CN106241397B - Autoclave aerated concrete building block pallet-free stacking and stacking technology - Google Patents
Autoclave aerated concrete building block pallet-free stacking and stacking technology Download PDFInfo
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- CN106241397B CN106241397B CN201610825070.XA CN201610825070A CN106241397B CN 106241397 B CN106241397 B CN 106241397B CN 201610825070 A CN201610825070 A CN 201610825070A CN 106241397 B CN106241397 B CN 106241397B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
- B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
- B65G57/24—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
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Abstract
Autoclave aerated concrete building block pallet-free stacking and stacking technology belongs to concrete segment packing process field.It is characterized in that：It is realized by full-automatic packaging system；Each clamp for stacking (302) individually controls folding by circuit respectively；Palletization step：1), reversed, quantity and handling hole the size of arranging of every layer of building block in building block pile is set；2) base, is turned over；Realize the continuous overturning by row of multiple rows of building block；3) it, organizes into groups；Spelling group by row, until spelling group completes the quantity of one layer of building block pile；4) successively stacking；Mechanical arm stacking mechanism (3) is passed sequentially through to pile up subsequent building block pile on lower layer's building block pile；5) setting handling hole, is reserved；6) it, is packaged.The entire transmission process of the present invention eliminates a large amount of pallet without using pallet, can directly be carried by fork truck, is not necessarily to pallet, thoroughly eliminates the effect of pallet, save a large amount of production cost.
Description
Technical field
Autoclave aerated concrete building block pallet-free stacking and stacking technology belongs to concrete segment packing process field.
Background technology
Autoclave aerated concrete building block is a kind of novel energy-saving of release under country-driven energy conservation and environmental protection policy
Brick, this brick can not only improve building wall material amount, and energy conservation and environmental protection, reduction product cost.For this novel product, state
Interior packing entrucking majority is divided into several individual regions, individually carries out stage by stage, there is no equipment that can go out steam from building block one
Pressure kettle directly can be automatically packaged, until being packaged into the finished product of convenience in transport.
Even if there is the simple packing that other equipment can realize building block, but there are most equipment failure rates height, from
The low problem of dynamicization degree, long-term a large amount of labour, in particular, building block packing process all at present is required to using a large amount of
Pallet is carried and is conveyed to building block by pallet, and the pallet amount used is big and is not easily recycled, low production efficiency, production and
The problem of hand labor cost input is larger, turnover inefficiency urgent need to resolve.
Invention content
The technical problem to be solved by the present invention is to：Overcome the deficiencies of the prior art and provide it is a kind of without using pallet, it is complete
Process automation is packaged molding autoclave aerated concrete building block pallet-free stacking and stacking technology.
The technical solution adopted by the present invention to solve the technical problems is：The autoclave aerated concrete building block pallet-free stacking
Technique, it is characterised in that：It is realized by full-automatic packaging system, which includes blank turning machine structure, mechanical arm code
Stack machine structure and packing mechanism, blank turning machine structure are equipped with switching mechanism and drive the translation mechanism of building block movement and drive lifting building blocks
Lifting mechanism, the output end of blank turning machine structure connects packing mechanism, machinery is equipped between blank turning machine structure output end and packing mechanism
Arm stacking mechanism；The mechanical arm stacking mechanism includes mechanical arm and clamp for stacking, is pacified by fixture mount below mechanical arm
Multiple clamp for stacking disposed in parallel are filled, each clamp for stacking individually controls folding by circuit respectively；
Steps are as follows for specific stacking：
1）, setting building block pile in every layer of building block arragement direction and quantity and handling hole positions and dimensions；
2）, turn over base
Polylith building block by translation mechanism by row or block-by-block is delivered at switching mechanism, when the building block of previous row reaches overturning
When at mechanism, the building block of a row behind is promoted under the action of lifting mechanism, is detached from translation mechanism below, below flat
Telephone-moving structure dallies；
3）, marshalling
According to various sizes of its placement position of building block layout, the putting angle of building block is adjusted using above-mentioned switching mechanism
Degree, after rotary movement is completed in the building block of previous row, then contact of the recovery with translation mechanism under the drive of lifting mechanism, continue
It is mobile, and so on, the continuous overturning by row of multiple rows of building block is realized, then spelling group by row, until spelling group completes one layer of building block pile
Layout；
4）Successively stacking
When the quantity of building block reaches the size of one layer of building block pile, this layer of building block pile is clamped by mechanical arm stacking mechanism and is turned
The input terminal of packing mechanism is moved to, next layer of building block pile is waited for, passes sequentially through mechanical arm stacking mechanism by subsequent building block pile heap
It builds on lower layer's building block pile；
5）, during by mechanical arm stacking mechanism successively stacking, reach setting handling hole building block layer when, control
The amount of action of clamp for stacking below mechanical arm, the clamp for stacking of corresponding designated position of the selection equipped with building block carry out gripping and move
Make, the clamp for stacking of remaining position is failure to actuate, and sky is walked, and the clamp for stacking being failure to actuate is completed after stacking acts in entire building block pile
The interior cavity or through-hole for forming the handling hole as building block packet；Residue is not provided with the building block layer such as step 4 of handling hole）It is described by
Layer stacking；
6）, be packaged
After the completion of stacking, two-way packing is carried out by the baling press that packing mechanism is arranged in two directions, is finally completed
Output.
The building block to rick is detached by destacking mechanism, destacking, and the building block after separation is delivered to below one
Next station is continued on on the blank turning machine structure of side, building block is overturn by blank turning machine structure, according to the size adaptability of building block
The placement angle for adjusting building block is directly transferred to baling press after stacking in order to subsequent stacking by mechanical arm stacking mechanism
Structure carries out the building block after stacking comprehensive two-way packing by packing mechanism, forms building block finished product and directly exports.Entirely
Flow is smooth, connecting is good, is not necessarily to the auxiliary of extras, can start to work, reduce in centre directly from still kettle
The link for turning, carrying, improves work efficiency, and saves production cost, and whole-course automation control reduces labor intensity.
Realize that unmanned intervention, pallet-free delivery make primarily directed to autoclaved fly ash brick and autoclave aerated concrete building block
It is automatically packaged with robot, entire transmission process eliminates a large amount of pallet, set below mechanical arm without using pallet
Multiple clamp for stacking disposed in parallel are set, also, it is preferred that, each clamp for stacking is individually controlled into folding by circuit respectively,
I.e. when carrying out stacking work, the clamp for stacking for optionally choosing several designated positions carries out gripping action, chooses several
The clamp for stacking of designated position is failure to actuate, and sky is walked, you can and it realizes and forms cavity or through-hole in entire building block pile, and these through-holes
Handling hole when follow-up building block packet is carried is can be used as, can directly be carried by fork truck, pallet is not necessarily to, thoroughly saves
The effect of pallet, saves a large amount of production cost.
The full-automatic packaging system further includes destacking mechanism, and the destacking mechanism includes that destacking fixture, fixture are solid
Determine frame, draw-off mechanism, lifting Rolling motor and pan drive motor, draw-off mechanism, lifting roller are installed in fixture fixed frame top
Motor and pan drive motor, lower part connect destacking fixture, the connection translation of pan drive motor both ends by draw-off mechanism one end
Wheel is walked in translation in holder, and fixture fixed frame both ends are equipped with lifting and walk wheel, and fixture fixed frame top is slided by translating bracket pacifies
Dress.
The translation that fixture fixed frame realization horizontal plane is driven by pan drive motor, to realize that destacking fixture is flexible
The purpose of the building block on steaming maintaining vehicle is captured, flexible modulation captures the position coordinates of building block, and avoiding previous destacking fixture can only
The drawbacks of capturing the building block of same position；Lifting is equipped at fixture fixed frame both ends simultaneously and walks wheel so that fixture fixed frame may be used also
It drives destacking fixture vertically moving, the height for the building block that fixture can capture can be adjusted flexibly.
The blank turning machine structure includes blank turning machine frame, object carrying support, switching mechanism, translational drive mechanism and lifting mechanism,
The translation mechanism is chain, and chain connects translational drive mechanism, and translational drive mechanism includes chain, drive sprocket and driving
Motor, multigroup drive sprocket disposed in parallel and chain are mounted on the top of blank turning machine frame, and base is being turned over according to building block conveying direction
Lifting mechanism, switching mechanism and stacking limiting bracket are also equipped in rack successively, blank turning machine top of the trellis is equipped with flat with multigroup chain
Multigroup object carrying support of row setting, the top of the lifting mechanism is fixedly connected with one group of load being movably arranged on blank turning machine frame
Object holder.
Multigroup drive sprocket disposed in parallel and chain are mounted on the top of blank turning machine frame, and the top of entire blank turning machine frame is logical
Multigroup chain shape is crossed into a delivery platform, the polylith building block after destacking by chain by rows be delivered to tipper by row
At structure, when the building block of previous row reaches at switching mechanism, the building block of a row behind is under the action of lifting mechanism by loading branch
Frame, which drives, to be promoted, and the contact with chain is detached from, and is rested on the position of lifting mechanism, and chain idle running below, is waited for that its is previous
After rotary movement is completed in the building block of row, then the connection with chain is replied under the drive of lifting mechanism, continued to move to, with such
It pushes away, realizes the continuous overturning by row of multiple rows of building block, and be independent of each other, final realize concentrates stacking.Front-seat building block overturning, heel row
Building block is promoted, and whole flow process is smooth, continuous, without stopping subsequent destacking because of front-seat overturning, will not cause building block
Accumulation, cleverly realizes the continuity that base, transmission process are turned in entire building block.
The switching mechanism includes turning over base pawl and turning over base motor, turns over the power output end connection rotational installation of base motor
Base pawl is turned over, the base pawl that turns over is that cross or groined type are arranged, and is set at the center for turning over base pawl of cross or groined type setting
There is shaft.The accuracy of cross or groined type turned over base pawl and can guarantee building block overturning, avoids overturning situation not in place.
The packing mechanism includes the lateral transfer holder vertically spliced and longitudinally fed holder, lateral transfer holder and
One group of gantry baling press is respectively equipped with above the input terminal of longitudinally fed holder, top is respectively equipped with the support of multigroup rotational installation
Roller, lateral transfer holder and longitudinally fed holder junction are equipped with handler structure.
Lateral transfer holder and the splicing of longitudinally fed support vertical, and connected with longitudinally fed holder in lateral transfer holder
Place is equipped with handler structure, you can the whole complete packing for realizing building block, without after the packing for having carried out two sides, in profit
The drawbacks of being overturn with other equipment directly complies with the product stream outgoing direction of assembly line, completes the perfect of both direction and turns to, whole
It is packaged.
Compared with prior art, advantageous effect possessed by the present invention is：
1, the building block finished product come out through still kettle, the initial of full-automatic packaging system is transported to by steaming maintaining vehicle along ground rail
End positioning, it is carried out automatic destacking after positioning by system detectio, and building block out directly transports later from still kettle is steam-cured
To going out pile output end, by be arranged go out the destacking mechanism above pile output end the building block to rick is detached, destacking, and will
Building block after separation is delivered on the blank turning machine structure of side below and continues on to next station, is overturn and is built by blank turning machine structure
Block, according to the placement angle of the adjustment building block of the size adaptability of building block, in order to subsequent stacking, directly by machine after stacking
Tool arm stacking mechanism is transferred to packing mechanism, and comprehensive two-way packing is carried out to the building block after stacking by packing mechanism,
Building block finished product is formed directly to export.Whole flow process is smooth, connecting is good, the auxiliary of extras is not necessarily to, directly from still kettle
It can start to work, reduce the link of intermediate transfer, carrying, improve work efficiency, save production cost, it is whole-process automatic
Change control, reduces labor intensity.
2, entire transmission process is without using pallet, eliminates a large amount of pallet, and setting is multiple below mechanical arm parallel sets
The clamp for stacking set, also, it is preferred that, each clamp for stacking is individually controlled into folding by circuit respectively, that is, is carrying out stacking
When work, the clamp for stacking for optionally choosing several designated positions carries out gripping action, chooses the code of several designated positions
Pile fixture is failure to actuate, and sky is walked, you can and it realizes and forms cavity or through-hole in entire building block pile, and these through-holes can be used as subsequently
Handling hole when building block packet is carried can be carried directly by fork truck, be not necessarily to pallet, thoroughly eliminate the work of pallet
With saving a large amount of production cost.
Description of the drawings
Fig. 1 is the connection relationship diagram of full-automatic packaging system.
Fig. 2 is destacking mechanism structural schematic diagram.
Fig. 3 is automatic blank turning machine structural schematic diagram.
Fig. 4 is mechanical arm fixture installation relation schematic diagram.
Fig. 5 is automatic packing machine structural schematic diagram.
Wherein, 1, destacking mechanism 101, translation track 102, lifting sliding rail 103, pan drive motor 104, rise
Rolling motor 105, steel wire rope 106, fixture fixed frame 107, destacking fixture 108, mounting bracket 109, translation are dropped
Holder 110, translation walk wheel 111, wheel 2, blank turning machine structure 201, chain 202, No.1 driving motor are walked in lifting
203, it turns over base motor 204, turn over the driving motor 207, four of driving motor 206, three of base pawl 205, two driving electricity
Machine 208, lifting motor 209, object carrying support 210, drive sprocket 211, stacking limiting bracket 212, blank turning machine frame
3, mechanical arm stacking mechanism 301, mechanical arm 302, clamp for stacking 303, fixture mount 4, packing mechanism 401, support
Roller 402, the first baling press 403, handler structure 404, the second baling press 405, lateral transfer holder 406, longitudinal direction
Transfer gantry 5, block conveyor structure 501, steaming maintaining vehicle 502, track.
Specific implementation mode
Fig. 1 ~ 5 are highly preferred embodiment of the present invention, and 1 ~ 5 the present invention will be further described below in conjunction with the accompanying drawings.
With reference to attached drawing 1 ~ 5：Autoclave aerated concrete building block pallet-free stacking and stacking technology, is realized by full-automatic packaging system,
The full-automatic packaging system includes blank turning machine structure 2, mechanical arm stacking mechanism 3 and packing mechanism 4, and blank turning machine structure 2 is equipped with overturning
Mechanism and the translation mechanism for driving building block to move and the lifting mechanism for driving lifting building blocks, the output end connection of blank turning machine structure 2 are beaten
Turn-up mechanism 4 is equipped with mechanical arm stacking mechanism 3 between 2 output end of blank turning machine structure and packing mechanism 4；Mechanical arm stacking mechanism 3 includes
Multiple clamp for stacking disposed in parallel are installed in mechanical arm 301 and clamp for stacking 302,301 lower section of mechanical arm by fixture mount 303
302, each clamp for stacking 302 individually controls folding by circuit respectively.
Destacking mechanism 1 includes destacking fixture 107, fixture fixed frame 106, draw-off mechanism, lifting Rolling motor 104 and translation
Draw-off mechanism, lifting Rolling motor 104 and pan drive motor 103 are installed in driving motor 103,106 top of fixture fixed frame, under
Portion connects destacking fixture 107 by draw-off mechanism one end, and 103 both ends of pan drive motor connect the translation in translating bracket 109
Wheel 110 is walked, 106 both ends of fixture fixed frame are equipped with lifting and walk wheel 111, and 106 top of fixture fixed frame is slided by translating bracket 109
Installation.Translation slide mechanism includes mounting bracket 108, translation track 101 and lifting sliding rail 102, and translation track 101 is horizontal to pacify
108 top of holder is filled, lifting sliding rail 102 is vertically fixed in the inside of mounting bracket 108.
Blank turning machine structure 2 includes blank turning machine frame 212, object carrying support 209, switching mechanism, translational drive mechanism and lifting mechanism,
Translation mechanism is chain 201, and chain 201 connects translational drive mechanism；Translational drive mechanism includes drive sprocket 210 and driving electricity
Machine, chain 201 is mounted on the top of blank turning machine frame 212 by multigroup drive sprocket disposed in parallel and chain 201, according to building block
Conveying direction is also equipped with lifting mechanism, switching mechanism and stacking limiting bracket 211, blank turning machine frame successively on blank turning machine frame 212
212 top be equipped with the multigroup object carrying support 209 disposed in parallel of multigroup chain 201, the top of lifting mechanism is fixedly connected with one group
The object carrying support 209 being movably arranged on blank turning machine frame 212.
Switching mechanism includes turning over base pawl 204 and turning over base motor 203, turns over the power output end connection rotation peace of base motor 203
Base pawl 204 is turned on blank turning machine frame 212, it is that cross or groined type are arranged to turn over base pawl 204, cross or groined type setting
The center for turning over base pawl 204 at be equipped with shaft.
Packing mechanism 4 includes the lateral transfer holder 405 vertically spliced and longitudinally fed holder 406, lateral transfer holder
405 and longitudinally fed holder 406 input terminal above be respectively equipped with one group of gantry baling press, top is respectively equipped with multigroup rotation
The carrying roller 401 of installation, lateral transfer holder 405 and 406 junction of longitudinally fed holder are equipped with handler structure 403.
Mechanical arm stacking mechanism 3 includes mechanical arm 301 and clamp for stacking 302, and 301 lower section of mechanical arm passes through fixture mount
The 303 multiple clamp for stacking 302 disposed in parallel of installation, each clamp for stacking 302 individually control folding by circuit respectively.Building block
Conveying mechanism 5 includes steaming maintaining vehicle 501 and track 502, and 501 top surface of steaming maintaining vehicle is loading surface, and basal sliding is mounted on track 502
On.
Steps are as follows for specific stacking：
1, the arragement direction and quantity of every layer of building block in building block pile are set, and need position and handling that handling hole is set
The size in hole；
2, base is turned over
Polylith building block passes through translation mechanism（Chain 201）By row or block-by-block is delivered at switching mechanism, when the block of previous row
When block is reached at switching mechanism, the building block of a row behind is promoted under the action of lifting mechanism, is detached from and translation machine below
Structure（Chain 201）Mechanism, below translation idle running；
3, it organizes into groups
According to various sizes of its placement position of building block layout, the putting angle of building block is adjusted using above-mentioned switching mechanism
Degree, after rotary movement is completed in the building block of previous row, then contact of the recovery with translation mechanism under the drive of lifting mechanism, continue
It is mobile, and so on, the continuous overturning by row of multiple rows of building block is realized, then spelling group by row, until spelling group completes one layer of building block pile
Layout；
4, successively stacking
When the quantity of building block reaches the size of one layer of building block pile, this layer of building block pile is clamped by mechanical arm stacking mechanism 3
It is transferred to the input terminal of packing mechanism 4, it is undetermined, next layer of building block pile is waited for, passing sequentially through mechanical arm stacking mechanism 3 will be subsequent
Building block pile is piled up on lower layer's building block pile；
5, during by mechanical arm 3 successively stacking of stacking mechanism, when reaching the building block layer of setting handling hole, control
The amount of action of the clamp for stacking 302 of 301 lower section of mechanical arm, chooses the clamp for stacking 302 of the corresponding designated position equipped with building block
Gripping action is carried out, the clamp for stacking 302 of remaining position is failure to actuate, and sky is walked, and it is dynamic that the clamp for stacking 302 being failure to actuate completes stacking
After work in entire building block pile formed as building block packet handling hole cavity or through-hole；Residue is not provided with the building block layer of handling hole
Successively stacking as described in step 4；
6, it is packaged
After the completion of stacking, two-way packing is carried out by the baling press that packing mechanism 4 is arranged in two directions, is finally completed
Output.
Specifically, full-automatic packaging system, including block conveyor structure 5, destacking mechanism 1, blank turning machine structure 2 and packing mechanism
4,5 one end of block conveyor structure connects still kettle, and the other end is pile output end, and the destacking mechanism 1 passes through translation gliding
Mechanism is vertically going out pile output across in the top for going out 2 input terminal of pile output end and blank turning machine structure, and by translation slide mechanism
Alternating translational between end and 2 input terminal of blank turning machine structure, and lifted in the upper vertical of 2 input terminal of blank turning machine structure, blank turning machine structure 3
Output end connects packing mechanism 4, and mechanical arm stacking mechanism 3 is equipped between 2 output end of blank turning machine structure and packing mechanism 4.
The operation principle and the course of work of full-automatic packaging system：Through still kettle come out autoclave aerated concrete building block at
Product, the initial end for being transported to the present invention along track 502 by steaming maintaining vehicle 501 are positioned, are carried out to it by system detectio after positioning
Automatic destacking is discharged on the pipeline of system itself, and transporting subsequent processing by pipeline later carries out automatic turning base marshalling,
The building block after turning over base is arranged by the detection switch at each position, Intelligent robotic manipulator carries out science stacking to it, later will
Be transported at baling press by supply line with the good building block of handling hole stacking and carry out an automatic packaging, carry out again later it is secondary from
It is dynamic to be packaged, it is packed that whole packet building block is subjected to turnover transport by lifting utensil later.
1, specific work process is as follows：Destacking
Building block to be packaged is transported to unstacking station by steaming maintaining vehicle 501 along track 502, and destacking mechanism 1 receives signal in place
Afterwards, pan drive motor 103 starts, and fixture fixed frame 106 is run along translation track 101 to above unstacking station, after positioning,
It lifts Rolling motor 104 to start, the fixture fixed frame 106 drawn by steel wire rope 105 makes to unload along 102 slide downward of lifting sliding rail
After pile fixture 107 drop to building block first layer predeterminated position, destacking fixture 107, which starts, to be clamped, and lifting Rolling motor 104 reversely opens
Dynamic, first layer building block detaches promotion, while 103 reverse starting of pan drive motor with building block pile, and fixture fixed frame 106 is along translation
Track 101 marches to 2 top of blank turning machine structure, and lifting Rolling motor 104 is again started up, and fixture fixed frame 106 drives destacking fixture
107 decline along lifting sliding rail 102, and until first layer building block touches the chain 201 of blank turning machine structure 2, the startup of destacking fixture 107 is put
Building block is opened, so far, completes destacking action.
2, base marshalling is turned over
After building block is fallen on the chain 201 of blank turning machine structure 2, No.1 driving motor 202 starts, and building block is conveyed by chain 201
To turning over 204 station of base pawl, while the startup of base motor 203 is turned over, completes the previous row of building block and turn over base, while No. two 205 Hes of driving motor
No. three driving motors 206 start, and make to turn over the complete row's building block of base and continue to move along a station along chain 201, and so on,
After building block accumulation is to suitable packing quantity, No. three driving motors 206 start simultaneously with No. four driving motors 207, which is built
Block is delivered to jointly at the 2 tail portion regions Dai Ma stacking limiting bracket 211 of blank turning machine structure, so far completes to turn over base marshalling action.
The top of entire blank turning machine frame 212 forms a delivery platform, the polylith building block after destacking by multigroup chain 201
By being delivered at switching mechanism by row by rows of chain 201, when the building block of previous row reaches at switching mechanism, behind
The building block of one row is driven by object carrying support 209 under the action of lifting mechanism and is promoted, and disengaging and the contact of chain 201 rest on
The position of lifting mechanism, and chain 201 below dallies, and after rotary movement is completed in the building block of its previous row, then is lifting
The connection with chain is replied under the drive of mechanism, is continued to move to, and so on, realize the continuous overturning by row of multiple rows of building block, and
It is independent of each other again, final realize concentrates stacking.Front-seat building block overturning, heel row building block are promoted, and whole flow process is smooth, continuous, is not necessarily to
Stop subsequent destacking because of front-seat overturning, the accumulation of building block will not be caused, cleverly realizes entire building block and turn over base, defeated
Pass through the continuity of journey.
3, stacking
One group of building block is run to behind yard region, and mechanical arm stacking mechanism 3 starts, and mechanical arm 301 drives clamp for stacking 302
To this group of building block clamp base position, after mechanical arm 301 positions, clamp for stacking 302 starts, gripping reorganization building block, while mechanical arm 301
Start, this group of building block is put to 4 piling station of packing mechanism, clamp for stacking 302 starts, and decontrols building block, recycles successively, so far complete
It is acted at stacking.
Specifically, multiple clamp for stacking 302 disposed in parallel are arranged in 301 lower section of mechanical arm, also, it is preferred that, it will be each
Clamp for stacking 302 individually controls folding by circuit respectively, i.e., when carrying out stacking work, optionally chooses several specified
The clamp for stacking 302 of position carries out gripping action, and the clamp for stacking 302 for choosing several designated positions is failure to actuate, and sky is walked, you can real
Cavity or through-hole are formed in entire building block pile now, and these through-holes can be used as handling when follow-up building block packet is carried
Hole can directly be carried by fork truck, be not necessarily to pallet, thoroughly eliminated the effect of pallet, save a large amount of production cost.
4, two-way packing
After segment palletizing to preset quantity, carrying roller 401 starts, and brick Bao Yun is sent to first dozen by longitudinally fed holder 406
Chartered plane 402 carries out 1 packing, and after the completion of 1 time is packaged, carrying roller 401 continues to start, and brick packet is transported to steering station, that is, pushes away pile
At mechanism 403, the electric motor starting of 403 translation of handler structure is driven at this time, building block pile is pushed on lateral transfer holder 405,
405 input terminal of lateral transfer holder carries out 2 packings, after the completion of 2 times are packaged, building block pile edge successively by the second baling press 404
Packing action is so far completed in output.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint
What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc.
Imitate embodiment.But it is every without departing from technical solution of the present invention content, according to the technical essence of the invention to above example institute
Any simple modification, equivalent variations and the remodeling made, still fall within the protection domain of technical solution of the present invention.
Claims (5)
1. autoclave aerated concrete building block pallet-free stacking and stacking technology, it is characterised in that：It is realized by full-automatic packaging system, this is complete
Automatic packaging system includes blank turning machine structure（2）, mechanical arm stacking mechanism（3）And packing mechanism（4）, blank turning machine structure（2）It is equipped with
Switching mechanism and the translation mechanism for driving building block to move and the lifting mechanism for driving lifting building blocks, blank turning machine structure（2）Output end
Connect packing mechanism（4）, blank turning machine structure（2）Output end and packing mechanism（4）Between be equipped with mechanical arm stacking mechanism（3）；It is described
Mechanical arm stacking mechanism（3）Including mechanical arm（301）And clamp for stacking（302）, mechanical arm（301）Lower section passes through fixture mount
（303）Multiple clamp for stacking disposed in parallel are installed（302）, each clamp for stacking（302）It is individually controlled and is opened by circuit respectively
It closes；
Steps are as follows for specific stacking：
1）, setting building block pile in every layer of building block arragement direction and quantity and handling hole positions and dimensions；
2）, turn over base
Polylith building block by translation mechanism by row or block-by-block is delivered at switching mechanism, when the building block of previous row reaches switching mechanism
When place, the building block of a row behind is promoted under the action of lifting mechanism, is detached from translation mechanism below, translation machine below
Structure dallies；
3）, marshalling
According to various sizes of its placement position of building block layout, the placement angle of building block is adjusted using above-mentioned switching mechanism, is waited for
After rotary movement is completed in the building block of previous row, then contact of the recovery with translation mechanism under the drive of lifting mechanism, it continues to move to,
And so on, the continuous overturning by row of multiple rows of building block is realized, then spelling group by row, until spelling group completes the volume of one layer of building block pile
Row；
4）Successively stacking
When the quantity of building block reaches the size of one layer of building block pile, pass through mechanical arm stacking mechanism（3）This layer of building block pile is clamped and is turned
Move to packing mechanism（4）Input terminal, wait for next layer of building block pile, pass sequentially through mechanical arm stacking mechanism（3）By subsequent block
Block pile is piled up on lower layer's building block pile；
5）, passing through mechanical arm stacking mechanism（3）Successively during stacking, when reaching the building block layer of setting handling hole, control
Mechanical arm（301）The clamp for stacking of lower section（302）Amount of action, choose equipped with building block corresponding designated position clamp for stacking
（302）Carry out gripping action, the clamp for stacking of remaining position（302）It is failure to actuate, sky is walked, the clamp for stacking being failure to actuate（302）
The cavity or through-hole of the handling hole as building block packet are formed after completion stacking action in entire building block pile；Residue is not provided with loading and unloading
The building block layer in hole such as step 4）The successively stacking；
6）, be packaged
After the completion of stacking, pass through packing mechanism（4）The baling press being arranged in two directions carries out two-way packing, is finally completed defeated
Go out.
2. autoclave aerated concrete building block pallet-free stacking and stacking technology according to claim 1, it is characterised in that：Described is complete
Automatic packaging system further includes destacking mechanism（1）, destacking mechanism（1）Including destacking fixture（107）, fixture fixed frame（106）, lead
Drawing mechanism, lifting Rolling motor（104）And pan drive motor（103）, fixture fixed frame（106）Top installation draw-off mechanism,
Lift Rolling motor（104）And pan drive motor（103）, lower part connects destacking fixture by draw-off mechanism one end（107）, put down
Move driving motor（103）Both ends connect translating bracket（109）Wheel is walked in interior translation（110）, fixture fixed frame（106）Both ends are equipped with
Wheel is walked in lifting（111）, fixture fixed frame（106）Top passes through translating bracket（109）It is slidably installed.
3. autoclave aerated concrete building block pallet-free stacking and stacking technology according to claim 1, it is characterised in that：Described turns over
Base mechanism（2）It further include blank turning machine frame（212）, object carrying support（209）, translational drive mechanism and lifting mechanism, the translation
Mechanism is chain（201）, chain（201）Translational drive mechanism is connected, translational drive mechanism includes drive sprocket（210）And driving
Motor, multigroup drive sprocket disposed in parallel and chain（201）Mounted on blank turning machine frame（212）Top, conveyed according to building block
Direction is in blank turning machine frame（212）On also successively be equipped with lifting mechanism, switching mechanism and stacking limiting bracket（211）, blank turning machine frame
（212）Top is equipped with and multigroup chain（201）Multigroup object carrying support disposed in parallel（209）, the top of the lifting mechanism
It is fixedly connected with one group and is movably arranged on blank turning machine frame（212）On object carrying support（209）.
4. autoclave aerated concrete building block pallet-free stacking and stacking technology according to claim 1, it is characterised in that：Described turns over
Rotation mechanism includes turning over base pawl（204）With turn over base motor（203）, turn over base motor（203）Power output end connection rotational installation
Turn over base pawl（204）, described turns over base pawl（204）It is arranged for cross or groined type, base pawl is turned in cross or groined type setting
（204）Center at be equipped with shaft.
5. autoclave aerated concrete building block pallet-free stacking and stacking technology according to claim 1, it is characterised in that：Described beats
Turn-up mechanism（4）Including the lateral transfer holder vertically spliced（405）With longitudinally fed holder（406）, lateral transfer holder（405）
With longitudinally fed holder（406）Input terminal above be respectively equipped with one group of gantry baling press, top is respectively equipped with multigroup rotation
The carrying roller of installation（401）, lateral transfer holder（405）With longitudinally fed holder（406）Junction is equipped with handler structure（403）.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610825070.XA CN106241397B (en) | 2016-09-14 | 2016-09-14 | Autoclave aerated concrete building block pallet-free stacking and stacking technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610825070.XA CN106241397B (en) | 2016-09-14 | 2016-09-14 | Autoclave aerated concrete building block pallet-free stacking and stacking technology |
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| CN106241397A CN106241397A (en) | 2016-12-21 |
| CN106241397B true CN106241397B (en) | 2018-07-17 |
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| CN106542135B (en) * | 2017-01-12 | 2019-03-08 | 山东阳光众泰机械工程有限公司 | A kind of air entrained concrete mixing packaging system |
| CN107021344A (en) * | 2017-06-01 | 2017-08-08 | 李军平 | A kind of air-entrained concrete building block finished product packing production line |
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| CN111907779B (en) * | 2020-08-31 | 2021-10-01 | 安徽阜阳富龙建筑材料有限责任公司 | Evaporate and press aerated concrete block and exempt from tray baling equipment |
| CN112430120B (en) * | 2020-11-21 | 2022-10-14 | 固始佳兴新型建材有限公司 | Concrete reinforced block and preparation method thereof |
| CN113562239A (en) * | 2021-07-28 | 2021-10-29 | 山东路友新材料有限公司 | Marshalling does not have tray and stays fork truck hole aerated brick baling line |
| CN114872963A (en) * | 2022-06-07 | 2022-08-09 | 新疆鼎博建材有限公司 | Full-automatic tray-free packaging system for concrete aerated building blocks |
| CN115196080B (en) * | 2022-07-08 | 2024-03-22 | 优客智能装备(浙江)有限公司 | Full-automatic pallet-free packing fork transport process for aerated concrete blocks |
| CN118723596B (en) * | 2024-08-30 | 2024-11-08 | 江苏天元智能装备股份有限公司 | Building block palletless stacking system and method |
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