CN106207081B - The closed powder filling system of Full automatic bottom and technique - Google Patents
The closed powder filling system of Full automatic bottom and technique Download PDFInfo
- Publication number
- CN106207081B CN106207081B CN201610782404.XA CN201610782404A CN106207081B CN 106207081 B CN106207081 B CN 106207081B CN 201610782404 A CN201610782404 A CN 201610782404A CN 106207081 B CN106207081 B CN 106207081B
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- cylinder
- automatic bottom
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- 239000000843 powder Substances 0.000 title claims abstract description 81
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000000428 dust Substances 0.000 claims abstract description 35
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims abstract description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 230000003287 optical effect Effects 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 6
- 210000000078 claw Anatomy 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000002253 acid Substances 0.000 abstract description 3
- 230000002337 anti-port Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0473—Filling tube-or pockets type electrodes; Applying active mass in cup-shaped terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/14—Electrodes for lead-acid accumulators
- H01M4/16—Processes of manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Basic Packing Technique (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to a kind of closed powder filling system of Full automatic bottom and techniques, belong to tube type lead-acid accumulator production technical field, including complete machine rack, complete machine rack is equipped with tooling locking device, tooling opening device, mobile stand device, tooling transfer device, shaking platform device, overturning brush dust device and automatic bottom device, and carries out powder filling technique using the closed powder filling system of Full automatic bottom.The system and technique are realized automatic bottom after the completion of powder filling inside equipment, have been prevented harm of the lead powder to human body during back cover, revolutionized original production model by the way of advance back cover.
Description
Technical field
The present invention relates to a kind of closed powder filling system of Full automatic bottom and techniques, belong to tube type lead-acid accumulator production skill
Art field.
Background technology
Currently, the positive plate production in tube type lead-acid accumulator production field is all made of the pattern of back cover after first powder filling, because
It is be easy to cause flying upward for lead powder for this production model, very big to the harm of human body, national appearance policy, which does not allow to use, is somebody's turn to do
Production model, and existing apparatus uses the mode of vibration of mode of vibration to be deposited respectively for the mode of cam-type structure and electric and magnetic oscillation
Noise greatly and flimsy disadvantage.
Invention content
According to the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is to：A kind of Full automatic bottom is provided
Closed powder filling system and technique, meet national requirements, by the way of advance back cover, are realized inside equipment after the completion of powder filling
Automatic bottom has prevented harm of the lead powder to human body during back cover, has changed existing production model.
The closed powder filling system of Full automatic bottom of the present invention, including complete machine rack, complete machine rack are equipped with tooling
Locking device, mobile stand device, tooling transfer device, shaking platform device, overturns brush dust device and oneself at tooling opening device
Dynamic bottom closing device；
Tooling locking device includes mounting bracket, and mounting bracket is equipped with lower mounting bracket, and lower mounting bracket is equipped with glide path
With the first push cylinder, upper mounting bracket, the upper mounting bracket of piston rod connection of the first push cylinder, upper mounting bracket are housed on glide path
One end is equipped with tight locking button and rotation binding clasp, and upper mounting bracket is equipped with sliding way and the second push cylinder, is equipped on sliding way upper
The piston rod of mounting plate, the second push cylinder connects upper mounting plate, and upper mounting plate is equipped with rotary cylinder, the piston of rotary cylinder
Bar connects pusher dog；
Tooling opening device includes supporting frame, and supporting frame upper end is equipped with wire-winding unit, and supporting frame lower end is equipped with and pushes away
It supplies gas cylinder and horizontal slide rail, tilt slide is housed on horizontal slide rail, push cylinder connects tilt slide, equipped with sliding on tilt slide
Dynamic trolley, sliding machine are equipped with form clamp；
Tooling transfer device includes upper horizontal transferring platform and lower lifting transferring platform, and upper horizontal transferring platform both sides are equipped with
Idler wheel, upper horizontal transferring platform are equipped with lifting cylinder, and the connection of lifting cylinder piston rod is lower to lift transferring platform, lower lifting transhipment
Platform one end is equipped with lower powder interface, and lower lifting transferring platform is equipped with the compression cylinder of vertical direction；
Shaking platform device includes holder, and pedestal is arranged above holder, vibration table, the vibration are provided with above pedestal
The bottom of table top is equipped with vibrating motor, and elastic supporting member for supporting optical member is provided between vibration table and pedestal, is corresponded on vibration table
Pre- back cover grid workpiece is equipped with and holds down assembly；
Overturning brush dust device includes brush dust mechanism and is located at brush dust mechanism side tooling switching mechanism, and brush dust mechanism includes machine
Frame, both sides are equipped with vertical rail in rack, and moving trolley is housed on vertical rail, and moving trolley is equipped with shaft, is covered in shaft
There are cleaning brush, the connection rotation driving of shaft one end, rack to be equipped with lifting cylinder, the piston rod connection movement of lifting cylinder is small
Vehicle；Tooling switching mechanism includes overturning platform, and tumble cylinder, the piston rod articulated linkage of tumble cylinder are equipped with below overturning platform
One end, connecting rod other end connection overturning platform；
Automatic bottom device includes rack, and rack is equipped with lifting body and eccentric bottom closing mechanism, eccentric bottom closing mechanism position
Above lifting body；Jacking apparatus includes that jacking drives, and jacking driving upper end connects lifting platform；Eccentric bottom closing mechanism includes
Oscillating plate, oscillating plate upper surface are equipped with eccentric shaft, eccentric axis connection rotation driving, and oscillating plate upper surface is equipped with connection guide rod,
Eccentric shaft and connection guide rod connect in rack and are cased with resetting spring on guide rod.
Preferably, wire-winding unit includes mounting plate, is rolled equipped with motor and the coiling being connect with motor output end on mounting plate
It takes turns, draught line is wound on coiling idler wheel, draught line one end is connected with traction hook.
Preferably, upper horizontal transferring platform is equipped with guide post, and the connection of guide post lower end is lower to lift transferring platform.
Preferably, lower powder interface lower end is equipped with claw.
Preferably, moving trolley both sides are coordinated by the vertical rail of both sides in four rolling and rack.
Preferably, it is set above lifting platform there are two push cylinder, two push cylinders are in 90 ° of angles.
Preferably, elastic supporting member for supporting optical member includes hollow support shaft and support spring, and the support spring is fixed on support shaft
It is internal.
Preferably, it holds down assembly including compressing actuator and pressure plate, hold-down apertures is set on the pressure plate, compress driving
Part movable end compresses pre- back cover grid workpiece by hold-down apertures.
The technique that powder filling is carried out using the closed powder filling system of Full automatic bottom, is comprised the following steps that：
1) grid with pre- back cover is put into closed powder filling tooling, by tooling opening device and tooling locking device
Complete the locking of grid put with tooling；
2) powder filling tooling is transported to by shaking platform device by mobile stand device, powder filling transfer device is in place；
3) lead powder is filled into inside comb by shaking platform device by vibrating, and completes powder filling；
4) overturning brush dust device carries out once inside out brush dust to powder filling tooling；
5) back cover sealed in advance is driven into the inside of grid by automatic bottom device, completes back cover；
6) overturning brush dust device carries out secondary overturning brush dust to powder filling tooling；
7) it is taken by the grid after the completion of the unlock of tooling locking device and tooling opening device completion tooling and powder filling back cover
Go out.
Possessed advantageous effect is the present invention compared with prior art：
The closed powder filling system of Full automatic bottom and technique are by the way of advance back cover, after the completion of powder filling inside equipment
It realizes automatic bottom, has prevented harm of the lead powder to human body during back cover, revolutionized original production model；It uses
The mode of two eccentric vibrating motor antiports had both been reduced noise and has been in turn ensured the longevity with the size of Frequency Converter Control amplitude
Life, while easy to use and maintaining.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is the stereogram of the present invention；
Fig. 4 is the stereogram of tooling locking device；
Fig. 5 is the front view of tooling locking device；
Fig. 6 is the structural schematic diagram of tooling opening device；
Fig. 7 is the stereogram of tooling transfer device；
Fig. 8 is the front view of tooling transfer device；
Fig. 9 is the front view of shaking platform device；
Figure 10 is the left view of shaking platform device；
Figure 11 is the stereogram of shaking platform device；
Figure 12 is the stereogram for overturning brush dust device；
Figure 13 is the front view for overturning brush dust device；
Figure 14 is the stereogram of automatic bottom device；
Figure 15 is the front view of automatic bottom device.
In figure：1, tooling locking device；2, tooling opening device；3, mobile stand device；4, tooling transfer device；5, it shakes
Moving platform device；6, brush dust device is overturn；7, automatic bottom device；8, complete machine rack；9, powder filling tooling；1-1, mounting bracket；
1-2, lower mounting bracket；1-3, the first push cylinder；1-4, upper mounting bracket；1-5, the second push cylinder；1-6, upper mounting plate；1-7,
Rotary cylinder；1-8, tight locking button；1-9, pusher dog；1-10, rotation binding clasp；2-1, supporting frame；2-2, mounting plate；2-3, electricity
Machine；2-4, coiling idler wheel；2-5, push cylinder；2-6, horizontal slide rail；2-7, tilt slide；2-8, sliding machine；2-9, template
Fixture；4-1, upper horizontal transferring platform；4-2, guide post；4-3, lifting cylinder；4-4, lower powder interface；4-5, idler wheel；4-6, under
Lift transferring platform；4-7, claw；4-8, compression cylinder；5-1, holder；5-2, pedestal；5-3, vibration table；5-4, vibration electricity
Machine；5-5, elastic supporting member for supporting optical member；5-6, pre- back cover grid workpiece；5-7, it holds down assembly；5-8, actuator is compressed；5-9, pressure plate；
5-10, hold-down apertures；6-1, tumble cylinder；6-2, overturning platform；6-3, cleaning brush；6-4, moving trolley；6-5, vertical rail；6-
6, rack；6-7, lifting cylinder；6-8, idler wheel；6-9, connecting rod；6-10, rotation driving；7-1, rack；7-2, lifting platform；7-
3, resetting spring；7-4, push cylinder；7-5, jacking driving；7-6, oscillating plate；7-7, connection guide rod；7-8, eccentric shaft.
Specific implementation mode
The embodiment of the present invention is described further below in conjunction with the accompanying drawings：
As shown in Figure 1-Figure 3, the closed powder filling system of Full automatic bottom, it is characterised in that：Including complete machine rack 8, complete machine
Rack 8 is equipped with tooling locking device 1, tooling opening device 2, mobile stand device 3, tooling transfer device 4, shaking platform dress
Set 5, overturning brush dust device 6 and automatic bottom device 7；
Tooling locking device 1 includes mounting bracket 1-1, and mounting bracket 1-1 is equipped with lower mounting bracket 1-2, lower mounting bracket 1-2
It is equipped with glide path and the first push cylinder 1-3, upper mounting bracket 1-4, the piston rod of the first push cylinder 1-3 are housed on glide path
The one end mounting bracket 1-4 in connection, upper mounting bracket 1-4 is equipped on tight locking button 1-8 and rotation binding clasp 1-10, upper mounting bracket 1-4 and sets
There are sliding way and the second push cylinder 1-5, the piston rod that upper mounting plate 1-6, the second push cylinder 1-5 are housed on sliding way to connect
Upper mounting plate 1-6, upper mounting plate 1-4 are equipped with rotary cylinder 1-7, the piston rod connection pusher dog 1-9 of rotary cylinder 1-7；Locking
When, the first push cylinder 1-3 releases upper mounting bracket 1-4, tight locking button 1-8 and rotation binding clasp 1-10 corresponding matchings to powder filling work
It fills at 9, then the second push cylinder 1-5 releases upper mounting plate 1-6, and rotary cylinder stirs rotation binding clasp by pusher dog 1-9
1-10 is locked tooling by tight locking button 1-8.
Tooling opening device 2 includes supporting frame 2-1, and the upper ends supporting frame 2-1 are equipped with wire-winding unit, supporting frame 2-1
Lower end is equipped with push cylinder 2-5 and horizontal slide rail 2-6, and tilt slide 2-7, push cylinder 2-5 connections are housed on horizontal slide rail 2-6
Sliding machine 2-8 is housed, sliding machine 2-8 is equipped with form clamp 2-9 on tilt slide 2-7, tilt slide 2-7；When unlatching,
Inclined plane 2-7 is pushed to suitable position by push cylinder 2-5 in the horizontal direction, and 9 top layer of traction hook connection powder filling tooling is led
Lead pulling is then turned on top layer, top layer template one end is snapped fit onto on the form clamp 2-9 of sliding machine 2-8, in coiling group
Under the draw of part, the successively ladder-like opening of powder filling tooling 9, sliding machine 2-8 is moved up along being tilted towards.
Tooling transfer device 4 includes upper horizontal transferring platform 4-1 and lower lifting transferring platform 4-6, upper horizontal transferring platform
The both sides 4-1 are equipped with idler wheel 4-5, and upper horizontal transferring platform 4-1 is equipped with lifting cylinder 4-3, under the connection of lifting cylinder 4-3 piston rods
Transferring platform 4-6 is lifted, the one end lower lifting transferring platform 4-6 is equipped with lower powder interface 4-4, and lower lifting transferring platform 4-6 is equipped with
The compression cylinder 4-8 of vertical direction；When work, powder filling tooling 9 is transported to powder filling station, and upper horizontal transferring platform 4-1 passes through rolling
4-5 horizontal movements on the complete machine rack 4-8 of powder-filling machine fro are taken turns, powder filling station is moved to, lifting cylinder 4-3 drives lifting transhipment flat
Platform 4-6 declines, and lower powder interface 4-4 and powder filling tooling 9 are external, and claw 4-7 is stuck in outside powder filling tooling 9, the compression of compression cylinder 4-8
End pushes fixed powder filling tooling 9.
Shaking platform device 5 includes holder 5-1, and pedestal 5-2 is arranged above holder 5-1, vibration is provided with above pedestal 5-2
The bottom of table top 5-3, vibration table 5-3 are equipped with vibrating motor 5-4, and bullet is provided between vibration table 5-3 and pedestal 5-2
Property support element 5-5, pre- back cover grid workpiece 5-6 is corresponded on vibration table 5-3 and is equipped with the 5-7 that holds down assembly；Wait for the pre- back cover of powder filling
Grid workpiece 5-6 is transferred on vibration table 5-3, is then pressed on pre- back cover grid workpiece 5-6 by the 5-7 that holds down assembly and is shaken
On dynamic table top 5-3, start powder filling, opens vibrating motor 5-2, vibrating motor 5-2 drives vibration table 5-3 vibrations, vibrated
Cheng Zhong, it is filling it is light pink uniformly fall into pre- back cover grid, while elastic supporting member for supporting optical member 5-5 plays a supporting role to vibration table,
Allow vibration table 5-3 in certain amplitude range internal vibration again.
It overturns brush dust device 6 to include brush dust mechanism and be located at brush dust mechanism side tooling switching mechanism, brush dust mechanism includes
Both sides are equipped with vertical rail 6-5 in rack 6-6, rack 6-6, and moving trolley 6-4, moving trolley 6-4 are housed on vertical rail 6-5
It is equipped with shaft, cleaning brush 6-3 is cased in shaft, shaft one end connection rotation driving 6-10, rack 6-6 are equipped with lifting cylinder
The piston rod connection moving trolley 6-4 of 6-7, lifting cylinder 6-7；Tooling switching mechanism includes overturning platform 6-2, overturning platform 6-
2 lower sections are equipped with tumble cylinder 6-1, one end piston rod articulated linkage 6-9 of tumble cylinder 6-1, the connection overturning of the connecting rod 6-9 other ends
Platform 6-2；When powder filling tooling 9 turns to brush dust station, tumble cylinder 6-1 will overturn powder filling tooling 9 on platform 6-2 and overturn 90 °,
Rotation driving 6-10 drives cleaning brush rotation, while lifting cylinder 6-7 drives moving trolley 6-4 to pump, by powder filling
The lead powder brush of plane is fallen in tooling 9.
Automatic bottom device includes rack 7-1, and rack 7-1 is equipped with lifting body and eccentric bottom closing mechanism, eccentric back cover
Mechanism is located above lifting body；Jacking apparatus includes jacking driving 7-5, the upper ends jacking driving 7-5 connection lifting platform 7-2；
Eccentric bottom closing mechanism includes oscillating plate 7-6, and the upper surfaces oscillating plate 7-6 are equipped with eccentric shaft 7-8, and eccentric shaft 7-8 connections rotation drives,
The upper surfaces oscillating plate 7-6 are equipped with connection guide rod 7-7, eccentric shaft 7-8 and connection guide rod 7-7 on rack 7-1, and connection is led
Resetting spring 7-3 is cased on bar 7-7；Grid with pre- back cover is mounted in powder filling tooling 9, is sent to back cover work after the completion of powder filling
On the lifting platform 7-2 of position, the jack-up of powder filling tooling 9 is touched oscillating plate 7-6 by cylinder or oil cylinder, dynamic inclined by rotation drive belt
Mandrel 7-8 allows oscillating plate 7-6 to generate 2mm amplitudes, and the back cover sealed in advance is driven into inside grid, completes automatic bottom.
Wire-winding unit includes mounting plate 2-2, on mounting plate 2-2 equipped with motor 2-3 and connect with motor 2-3 output ends around
Draught line is wound on line idler wheel 2-4, coiling idler wheel 2-4, draught line one end is connected with traction hook.
Upper horizontal transferring platform 4-1 is equipped with guide post 4-2, the lower lifting transferring platform 4-6 of the lower ends guide post 4-2 connection.
The lower ends lower powder interface 4-4 are equipped with claw 4-7.
The both sides moving trolley 6-4 are coordinated by the vertical rail 6-5 of both sides in four rolling 6-8 and rack 6-6.
It is in 90 ° of angles to be set above lifting platform 7-2 there are two push cylinder 7-4, two push cylinder 7-4.
Elastic supporting member for supporting optical member 5-5 includes hollow support shaft and support spring, and the support spring is fixed on inside support shaft.
The 5-7 that holds down assembly includes compressing setting hold-down apertures 5- on actuator 5-8 and pressure plate 5-9, the pressure plate 5-9
10, it compresses actuator 5-8 movable ends and pre- back cover grid workpiece 5-6 is compressed by hold-down apertures 5-10.
The technique that powder filling is carried out using the closed powder filling system of Full automatic bottom, is comprised the following steps that：
1) grid with pre- back cover is put into closed powder filling tooling, by tooling opening device and tooling locking device
Complete the locking of grid put with tooling；
2) powder filling tooling is transported to by shaking platform device by mobile stand device, powder filling transfer device is in place；
3) lead powder is filled into inside comb by shaking platform device by vibrating, and completes powder filling；
4) overturning brush dust device carries out once inside out brush dust to powder filling tooling；
5) back cover sealed in advance is driven into the inside of grid by automatic bottom device, completes back cover；
6) overturning brush dust device carries out secondary overturning brush dust to powder filling tooling；
7) it is taken by the grid after the completion of the unlock of tooling locking device and tooling opening device completion tooling and powder filling back cover
Go out.
It will be put in closed powder filling tooling 9 with the positive grid of pre- back cover, by tooling opening device 2 and tooling locking dress
The locking put with tooling for setting 1 completion grid, by mobile stand device 3, powder filling tooling transfer device 4 by closed powder filling
Tooling 2 is transported to shaking platform device 5, and closed powder filling tooling 9 is locked at shaking platform by shaking platform by hydraulic device
Upper surface, have reached the effect vibrated simultaneously with shaking platform, shaking platform uses two eccentric vibrating motor antiports
Mode, with the size of Frequency Converter Control amplitude, lead powder is filled into comb by top and external quantitative powder device by vibrating
Powder filling action is realized in inside.Overturning and a brush dust, the secondary brush dust of tooling, automatic bottom are realized by overturning brush dust device 6
The back cover sealed in advance is driven into the inside of grid by device 7, completes powder filling and automatic bottom process.
Claims (9)
1. a kind of closed powder filling system of Full automatic bottom, it is characterised in that：Including complete machine rack (8), complete machine rack is set on (8)
There are tooling locking device (1), tooling opening device (2), mobile stand device (3), tooling transfer device (4), shaking platform dress
Set (5), overturning brush dust device (6) and automatic bottom device (7)；
Tooling locking device (1) includes mounting bracket (1-1), and mounting bracket (1-1) is equipped with lower mounting bracket (1-2), lower installation
Frame (1-2) is equipped with glide path and the first push cylinder (1-3), and upper mounting bracket (1-4), the first push cylinder are housed on glide path
The upper mounting bracket (1-4) of piston rod connection of (1-3), upper mounting bracket (1-4) one end is equipped with tight locking button (1-8) and rotation binding clasp
(1-10), upper mounting bracket (1-4) are equipped with sliding way and the second push cylinder (1-5), upper mounting plate (1- are housed on sliding way
6), the piston rod connection upper mounting plate (1-6) of the second push cylinder (1-5), upper mounting plate (1-6) are equipped with rotary cylinder (1-
7), the piston rod connection pusher dog (1-9) of rotary cylinder (1-7)；
Tooling opening device (2) includes supporting frame (2-1), and the upper end supporting frame (2-1) is equipped with wire-winding unit, supporting frame
The lower end (2-1) is equipped with push cylinder (2-5) and horizontal slide rail (2-6), and tilt slide (2-7) is housed on horizontal slide rail (2-6), is pushed away
Cylinder (2-5) of supplying gas connects tilt slide (2-7), and sliding machine (2-8) is housed on tilt slide (2-7), on sliding machine (2-8)
Equipped with form clamp (2-9)；
Tooling transfer device (4) includes upper horizontal transferring platform (4-1) and lower lifting transferring platform (4-6), and upper horizontal transhipment is flat
The both sides platform (4-1) are equipped with idler wheel (4-5), and upper horizontal transferring platform (4-1) is equipped with lifting cylinder (4-3), lifting cylinder (4-3)
The lower lifting transferring platform (4-6) of piston rod connection, lower lifting transferring platform (4-6) one end is equipped with lower powder interface (4-4), lower lifting
Transferring platform (4-6) is equipped with the compression cylinder (4-8) of vertical direction；
Shaking platform device (5) includes holder (5-1), and pedestal (5-2) is arranged above holder (5-1), is arranged above pedestal (5-2)
There is vibration table (5-3), the bottom of vibration table (5-3) is equipped with vibrating motor (5-4), in vibration table (5-3) and pedestal
It is provided with elastic supporting member for supporting optical member (5-5) between (5-2), pre- back cover grid workpiece (5-6) is corresponded on vibration table (5-3) and is equipped with compression
Component (5-7)；
It includes brush dust mechanism and the tooling switching mechanism positioned at brush dust mechanism side to overturn brush dust device (6), and brush dust mechanism includes
Rack (6-6), the interior both sides rack (6-6) are equipped with vertical rail (6-5), moving trolley (6-4) are housed on vertical rail (6-5),
Moving trolley (6-4) is equipped with shaft, and cleaning brush (6-3), shaft one end connection rotation driving (6-10), rack are cased in shaft
(6-6) is equipped with lifting cylinder (6-7), the piston rod connection moving trolley (6-4) of lifting cylinder (6-7)；Tooling switching mechanism
Including overturning platform (6-2), tumble cylinder (6-1) is equipped with below overturning platform (6-2), the piston rod of tumble cylinder (6-1) is cut with scissors
The one end connective pole (6-9), connecting rod (6-9) other end connection overturning platform (6-2)；
Automatic bottom device includes rack (7-1), and rack (7-1) is equipped with lifting body and eccentric bottom closing mechanism, eccentric back cover
Mechanism is located above lifting body；Jacking apparatus includes jacking driving (7-5), and jacking driving upper end (7-5) connects lifting platform
(7-2)；Eccentric bottom closing mechanism includes oscillating plate (7-6), and the upper surface oscillating plate (7-6) is equipped with eccentric shaft (7-8), eccentric shaft (7-
8) connection rotation driving, the upper surface oscillating plate (7-6) are equipped with connection guide rod (7-7), eccentric shaft (7-8) and connection guide rod
(7-7) is connected in rack (7-1) and is cased with resetting spring (7-3) on guide rod (7-7).
2. the closed powder filling system of Full automatic bottom according to claim 1, it is characterised in that：The wire-winding unit packet
Include mounting plate (2-2), the coiling idler wheel (2- that motor (2-3) is housed and is connect with motor (2-3) output end on mounting plate (2-2)
4) draught line, is wound on coiling idler wheel (2-4), draught line one end is connected with traction hook.
3. the closed powder filling system of Full automatic bottom according to claim 1, it is characterised in that：The upper horizontal transhipment
Platform (4-1) is equipped with guide post (4-2), the lower lifting transferring platform (4-6) of the lower end guide post (4-2) connection.
4. the closed powder filling system of Full automatic bottom according to claim 1, it is characterised in that：The lower powder interface
The lower end (4-4) is equipped with claw (4-7).
5. the closed powder filling system of Full automatic bottom according to claim 1, it is characterised in that：The moving trolley
The both sides (6-4) are coordinated by four rolling (6-8) and the vertical rail (6-5) of the interior both sides rack (6-6).
6. the closed powder filling system of Full automatic bottom according to claim 1, it is characterised in that：The lifting platform
It is set above (7-2) there are two push cylinder (7-4), two push cylinders (7-4) are in 90 ° of angles.
7. the closed powder filling system of Full automatic bottom according to claim 1, it is characterised in that：The elastic supporting member for supporting optical member
(5-5) includes hollow support shaft and support spring, and the support spring is fixed on inside support shaft.
8. the closed powder filling system of Full automatic bottom according to claim 1, it is characterised in that：Described holds down assembly
(5-7) includes compressing actuator (5-8) and pressure plate (5-9), and setting hold-down apertures (5-10) on the pressure plate (5-9) compress
Actuator (5-8) movable end compresses pre- back cover grid workpiece (5-6) by hold-down apertures (5-10).
9. a kind of technique carrying out powder filling using the closed powder filling system of any one of claim 1-8 Full automatic bottoms, special
Sign is：It comprises the following steps that：
1) grid with pre- back cover is put into closed powder filling tooling, is completed by tooling opening device and tooling locking device
The locking of grid put with tooling；
2) powder filling tooling is transported to by shaking platform device by mobile stand device, tooling transfer device is in place；
3) lead powder is filled into inside comb by shaking platform device by vibrating, and completes powder filling；
4) overturning brush dust device carries out once inside out brush dust to powder filling tooling；
5) back cover sealed in advance is driven into the inside of grid by automatic bottom device, completes back cover；
6) overturning brush dust device carries out secondary overturning brush dust to powder filling tooling；
7) it is taken out by the grid after the completion of the unlock of tooling locking device and tooling opening device completion tooling and powder filling back cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610782404.XA CN106207081B (en) | 2016-08-31 | 2016-08-31 | The closed powder filling system of Full automatic bottom and technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610782404.XA CN106207081B (en) | 2016-08-31 | 2016-08-31 | The closed powder filling system of Full automatic bottom and technique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106207081A CN106207081A (en) | 2016-12-07 |
| CN106207081B true CN106207081B (en) | 2018-10-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610782404.XA Active CN106207081B (en) | 2016-08-31 | 2016-08-31 | The closed powder filling system of Full automatic bottom and technique |
Country Status (1)
| Country | Link |
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| CN (1) | CN106207081B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4071946A (en) * | 1975-12-29 | 1978-02-07 | Aktiebolaget Tudor | Production of lead powder for tube electrodes |
| GB1572991A (en) * | 1977-07-20 | 1980-08-13 | Varta Batterie | Apparatus for filling tube-type electrode plates for lead-acid storage batteries |
| CN102136578A (en) * | 2011-02-10 | 2011-07-27 | 淄博鑫旭机电设备有限公司 | Fully automatic rapid powder filling system |
| CN103811724A (en) * | 2014-02-14 | 2014-05-21 | 肇庆理士电源技术有限公司 | Lead-acid storage battery tubular plate powder filling device |
| CN105161677A (en) * | 2015-09-24 | 2015-12-16 | 淄博火炬能源有限责任公司 | Automatic powder filling and bottom sealing integrated machine |
| CN105489923A (en) * | 2015-12-31 | 2016-04-13 | 淄博鑫旭电源科技有限公司 | Full-automatic pre-bottom-sealing machine |
| CN206003882U (en) * | 2016-08-31 | 2017-03-08 | 淄博鑫旭电源科技有限公司 | Full automatic bottom closed powder filling system |
-
2016
- 2016-08-31 CN CN201610782404.XA patent/CN106207081B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4071946A (en) * | 1975-12-29 | 1978-02-07 | Aktiebolaget Tudor | Production of lead powder for tube electrodes |
| GB1572991A (en) * | 1977-07-20 | 1980-08-13 | Varta Batterie | Apparatus for filling tube-type electrode plates for lead-acid storage batteries |
| CN102136578A (en) * | 2011-02-10 | 2011-07-27 | 淄博鑫旭机电设备有限公司 | Fully automatic rapid powder filling system |
| CN103811724A (en) * | 2014-02-14 | 2014-05-21 | 肇庆理士电源技术有限公司 | Lead-acid storage battery tubular plate powder filling device |
| CN105161677A (en) * | 2015-09-24 | 2015-12-16 | 淄博火炬能源有限责任公司 | Automatic powder filling and bottom sealing integrated machine |
| CN105489923A (en) * | 2015-12-31 | 2016-04-13 | 淄博鑫旭电源科技有限公司 | Full-automatic pre-bottom-sealing machine |
| CN206003882U (en) * | 2016-08-31 | 2017-03-08 | 淄博鑫旭电源科技有限公司 | Full automatic bottom closed powder filling system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106207081A (en) | 2016-12-07 |
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Denomination of invention: Fully automatic sealed powder filling system and process Granted publication date: 20181026 Pledgee: Qishang bank Zhangdian sub branch Pledgor: ZIBO XINXU POWER SUPPLY TECHNOLOGY Co.,Ltd.|SHANDONG XINXU GROUP Co.,Ltd. Registration number: Y2022980007301 |
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