CN106239902A - Optical module automatic chip mounting kludge - Google Patents
Optical module automatic chip mounting kludge Download PDFInfo
- Publication number
- CN106239902A CN106239902A CN201610766366.9A CN201610766366A CN106239902A CN 106239902 A CN106239902 A CN 106239902A CN 201610766366 A CN201610766366 A CN 201610766366A CN 106239902 A CN106239902 A CN 106239902A
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- Prior art keywords
- push rod
- batch
- type
- rotating disk
- station
- Prior art date
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- 230000003287 optical effect Effects 0.000 title claims abstract description 58
- 239000011521 glass Substances 0.000 claims abstract description 44
- 239000003292 glue Substances 0.000 claims abstract description 43
- 238000007711 solidification Methods 0.000 claims abstract description 13
- 230000008023 solidification Effects 0.000 claims abstract description 13
- 238000012856 packing Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000010923 batch production Methods 0.000 abstract description 2
- 230000006698 induction Effects 0.000 abstract description 2
- 238000004891 communication Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/80—Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
- B29L2011/0016—Lenses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The invention discloses a kind of optical module automatic chip mounting kludge, include workbench, set batch (-type) rotating disk on the table, there are 6 frock clamps on batch (-type) rotating disk the most uniformly at intervals, on workbench and around batch (-type) rotating disk, are sequentially provided with glass prism feeding manipulator, point glue equipment, optical filter feeding device, paster press fit device, UV solidification equipment, finished product extracting mechanical arm and the controller corresponding with frock clamp.The machine is realized the linking of each technique by the batch (-type) rotating disk of six stations, carry out glass prism feeding, some glue, optical filter feeding, paster pressing, UV solidification, finished product taking-up successively, all process steps all achieves automation mechanized operation, control mechanical mechanism by various induction apparatuss and electric elements and realize automatic batch production, improve production efficiency and the reliability of new product and concordance；Owing to can accurately control gel quantity, substantially increase the precision that paster assembles, improve product quality.
Description
Technical field
The present invention relates to the automated production equipment of a kind of optical communication field, specifically a kind of optical module automatic chip mounting group
Installation.
Background technology
At optical communication field, along with the development of the technology such as 4G/5G, FTTH deployment, high-speed light transmission, soft exchange Yu market,
Just driving the growth of Optical Communication Market.Optical communication technique just develops towards direction integrated, intelligentized.In the propelling of industry 4.0,
Optic communication automated production will become the only way which must be passed of enterprise development, for business administration, quality control, properties of product consistent
Property aspect will produce huge change.
Prior art is manual paster odemux optical module, works under the microscope, uses corresponding frock clamp handle
Optical filter and glass prism are fitted together by UV glue.In order to ensure good paster effect, our UV glue to be controlled well
The uniformity of water and the number of glue amount, but manual pasting is to be difficult to control well the uniformity of UV glue and the number of glue amount.Hands
The relative position of optical filter to be controlled well and glass prism during dynamic patch products, typically our location can only be by under the microscope
Fixing the fixture operation of location, sometimes the concordance of product is not fine.Prior art is the most manual
Paster operation, uniformity and the control of glue amount to UV glue, and the location positioning of product are that comparison is difficult to be controlled well, so producing
Product stability and comparison of coherence are poor, and efficiency is the most slow.
Summary of the invention
It is an object of the invention to provide a kind of optical module automatic chip mounting that can improve paster assembly precision and work efficiency
Kludge.
For achieving the above object, the technical solution adopted in the present invention is:
Optical module automatic chip mounting kludge, includes workbench, sets batch (-type) rotating disk on the table, described batch-type rotary
There are 6 frock clamps on dish the most uniformly at intervals, are sequentially provided with described on described workbench and around batch (-type) rotating disk
The corresponding glass prism feeding manipulator of frock clamp, point glue equipment, optical filter feeding device, paster press fit device, UV are solid
Gasifying device, finished product extracting mechanical arm and controller；Under the control of the controller, glass prism is put by glass prism feeding manipulator
Entering in the frock clamp on batch (-type) rotating disk, batch (-type) rotating disk rotates a station, and the glass prism in frock clamp is turned
To some glue station, glue is noted on the glass prism in frock clamp by point glue equipment, and batch (-type) rotating disk rotates a station, work
Glass prism in clamps is transferred to optical filter feeding station, and optical filter is drawn and is attached to frock folder by optical filter feeding device
The surface of the glass prism in tool, batch (-type) rotating disk rotates a station, and glass prism and optical filter in frock clamp are turned
To paster bonding station, optical filter and glass prism are tightly pressed together by paster press fit device, and batch (-type) rotating disk rotates one
Individual station, the molectron in frock clamp is transferred to solidify station, and UV solidification equipment includes UV lamp and lift adjustment frame, is located at liter
Molectron in frock clamp is heating and curing by the described UV lamp on fall adjusting bracket, and batch (-type) rotating disk rotates a station,
The optical module after solidification in frock clamp is transferred to finished product out station, finished product extracting mechanical arm light from frock clamp
Assembly is taken away, and after optical module is taken away, batch (-type) rotating disk rotates a station, and empty frock clamp is transferred on glass prism
Material station, starts the automatic assembling of next optical module.
Further, the surface of described batch (-type) rotating disk is peripherally distributed 6 mini-roundabouts, and each mini-roundabout is equipped with
One motor, the surface of 6 mini-roundabouts that described 6 frock clamps are respectively provided on batch (-type) rotating disk.When point glue equipment completes
After some glue, at a glue station, driven by motor mini-roundabout rotates, makes the glass prism in frock clamp rotate, by glass prism table
The glue tiling in face is uniformly.
Further, described point glue equipment includes motor, screw mandrel, bushing type push rod, piston and packing element, motor
Driving screw mandrel, screw mandrel pushes away before driving bushing type push rod, and bushing type push rod drives piston to move in packing element, and piston is by packing element
Glue is extruded, described controller, controls the revolution of stepper motor output shaft, can accurately control gel quantity.
Further, described optical filter feeding device includes three axle robert and vacuum cup, and three axle robert drives true
Suction dish moves.
Further, described paster press fit device includes that motor A, drive lead screw, big push rod, little push rod, pressure pass
Sensor, spring, flat pressure head, fairlead and support, motor A and fairlead be located on support, and big push rod is from fairlead
In pass, the upper end of big push rod is provided with screwed hole, threadeds with screwed hole in one end of drive lead screw, the other end and motor
A couples, and the upper end of big push rod is provided with blind hole, the bottom, hole that pressure transducer is located in blind hole, and the upper end of little push rod is interspersed in institute
In the blind hole stated, the lower end of little push rod is connected with flat pressure head, and spring housing is contained on little push rod, and motor A passes through transmission
Screw mandrel drives big push rod to move down, when flat pressure head moves down the optical filter touching in frock clamp, and spring quilt
Compression, when the upper end of little push rod is pushed up and is pressed onto pressure transducer, big push rod continues to move down, and pressure is sent to control by pressure transducer
Device processed, when reaching the setting value of pressure, controller starts motor A reversion, makes big push rod drive on flat pressure head and moves
Reset.
Beneficial effects of the present invention: the machine is realized the linking of each technique by the batch (-type) rotating disk of six stations, carries out glass successively
Glass prism feeding, some glue, optical filter feeding, paster pressing, UV solidification, finished product take out, and totally six operations, all process steps all realizes
Automation mechanized operation, controls mechanical mechanism by various induction apparatuss and electric elements and realizes automatic batch production, improve life
Produce efficiency and the reliability of new product and concordance；Owing to can accurately control gel quantity, substantially increase the precision that paster assembles,
Improve product quality；Owing to being additionally arranged 6 mini-roundabouts, each mini-roundabout is equipped with a motor, after a glue, can directly enter
The work that row glue is uniform, it is not necessary to taken out from frock clamp by glass prism, by starting motor, drives mini-roundabout to turn
Dynamic, thus by even for the glue cloth on glass prism surface.
Accompanying drawing explanation
With detailed description of the invention, the present invention is described in further detail below in conjunction with the accompanying drawings:
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of the point glue equipment shown in Fig. 1；
Fig. 3 is the structural representation of the paster press fit device shown in Fig. 1.
In figure: 1, workbench；2, batch (-type) rotating disk；3, tool；4, glass prism feeding manipulator；5, point glue equipment；
6, optical filter feeding device；7, paster press fit device；8, UV solidification equipment；9, finished product extracting mechanical arm；10, controller；11, little
Rotating disk；12, three axle robert；13, vacuum cup；14, bushing type push rod；15, piston；16, packing element；17, motor；18、
Screw mandrel；19, motor A；20, drive lead screw；21, big push rod；22, little push rod；23, pressure transducer；24, spring；25, flat
Board-like pressure head；26, blind hole；27, fairlead；28, support；29, UV lamp；30, lift adjustment frame.
Detailed description of the invention
As it is shown in figure 1, optical module automatic chip mounting kludge, include workbench 1, the batch (-type) being located on workbench 1
Rotating disk 2, described batch (-type) rotating disk 2 has 6 frock clamps 3 the most uniformly at intervals, on described workbench 1 and around interval
Formula rotating disk 2 is sequentially provided with on the glass prism feeding manipulator 4 corresponding with described frock clamp 3, point glue equipment 5, optical filter
Material device 6, paster press fit device 7, UV solidification equipment 8, finished product extracting mechanical arm 9 and controller 10；Control at controller 10
Under, glass prism is put in the frock clamp 3 on batch (-type) rotating disk 2 by glass prism feeding manipulator 4, batch (-type) rotating disk 2
Rotating a station, the glass prism in frock clamp 3 is transferred to a glue station, and frock clamp 3 noted by glue by point glue equipment 5
In glass prism on, batch (-type) rotating disk 2 rotates a station, and the glass prism in frock clamp 3 is transferred to optical filter feeding
Station, described optical filter feeding device 6 includes three axle robert 12 and vacuum cup 13, and three axle robert 12 drives vacuum cup
13 move, the surface of glass prism that optical filter is drawn and is attached in frock clamp by vacuum cup 13, and batch (-type) rotating disk rotates
One station, glass prism and optical filter in frock clamp be transferred to paster bonding station, and paster press fit device 7 is by optical filter
Tightly pressing together with glass prism, batch (-type) rotating disk rotates a station, and the molectron in frock clamp is transferred to solidification
Station, UV solidification equipment 8 includes UV lamp 29 and lift adjustment frame 30, and the described UV lamp 29 being located on lift adjustment frame 30 is to frock
Molectron in fixture is heating and curing, and batch (-type) rotating disk rotates a station, the ODEMUX after solidification in frock clamp
Optical module is transferred to finished product out station, and the finished product extracting mechanical arm 9 ODEMUX optical module from frock clamp is taken away,
After ODEMUX optical module is taken away, batch (-type) rotating disk 2 rotates a station, and empty frock clamp is transferred to glass prism feeding
Station, starts the automatic assembling of next ODEMUX optical module.
For cloth glue evenly, 6 mini-roundabouts 11 are peripherally distributed on the surface of described batch (-type) rotating disk 2, each
Mini-roundabout 11 is equipped with a motor, the surface of 6 mini-roundabouts that described 6 frock clamps are respectively provided on batch (-type) rotating disk,
After point glue equipment completes a glue, at a glue station, driven by motor mini-roundabout rotates, makes the glass prism in frock clamp turn
Dynamic, the glue on glass prism surface is tiled uniformly.
As in figure 2 it is shown, described point glue equipment 5 includes motor 17, screw mandrel 18, bushing type push rod 14, piston 15 and glue
Cylinder 16, motor 17 drives screw mandrel 18, screw mandrel 18 to push away before driving bushing type push rod 14, and bushing type push rod 14 drives piston 15 to exist
Moving in packing element 16, the glue in packing element 16 is extruded by piston 15, described controller 10, controls turning of motor 17 output shaft
Number, can accurately control gel quantity.
As it is shown on figure 3, described paster press fit device 7 includes motor A19, drive lead screw 20, big push rod 21, little push rod
22, pressure transducer 23, spring 24, flat pressure head 25, fairlead 27 and support 28, motor A19 and fairlead 27 are solid
Being scheduled on support 28, big push rod 21 passes from fairlead 27, and the upper end of big push rod 21 is provided with screwed hole, the one of drive lead screw 20
End is threadeded with screwed hole, and the other end couples with motor A19, and the upper end of big push rod 21 is provided with blind hole 26, pressure sensing
Device 23 is located at the bottom, hole in blind hole 26, and the upper end of little push rod 22 is interspersed in described blind hole 26, the lower end of little push rod 22 with
Flat pressure head 25 connects, and spring 24 is sleeved on little push rod 22, and motor A19 drives big push rod 21 by drive lead screw 20
Moving down, when flat pressure head 25 moves down the optical filter touching in frock clamp, spring 24 is compressed, and pushes away when little
When the top, upper end of bar 22 is pressed onto pressure transducer 23, big push rod 21 continues to move down, and pressure is sent to control by pressure transducer 23
Device 10, when reaching the setting value of pressure, controller starts motor A19 reversion, makes big push rod 21 drive flat pressure head
Move on 25 and reset.
This patent is mainly used in automatic chip mounting in optical communication field and assembles the optical module of 40G/100G.
The above is the preferred embodiment of the present invention, certainly can not limit the right model of the present invention with this
Enclose, it is noted that for those skilled in the art, technical scheme is modified or etc.
With replacing, without departure from the protection domain of technical solution of the present invention.
Claims (5)
1. an optical module automatic chip mounting kludge, it is characterised in that: include workbench, set batch (-type) on the table
Rotating disk, described batch (-type) rotating disk has 6 frock clamps the most uniformly at intervals, on described workbench and around batch-type rotary
Dish is sequentially provided with the glass prism feeding manipulator corresponding with described frock clamp, point glue equipment, optical filter feeding device, patch
Sheet press fit device, UV solidification equipment, finished product extracting mechanical arm and controller；Under the control of the controller, glass prism feeder
Glass prism is put in the frock clamp on batch (-type) rotating disk by tool hands, and batch (-type) rotating disk rotates a station, frock clamp
In glass prism be transferred to a glue station, glue is noted on the glass prism in frock clamp by point glue equipment, batch-type rotary
Dish rotates a station, and the glass prism in frock clamp is transferred to optical filter feeding station, and optical filter feeding device will filter
The surface of glass prism that sheet is drawn and is attached in frock clamp, batch (-type) rotating disk rotates a station, the glass in frock clamp
Glass prism and optical filter are transferred to paster bonding station, and optical filter and glass prism are tightly pressed together on one by paster press fit device
Rising, batch (-type) rotating disk rotates a station, and the molectron in frock clamp is transferred to solidify station, and UV solidification equipment includes UV lamp
With lift adjustment frame, the molectron in frock clamp is heating and curing, intermittently by the described UV lamp being located on lift adjustment frame
Formula rotating disk rotates a station, and the optical module after solidification in frock clamp is transferred to finished product out station, finished product knockout machine
Tool hands optical module from frock clamp is taken away, and after optical module is taken away, batch (-type) rotating disk rotates a station, empty frock
Fixture is transferred to glass prism feeding station, starts the automatic assembling of next optical module.
Optical module automatic chip mounting kludge the most according to claim 1, it is characterised in that: the table of described batch (-type) rotating disk
Face is peripherally distributed 6 mini-roundabouts, and each mini-roundabout is equipped with a motor, between described 6 frock clamps are respectively provided at
The surface of 6 mini-roundabouts on formula of having a rest rotating disk.
Optical module automatic chip mounting kludge the most according to claim 1, it is characterised in that: described point glue equipment includes step
Entering motor, screw mandrel, bushing type push rod, piston and packing element, motor drives screw mandrel, and screw mandrel pushes away before driving bushing type push rod, set
Tubular type push rod drives piston to move in packing element, and the glue in packing element is extruded by piston, described controller, controls motor defeated
The revolution of shaft, can accurately control gel quantity.
Optical module automatic chip mounting kludge the most according to claim 1, it is characterised in that: described optical filter feeding device
Including three axle robert and vacuum cup, three axle robert drives vacuum cup to move.
Optical module automatic chip mounting kludge the most according to claim 1, it is characterised in that: described paster press fit device bag
Include motor A, drive lead screw, big push rod, little push rod, pressure transducer, spring, flat pressure head, fairlead and support, step
Entering motor A and fairlead is located on support, big push rod passes from fairlead, and the upper end of big push rod is provided with screwed hole, driving wire
Threadeding with screwed hole in one end of bar, the other end couples with motor A, and the upper end of big push rod is provided with blind hole, pressure sensing
The bottom, hole that device is located in blind hole, the upper end of little push rod is interspersed in described blind hole, the lower end of little push rod and flat pressure head
Connecting, spring housing is contained on little push rod, and motor A drives big push rod to move down by drive lead screw, when flat pressure head
When moving down the optical filter touching in frock clamp, spring is compressed, and pushes up when the upper end of little push rod and is pressed onto pressure transducer
Time, big push rod continues to move down, and pressure is sent to controller by pressure transducer, and when reaching the setting value of pressure, controller opens
Dynamic motor A reversion, makes big push rod drive on flat pressure head and moves reset.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610766366.9A CN106239902A (en) | 2016-08-31 | 2016-08-31 | Optical module automatic chip mounting kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610766366.9A CN106239902A (en) | 2016-08-31 | 2016-08-31 | Optical module automatic chip mounting kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106239902A true CN106239902A (en) | 2016-12-21 |
Family
ID=57598309
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610766366.9A Pending CN106239902A (en) | 2016-08-31 | 2016-08-31 | Optical module automatic chip mounting kludge |
Country Status (1)
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| CN (1) | CN106239902A (en) |
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Application publication date: 20161221 |