CN106229120A - A kind of inductance, manufacture method and magnetic core assembly machine - Google Patents
A kind of inductance, manufacture method and magnetic core assembly machine Download PDFInfo
- Publication number
- CN106229120A CN106229120A CN201610571829.6A CN201610571829A CN106229120A CN 106229120 A CN106229120 A CN 106229120A CN 201610571829 A CN201610571829 A CN 201610571829A CN 106229120 A CN106229120 A CN 106229120A
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- China
- Prior art keywords
- magnetic core
- inductance
- diameter
- necking section
- main body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2823—Wires
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
The invention discloses a kind of inductance, manufacture method and magnetic core assembly machine.Including inductance coil (1), in inductance coil (1), it is provided with magnetic core (27)；Described inductance coil (1) includes that necking section (2), upper necking section (2) lower section are provided with coil main body (3), and coil main body (3) lower section is provided with lower necking section (4)；Described upper necking section (2) and the diameter of lower necking section (4) are respectively less than the diameter of magnetic core (27).The present invention has, and product quality is reliable, environmental protection, and technique is simple, low cost and the high feature of efficiency.
Description
Technical field
The present invention relates to method, equipment and the product of a kind of inductance production field, particularly a kind of inductance, manufacture method
And magnetic core assembly machine.
Background technology
Inductance is with enamel-covered wire, cotton covered wire or to mould one group of string that rubber-insulated wire etc. turns in insulation framework or magnetic core, iron core
The coaxial wire turn of connection, Main Function is that AC signal carries out Isolation or electric with the composition resonance such as capacitor, resistor
Road.Producing inductance technical process at present is: the good inductance coil of a, equipment automatic winding；B, artificial or equipment are by magnetic core surface
Cementing；C, artificial or equipment will coat the magnetic core of glue and insert coil；D, the inductance putting on magnetic core is put into oven for drying.Should
Set technological process has a disadvantage in that and 1. uses glue bonding, and there is chemical contamination, the feature of environmental protection is poor；2. it is manual assembly, then
Labor intensity is big, and production environment is poor；3. also needing after gluing to dry, power consumption is bigger；Equipment investment cost is the highest.
Summary of the invention
It is an object of the invention to, it is provided that a kind of inductance, manufacture method and magnetic core assembly machine.The present invention has, product product
Matter is reliable, environmental protection, and technique is simple, low cost and the high feature of efficiency.
Technical scheme: a kind of inductance, including inductance coil, is provided with magnetic core in inductance coil；Described inductance
Coil includes necking section, being provided with coil main body below upper necking section, is provided with lower necking section below coil main body；Described upper neck
The diameter of contracting portion and lower necking section is respectively less than the diameter of magnetic core.
The manufacture method of aforesaid inductance is: first, the coil main body of coiling inductance coil and lower necking section, and makes lower neck
The diameter in contracting portion is less than the diameter of magnetic core；Secondly, magnetic core is inserted above from coil main body；Finally, in coiling, necking section makes it
Diameter is less than the diameter of magnetic core.
Specifically, aforesaid coil main body and lower necking section around being made as: the end diameter of wrapping post is set less than magnetic core
Diameter, wire rod along wrapping post bar portion turn to coil main body, during wire rod coiling to wrapping post end, along wrapping post end around
Make lower necking section.
Specifically, aforesaid upper necking section around being made as, sealed mechanical arm clamps the pin of coil main body upper end, by end
Diameter is less than the vertically movable insertion coil main body top, end of the sealing post of core diameter, and sealed mechanical arm vertical shift, along sealing
The gabarit tension pin of column end, necking section in formation.
Specifically, the coiling of aforesaid upper necking section can also be, sealed mechanical arm clamps the pin of coil main body upper end, will
End diameter is less than the vertically movable insertion coil main body top, end of the sealing post of core diameter, and sealed mechanical arm rotates, makes
Pin makes necking section along the gabarit spiral winding of sealing column end.
Magnetic core assembly machine used by the manufacture method of aforesaid inductance, including wrapping post, the end diameter of wrapping post is less than
The diameter of magnetic core.
Magnetic core assembly machine used by the manufacture method of aforesaid inductance, also includes closing device；Described closing device bag
Including can the sealed mechanical arm of vertical shift；Be additionally provided with by described sealed mechanical arm can be vertically movable sealing post；Described envelope
The end diameter of oral pillar is less than the diameter of magnetic core.
Magnetic core assembly machine used by the manufacture method of aforesaid inductance, also includes inductance coil Winder, inductance coil
It is provided with magnetic core filling device by Winder, by magnetic core filling device, is provided with closing device；Described inductance coil Winder
Being provided with can the vertically movable or wrapping post of rotation.
In magnetic core assembly machine used by the manufacture method of aforesaid inductance, described magnetic core filling device includes can vertical shift
Filling block, filling block is arranged over feed mechanism, and being provided with below filling block can the transportation manipulator of horizontal stroke/vertical shift.
In magnetic core assembly machine used by the manufacture method of aforesaid inductance, the surface of the jaws of described transportation manipulator
Be additionally provided with can be vertically movable filler axle.
In magnetic core assembly machine used by the manufacture method of aforesaid inductance, the both sides of described magnetic core filling device are equipped with
Closing device.
Compared with prior art, the present invention by arranging necking section and lower necking section at the two ends of coil main body, and go up,
The diameter of lower necking section is respectively less than core diameter；It is made to be not easy to drop, also in magnetic core wrapping in coil main body by this structure
Magnetic core will be caused because of high temperature to drop out, thus the inductance quality of the present invention is relatively reliable.
The present invention encases magnetic core through upper and lower necking section again in realizing magnetic core loads coil main body by magnetic core assembly machine and prevents
Only its technique dropped, this technique instead of traditional gluing stoving process so that technique is simpler and working environment obtains
Greatly improve, eliminate glue cost simultaneously, reduce power consumption, eliminate the expensive equipment investment of drying production line and do not have
Chemicals are had to pollute environment.Moreover, the present invention achieves people's multimachine metaplasia by magnetic core assembly machine and produces, and greatly reduces
Labor intensity, has saved cost of labor, improves production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of inductance；
Fig. 2 is the view behind coiling main body and lower necking section；
Fig. 3 is the view inserting magnetic core；
Fig. 4 is the view of upper necking section after sealing；
Fig. 5 is the structural representation of magnetic core assembly machine.
Being labeled as in accompanying drawing: 1-inductance coil, the upper necking section of 2-, 3-coil main body, necking section under 4-, 5-passage,
6-guide bar, 7-deflector chute, 8-wrapping post, 9-filling block, the vertical contiguous block of 10-, 11-transportation manipulator, 12-feedhole, 13-
Filler axle, 14-sealed mechanical arm, 15-seals post, 16-rotating shaft, 17-filler vertical shift cylinder mechanism, and 18-transports cross sliding rail,
19-transports transverse cylinder, and 20-fixes seat, and 21-transports vertical shift guide shaft, and 22-transports vertical shift cylinder, the vertical cylinder of 23-filler, 24-
Sealing vertical shift cylinder, longitudinally connected piece of 25-, 26-seal vertical shift cylinder, 27-magnetic core.
Detailed description of the invention
The present invention is further illustrated with embodiment below in conjunction with the accompanying drawings, but is not intended as depending on restriction of the present invention
According to.
Embodiment 1.A kind of inductance, constitutes as it is shown in figure 1, include inductance coil 1, is provided with magnetic core 27 in inductance coil 1；Institute
The inductance coil 1 stated includes necking section 2, being provided with coil main body 3 below upper necking section 2, is provided with lower constriction below coil main body 3
Portion 4；The diameter of described upper necking section 2 and lower necking section 4 is respectively less than the diameter of magnetic core 27.
The diameter of aforesaid magnetic core 27 is more than or equal to 1mm with the difference of the diameter of upper necking section 2.
The diameter of aforesaid magnetic core 27 is more than or equal to 1mm with the difference of the diameter of lower necking section 4.By said structure, have
Effect prevents magnetic core to come off.Applicant drives the entrucking practical validation of electrical equipment hundreds of thousands set by wiper motor, and inductance does not has
There is magnetic core obscission！
The manufacture method of aforesaid inductance is: first, and the coil main body 3 of coiling inductance coil 1 and lower necking section 4 are (such as Fig. 2 institute
Show), and make the diameter diameter less than magnetic core 27 of lower necking section 4；Secondly, magnetic core 27 is inserted above (such as figure from coil main body 3
Shown in 3)；Finally, in coiling, necking section 2 makes its diameter diameter (as shown in Figure 4) less than magnetic core 27.
Aforesaid coil main body 3 and lower necking section 4 around being made as: the end diameter arranging wrapping post 8 is straight less than magnetic core 27
Footpath, wire rod turns to coil main body 3 along the bar portion of wrapping post 8, during wire rod coiling to wrapping post 8 end, along wrapping post 8 end around
Make lower necking section 4.
Aforesaid upper necking section 2 around being made as, sealed mechanical arm 14 clamps the pin of coil main body 3 upper end, and end is straight
Footpath is less than vertically movable insertion coil main body 3 top, end of the sealing post 15 of magnetic core 27 diameter, sealed mechanical arm 14 vertical shift, edge
The gabarit tension pin of sealing post 15 end, necking section 2 in formation.
The coiling of aforesaid upper necking section 2 can also be, sealed mechanical arm 14 clamps the pin of coil main body 3 upper end, by end
Portion's diameter is less than vertically movable insertion coil main body 3 top, end of the sealing post 15 of magnetic core 27 diameter, and sealed mechanical arm 14 revolves
Turn, make pin make necking section 2 along the gabarit spiral winding sealing post 15 end.
Magnetic core assembly machine used by the manufacture method of aforesaid inductance, including can vertically movable or rotate wrapping post 8,
The end diameter of wrapping post 8 is less than magnetic core 27 diameter (by this setting, make coil main body 3 and lower necking section 4 synchronize to be coiled into), around
Terminal 8 vertically movable or be rotated through the rotating shaft 16 being attached thereto and realize.
Aforesaid magnetic core assembly machine also includes that closing device, described closing device include can the sealed mechanical arm of vertical shift
14 (as it is shown in figure 5, this vertical shift is realized by sealing vertical shift mechanism)；Described sealed mechanical arm 14 is other to be additionally provided with and can vertically move
Dynamic sealing post 15 (as it is shown in figure 5, this is vertically movable by the realization of sealing vertical shift mechanism)；The end of described sealing post 15 is straight
Footpath less than the diameter of magnetic core 27 so that necking section 2 in coiling；Described sealing vertical shift mechanism includes sealing vertical shift cylinder 24, envelope
Mouth vertical shift cylinder 24 is connected with sealed mechanical arm 14 through longitudinally connected piece 25, longitudinally connected piece 25 is also associated with seal vertical shift machine
Structure；Described sealing vertical shift mechanism includes sealing vertical shift cylinder 26, and sealing vertical shift cylinder 26 is through vertical contiguous block 10 and sealing post
15 connect.
Aforesaid magnetic core assembly machine also includes inductance coil Winder, is provided with magnetic core filling by inductance coil Winder
Device, is provided with closing device by magnetic core filling device；Described inductance coil Winder is provided with can vertically movable or rotation
Wrapping post 8.
Aforesaid magnetic core filling device include can the filling block 9 of vertical shift (as it is shown in figure 5, this vertical shift is by filler vertical shift
Cylinder mechanism 17 realizes), filling block 9 is arranged over feed mechanism, be provided with below filling block 9 can horizontal stroke/vertical shift transhipment machinery
Hands 11 (as it is shown in figure 5, this horizontal stroke/vertical shift is realized with transhipment transverse-moving mechanism by transhipment vertical shift mechanism), filling block 9 is additionally provided with and send
Material hole 12；Described transportation manipulator 11 is connected with transhipment transverse-moving mechanism through transhipment vertical shift mechanism；Described feed mechanism is used for
Carrying and supply magnetic core 27, described feed mechanism includes that guide bar 6, guide bar 6 are provided with deflector chute 7, the upper end of deflector chute 7
Being connected with vibrating disk through passage 5, lower end connects feedhole 12, and (time initial, deflector chute 7 aligns with feedhole 12, in deflector chute 7
Magnetic core 27 fall into feedhole 12), be filled with magnetic core 27 in deflector chute 7；Described transhipment transverse-moving mechanism includes transporting traversing cunning
Rail 18, transhipment cross sliding rail 18 is connected with transhipment transverse cylinder 19；Described transhipment vertical shift mechanism includes fixing seat 20, fixing seat
The two ends of 20 are all flexibly connected transhipment vertical shift guide shaft 21, are provided with transhipment vertical shift cylinder 22 between two transhipment vertical shift guide shafts 21；Described
Transhipment vertical shift guide shaft 21 and transhipment vertical shift cylinder 22 are all connected with transportation manipulator 11；Described fixing seat 20 and the traversing cunning of transhipment
Rail 18 connects.
The surface of the jaws of aforesaid transportation manipulator 11 be additionally provided with can be vertically movable filler axle 13 (such as Fig. 5 institute
Showing, this is vertically movable realizes through the vertical cylinder of filler 23).
The both sides of aforesaid magnetic core filling device are equipped with closing device.By this setting, by two transportation manipulators 11
According to the traversing transhipment of productive temp, and then coil main body 3 is supplied respectively to two closing devices, to carry out the upper of inductance coil 1
Portion seals, and i.e. necking section 2 in coiling, substantially increases production efficiency.
The part support fixed structure of aforesaid magnetic core assembly machine is not drawn in Figure 5.
The job step of aforesaid magnetic core assembly machine is that (following horizontal stroke, vertical, perpendicular three directions are respectively coordinate in Fig. 5
X, y, z direction):
A, rotating shaft 16 drive wrapping post 8 to rotate and move down (vertically movable), by wire rod along wrapping post 8 turn to coil main body 3 and
Lower necking section 4, after being coiled into, wrapping post 8 stops operating and coil main body 3 is exited in upper shifting；
After b, wrapping post 8 exit coil main body 3, transhipment vertical shift cylinder 22 drives transportation manipulator 11 vertical shift to clamp coil main body 3,
After clamping, reversely vertical shift makes transportation manipulator 11 return below filling block 9, and the cylinder mechanism of filler vertical shift afterwards 17 promotes filling block 9
Shift onto, directly over coil main body 3, be now in filling out directly over the jaws of transportation manipulator 11 by the magnetic core 27 in feedhole 12
Material axle 13 moves down and is pressed in coil main body 3 by magnetic core 27, after press-in, filler axle 13 moves reduction, and the reverse vertical shift of filling block 9 is returned
To in situ；
After c, the reverse vertical shift of filling block 9 return in situ, transhipment transverse cylinder 19 drives transhipment cross sliding rail 18 traversing, will accompany line
The transportation manipulator 11 of circle main body 3 is laterally moved at closing device, and sealed mechanical arm 14 clamps the pin of coil main body 3 upper end, envelope
Mouth vertical shift cylinder 26 drives sealing post 15 to move down sealing post 15 end and inserts coil main body 3 upper end, and sealing vertical shift cylinder 24 drives
Dynamic sealed mechanical arm 14 vertical shift pulls the pin of coil main body 3 upper end, by the gabarit of coil main body 3 upper end edge sealing post 15 end
Tension forms upper necking section 2, now completes the production of inductance.
Claims (10)
1. an inductance, it is characterised in that: include inductance coil (1), in inductance coil (1), be provided with magnetic core (27)；Described electricity
Sense coil (1) includes that necking section (2), upper necking section (2) lower section are provided with coil main body (3), and coil main body (3) lower section is provided with down
Necking section (4)；Described upper necking section (2) and the diameter of lower necking section (4) are respectively less than the diameter of magnetic core (27).
2. the manufacture method of an inductance as claimed in claim 1, it is characterised in that: first, the line of coiling inductance coil (1)
Circle main body (3) and lower necking section (4), and make the diameter diameter less than magnetic core (27) of lower necking section (4)；Secondly, by magnetic core
(27) inserted above from coil main body (3)；Finally, in coiling, necking section (2) make its diameter diameter less than magnetic core (27).
The manufacture method of inductance the most according to claim 2, it is characterised in that: described coil main body (3) and lower constriction
Portion (4) around being made as: the end diameter of wrapping post (8) is set less than magnetic core (27) diameter, wire rod along wrapping post (8) bar portion around
Make coil main body (3), during wire rod coiling to wrapping post (8) end, turn to lower necking section (4) along wrapping post (8) end.
The manufacture method of inductance the most according to claim 2, it is characterised in that: described upper necking section (2) around being made as,
Sealed mechanical arm (14) clamps the pin of coil main body (3) upper end, and end diameter is less than the sealing post of magnetic core (27) diameter
(15) the vertically movable insertion in end coil main body (3) top, sealed mechanical arm (14) vertical shift, outside sealing post (15) end
Wide tension pin, necking section (2) in formation.
The manufacture method of inductance the most according to claim 2, it is characterised in that: described upper necking section (2) around being made as,
Sealed mechanical arm (14) clamps the pin of coil main body (3) upper end, and end diameter is less than the sealing post of magnetic core (27) diameter
(15) the vertically movable insertion in end coil main body (3) top, sealed mechanical arm (14) rotates, and makes pin along sealing post (15) end
The gabarit spiral winding in portion makes necking section (2).
6. the magnetic core assembly machine used by the manufacture method of the inductance as described in any one of claim 2-5, it is characterised in that:
Including wrapping post (8), the end diameter of wrapping post (8) is less than magnetic core (27) diameter.
Magnetic core assembly machine used by the manufacture method of inductance the most according to claim 6, it is characterised in that: also include sealing
Device；Described closing device includes can the sealed mechanical arm (14) of vertical shift；Described sealed mechanical arm (14) is other to be additionally provided with
Sealing post (15) that can be vertically movable；The end diameter of described sealing post (15) is less than the diameter of magnetic core (27).
Magnetic core assembly machine used by the manufacture method of inductance the most according to claim 7, it is characterised in that: also include inductance
Coil winding device, is provided with magnetic core filling device, is provided with closing device by magnetic core filling device by inductance coil Winder；Institute
The inductance coil Winder stated is provided with can the vertically movable or wrapping post (8) of rotation.
Magnetic core assembly machine used by the manufacture method of inductance the most according to claim 8, it is characterised in that: described magnetic core
Filling device include can the filling block (9) of vertical shift, filling block (9) is arranged over feed mechanism, and filling block (9) lower section is provided with energy
The transportation manipulator (11) of enough horizontal stroke/vertical shifts, the surface of the jaws of transportation manipulator (11) be additionally provided with can be vertically movable fill out
Material axle (13).
Magnetic core assembly machine used by the manufacture method of inductance the most according to claim 9, it is characterised in that: described magnetic
The both sides of core filling device are equipped with closing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610571829.6A CN106229120B (en) | 2016-07-20 | 2016-07-20 | A kind of inductance, production method and magnetic core assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610571829.6A CN106229120B (en) | 2016-07-20 | 2016-07-20 | A kind of inductance, production method and magnetic core assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106229120A true CN106229120A (en) | 2016-12-14 |
| CN106229120B CN106229120B (en) | 2018-07-10 |
Family
ID=57531116
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610571829.6A Active CN106229120B (en) | 2016-07-20 | 2016-07-20 | A kind of inductance, production method and magnetic core assembly machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN106229120B (en) |
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| JPH06333762A (en) * | 1993-05-26 | 1994-12-02 | Toshiba Lighting & Technol Corp | Choke coil, its manufacturing method, and hybrid integrated circuit |
| CN1389880A (en) * | 2001-06-06 | 2003-01-08 | 小宫邦文 | Coil-shape wave-filter and its mfg. method thereof |
| CN203503454U (en) * | 2013-07-08 | 2014-03-26 | 广东风华高新科技股份有限公司 | Automatic inductor manufacturing device |
| CN204695937U (en) * | 2015-05-19 | 2015-10-07 | 深圳市威通科技有限公司 | Based on the wide band radio-frequency air core coil of pyramidal structure |
| CN204834344U (en) * | 2015-09-02 | 2015-12-02 | 鼎健医学科技有限公司 | Winding device of physiotherapy equipment magnetic coil wire |
| CN105529148A (en) * | 2014-10-23 | 2016-04-27 | 台达电子工业股份有限公司 | Manufacturing method of coil module, coil module and magnetic element |
| CN105632755A (en) * | 2016-03-01 | 2016-06-01 | 汉得利（常州）电子股份有限公司 | Automatic winding device |
| CN205828096U (en) * | 2016-07-20 | 2016-12-21 | 贵阳恒志机电科技有限公司 | A kind of adhesion without adhesiver inductance |
-
2016
- 2016-07-20 CN CN201610571829.6A patent/CN106229120B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06333762A (en) * | 1993-05-26 | 1994-12-02 | Toshiba Lighting & Technol Corp | Choke coil, its manufacturing method, and hybrid integrated circuit |
| CN1389880A (en) * | 2001-06-06 | 2003-01-08 | 小宫邦文 | Coil-shape wave-filter and its mfg. method thereof |
| CN203503454U (en) * | 2013-07-08 | 2014-03-26 | 广东风华高新科技股份有限公司 | Automatic inductor manufacturing device |
| CN105529148A (en) * | 2014-10-23 | 2016-04-27 | 台达电子工业股份有限公司 | Manufacturing method of coil module, coil module and magnetic element |
| CN204695937U (en) * | 2015-05-19 | 2015-10-07 | 深圳市威通科技有限公司 | Based on the wide band radio-frequency air core coil of pyramidal structure |
| CN204834344U (en) * | 2015-09-02 | 2015-12-02 | 鼎健医学科技有限公司 | Winding device of physiotherapy equipment magnetic coil wire |
| CN105632755A (en) * | 2016-03-01 | 2016-06-01 | 汉得利（常州）电子股份有限公司 | Automatic winding device |
| CN205828096U (en) * | 2016-07-20 | 2016-12-21 | 贵阳恒志机电科技有限公司 | A kind of adhesion without adhesiver inductance |
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| Publication number | Publication date |
|---|---|
| CN106229120B (en) | 2018-07-10 |
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