238000007599 discharging Methods 0.000 claims description 11
- 230000000391 smoking effect Effects 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 239000002912 waste gas Substances 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 230000010354 integration Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/12—Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure
- B23K26/127—Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure in an enclosure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/142—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The present invention relates to a kind of machine components welding equipment, a kind of gear shaft automatic soldering device of concrete offer and processing technique, including workbench, connecting gear, connecting gear includes fixed disc, rotates disk and be fixed on the drive mechanism driving rotation disk rotational bottom workbench, it is characterized in that, three Work-sheet pressing parts are at least installed on described fixed disc, described rotation disk is provided with four work piece holders less, and described rotation disk edgewise is sequentially provided with feed arrangement one, feed arrangement two, laser soldering device, failure detector.Using the processing technique of realized gear shaft automatic welding of technique scheme, it can lead to and arranges feed arrangement one, feed arrangement two, laser soldering device, failure detector on the table so that charging welding realizes integration and produces.
Description
Technical field
The present invention relates to a kind of engineering goods welding process equipment, especially a kind of gear shaft automatic soldering device and processing
Technique.
Background technology
Welding is also referred to as welding, connects, and is a kind of jointing metal or other thermoplastics in the way of heating, high temperature or high pressure
The manufacturing process of property material such as plastics and technology, mainly divide melting welding, pressure welding, soldering；Traditional welding typically uses human weld,
Owing to manual operation is wayward so that during welding, soldering part easily produces and comes off, and easily produce welding shortcoming, mainly
Have weld crack, for through welding, slag inclusion, pore and weld appearance shortcoming etc., require, especially for some, the tooth that precision is higher
Wheel shaft machine components, these shortcomings must be avoided.Meanwhile, manual operation is slow, and efficiency is low, and volume of production is little.
And for example CN204470820U discloses a kind of automatic welding pipeline system, including automatic welding machine, described
Being provided with feed mechanism below automatic welding machine, described automatic welding machine moves in tri-directions of X, Y and Z, described feeding
Mechanism includes that support, described support are provided with chain drive unit, is provided with stationary fixture on chain drive unit.Have employed
After said structure, not only welding realizes automatization, and feeding also realizes automatization, has saved substantial amounts of human resources, and saving is opened
, improve work efficiency, apparatus control welding improve the qualification rate of product, improve production efficiency.
And for example CN105269148A discloses a kind of saw blade with bevel teeth laser automatic soldering device, including saw blade with bevel teeth laser certainly
Dynamic welding bench, cutter head transmission system, saw blade with bevel teeth weld jig and automatic control system；Hand-held volume in automatic control system
Journey device, according to sawtooth trajectory shape, design control procedure, makes the matrix border movement locus all can be below laser beam；Mechanical hand
The cutter head that arm connects is clipped under the effect of position sensor and control system and grips cutter head from conveyer belt, and is moved into treating
Welding position is put, and automatic alignment compresses, and laser beam is opened, and along with the movement of workbench completes the welding of any tooth, has welded rear cutter
Head-clamp unclamps；Circulation said process can complete whole welding process.Owing to the welding of all teeth can be revolved at rotary table
Complete after circling, welding process fully automatic operation, it is not necessary to shut down clamping again, thus improve production efficiency and product matter
Amount.
Summary of the invention
It is an object of the invention to provide a kind of gear shaft automatic welding integration to produce, and speed of welding is fast, it is little to deform,
Welding quality is high, occur that problems of welded quality can find in time, a kind of gear shaft automatic soldering device that efficiency is high and processing work
Skill.
For solving above-mentioned technical problem, the present invention relates to a kind of gear shaft automatic soldering device and processing technique, Yi Zhongchi
Wheel shaft automatic soldering device, including workbench, connecting gear, feed arrangement one, feed arrangement two, laser soldering device, flaw detection
Device；Wherein said connecting gear includes the rotation disk being arranged on described workbench and fixed disc and is installed on work
Drive the drive mechanism rotating disk rotational bottom platform, described fixed disc is provided with at least three Work-sheet pressing part, described
Rotating and be provided with at least four work piece holder on disk, described rotation disk edgewise is sequentially provided with described feed arrangement one, institute
State feed arrangement two, described laser soldering device, described failure detector；
Described feed arrangement one includes that clamp device one and transmitting device one, described clamp device one include being arranged on guide rail one
Mechanical hand one, described mechanical hand one is connected with the drag chain one being arranged on described guide rail one top, and described drag chain one is by built-in
Motor one drives, thus drives described mechanical hand one to move on described guide rail one, and described clamp device one is by support column one
It is installed on workbench；Described transmitting device one includes that driving box one and transmission belt one, described driving box one drive conveying roller
One, thus drive described transmission belt one to move, described feed arrangement one one end is provided with discharging frame；
Described feed arrangement two includes that clamp device two and transmitting device two, described clamp device two include being arranged on guide rail two
Mechanical hand two, described mechanical hand two is connected with the drag chain two being arranged on described guide rail two top, and described drag chain two is by built-in
Motor two drives, thus drives described mechanical hand two to move on described guide rail two, and described clamp device one is by support column two
It is installed on workbench；Described transmitting device two includes driving box two and transmission belt two, the transmission rolling that described driving box two drives
Wheel two, thus drive described transmission belt two to move；
Described laser soldering device includes laser instrument, and described laser instrument is connected with bracing frame two by guide rail three, described guide rail three
On be also equipped with hand wheel；Support frame as described above two is connected with workbench with support column three by base plate one；
Described failure detector includes being arranged on the motor three of same base plate one with laser soldering device, and described motor threeway is overdrived
The slide block one being arranged on guide rail four, it is achieved failure detector is movable along described base plate one y-axis direction；Pacify on described slide block one
Equipped with motor four, described motor four-way is overdrived the slide block two being arranged on guide rail five, it is achieved failure detector is along described base plate one x
Direction of principal axis moves forward and backward；Being provided with motor five on described slide block two, described motor four is provided with drag chain three, described drag chain three another
End be installed on carrying out flaw detection probe, described motor five-way overdrive drag chain three drive described carrying out flaw detection probe move up and down；
Preferably, described work piece holder includes that base plate two, described base plate two both sides are provided with adjustment block, and described base plate two surrounding is pacified
Equipped with locating piece, described base plate two side is provided with the fixed block for fixing small workpiece.
Preferably, described Work-sheet pressing part includes base, and described base is provided with cylinder three, described cylinder three driving pressure
Gear shaft is compressed by tight plate.
Preferably, between described feed arrangement two and laser soldering device, it is provided with hermatic door one, described hermatic door one is pacified
Equipped with the cylinder one driving described hermatic door one to move up and down.
Preferably, it is provided with hermatic door two between described failure detector and feed arrangement one, described hermatic door two is provided with
Drive the cylinder two that described hermatic door two moves up and down.
Preferably, described laser soldering device side is provided with smoking apparatus.
Preferably, described transmission belt one both sides are provided with baffle plate.
The present invention also proposes a kind of gear shaft automatic welding processing technique, it is characterised in that comprise the following steps:
1) charging one: gear shaft is transported to relevant position by transmission belt one, mechanical hand one sends into workpiece after being gripped by gear shaft
On fixture；
2) charging two: rotation disk is by gear shaft band to feed arrangement two, and gear shaft is compressed by Work-sheet pressing part,
Then mechanical hand two captures small workpiece from transmission belt two, by relevant position on small workpiece holding gears axle；
3) laser welding: rotation disk is by during gear shaft band to laser soldering device, and hermatic door one passes through cylinder
Opening under one drive, when gear shaft is at laser soldering device, hermatic door drives lower closedown by cylinder one again and again, passes through
Regulation hand wheel regulates the distance between laser instrument and gear shaft and carries out laser welding, opens smoking during laser welding simultaneously
Device (absorb by 1 waste gas laser welding produced；
4) flaw detection: rotation disk, by gear shaft band to failure detector, drives carrying out flaw detection head to enter by the motor three of y-axis
The movement in row y-axis direction, carrying out flaw detection head is driven to carry out the movement in y-axis direction, by the band of motor five by the motor four of x-axis
Make carrying out flaw detection head carry out the movement of vertical direction under Dong, finally make carrying out flaw detection head that weld is carried out carrying out flaw detection, flaw detection
During detection, hermatic door two is closed；
5) discharging: rotation disk rotational is by during gear shaft band to feed arrangement one, and hermatic door two is opened by cylinder two,
When gear shaft is at feed arrangement one, hermatic door two is closed by cylinder two, and mechanical hand one grips the tooth in work piece holder
Wheel shaft is transplanted in transmission belt one, by transmission belt one, gear shaft is sent into discharging frame, discharging.
Using the processing technique of the realized gear shaft automatic welding of technique scheme, it can be by setting on the table
The feed arrangement one put, feed arrangement two, laser soldering device, failure detector so that automatic welding integration produces, meanwhile,
Laser soldering device coordinates with failure detector so that gear shaft speed of welding is fast, and quality is high, does not also have obscission.
Accompanying drawing explanation
Fig. 1 is a kind of gear shaft automatic soldering device structural representation；
Fig. 2 is feed arrangement one structural representation
Fig. 3 is feed arrangement two structural representation；
Fig. 4 is laser soldering device structural representation；
Fig. 5 is failure detector structural representation；
Fig. 6 is connecting gear structural representation；
Fig. 7 is connecting gear top view；
Fig. 8 is work piece holder structural representation；
Fig. 9 is Work-sheet pressing part structural representation.
Detailed description of the invention
Below in conjunction with detailed description of the invention, it is further elucidated with the present invention, it should be understood that following detailed description of the invention is only used for
The bright present invention rather than restriction the scope of the present invention.
Embodiment 1
As it can be seen, the present invention provides a kind of gear shaft automatic soldering device, including workbench 1, connecting gear, feed arrangement one
2, feed arrangement 23, laser soldering device 4, failure detector 5；Wherein said connecting gear includes being arranged on described workbench 1
Rotate disk 11 and fixed disc 12 and be installed on bottom workbench 1 to drive and rotate the drive mechanism that disk 11 rotates, institute
Stating and be provided with three Work-sheet pressing parts 16 on fixed disc 12, described Work-sheet pressing part 16 includes base 141, described base 141
On cylinder 3 142 is installed, described cylinder 3 142 drives pressure strip 143 to compress gear shaft.On described rotation disk 11
Being provided with four work piece holders 13, described work piece holder 13 includes that base plate 2 111, described base plate 2 111 both sides are provided with adjustment
Block 112, described base plate 2 111 surrounding is provided with locating piece 115, and described base plate 2 111 side is provided with for fixing small workpiece
Fixed block 114；Described rotation disk 11 edgewise is sequentially provided with described feed arrangement 1, described feed arrangement 23, described
Laser soldering device 4, described failure detector 5；
Described feed arrangement 1 includes that clamp device one and transmitting device one, described clamp device one include being arranged on guide rail one
Mechanical hand 1 on 27, described mechanical hand 1 is connected with the drag chain 1 being arranged on described guide rail 1 top, described in drag
Chain 1 is driven by built-in motor one, thus drives described mechanical hand 1 to move on described guide rail 1, described gripping
Device one is installed on workbench 1 by support column 1；Described transmitting device one includes driving box 1 and transmission belt one
23, described transmission belt 1 both sides are provided with baffle plate 29, and described driving box 1 drives conveying roller 1, thus drives described biography
Defeated band 1 moves, and described feed arrangement 1 one end is provided with discharging frame 24；
Described feed arrangement 23 includes that clamp device two and transmitting device two, described clamp device two include being arranged on guide rail two
Mechanical hand 2 34 on 36, described mechanical hand 2 34 is connected with the drag chain 2 35 being arranged on described guide rail 2 36 top, described in drag
Chain 2 35 is driven by built-in motor two, thus drives described mechanical hand 2 34 to move on described guide rail 2 36, described gripping
Device one is installed on workbench 1 by support column 2 37；Described transmitting device two includes driving box 2 31 and transmission belt 2 33,
Described driving box 2 31 drives conveying roller 2 32, thus drives described transmission belt 2 33 to move；Described feed arrangement 23 and institute
State and between laser soldering device 4, be provided with hermatic door 1, described hermatic door 1 is provided with on the described hermatic door 1 of drive
The cylinder 1 of lower movement；
Described laser soldering device 4 includes that laser instrument 41, described laser instrument 41 are connected with bracing frame 2 44 by guide rail 3 43, institute
State and on guide rail 3 43, be also equipped with hand wheel 42；Support frame as described above 2 44 is by base plate 1 and support column 3 46 and workbench
1 is connected, and described laser soldering device side is provided with smoking apparatus 14；
Described failure detector 5 includes being arranged on the motor 3 51 of same base plate 1, described motor 3 51 with laser soldering device 4
By drive installation slide block 1 on guide rail 4 54, it is achieved failure detector 5 moves before and after described base plate one 45y direction of principal axis
Dynamic；Being provided with motor 4 52 on described slide block 1, described motor 4 52 is by drive installation slide block two on guide rail 5 55
59, it is achieved failure detector 5 moves forward and backward along described base plate one 45x direction of principal axis；Motor 5 53, institute are installed on described slide block 2 59
Stating motor 4 52 and be provided with drag chain 3 56, described drag chain three other end is installed on carrying out flaw detection probe 57, and described motor 5 53 leads to
Drag chain 3 56 of overdriving drives described carrying out flaw detection probe 57 to move up and down；Set between described failure detector 5 and feed arrangement 1
There is hermatic door 2 17, described hermatic door 2 17 is provided with the cylinder 2 18 driving described hermatic door 2 17 to move up and down.
A kind of gear shaft automatic soldering device and processing technique, it is characterised in that comprise the following steps:
1) charging one: gear shaft is transported to relevant position by transmission belt 1, mechanical hand 1 is sent into after being gripped by gear shaft
On work piece holder 13；
2) charging two: rotation disk 11 is by gear shaft band to feed arrangement 23, and gear shaft is carried out by Work-sheet pressing part 16
Compressing, then mechanical hand 2 34 captures small workpiece from transmission belt 2 33, by relevant position on small workpiece holding gears axle；
3) laser welding: rotation disk 11 is by during gear shaft band to laser soldering device 4, and hermatic door 1 passes through
Cylinder 1 is opened under driving, and when gear shaft is at laser soldering device 4, hermatic door 1 is driven by cylinder 1 again
Lower closedown, regulates the distance between laser instrument 41 and gear shaft by regulation hand wheel 42 and carries out laser welding, Laser Welding
Open the waste gas absorption that laser welding is produced by smoking apparatus 14 when connecing simultaneously；
4) flaw detection: rotation disk 11, by gear shaft band to failure detector 5, drives flaw detection inspection by the motor 3 51 of y-axis
Gauge head 57 is carried out the movement in y-axis direction, is driven by the motor 4 52 of x-axis carrying out flaw detection 57 to carry out the movement in y-axis direction, lead to
Cross the movement making carrying out flaw detection 57 carry out vertical direction under the drive of motor 5 53, finally make 57 pairs of welds of carrying out flaw detection
Carrying out carrying out flaw detection, during carrying out flaw detection, hermatic door 2 17 is closed；
5) discharging: rotation disk 62 is by during gear shaft band to feed arrangement 1, and hermatic door 2 17 is by cylinder two
18 open, and when gear shaft is at feed arrangement 1, hermatic door 2 17 is closed by cylinder 2 18, and mechanical hand 1 grips
Gear shifting shaft in work piece holder 11 is delivered in transmission belt 1, by transmission belt 1, gear shaft is sent into discharging frame 24, goes out
Material.
In addition to the implementation, the present invention can also have other embodiments.All employing equivalents or equivalent transformation shape
The technical scheme become, all falls within the protection domain of application claims.
Claims (7)
1. a gear shaft automatic soldering device, it is characterised in that include workbench (1), connecting gear, feed arrangement one (2),
Feed arrangement two (3), laser soldering device (4), failure detector (5)；Wherein said connecting gear includes being arranged on described work
Rotation disk (11) and fixed disc (12) on platform (1) and be installed on workbench (1) bottom and drive and rotate disk (11) and turn
Dynamic drive mechanism, described fixed disc (12) is provided with at least three Work-sheet pressing part (16), described rotation disk (11)
On at least four work piece holder (13) is installed, described rotation disk (11) edgewise be sequentially provided with described feed arrangement one (2),
Described feed arrangement two (3), described laser soldering device (4), described failure detector (5)；
Described feed arrangement one (2) includes that clamp device one and transmitting device one, described clamp device one include being arranged on guide rail
Mechanical hand one (25) on one (27), described mechanical hand one (25) and the drag chain one (26) being arranged on described guide rail one (27) top
Being connected, described drag chain one (26) is driven by built-in motor one, thus drives described mechanical hand one (25) at described guide rail one
(27) upper mobile, described clamp device one is installed on workbench (1) by support column one (28)；Described transmitting device one wraps
Including driving box one (21) and transmission belt one (23), described driving box one (21) drives conveying roller one (22), thus drives described
Transmission belt one (23) is mobile, and described feed arrangement one (2) one end is provided with discharging frame (24)；
Described feed arrangement two (3) includes that clamp device two and transmitting device two, described clamp device two include being arranged on guide rail
Mechanical hand two (34) on two (36), described mechanical hand two (34) and the drag chain two (35) being arranged on described guide rail two (36) top
Being connected, described drag chain two (35) is driven by built-in motor two, thus drives described mechanical hand two (34) at described guide rail two
(36) upper mobile, described clamp device one is installed on workbench (1) by support column two (37)；Described transmitting device two includes
Driving box two (31) and transmission belt two (33), the conveying roller two (32) that described driving box two (31) drives, thus drive described
Transmission belt two (33) is mobile；
Described laser soldering device (4) includes laser instrument (41), and described laser instrument (41) is by guide rail three (43) and bracing frame two
(44) it is connected, described guide rail three (43) is also equipped with hand wheel (42)；Support frame as described above two (44) is by base plate one (45)
It is connected with workbench (1) with support column three (46)；
Described failure detector (5) includes being arranged on the motor three (51) of same base plate one (45) with laser soldering device (4), described
Motor three (51) is by drive installation slide block one (58) on guide rail four (54), it is achieved failure detector (5) is along described base plate one
(45) y-axis direction moves forward and backward；Being provided with motor four (52) on described slide block one (58), described motor four (52) is pacified by driving
The slide block two (59) being contained on guide rail five (55), it is achieved failure detector (5) is movable along described base plate one (45) x-axis direction；
Being provided with motor five (53) on described slide block two (59), described motor four (52) is provided with drag chain three (56), and described drag chain three is another
One end is installed on carrying out flaw detection probe (57), and described motor five (53) drives described carrying out flaw detection to visit by driving drag chain three (56)
Head (57) moves up and down；
A kind of gear shaft automatic soldering device described in 1 is wanted, it is characterised in that described work piece holder (13) includes the end according to right
Plate two (111), described base plate two (111) both sides are provided with adjustment block (112), and described base plate two (111) surrounding is provided with location
Block (115), described base plate two (111) side is provided with the fixed block (114) for fixing small workpiece.
2. want a kind of gear shaft automatic soldering device described in 1 according to right, it is characterised in that described Work-sheet pressing part (16) is wrapped
Including base (141), described base (141) is provided with cylinder three (142), described cylinder three (142) drives pressure strip (143) right
Gear shaft compresses.
A kind of gear shaft automatic soldering device the most according to claim 1, it is characterised in that described feed arrangement two (3)
And it is provided with hermatic door one (15) between described laser soldering device (4), described hermatic door one (15) is provided with drive described close
Seal up a door one (15) cylinder one (19) moved up and down.
4. want a kind of gear shaft automatic soldering device described in 1 according to right, it is characterised in that described failure detector (5) and institute
State and between feed arrangement one (4), be provided with hermatic door two (17), described hermatic door two (17) is provided with the described hermatic door two of drive
(17) cylinder two (18) moved up and down.
5. want a kind of gear shaft automatic soldering device described in 1 according to right, it is characterised in that described laser soldering device (4)
Side is provided with smoking apparatus (14).
6. want a kind of gear shaft automatic soldering device described in 1 according to right, it is characterised in that described transmission belt one (23) both sides
It is provided with baffle plate (29).
7. a gear shaft automatic soldering device and processing technique, it is characterised in that comprise the following steps:
1) charging one: gear shaft is transported to relevant position by transmission belt one (23), after gear shaft is gripped by mechanical hand one (25)
Send on work piece holder (13)；
2) charging two: rotating disk (11) by gear shaft band to feed arrangement two (3) place, Work-sheet pressing part (16) is to gear
Axle compresses, and then mechanical hand two (34) captures small workpiece from transmission belt two (33), by phase on small workpiece holding gears axle
Answer position；
3) laser welding: rotate disk (11) by during gear shaft band to laser soldering device (4), hermatic door one
(15) opening under being driven by cylinder one (19), when gear shaft is in laser soldering device (4) place, hermatic door one (15) leads to again
Cross cylinder one (19) and drive lower closedown, regulate the distance between laser instrument (41) and gear shaft by regulation hand wheel (42)
Carry out laser welding, during laser welding, open the waste gas absorption that laser welding is produced by smoking apparatus (14) simultaneously；
4) flaw detection: rotation disk (11), by gear shaft band to failure detector (5) place, is driven by the motor three (51) of y-axis
Carrying out flaw detection head (57) is carried out the movement in y-axis direction, is driven by the motor four (52) of x-axis carrying out flaw detection head (57) to carry out y-axis
Make carrying out flaw detection head (57) carry out the movement of vertical direction under the movement in direction, the drive by motor five (53), finally make spy
Triage gauge head (57) carries out carrying out flaw detection to weld, and during carrying out flaw detection, hermatic door two (17) is closed；
5) discharging: rotation disk (62) is by during gear shaft band to feed arrangement one (2), and hermatic door two (17) passes through
Cylinder two (18) is opened, and when gear shaft is in feed arrangement one (2) place, hermatic door two (17) is closed by cylinder two (18),
Gear shifting shaft in mechanical hand one (25) gripping work piece holder (11) is delivered in transmission belt one (23), will by transmission belt one (23)
Gear shaft sends into discharging frame (24), discharging.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610730248.2A CN106271049B (en) | 2016-08-26 | 2016-08-26 | A kind of gear shaft automatic soldering device |
| CN201710701952.XA CN107243692B (en) | 2016-08-26 | 2016-08-26 | A kind of gear shaft automatic soldering device and processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610730248.2A CN106271049B (en) | 2016-08-26 | 2016-08-26 | A kind of gear shaft automatic soldering device |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710701952.XA Division CN107243692B (en) | 2016-08-26 | 2016-08-26 | A kind of gear shaft automatic soldering device and processing technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106271049A true CN106271049A (en) | 2017-01-04 |
| CN106271049B CN106271049B (en) | 2017-11-28 |
Family
ID=57676770
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710701952.XA Expired - Fee Related CN107243692B (en) | 2016-08-26 | 2016-08-26 | A kind of gear shaft automatic soldering device and processing technology |
| CN201610730248.2A Expired - Fee Related CN106271049B (en) | 2016-08-26 | 2016-08-26 | A kind of gear shaft automatic soldering device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109648190A (en) * | 2019-01-24 | 2019-04-19 | 李慧 | Gearbox gear wheel shaft method for laser welding |
| CN109759701A (en) * | 2019-01-24 | 2019-05-17 | 李慧 | A kind of laser welding gear-box Assembling Production system and its assembly method |
| CN109848589A (en) * | 2019-01-24 | 2019-06-07 | 李慧 | A kind of gear shaft laser welding axial gap adjustment close loop mechanism |
| CN110153560A (en) * | 2019-06-27 | 2019-08-23 | 大茂伟瑞柯车灯有限公司 | Automatic laser welder with upper-lower compacting mechanism |
| CN115476094A (en) * | 2022-09-20 | 2022-12-16 | 利纳马汽车系统(重庆)有限公司 | Gearbox gear shaft flaw detection welding detection mechanism |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109848588A (en) * | 2019-01-24 | 2019-06-07 | 李慧 | A kind of gear shaft plunger compressing apparatus for laser beam welding |
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| JP2011212783A (en) * | 2010-03-31 | 2011-10-27 | Aisin Aw Co Ltd | Method and device for assembling differential gear and dummy shaft set for assembling differential gear |
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| CH607695A5 (en) * | 1976-10-13 | 1978-10-13 | Karl Maegerle | |
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| CN105479174A (en) * | 2016-01-30 | 2016-04-13 | 钟爱华 | Current collecting piece automatic welding device and processing procedure |
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- 2016-08-26 CN CN201710701952.XA patent/CN107243692B/en not_active Expired - Fee Related
- 2016-08-26 CN CN201610730248.2A patent/CN106271049B/en not_active Expired - Fee Related
Patent Citations (5)
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| JP2011212783A (en) * | 2010-03-31 | 2011-10-27 | Aisin Aw Co Ltd | Method and device for assembling differential gear and dummy shaft set for assembling differential gear |
| CN203418306U (en) * | 2013-07-25 | 2014-02-05 | 宁波江宸自动化装备有限公司 | Automatic assembly machine for camshafts |
| CN103722377A (en) * | 2014-01-13 | 2014-04-16 | 周俊雄 | Semi-automatic lock cylinder assembly line |
| CN203887392U (en) * | 2014-06-20 | 2014-10-22 | 苏州元泰自动化科技有限公司 | Automatic laser welding device |
| CN104729583A (en) * | 2015-03-12 | 2015-06-24 | 昆山三多乐电子有限公司 | Automatic assembling and detecting equipment for automotive lamp dimming motor assembly |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109648190A (en) * | 2019-01-24 | 2019-04-19 | 李慧 | Gearbox gear wheel shaft method for laser welding |
| CN109759701A (en) * | 2019-01-24 | 2019-05-17 | 李慧 | A kind of laser welding gear-box Assembling Production system and its assembly method |
| CN109848589A (en) * | 2019-01-24 | 2019-06-07 | 李慧 | A kind of gear shaft laser welding axial gap adjustment close loop mechanism |
| CN110153560A (en) * | 2019-06-27 | 2019-08-23 | 大茂伟瑞柯车灯有限公司 | Automatic laser welder with upper-lower compacting mechanism |
| CN110153560B (en) * | 2019-06-27 | 2024-05-10 | 大茂伟瑞柯车灯有限公司 | Automatic laser welding device with upper and lower hold-down mechanism |
| CN115476094A (en) * | 2022-09-20 | 2022-12-16 | 利纳马汽车系统(重庆)有限公司 | Gearbox gear shaft flaw detection welding detection mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107243692B (en) | 2019-01-04 |
| CN106271049B (en) | 2017-11-28 |
| CN107243692A (en) | 2017-10-13 |
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Inventor after: Zeng Qinghui Inventor before: Gu Darong |
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Effective date of registration: 20171024 Address after: 341100, Ganzhou, Jiangxi province Ganxian Meilin town Jiangxi Ganxian vocational and technical school (training building first floor hall training building on the first floor of the East classroom) Applicant after: Ganzhou Jinxiang mechanical equipment manufacturing Co.,Ltd. Address before: Fuxing Road, Chongqing city Tongliang County Fuguo town 400060 No. 64 of No. 594 Applicant before: Zheng Yue |
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