CN106242517B - Drift-sand recycles Antique Imitation Tiles and its production method - Google Patents
Drift-sand recycles Antique Imitation Tiles and its production method Download PDFInfo
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- CN106242517B CN106242517B CN201610669920.1A CN201610669920A CN106242517B CN 106242517 B CN106242517 B CN 106242517B CN 201610669920 A CN201610669920 A CN 201610669920A CN 106242517 B CN106242517 B CN 106242517B
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- 239000004576 sand Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 52
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000004927 clay Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000005336 cracking Methods 0.000 claims abstract description 11
- 239000002689 soil Substances 0.000 claims abstract description 11
- 239000010451 perlite Substances 0.000 claims abstract description 9
- 235000019362 perlite Nutrition 0.000 claims abstract description 9
- 238000000227 grinding Methods 0.000 claims abstract description 7
- 238000007873 sieving Methods 0.000 claims abstract description 7
- 239000004575 stone Substances 0.000 claims abstract description 7
- 238000001694 spray drying Methods 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 10
- 238000010304 firing Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 239000011449 brick Substances 0.000 claims description 6
- 238000007688 edging Methods 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 230000032683 aging Effects 0.000 claims description 4
- 238000000748 compression moulding Methods 0.000 claims description 2
- 239000011435 rock Substances 0.000 claims 1
- 238000012216 screening Methods 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 abstract description 3
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- 238000007885 magnetic separation Methods 0.000 abstract 1
- 239000000919 ceramic Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 239000004744 fabric Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 229920002472 Starch Polymers 0.000 description 4
- 235000019698 starch Nutrition 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 239000010433 feldspar Substances 0.000 description 3
- 229910052573 porcelain Inorganic materials 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 235000021321 essential mineral Nutrition 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 235000010755 mineral Nutrition 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 229910021532 Calcite Inorganic materials 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000003034 coal gas Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- SHFGJEQAOUMGJM-UHFFFAOYSA-N dialuminum dipotassium disodium dioxosilane iron(3+) oxocalcium oxomagnesium oxygen(2-) Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Na+].[Na+].[Al+3].[Al+3].[K+].[K+].[Fe+3].[Fe+3].O=[Mg].O=[Ca].O=[Si]=O SHFGJEQAOUMGJM-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 235000014380 magnesium carbonate Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000004421 molding of ceramic Methods 0.000 description 1
- NOTVAPJNGZMVSD-UHFFFAOYSA-N potassium monoxide Inorganic materials [K]O[K] NOTVAPJNGZMVSD-UHFFFAOYSA-N 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000007569 slipcasting Methods 0.000 description 1
- 230000000192 social effect Effects 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/131—Inorganic additives
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/40—Metallic constituents or additives not added as binding phase
- C04B2235/405—Iron group metals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Road Paving Structures (AREA)
Abstract
The invention discloses a kind of drift-sands to recycle Antique Imitation Tiles and its manufacturing method, and raw material is by drift-sand 40-45wt%, perlite 10-15 wt%, diatomite 10-15 wt%, clinker 15-18 wt%, white clay 8-10wt%, gangue 5-10 wt%, nickel powder 0.2-0.5 wt% composition；It is felled and transported first for raw material, then it is prepared for raw material, by crushing, minus mesh, water is added uniformly to mix, sandy soil are discharged into apron feeder by wheel loader, and into except working process in stone twin rollers, it is fine crushing to be added to fine cracking double roller machine, by ball mill grinding, it is sieved by rotary screen, minus mesh is also fed into biaxial rneader and water is added uniformly to mix, then by sieving and iron removal by magnetic separation process；It is delivered in mud servo tank by mud plunger pump, pneumatic diaphragm pump；It is delivered in spray drying tower by plunger pump again dry；Sinter molding afterwards.
Description
Technical field
The invention belongs to inorganic non-metallic material (ceramics) fields, and in particular to a kind of to prepare Antique Imitation Tiles using drift-sand
Method and its Antique Imitation Tiles obtained.
Background technique
Drift-sand is the sandy soil carried by natural wind, be classified, formed after precipitating in earth's surface, its particle is uniform, tiny, at
Divide and stablize, is mingled with quartz, mica etc. by essential mineral of feldspar.
About 700,000 sq-km of the Deserts in China gross area, if being in the interior gross area together with the gobi of more than 50 ten thousand sq-kms
1280000 sq-kms account for the 13% of the national land gross area.Reconstruction in Northwest Arid Region of China is the area that Deserts in China is concentrated the most, about
The 80% of the national desert gross area is accounted for, and the desertification in soil causes soil can not cultivate utilization.Especially in its desert of library cloth
Interior, drift-sand distribution area is about 2821 square kilometres, and drift-sand detailed survey address report and related data are shown in the region point
The drift-sand mineral component changes of contents of cloth is little, and large mineral component stable content can be used as extensive industrialized development
Raw material site.The main component of its desert drift-sand of library cloth be SiO2 and Al2O3, and containing a small amount of CaO, Fe2O3, Na2O,
K2O, it is close with the chemical component of certain traditional ceramics raw clays.
Have at present using drift-sand and has made raw material production construction material.Such as Chinese patent ZL.
201410269470.8, disclose a kind of method for preparing internal wall brick using Inner Mongol locality waste material, green body and glaze formula
Weight percent composition are as follows: green body: Inner Mongol library 30~60wt% of its yellow sand of cloth, Inner Mongol tower so it is high strangle gangue 20~
40wt%, No. 1 5~20wt% of clay of Hanggin, No. 2 5~20wt% of clay of Hanggin, the lane Ha Ye 5~10wt% of feldspar；Glaze: Inner Mongol
22~36wt% of its yellow sand of Gu Kubu, the lane Ha Ye 22~40wt% of feldspar, 5~12wt% of western mine clay, 8~15wt% of zirconium silicate,
8~15wt% of calcite, 2~4wt% of talcum, 1~4wt% of zinc oxide；The internal wall brick obtained through green body biscuiting, glazing, drying and calcining
Product, it is larger amount of in base of the invention, glaze to use that Inner Mongol tower is so high to strangle gangue and Inner Mongol library cloth its yellow sand.It is filled
Divide and recycled industrial residue, yellow sand, turns waste into wealth, reduce production cost, and reduce these waste residues and environment is broken
Bad, pollution, is greatly saved land area needed for stacking these waste residue materials, improves the living environment of the mankind.Therefore the present invention
There is environmental protection, social effect well to waste residue material resource utilization.However, above-mentioned manufacture raw material are complex, to manufacture
Equipment requirement is high, and manufacturing cost is higher, is not suitable for promoting and applying.
Such as Chinese patent ZL 201110059331.9, the invention relate to a kind of Ceramic Tiles prepared using drift-sand,
Its raw material weight percentage composition are as follows: Wushen Banner drift-sand 50~60%, figure gram clinker 20~28%, Wushen Banner white clay 12~
20%, magnesite 2~8% obtain ceramic brick product after ball mill grinding, sieving, except iron, molding, 1080~1220 DEG C of firings,
The drift-sand that the present invention is abounded with the Inner Mongol is that main porcelain making raw material not only improves inexpensive Desert Control, and considerably reduces
Ceramic product production cost, Ceramic Tiles excellent product performance obtained, ruler difference is small, and water absorption rate is low, and intensity is high, and index of correlation reaches
National examination criteria requirement.However, it is poor using the molding of Ceramic Tiles appearance made from above-mentioned manufacture raw material and ingredient, and intensity one
As.Need that there are also ingredients to optimize to manufacturing process.
Summary of the invention
The method of Antique Imitation Tiles and its obtained is prepared using drift-sand the technical problem to be solved in the present invention is to provide a kind of
Antique Imitation Tiles.
In order to solve the above technical problems, the technical scheme is that
Manufacture the raw material of Antique Imitation Tiles are as follows: drift-sand 40-45wt%, perlite 10-15 wt %, diatomite 10-15 wt
%, clinker 15-18 wt %, white clay 8- 10wt %, gangue 5-10 wt %, nickel powder 0.2-0.5 wt %.Wherein aeolian accumulation
Sand is the sandy soil carried by natural wind, be classified, formed after deposition in earth's surface, its particle is uniform, tiny, stable components, with length
Stone is that essential mineral is mingled with quartz, mica etc..90% distribution of particles of drift-sand belongs to special fine sand, with tradition in 0.075-0.25mm
Porcelain making raw material is compared, and without breakage, reduces the cost of feedstock processing link, higher fineness is also beneficial to improve the strong of product
Degree.Wherein, several persons' of drift-sand, perlite, diatomite, clinker, white clay, gangue, nickel powder is modelled after an antique with the use of can guarantee
The quality of brick is to fire successfully indispensable raw material that can not be more；It is found through experiments that, the addition of nickel powder is key, by appropriate
The addition of nickel powder can not only greatly improve strength character, moreover it is possible to improve molded appearance well；And considering cost etc.
Factor selects nickel powder content to 0.2-0.5 wt %, this is never to deposit in the burning process of existing Antique Imitation Tiles and its other bricks
?.And drift-sand is used cooperatively with perlite, diatomite, can improve Forming Quality well.Especially cooperation burning process,
The indices performance of Antique Imitation Tiles can greatly be improved.
Preferably, the granularity of the drift-sand is 200 mesh.
Its manufacturing process are as follows:
Fell and transport first for raw material: raw material carries out raw material sorting by automobile transportation to material storage yard or raw material storage；So
Prepare afterwards for raw material: hard raw material is discharged into respective box-type feeder by wheel loader, by batcher by mark
Quasi- proportions are simultaneously transported on belt feeder supply jaw crusher coarse crushing, subsequently into broken in hammer mill, it is rear enter it is thin
Broken twin rollers are fine crushing, sieve using drum screen, and oversize returns to fine cracking double roller machine and crushes again, and biaxial rneader is sent into minus mesh
Water is added uniformly to mix, sandy soil are discharged into apron feeder by wheel loader, into except in stone twin rollers at processing
Reason, it is fine crushing to be then added to fine cracking double roller machine, using ball mill grinding, sieves by rotary screen, and oversize is discarded, minus mesh
Being sent into biaxial rneader adds water uniformly to mix, then using sieving process；Mud is delivered to by mud plunger pump, pneumatic diaphragm pump
It starches in servo tank, was sufficiently aged by three days, the raw material after ageing, particle is easily discongested, the moisture homogenization degree in raw material
It improves, thus keep feed particles surface and internal performance more uniform, it is more aligned, the processability of mixture is improved, and right
Sliver normal table has produced larger effect；It is delivered in spray drying tower by plunger pump again dry.Then press is pressed into
Type, roller kilns are primary/twice firing, polishing and edge polisher edging, to obtain Antique Imitation Tiles finished product.
On molding mode, pressing has shape of product regular compared with stiff-mud process, slip casting method, compact and uniform structure, ruler
Very little consistency is good, and quality is high, and yield is big, and on calcination equipment, roller kilns are compared with ordinary crossing kiln, has and wants interior upper and lower temperature difference
Small, product quality is high, and firing period is short, and fuel consumption is low, and structure is simple, and cost is lower, is easy maintenance, easy to operate, operation
The features such as environment makes moderate progress, and labor intensity is low.
The Antique Imitation Tiles as made from this patent method, environmental pollution is smaller, in addition fuel uses coal gas and raw coal again, because
This Northwest's economy with respect to coastal area fall behind, Structural ceramics industry relatively fall behind, drift-sand be by natural wind carry,
The sandy soil formed after classification, deposition in earth's surface, its particle is uniform, tiny, stable components.90% distribution of particles of drift-sand in
0.075-0.25mm, belonging to special fine sand, without breakage, reduces the cost of feedstock processing link compared with traditional porcelain making raw material, compared with
High fineness is also beneficial to improve the intensity of product.Meanwhile the characteristics of drift-sand moisture is small, non-plastic, makes it be easy to store,
Avoid the production drawback such as the viscous storehouse in rainy season, wall built-up, putty.At producing, raw material is simple, and manufacturing cost is lower, and breaking strength simultaneously
It is high.
Specific embodiment
Specific embodiment one:
Manufacture the raw material of Antique Imitation Tiles are as follows: drift-sand 40wt%, perlite 15wt%, diatomite 15 wt %, clinker 15wt
%, white clay 9.5wt %, 5 wt % of gangue, 0.5 wt % of nickel powder.Its manufacturing process are as follows:
Fell and transport first for raw material: raw material carries out raw material sorting by automobile transportation to material storage yard or raw material storage；So
Prepare afterwards for raw material: hard raw material is discharged into respective box-type feeder by wheel loader, by batcher by mark
Quasi- proportions are simultaneously transported on belt feeder supply jaw crusher coarse crushing, subsequently into broken in hammer mill, it is rear enter it is thin
Broken twin rollers are fine crushing, sieve using drum screen, and oversize returns to fine cracking double roller machine and crushes again, and biaxial rneader is sent into minus mesh
Water is added uniformly to mix, sandy soil are discharged into apron feeder by wheel loader, into except in stone twin rollers at processing
Reason, it is fine crushing to be then added to fine cracking double roller machine, using ball mill grinding, sieves by rotary screen, and oversize is discarded, minus mesh
Being sent into biaxial rneader adds water uniformly to mix, then using sieving process；Mud is delivered to by mud plunger pump, pneumatic diaphragm pump
It starches in servo tank；It is delivered in spray drying tower by plunger pump again dry.Then press compression moulding, roller kilns once-firing,
Polishing and edge polisher edging, to obtain Antique Imitation Tiles finished product.
Specific embodiment two:
Manufacture the raw material of Antique Imitation Tiles are as follows: drift-sand 45wt%, 10 wt % of perlite, 10 wt % of diatomite, clinker 15
Wt %, white clay 10wt %, 9.8 wt % of gangue, 0.2 wt % of nickel powder.The granularity of the drift-sand is 200 mesh.
Its manufacturing process are as follows:
Fell and transport first for raw material: raw material carries out raw material sorting by automobile transportation to material storage yard or raw material storage；So
Prepare afterwards for raw material: hard raw material is discharged into respective box-type feeder by wheel loader, by batcher by mark
Quasi- proportions are simultaneously transported on belt feeder supply jaw crusher coarse crushing, subsequently into broken in hammer mill, it is rear enter it is thin
Broken twin rollers are fine crushing, sieve using drum screen, and oversize returns to fine cracking double roller machine and crushes again, and biaxial rneader is sent into minus mesh
Water is added uniformly to mix, sandy soil are discharged into apron feeder by wheel loader, into except in stone twin rollers at processing
Reason, it is fine crushing to be then added to fine cracking double roller machine, using ball mill grinding, sieves by rotary screen, and oversize is discarded, minus mesh
Being sent into biaxial rneader adds water uniformly to mix, then using sieving process；Mud is delivered to by mud plunger pump, pneumatic diaphragm pump
It starches in servo tank, by sufficiently ageing in three days；It is delivered in spray drying tower by plunger pump again dry.Then press is pressed into
Type, roller kilns twice firing, polishing and edge polisher edging, to obtain Antique Imitation Tiles finished product.
Specific embodiment three:
Manufacture the raw material of Antique Imitation Tiles are as follows: drift-sand 42wt%, 15 wt % of perlite, 15 wt % of diatomite, clinker
14.6 wt %, white clay 8wt %, gangue 5wt %, nickel powder 0.4wt %.The granularity of the drift-sand is 200 mesh.
Its manufacturing process are as follows:
Fell and transport first for raw material: raw material carries out raw material sorting by automobile transportation to material storage yard or raw material storage；So
Prepare afterwards for raw material: hard raw material is discharged into respective box-type feeder by wheel loader, by batcher by mark
Quasi- proportions are simultaneously transported on belt feeder supply jaw crusher coarse crushing, subsequently into broken in hammer mill, it is rear enter it is thin
Broken twin rollers are fine crushing, sieve using drum screen, and oversize returns to fine cracking double roller machine and crushes again, and biaxial rneader is sent into minus mesh
Water is added uniformly to mix, sandy soil are discharged into apron feeder by wheel loader, into except in stone twin rollers at processing
Reason, it is fine crushing to be then added to fine cracking double roller machine, using ball mill grinding, sieves by rotary screen, and oversize is discarded, minus mesh
Being sent into biaxial rneader adds water uniformly to mix, then using sieving process；Mud is delivered to by mud plunger pump, pneumatic diaphragm pump
It starches in servo tank, by sufficiently ageing in three days；It is delivered in spray drying tower by plunger pump again dry.Then press is pressed into
Type, roller kilns twice firing, polishing and edge polisher edging, to obtain Antique Imitation Tiles finished product.
Claims (4)
1. a kind of drift-sand recycles Antique Imitation Tiles, it is characterised in that: manufacture the raw material of Antique Imitation Tiles are as follows: drift-sand 40-45wt%, it is precious
Pearl rock 10-15wt%, diatomite 10-15wt%, clinker 15-18wt%, white clay 8-10wt%, gangue 5-10wt%, nickel powder 0.2-
0.5wt%；The granularity of the drift-sand is 200 mesh.
2. drift-sand according to claim 1 recycles Antique Imitation Tiles, it is characterised in that: manufacture the raw material of Antique Imitation Tiles are as follows: wind
Sand 45wt%, perlite 10wt%, diatomite 10wt%, clinker 15wt%, white clay 10wt%, gangue 9.8wt%, nickel powder
0.2wt%。
3. the manufacturing method that a kind of drift-sand as described in claim 1 recycles Antique Imitation Tiles, it is characterised in that: be first raw material
Fell and transport: raw material carries out raw material sorting by automobile transportation to material storage yard or raw material storage；Then it is prepared for raw material: hard
Raw material is discharged into respective box-type feeder by wheel loader, is matched and is transported to by standard proportional by batcher
Jaw crusher coarse crushing is supplied on belt feeder, subsequently into broken in hammer mill, it is fine crushing to enter fine cracking double roller machine afterwards, using
Drum screen screening, oversize return to fine cracking double roller machine and crush again, and minus mesh is sent into biaxial rneader and water is added uniformly to mix, and sandy soil are logical
It crosses wheel loader to be discharged into apron feeder, into except working process in stone twin rollers, be then added to fine crushing to roller
Machine is fine crushing, using ball mill grinding, sieves by rotary screen, and oversize is discarded, and minus mesh is also fed into biaxial rneader and adds water
Uniformly mixing, then using sieving process；It is delivered in mud servo tank by mud plunger pump, pneumatic diaphragm pump；Again by column
Plug pump is delivered in spray drying tower dry；The raw material are as follows: drift-sand 40-45wt%, perlite 10-15wt%, diatomite 10-
15wt%, clinker 15-18wt%, white clay 8-10wt%, gangue 5-10wt%, nickel powder 0.2-0.5wt%；The grain of the drift-sand
Degree is 200 mesh；It further include press compression moulding, roller kilns are primary/twice firing, polishing and edge polisher edging, to be imitated
The step of ancient brick finished product.
4. the manufacturing method that drift-sand according to claim 3 recycles Antique Imitation Tiles, it is characterised in that: described by mud column
Plug pump, pneumatic diaphragm pump were delivered in mud servo tank, by sufficiently ageing in three days.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2016106360264 | 2016-08-05 | ||
| CN201610636026 | 2016-08-05 |
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| CN106242517B true CN106242517B (en) | 2019-01-15 |
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| CN110526671A (en) * | 2019-09-19 | 2019-12-03 | 孟津青城古建制品有限公司 | A kind of grain composition method of city-wall brick raw material modelled after an antique |
| CN111359702A (en) * | 2020-04-08 | 2020-07-03 | 陕西皇城机械（集团）有限公司 | Processing equipment for comprehensive utilization of coal gangue resources |
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|---|---|---|---|---|
| CN101830725A (en) * | 2010-04-13 | 2010-09-15 | 北京盛康宁科技开发有限公司 | Light thermal-insulation ceramic tiles and preparation method thereof |
| CN102173733A (en) * | 2010-12-28 | 2011-09-07 | 内蒙古汇江陶瓷研究设计院 | Material for preparing ceramic tile |
| CN102211922A (en) * | 2011-03-11 | 2011-10-12 | 马东升 | Ceramic brick prepared from aeolian sand |
| CN102731075A (en) * | 2012-06-17 | 2012-10-17 | 马东升 | Rustic tile prepared by utilization of Tenggeli yellow sand and preparation method thereof |
| CN105254279A (en) * | 2015-09-30 | 2016-01-20 | 鄂尔多斯市兴辉陶瓷有限公司 | Method for manufacturing ceramic tiles by utilizing desert sand and pulverized fuel ash |
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2016
- 2016-08-16 CN CN201610669920.1A patent/CN106242517B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101830725A (en) * | 2010-04-13 | 2010-09-15 | 北京盛康宁科技开发有限公司 | Light thermal-insulation ceramic tiles and preparation method thereof |
| CN102173733A (en) * | 2010-12-28 | 2011-09-07 | 内蒙古汇江陶瓷研究设计院 | Material for preparing ceramic tile |
| CN102211922A (en) * | 2011-03-11 | 2011-10-12 | 马东升 | Ceramic brick prepared from aeolian sand |
| CN102731075A (en) * | 2012-06-17 | 2012-10-17 | 马东升 | Rustic tile prepared by utilization of Tenggeli yellow sand and preparation method thereof |
| CN105254279A (en) * | 2015-09-30 | 2016-01-20 | 鄂尔多斯市兴辉陶瓷有限公司 | Method for manufacturing ceramic tiles by utilizing desert sand and pulverized fuel ash |
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| CN106242517A (en) | 2016-12-21 |
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