CN106222889B - A kind of energy-efficient split type suction roller - Google Patents
A kind of energy-efficient split type suction roller Download PDFInfo
- Publication number
- CN106222889B CN106222889B CN201610907226.9A CN201610907226A CN106222889B CN 106222889 B CN106222889 B CN 106222889B CN 201610907226 A CN201610907226 A CN 201610907226A CN 106222889 B CN106222889 B CN 106222889B
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- Prior art keywords
- stainless steel
- diameter stainless
- pipe
- energy
- major diameter
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Paper (AREA)
Abstract
The invention discloses a kind of energy-efficient split type suction roller.The workspace portion of the suction roller is coordinated as cylinder, two parts using minor diameter stainless steel suction pipe as cylinder, running part and fixed part using major diameter stainless steel suction pipe by flanged joint, remaining structure around cylinder.Stable structure of the present invention, energy-efficient, stabilization safe for operation, shape and installation dimension are constant, can directly substitute the prior art and install and use.The three-layer network structure supported is done in outer leaching net part in the present invention using punching expanded metal lath, can need to replace net type according to the technique of user.
Description
Technical field
The invention mainly relates to a kind of non-woven fabrics spun lacing（It is also known as spunlaced）Fibre web Wiring apparatus in production technology, tool
It is to be related to a kind of energy-efficient split type suction roller suitable for spun-laced machine that body, which is said,.
Background technology
In recent years, the whole world is increasing to spunlace non-woven cloth demand, and application is more and more extensive, is needed in Chinese spunlace non-woven cloth
Ask and even more grow at top speed, popular manufacture craft to nonwoven spun laced fabric, purposes etc. propose increasingly higher demands, promote the country
Major nonwoven spun laced fabric manufacturer proposes Spunlace line harsher requirement.The specific effect for aspirating roller is in spun lacing
It under the collective effect of head and negative-pressure ward, will comb, lapping and formed the web of certain technological requirement and tangle and be fixed
Type, and then preliminarily form spun laced fabric.
The diacytic type suction roll body of the prior art（That is suction tube 9 ', referring to shown in Fig. 1,2）For a complete steel pipe,
This device is although simple in structure, but since working region diameter is small, causes 2 thickness of deflector big, current pass through negative-pressure ward
The problems such as stroke length of mouth, energy consumption is higher, and pumping efficiency is low, effect is poor, cannot increasingly meet the non-woven fabrics row of high speed development
Industry.
The content of the invention
The purpose of the present invention be exactly be directed to shortcoming in the presence of the above-mentioned prior art and a kind of structure for providing and
The more simple and reliable energy-efficient split type suction roller of processing.The workspace portion of the present invention is taken out using major diameter stainless steel
Inhale pipe and pipe is still aspirated as cylinder, two parts using minor diameter stainless steel as cylinder, running part and fixed part
By flanged joint, remaining structure coordinates around cylinder, its stable structure, energy-efficient, stabilization safe for operation, shape and peace
Size constancy is filled, the prior art can be directly substituted and install and use.Propped up using punching expanded metal lath outer leaching net part in the present invention
The three-layer network structure of support, can need to replace net type according to the technique of user.
The purpose of the present invention can be realized by following measures：
The energy-efficient split type suction roller of the present invention includes being docking together by connecting flange in a manner of coaxial line
Major diameter stainless steel suction pipe and minor diameter stainless steel suction pipe, the epitaxial end of minor diameter stainless steel suction pipe
It is connected with negative suction system, the epitaxial end of the major diameter stainless steel suction pipe by Seal end plate and spindle nose with mutually being consolidated
Connect；The epitaxial end of the spindle nose passes through bearing, bearing block and the shaft end seal end plate Joint for installing outer compound cylinder；
Minor diameter stainless steel suction pipe with the tube wall of major diameter stainless steel suction pipe butt end by synchronous pulley, roll
Bearing, annular base, inner seal ring flat-plate（That is drive flange）Collectively form stock, the synchronous pulley by rolling bearing with
Annular base is combined, and fixes rolling bearing with locating ring, and passes through connector and inner seal on the inside of the synchronous pulley
Ring flat-plate（That is drive flange）Side be combined；The both ends of the outer compound cylinder by easy-to-mount connector respectively with axis
Hold periphery, the inner seal ring flat-plate of Seal end plate（That is drive flange）Periphery be combined；In the major diameter stainless steel
The slotted hole as negative-pressure ward mouth being machined with the tube wall of pipe through tube wall is aspirated, in slotted hole both ends, outer compound circle
The deflector with pump orifice is provided with ring cavity between the outer wall of net and major diameter stainless steel suction pipe.
Heretofore described deflector and major diameter stainless steel suction tube wall Joint, and sealed with fluid sealant.Institute
It is using three-layer network structure of the punching expanded metal lath as support to state outer compound cylinder.
The water conservancy diversion plate thickness that the present invention uses is small, and the water of recycling can be quickly through the pump orifice of deflector, into negative pressure cavity
It is interior, reduce loss of the pump orifice wall to energy.
The operation principle of the present invention is as follows：
For fibre web when by water jet, the high speed liquid drugs injection produced by high pressure passes through fibre web first, strikes suction roller
Outer compound cylinder on surface, can produce all angles, all directions, multiple reflection, and the high-velocity flow of formation drives fibre web
In fibre matting reinforce tentatively into cloth, the current of depleted of energy, under the action of roller negative pressure, enter roller by pump orifice
It is pulled out and enters water treatment system, recycles.At the same time, fibre web is attached to outside roller on compound cylinder, is rotated therewith,
Second water jet is reached, liquid drugs injection hits outer net again by fibre web, is further driven to fibre matting, equably cloth cover is added
Gu.And so on, constantly by water jet, cloth cover is reinforced by liquid drugs injection, reaches the required quality of client.Three spun lacing head circumferences
It is equipped with around a suction roller, in other words, fibre web can at most be reinforced three times by a roller by liquid drugs injection, a spun-laced machine
It can assemble as needed with more suction rollers.In addition, according to different outer net mesh shapes, material, difference can be produced
Cloth cover flower pattern.The outer net of roller can be replaced as needed, to reach required cloth cover flower pattern.
Beneficial effects of the present invention are as follows：
The present invention coordinates type high pressure jet head, and into cloth mass intensity higher, pumping efficiency higher, its structure is more stable, processing letter
Single, energy-efficient performance higher, Sewage treatment is more convenient, and precision is easily guaranteed that, closed performance is good, safe and reliable to operation.It is pushed away
Extensively, energy consumption can be further reduced to a certain extent, improves cloth cover figure clarity, increases tensile strength, extended roller and used
In the service life, reduce the maintenance cost of equipment.Production efficiency and product quality are improved, so as to lift the technology water of whole spun lacing production line
It is flat.
Brief description of the drawings
Fig. 1 is the main transmission structure schematic diagram of the prior art.
Fig. 2 is the cross-sectional view of water conservancy diversion Board position in Fig. 1.
Fig. 3 is the main structure schematic diagram of the present invention.
Fig. 4 is the cross-sectional view of water conservancy diversion Board position in Fig. 3.
Fig. 5 is the main transmission structure schematic diagram of the present invention.
Fig. 6 is schematic view of the mounting position of the present invention in spun-laced machine.
Sequence number in Fig. 1, Fig. 2：1st, spindle nose, 2, deflector, 3 ˊ, outer net, 4, feather key, 5, synchronous pulley, 6, rolling bearing,
7th, locating ring, 8, annular base, 9 ˊ, suction tube.
Sequence number in Fig. 3, Fig. 4, Fig. 5：1st, spindle nose, 2, deflector, 3, outer compound cylinder, 4, feather key, 5, synchronous pulley,
6th, rolling bearing, 7, locating ring, 8, annular base, 9, minor diameter stainless steel suction pipe, 10, major diameter stainless steel suction circle
Pipe, 11, the synchronous pulley on decelerating motor, 12, decelerating motor, 13, inner seal ring flat-plate（Drive flange）, 14, networking platform,
15th, water jet, 16, the present invention energy-efficient split type suction roller.
Embodiment
The present invention is below with reference to embodiment（Attached drawing）It is further described：
As described in Fig. 3,4,5, energy-efficient split type suction roller of the invention includes passing through connection in a manner of coaxial line
The major diameter stainless steel suction pipe 10 and minor diameter stainless steel suction pipe 9, the minor diameter that flange is docking together are stainless
The epitaxial end of steel suction pipe 9 is connected with negative suction system, the epitaxial end of major diameter stainless steel suction pipe 10 and
Pass through Seal end plate and 1 Joint of spindle nose；The epitaxial end of the spindle nose 1 installs outer compound circle by bearing, bearing block with being used for
The shaft end seal end plate Joint of net 3；Pipe 9 is aspirated in the minor diameter stainless steel and major diameter stainless steel suction pipe 10 is right
Connect on the tube wall at end by synchronous pulley 5, rolling bearing 6, annular base 8, inner seal ring flat-plate（That is drive flange）13 is common
Stock is formed, the synchronous pulley 5 is combined by rolling bearing 6 with annular base 8, and fixes rolling bearing with locating ring 7
6, and the inner side of the synchronous pulley 5 passes through connector and inner seal ring flat-plate（Drive flange）13 side is combined；It is described outer
The both ends of compound cylinder 3 pass through easy-to-mount the connector periphery with shaft end seal end plate, inner seal ring flat-plate respectively（Pass
Dynamic flange）13 periphery is combined；It is machined with the tube wall of major diameter stainless steel suction pipe 10 through tube wall
As the slotted hole of negative-pressure ward mouth, in slotted hole both ends, the outer wall of outer compound cylinder 3 and major diameter stainless steel suction pipe 10
Between ring cavity in be provided with the deflector 2 with pump orifice.
Heretofore described deflector 2 and major diameter stainless steel suction 10 tube wall Joint of pipe, and sealed with fluid sealant.
The outer compound cylinder 3 is using three-layer network structure of the punching expanded metal lath as support.
2 thickness of deflector that the present invention uses is small, and pump orifice depth reduces, and the water of recycling can be quickly through the pumping of deflector
Suction inlet, into negative pressure cavity, reduces loss of the pump orifice wall to energy, easy to improve pumping efficiency, improves into cloth quality.
Claims (3)
- A kind of 1. energy-efficient split type suction roller, it is characterised in that：It includes passing through connecting flange pair in a manner of coaxial line The major diameter stainless steel suction pipe being connected together（10）Pipe is aspirated with minor diameter stainless steel（9）, the minor diameter stainless steel Aspirate pipe（9）Epitaxial end be connected with negative suction system, the major diameter stainless steel aspirates pipe（10）Epitaxial end Pass through Seal end plate and spindle nose（1）Joint；The spindle nose（1）Epitaxial end by bearing, bearing block with for install it is outer multiple Close cylinder（3）Shaft end seal end plate Joint；Pipe is aspirated in the minor diameter stainless steel（9）Aspirated with major diameter stainless steel Pipe（10）On the tube wall of butt end by synchronous pulley（5）, rolling bearing（6）, annular base（8）, inner seal ring flat-plate （13）Collectively form stock, the synchronous pulley（5）Pass through rolling bearing（6）With annular base（8）It is combined, and the synchronization Belt wheel（5）Inner side passes through connector and inner seal ring flat-plate（13）Side be combined；The outer compound cylinder（3）Both ends lead to Cross periphery, inner seal ring flat-plate of the easy-to-mount connector respectively with shaft end seal end plate（13）Periphery be combined； Pipe is aspirated in the major diameter stainless steel（10）Tube wall on be machined with the slotted hole as negative-pressure ward mouth through tube wall, In slotted hole both ends, outer compound cylinder（3）Pipe is aspirated with major diameter stainless steel（10）Outer wall between ring cavity in be provided with Deflector with pump orifice（2）.
- 2. energy-efficient split type suction roller according to claim 1, it is characterised in that：The deflector（2）With it is big Diameter stainless steel aspirates pipe（10）Tube wall Joint, and sealed with fluid sealant.
- 3. energy-efficient split type suction roller according to claim 1, it is characterised in that：The outer compound cylinder（3） For using three-layer network structure of the punching expanded metal lath as support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610907226.9A CN106222889B (en) | 2016-10-19 | 2016-10-19 | A kind of energy-efficient split type suction roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610907226.9A CN106222889B (en) | 2016-10-19 | 2016-10-19 | A kind of energy-efficient split type suction roller |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106222889A CN106222889A (en) | 2016-12-14 |
| CN106222889B true CN106222889B (en) | 2018-04-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610907226.9A Active CN106222889B (en) | 2016-10-19 | 2016-10-19 | A kind of energy-efficient split type suction roller |
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| Country | Link |
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| CN (1) | CN106222889B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202018107163U1 (en) * | 2018-12-14 | 2020-03-13 | Autefa Solutions Germany Gmbh | Jet suction box |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6203666B1 (en) * | 1997-09-09 | 2001-03-20 | Tokushu Paper Mfg. Co., Ltd. | Method and device for paper web manufacturing |
| CN101981238B (en) * | 2008-04-02 | 2012-05-02 | 松下电器产业株式会社 | Nanofiber manufacturing apparatus and nanofiber manufacturing method |
| JP5629525B2 (en) * | 2010-08-06 | 2014-11-19 | 花王株式会社 | Non-woven bulk increaser |
| CN202989481U (en) * | 2012-12-17 | 2013-06-12 | 浙江金三发非织造布有限公司 | Edge sucking recycling device during production of nonwoven fabric |
| CN204753056U (en) * | 2015-06-05 | 2015-11-11 | 恒天重工股份有限公司 | Directaxis formula suction roller device suitable for spun -laced machine |
| CN206219775U (en) * | 2016-10-19 | 2017-06-06 | 郑州纺机工程技术有限公司 | A kind of energy-efficient split type suction roller |
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2016
- 2016-10-19 CN CN201610907226.9A patent/CN106222889B/en active Active
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| Publication number | Publication date |
|---|---|
| CN106222889A (en) | 2016-12-14 |
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Effective date of registration: 20190521 Address after: No. 16 Yinping Road, Zhengzhou High-tech Industrial Development Zone, Henan Province Co-patentee after: ZHENGZHOU TEXTILE MACHINERY ENGINEERING TECHNOLOGY CO., LTD. Patentee after: CHTC Heavy Industry Co., Ltd. Address before: 45 000 1 No. 258 Wutong Street, Zhongyuan District, Zhengzhou City, Henan Province Patentee before: ZHENGZHOU TEXTILE MACHINERY ENGINEERING TECHNOLOGY CO., LTD. |