CN106229142A - Automatic winding Apparatus for () and method therefor - Google Patents
Automatic winding Apparatus for () and method therefor Download PDFInfo
- Publication number
- CN106229142A CN106229142A CN201610781296.4A CN201610781296A CN106229142A CN 106229142 A CN106229142 A CN 106229142A CN 201610781296 A CN201610781296 A CN 201610781296A CN 106229142 A CN106229142 A CN 106229142A
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Abstract
The present invention relates to a kind of automatic winding equipment, coil is made in order to enamel-covered wire is wound on magnetive cord, it includes that a frame, a wire agency, a wire-packing mechanism, a wire cutting machine structure, a wire storage mechanism, a winding mechanism and walk line mechanism, automatic winding equipment of the present invention can coiling quickly and efficiently, save the time of workman's repeated work, operation safety, improves production efficiency, and the concordance of each coil quality is high.
Description
Technical field
The present invention relates to a kind of automatic winding Apparatus for () and method therefor, particularly relate to a kind of enamel-covered wire be wound in iron core from
Dynamic spooling equipment and method thereof.
Background technology
Utilizing coil inside a lot of electronic products, coil is wrapped on iron core by enamel-covered wire and forms, in actual production,
Enamel-covered wire is essentially all hand wound, owing to artificial coiling repeats same uninteresting work, wastes time and energy, needs staff
Significant attention, work difficulty is relatively big, and it is difficult to ensure that winding displacement compactness, the homogeneity of product therefore made is very poor,
Fraction defective is the highest.
Summary of the invention
Object of the present invention is to provide a kind of automatic winding Apparatus for () and method therefor having and improving production efficiency.
For realizing object defined above, the present invention adopts the following technical scheme that a kind of automatic winding equipment, in order to enamel-covered wire is twined
Being around on magnetive cord and make coil, it includes a frame, a wire agency, a wire-packing mechanism, a wire cutting machine structure, a storage line machine
Structure, a winding mechanism and walk line mechanism, and described wire agency is provided with the needle tubing passed for enamel-covered wire and driven syringe carries dynamic paint
Envelope curve head is then passed through the displacement cylinder of wire storage ring pin hole after crossing wire cutting machine structure, described wire-packing mechanism is provided with in order to clamping position
The fixture of enamel-covered wire and drive fixture to left and right and movable moving cylinder, described wire cutting machine structure is provided with in order to store up at wire storage ring
The sanction line cutter of severing enamel-covered wire after line, it is characterised in that: described wire storage mechanism include wire storage ring, rotating dog, rotary shaft, in order to
What driving rotary shaft was movable stores up line cylinder and in order to drive rotary shaft that storage line motor that pin with wire storage ring rotate is rotated,
Described wire storage ring is provided with to store up the annular groove of line and the pin hole radially across wire storage ring center, and described rotating dog front end is fixed
On wire storage ring, rear end is provided with a kerf, and described rotary shaft front end is provided with to insert the pancake positioning convex portion of otch, described
Winding mechanism includes reel and the winding motor driving reel to rotate, and described reel is provided with pre-and post perforative through hole, encloses
It is around in the annular wall outside through hole and extends radially through the annular wall opening for iron core entrance through hole from through hole laterally, described
Annular wall is provided with the circular hole front and back running through annular wall, and described wire storage ring is coordinated with circular hole be articulated in annular wall by rotating dog
On, described winding motor can drive coiling wheel load to move wire storage ring to rotate around iron core, described in walk line mechanism and include in order to detent rail
The cabling motor that the positioning carrier of core and driving positioning carrier rotate around core center.
The present invention can also adopt the following technical scheme that a kind of automatic winding method, in order to enamel-covered wire is wrapped in iron core
On make coil, it comprises the steps:
(1). a frame, a wire agency, a wire-packing mechanism, a wire cutting machine structure, a wire storage mechanism, a winding mechanism and are provided
Walking line mechanism, the displacement cylinder that described wire agency is provided with a needle tubing and driven syringe moves, described wire-packing mechanism is provided with fixture
And driving fixture to left and right, movable moving cylinder, described wire cutting machine structure is provided with between wire agency and wire storage mechanism
Sanction line cutter, described wire storage mechanism include wire storage ring, rotating dog, rotary shaft, storage line cylinder and storage line motor, described wire storage ring sets
Having annular groove and the pin hole radially across wire storage ring center, described winding mechanism includes reel and drives reel to rotate
Winding motor, described in walk line mechanism include positioning carrier and drive positioning carrier rotate cabling motor, enamel-covered wire is arranged in pin
In pipe, displacement cylinder driven syringe moves enamel-covered wire, after enamel-covered wire head crosses wire cutting machine structure, through the pin hole of wire storage ring；
(2). the fixture of wire-packing mechanism moves to enamel-covered wire head position, and clamping position lives enamel-covered wire head.
(3). the storage line air cylinder driven rotary shaft of wire storage mechanism moves forward, and positioning convex portion is inserted in rotating dog otch；
(4). storage line motor drives rotary shaft that pin rotation is rotated, and then drives wire storage ring to rotate, and promotes enamel-covered wire to be wound around storage
Existing in the annular groove of wire storage ring, fixture unclamps after enamel-covered wire starts to be wound around some circles, after the enough enamel-covered wires set of storage, and rotation
Rotating shaft is return；
(5). the positioning carrier walking line mechanism carries dynamic iron core in the opening entrance through hole of reel；
(6). the fixture of wire-packing mechanism moves between wire cutting machine structure and wire storage mechanism, clamps enamel-covered wire；
(7). the sanction line cutter severing enamel-covered wire of wire cutting machine structure, the head of enamel-covered wire is handled by the clip of wire-packing mechanism；
(8). the winding motor of winding mechanism drives reel to rotate, and promotes coiling wheel load to move wire storage ring and rotates around iron core so that
Enamel-covered wire on reel is wrapped on iron core, and fixture unclamps after enamel-covered wire starts to be wound around some circles, described reel often around
One pre-fixing turn, cabling motor drives positioning carrier to carry dynamic iron core around central rotation one predetermined angular, until around the most predetermined circle
Number, makes coil；
Finally, coil exits away line mechanism.
When automatic winding equipment of the present invention carries out winding operation to iron core, can coiling quickly and efficiently, save workman
The time of repeated work, operating safety, improve production efficiency, the concordance of each coil quality is high.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of automatic winding equipment of the present invention.
Fig. 2 is the schematic perspective view of automatic winding equipment of the present invention, does not shows wire agency, wire-packing mechanism and wire cutting machine
Structure.
Fig. 3 is the schematic diagram of another angle of Fig. 2.
Fig. 4 is the three-dimensional exploded view of Fig. 2 decomposed.
Fig. 5 is the schematic perspective view of the wire storage ring of automatic winding equipment of the present invention.
Fig. 6 is the schematic perspective view walking line mechanism and coil of automatic winding equipment of the present invention.
Detailed description of the invention
Referring to shown in Fig. 1 to Fig. 6, automatic winding equipment 100 of the present invention, in order to be wound in Armco magnetic iron enamel-covered wire 201
Coil 200 made by core 202, it include a frame 10, wire agency 20, wire-packing mechanism 30, wire cutting machine structure 40, wire storage mechanism 50,
Winding mechanism 60 and walk line mechanism 70.
The displacement cylinder 22 that wire agency 20 is provided with a needle tubing 21 and driven syringe 21 moves left and right, enamel-covered wire 201 wears
In this needle tubing 21, by mobile 21 enamel-covered wire 201 heads of needle tubing, cross wire cutting machine structure 40, be delivered to wire-packing mechanism 30
Position.
Wire-packing mechanism 30 is provided with fixture 31 and drives fixture to about 31 and movable moving cylinder 32, fixed in order to clamp
Position enamel-covered wire 201.
Wire cutting machine structure 40 is provided with sanction line cutter 41, between wire agency 20 and wire storage mechanism 50, in order to cut off enamel-covered wire
201。
Wire storage mechanism 50 includes wire storage ring 51, rotating dog 52, storage line cylinder 53, rotary shaft 54 and storage line motor 55, stores up line
Ring 51 is provided with to store up the annular groove 511 of line and two pin holes 512 radially across wire storage ring 51 center, and two pin holes 512 are vertical
Intersecting, wire storage ring 51 center is fixed in rotating dog 52 front end, and rear end is provided with a kerf 521.Rotary shaft 54 front end is provided with pancake
Positioning convex portion 541, in order to insert otch 521, rear end be fixed on storage line cylinder 53 on.Between storage line motor 55 and rotary shaft 54
It is provided with pitch wheel 56, in order to drive rotary shaft 54 to rotate.
Winding mechanism 60 includes reel 61, winding motor 62, gear 63, a pair lower gear separating between left and right
64.Reel 61, gear 63 and lower gear 64 are contained in frame 10 respectively.
Reel 61 be positioned at gear 63 with this to lower gear 64 below, gear 63 be positioned at this to lower gear 64 above,
Lower gear 64 is meshed together by respectively with reel 61 and gear 63, and winding motor 62 revolves by driving gear 63
Turning, gear 63 drives this that lower gear 64 is rotarily driven reel 61 to rotate again.
Reel 61 is provided with pre-and post perforative through hole 611, around the annular wall 611 outside through hole 611 and from through hole
611 openings 613 extending radially through annular wall 611 laterally.Annular wall 611 is additionally provided with a pre-and post perforative circular hole 614, stores up line machine
The wire storage ring 51 of structure 50 is positioned at annular wall 611 front, and is articulated in annular wall 611 by rotating dog 52, and rotating dog 52 is worn
It is located in circular hole 614.
Walk line mechanism 70 include cabling motor 71 and drive backspin conversion to position the location of iron core 202 at cabling motor 71
Carrier 72.
When automatic winding equipment 100 of the present invention works, carry out as follows:
(1). enamel-covered wire 201 is arranged in this needle tubing 21, and displacement cylinder 22 moves needle tubing 21, enamel-covered wire 201 head, crosses sanction
After line mechanism 40, enamel-covered wire 201 head is through the pin hole 512 of the wire storage ring 51 of wire storage mechanism 50.
(2). the fixture 31 of wire-packing mechanism 30 moves to enamel-covered wire 201 head position, and clamping position lives enamel-covered wire 201
Head.
(3). the storage line cylinder 53 of wire storage mechanism 50 drives rotary shaft 54 to move forward, and position protuberance 541 is inserted into rotating dog
In 52 otch 521.
(4). storage line motor 55 drives rotary shaft 54 that pin 52 is rotated by gear 56 to rotate, and then drives wire storage ring
51 rotate (rotation), promote enamel-covered wire 201 to be wound around in the annular groove 51 being stored in wire storage ring 51, the enough enamel-covered wires set of storage
After 201, rotary shaft 54 is return, and fixture 31 unclamps after enamel-covered wire 201 starts to be wound around some circles.
(5). walk the dynamic iron core 202 of line mechanism 70 load and enter in through hole 611 from the opening 613 of reel 61.
(6). the fixture 31 of wire-packing mechanism 30 moves between wire cutting machine structure 40 and wire storage mechanism 50, clamps enamel-covered wire
201。
(7). the sanction line cutter 41 severing enamel-covered wire 201 of wire cutting machine structure 40, the head of enamel-covered wire 201 is by wire-packing mechanism 30
Fixture 31 clamps.
(8). the winding motor 62 of winding mechanism 60 drives gear 63 to drive lower gear 64 to rotate, then, lower gear 64
Drive reel 61 to rotate, promote reel 61 to carry dynamic wire storage ring 51 and rotate (revolution) around iron core 202 so that on reel 61
Enamel-covered wire 202 is wrapped on iron core 202, and fixture 31 unclamps after enamel-covered wire 201 starts to be wound around some circles, and reel 61 is often around one
Pre-fixing turn, cabling motor 71 drives positioning carrier 72 to carry dynamic iron core 202 around central rotation one predetermined angular, until around the most predetermined
The number of turns, make coil 200.
Finally, coil 200 exits away line mechanism 70.
When automatic winding equipment 100 of the present invention carries out winding operation to iron core 202, can coiling 200 quickly and efficiently,
Saving the time of workman's repeated work, operate safety, improve production efficiency, the concordance of each coil 200 quality is high.
Although being example purpose, have been disclosed for the preferred embodiment of the present invention, but the ordinary skill people of this area
Member it will be appreciated that in the case of without departing from by scope and spirit of the present invention disclosed in appending claims, various changes
It is possible for entering, increasing and replacing.
Claims (9)
1. an automatic winding equipment, makes coil in order to enamel-covered wire is wound on magnetive cord, and it includes a frame, one send
Line mechanism, a wire-packing mechanism, a wire cutting machine structure, a wire storage mechanism, a winding mechanism and walk line mechanism, and described wire agency sets
There are the needle tubing passed for enamel-covered wire and driven syringe to carry after dynamic enamel-covered wire head crosses wire cutting machine structure and are then passed through wire storage ring pin hole
Displacement cylinder, described wire-packing mechanism is provided with the fixture in order to clamping position enamel-covered wire and drives fixture to left and right and movable work
Dynamic air cylinder, described wire cutting machine structure is provided with in order to the sanction line cutter of severing enamel-covered wire after wire storage ring storage line, it is characterised in that: described
Wire storage mechanism include wire storage ring, rotating dog, rotary shaft, in order to drive the movable storage line cylinder of rotary shaft and in order to drive rotation
Rotating shaft is rotated the storage line motor that pin rotates with wire storage ring, and described wire storage ring is provided with store up the annular groove of line and radially wear
Crossing the pin hole at wire storage ring center, described rotating dog front end is fixed on wire storage ring, and rear end is provided with a kerf, described rotary shaft front end
Being provided with to insert the pancake positioning convex portion of otch, described winding mechanism includes reel and the coiling driving reel to rotate
Motor, described reel is provided with pre-and post perforative through hole, around the annular wall outside through hole and from through hole radial direction laterally
Running through annular wall and enter the opening of through hole for iron core, described annular wall is provided with the circular hole front and back running through annular wall, described storage
Wire loop is coordinated with circular hole be articulated in annular wall by rotating dog, described winding motor can drive coiling wheel load move wire storage ring around
Iron core rotates, described in walk line mechanism and include positioning the positioning carrier of iron core and drive positioning carrier to rotate around core center
Cabling motor.
Automatic winding equipment the most according to claim 1, it is characterised in that: described winding mechanism also include a gear and
A pair lower gear separated between left and right, described reel, gear and lower gear be contained in frame respectively, and described reel is positioned at
The lower section of gear and lower gear, described gear is positioned at the top of lower gear, this to lower gear respectively with reel and upper tooth
Wheel meshes together, and described winding motor can drive gear to rotate, and gear drives this that lower gear is driven reel again
Rotate.
Automatic winding equipment the most according to claim 1, it is characterised in that: it is provided with between described storage line motor and rotary shaft
Pitch wheel.
Automatic winding equipment the most according to claim 1, it is characterised in that: described wire storage ring is provided with radially across wire storage ring
Two pin holes at center, this two pin hole intersects vertically.
5. an automatic winding method, makes coil in order to enamel-covered wire is wrapped on iron core, and it comprises the steps:
(1). a frame, a wire agency, a wire-packing mechanism, a wire cutting machine structure, a wire storage mechanism, a winding mechanism and are provided
Walking line mechanism, the displacement cylinder that described wire agency is provided with a needle tubing and driven syringe moves, described wire-packing mechanism is provided with fixture
And driving fixture to left and right, movable moving cylinder, described wire cutting machine structure is provided with between wire agency and wire storage mechanism
Sanction line cutter, described wire storage mechanism include wire storage ring, rotating dog, rotary shaft, storage line cylinder and storage line motor, described wire storage ring sets
Having annular groove and the pin hole radially across wire storage ring center, described winding mechanism includes reel and drives reel to rotate
Winding motor, described in walk line mechanism include positioning carrier and drive positioning carrier rotate cabling motor, enamel-covered wire is arranged in pin
In pipe, displacement cylinder driven syringe moves enamel-covered wire, after enamel-covered wire head crosses wire cutting machine structure, through the pin hole of wire storage ring；
The fixture of wire-packing mechanism moves to enamel-covered wire head position, and clamping position lives enamel-covered wire head.
6. the storage line air cylinder driven rotary shaft of wire storage mechanism moves forward, and positioning convex portion is inserted in rotating dog otch；
Storage line motor drives rotary shaft that pin rotation is rotated, and then drives wire storage ring to rotate, and promotes enamel-covered wire to be wound around and is stored in
In the annular groove of wire storage ring, fixture unclamps after enamel-covered wire starts to be wound around some circles, after the enough enamel-covered wires set of storage, and rotary shaft
Return；
(5). the positioning carrier walking line mechanism carries dynamic iron core in the opening entrance through hole of reel；
The fixture of wire-packing mechanism moves between wire cutting machine structure and wire storage mechanism, clamps enamel-covered wire；
The sanction line cutter severing enamel-covered wire of wire cutting machine structure, the head of enamel-covered wire is handled by the clip of wire-packing mechanism；
The winding motor of winding mechanism drives reel to rotate, and promotes coiling wheel load to move wire storage ring and rotates around iron core so that coiling
Enamel-covered wire on wheel is wrapped on iron core, and fixture unclamps after enamel-covered wire starts to be wound around some circles, and described reel is often pre-around one
Fixing turn, the cabling motor driving dynamic iron core of positioning carrier load is around central rotation one predetermined angular, until around the most predetermined number of turns, making
Become coil；
Finally, coil exits away line mechanism.
Automatic winding method the most according to claim 5, it is characterised in that: described winding mechanism also include a gear and
A pair lower gear separated between left and right, described reel, gear and lower gear be contained in frame respectively, and described reel is positioned at
Below gear and lower gear, gear is positioned at above lower gear, and lower gear is engaged on by respectively with reel and gear
Together, described winding motor can drive gear to rotate, and gear drives this that lower gear rotarily drives reel rotation again.
Automatic winding method the most according to claim 5, it is characterised in that: it is provided with between described storage line motor and rotary shaft
Pitch wheel.
Automatic winding method the most according to claim 5, it is characterised in that: described wire storage ring is provided with radially across wire storage ring
Two pin holes at center, two pin holes intersect vertically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610781296.4A CN106229142B (en) | 2016-08-31 | 2016-08-31 | Automatic winding device and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610781296.4A CN106229142B (en) | 2016-08-31 | 2016-08-31 | Automatic winding device and method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106229142A true CN106229142A (en) | 2016-12-14 |
| CN106229142B CN106229142B (en) | 2018-02-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610781296.4A Active CN106229142B (en) | 2016-08-31 | 2016-08-31 | Automatic winding device and method thereof |
Country Status (1)
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|---|---|
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106783157A (en) * | 2016-12-30 | 2017-05-31 | 天津市滨海电器有限公司 | A kind of magnetic coil full automatic production equipment |
| CN107785163A (en) * | 2017-09-28 | 2018-03-09 | 东莞市松研智达工业设计有限公司 | Wireless charging coil outlet winds complete machine |
| CN108447678A (en) * | 2018-06-22 | 2018-08-24 | 海盐伟佳电器科技有限公司 | A kind of coil automatic coiling device |
| CN109192500A (en) * | 2018-10-29 | 2019-01-11 | 罗爱国 | A kind of coil winder |
| CN109273252A (en) * | 2018-11-13 | 2019-01-25 | 长兴水木机电有限公司 | A kind of E font inductance automatic machining device |
| CN112563020A (en) * | 2020-12-26 | 2021-03-26 | 中山扬光电子科技有限公司 | Full-automatic magnetic ring winding machine |
| CN114337153A (en) * | 2021-12-20 | 2022-04-12 | 浙江中车尚驰电气有限公司 | Coil processing equipment and processing method for flat wire stator |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106783157A (en) * | 2016-12-30 | 2017-05-31 | 天津市滨海电器有限公司 | A kind of magnetic coil full automatic production equipment |
| CN107785163A (en) * | 2017-09-28 | 2018-03-09 | 东莞市松研智达工业设计有限公司 | Wireless charging coil outlet winds complete machine |
| CN107785163B (en) * | 2017-09-28 | 2020-04-14 | 宁波大桔科技有限公司 | Wireless charging coil outgoing line winding complete machine |
| CN108447678A (en) * | 2018-06-22 | 2018-08-24 | 海盐伟佳电器科技有限公司 | A kind of coil automatic coiling device |
| CN109192500A (en) * | 2018-10-29 | 2019-01-11 | 罗爱国 | A kind of coil winder |
| CN109192500B (en) * | 2018-10-29 | 2023-10-20 | 广东成蔚电子科技有限公司 | Coiling machine |
| CN109273252A (en) * | 2018-11-13 | 2019-01-25 | 长兴水木机电有限公司 | A kind of E font inductance automatic machining device |
| CN109273252B (en) * | 2018-11-13 | 2020-06-30 | 阜阳汇中芯自动化技术有限公司 | E style of calligraphy inductance automatic processing device |
| CN112563020A (en) * | 2020-12-26 | 2021-03-26 | 中山扬光电子科技有限公司 | Full-automatic magnetic ring winding machine |
| CN112563020B (en) * | 2020-12-26 | 2022-04-08 | 中山扬光电子科技有限公司 | Full-automatic magnetic ring winding machine |
| CN114337153A (en) * | 2021-12-20 | 2022-04-12 | 浙江中车尚驰电气有限公司 | Coil processing equipment and processing method for flat wire stator |
| CN114337153B (en) * | 2021-12-20 | 2023-08-18 | 上海戟锋尚驰电气有限公司 | Coil processing equipment and processing method of flat wire stator |
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