CN106178010A - A kind of continuous way water dip sterilization process equipment - Google Patents
A kind of continuous way water dip sterilization process equipment Download PDFInfo
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- CN106178010A CN106178010A CN201510228382.8A CN201510228382A CN106178010A CN 106178010 A CN106178010 A CN 106178010A CN 201510228382 A CN201510228382 A CN 201510228382A CN 106178010 A CN106178010 A CN 106178010A
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 183
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 102
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 47
- 230000008569 process Effects 0.000 title claims abstract description 42
- 238000001816 cooling Methods 0.000 claims abstract description 66
- 238000011084 recovery Methods 0.000 claims abstract description 40
- 238000007789 sealing Methods 0.000 claims abstract description 37
- 238000007599 discharging Methods 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000000498 cooling water Substances 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims description 46
- 238000003754 machining Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 241000397426 Centroberyx lineatus Species 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims description 2
- 235000013305 food Nutrition 0.000 abstract description 22
- 238000012545 processing Methods 0.000 abstract description 15
- 239000003814 drug Substances 0.000 abstract description 11
- 235000013580 sausages Nutrition 0.000 abstract description 6
- 235000013361 beverage Nutrition 0.000 abstract description 5
- 238000012856 packing Methods 0.000 abstract description 5
- 238000001914 filtration Methods 0.000 abstract 1
- 238000009459 flexible packaging Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 50
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000844 anti-bacterial effect Effects 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000000796 flavoring agent Substances 0.000 description 3
- 235000019634 flavors Nutrition 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 235000013324 preserved food Nutrition 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
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- 230000007423 decrease Effects 0.000 description 1
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- 239000002918 waste heat Substances 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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Abstract
nullThe present invention relates to a kind of continuous way water dip sterilization process equipment，Straight flashboard type input and output material sealing device uses the principle that flashboard type U-shaped sealing ring back-pressure seals，It is applicable to soft beverage packing and flexible package medicament、Ham sausage、The sterilizing processing of the objects such as flexible packaging food，It is mainly provided with sack-filling device、Material carrier chain、Straight flashboard type entrance lock、Sterilizing cabin、Double-layer load conveyer device、High-temperature water supply and recovery system、Cooling water supply and recovery system and discharging sealing device are formed by combining，This equipment just carries out the-sterilizing-cooling process that heats up when machined article enters sterilizing cabin，Used aquesterilisa is fed back into boiler heating by filtration and re-uses，The cooling water used can be used by cooling tower circulating cooling，Can saving heat energy and substantial amounts of water resource，Reduce by the floor space of 30%，Save the human cost of 30%，Save the steam power consumption of more than 50%，Shorten the sterilizing time of 60%，There is the highest application performance and unfailing performance.
Description
Technical field
The present invention relates to a kind of continuous way water dip sterilization process equipment, belong to food and the mechanical manufacturing field of pharmaceutical industry of the processing of the autoclave sterilization such as soft beverage packing and flexible package medicament, Soft Roll food and canned food.
Background technology
Fast development along with food and medicine industry, the technology of pipelining equipment is required the most day by day to increase by food and field of pharmaceutical machinery, for extending the storage life of food, need to be to the machining process carrying out sterilizing again, cooling after packaging for foodstuff, both killed pathogenic bacterium possible in food, and kept again the important nutrition of food and the color, smell and taste of food to be without prejudice, and reach certain storage life, the requirements for pharmaceuticals of pharmaceuticals industry is tightened up, and equipment GMP to be met sterilizing requesting party can use.Existing food and medicament sterilizing installation mainly divide standing type and swinging two kinds essentially identical, the method of heat sterilization uses the spray sterilizing of pure steam sterilization, high-temperature water and water-bath type sterilizing process equipment, but the sterilization kettle that existing this kind of discontinuity sterilizes in batches, sterilization could start sterilization after must waiting until all to fill sterilization kettle every time.The sterilization kettle of this structure has following defects that food and medicament are carried out one by one in the production of fill or packaging process, sterilization kettle is the most a collection of to sterilize to product, first product produced at packaging process in the product of every batch of sterilization has certain interval time always with last product, in every batch, first packaged product is within the period waiting last product, wherein the antibacterial in material may proceed to breeding unavoidably, this just temperature environment to follow-up sterilization process and workshop bring higher requirement, the sterilization intensity making entire block will strengthen.Due to the increasing of sterilization intensity, need product residence time in high temperature environments to lengthen so that high temperature effect strengthens, thus reduce the integrated quality (high temperature will cause producing the decline of the pharmacological quality of food nature color or medicine) of product.Therefore, optimal mode be exactly product packaging complete after be just immediately fed into tank body in carry out being rapidly heated sterilization and cooling down goes to reason, make the antibacterial original amount in material be in alap quantity levels before sterilization, and avoid the material secondary pollution after sterilization.
nullSterilizing installation needs manually to load and unload machining object before and after all not departing from sterilization process，So need a large amount of hard works，Not only production efficiency is low，And easily cause and again pollute，Automaticity is low，Add normally used autoclave cabinet in man-hour or autoclave sterilization pot in sterilizing and add man-hour carrying out every batch sterilizing，The machining process being accomplished by high temperature sterilize and pressurization cooling down just can complete the overall process of high temperature sterilize，High temperature sterilize and pressurization cooling down two procedures is completed in same high-pressure bottle，Sterilizing work step and cooling down work step are divided into two equipment by traditional sterilizing installation mostly，The interval time making two work steps is difficult to shorten，Substantial amounts of waste heat energy，It is unfavorable for keeping the physical index of thing subject to sterilization，Show as thing subject to sterilization local flavor after sterilization，Color and luster，Quality or bacterial activity etc. are the most poor，Such sterilizing processing device high energy consumption、Water resource waste is big、Yield rate is low，Product quality concordance can not be realized、Sterilizing cost is higher，And compromise the important nutrition of food and the color, smell and taste local flavor of food.Combine the sterilizing processing device of mentioned kind, in order to realize target continuous, efficient, energy-conservation, that quality is high, processing charges is low, therefore need upgrading products.
Summary of the invention
Because the drawbacks described above of prior art, a kind of continuous sterilization process equipment is provided, the wave is high to change water-bath type sterilizing processing water resource, reduces artificial a large amount of hard work, can improve production efficiency, a kind of continuous way water dip sterilization process equipment that automaticity is high, bactericidal effect is good, energy consumption is low.
nullFor achieving the above object，The invention provides a kind of continuous way water dip sterilization process equipment，Sterilizing cabin is set to heating zone in (1)、Sterilizing district and cooling zone，Sterilizing district and cooling zone in sterilizing cabin (1) are provided with Double-layer load carrier chain (6、6 ')，The heating zone of described sterilizing cabin (1) is provided with charging carrier chain (9)，Thermal insulation board (2) it is provided with between heating zone and sterilizing district，Double-layer load carrier chain (6) it is provided with in described sterilizing district、Double-layer load conveyer device frame (24)、Water-accepting board (5、5 ')、Hydraulic agitator (12) and deflector (13)，It is provided with cooling zone in described sterilizing cabin (1)，Thermal insulation board (3) it is provided with between sterilizing district and cooling zone，Double-layer load carrier chain (6 ') it is provided with in cooling zone、Double-layer load conveyer device frame (24 ')、Water-accepting board (8、8 ')、Hydraulic agitator (12 ') and deflector (13 ')，The Double-layer load conveyer device frame (24 of described sterilizing district and cooling zone、24 ') surrounding is provided with dividing plate (25、25 ') it is separated to form heated pool (15) with sterilizing cabin (1)、High-temperature pool (16) and cooling water tank (17)，Warm water supply and recovery system (21)、High-temperature water supply and recovery system (22) constitute each water circulation system with cooling water supply and recovery system (23).
The discharging opening of the heating zone straight flashboard type entrance lock (20) in above-mentioned sterilizing cabin (1) forms heating zone to the charging carrier chain (9) in sterilizing cabin (1), the heated pool (15) of heating zone and the high-temperature pool (16) in sterilizing district by thermal insulation board (2) separately, are provided with warm water supply and recovery system (21) at heating zone.
nullAbove-mentioned heating zone、Thermal insulation board (2 is set between sterilizing district and cooling zone、3) will heat up district、Sterilizing district separates with cooling zone，Double-layer load carrier chain (6) it is provided with in sterilizing district、Water-accepting board (5、5 ')、High-temperature water shower plate (14)、Hydraulic agitator (12) and deflector (13)，High-temperature water supply and recovery system (22) it is provided with in the sterilizing district of sterilizing cabin (1),Double-layer load carrier chain (6) is arranged in Double-layer load conveyer device frame (24)，Surrounding in Double-layer load conveyer device frame (24) is provided with dividing plate (25) and is separated to form high-temperature pool (16) with space in sterilizing cabin (1)，Deflector (13) it is provided with between the Double-layer load carrier chain (6) in sterilizing district，Deflector (13) two ends are provided with hydraulic agitator (12)，High-temperature water supply and recovery system (22) and high-temperature water shower plate (14) are set in sterilizing district.
nullCooling zone in above-mentioned sterilizing cabin (1)，Between sterilizing district and cooling zone, it is provided with a thermal insulation board (3) separated with cooling zone in sterilizing district，Double-layer load carrier chain (6 ') it is provided with in cooling zone、Water-accepting board (8、8 ')、Hot water spray plate (14 ')、Hydraulic agitator (12 ') and deflector (13 ')，Cooling zone is configured with Cold water supply and recovery system (23),Double-layer load carrier chain (6 ') is arranged in Double-layer load conveyer device frame (24 ')，Surrounding in Double-layer load conveyer device frame (24 ') is provided with dividing plate (25 ') and is separated to form cooling water tank (17) with space in sterilizing cabin (1)，Deflector (13 ') it is provided with between Double-layer load carrier chain (6 ') of cooling zone，Deflector (13 ') two ends are provided with hydraulic agitator (12 ')，The straight flashboard type discharging sealing device (20 ＇) being connected with carrier chain it is outside equipped with in sterilizing cabin (1)，Warm water supply and recovery system (21) and hot water spray plate (14 ') it is provided with in cooling zone.
Warm water supply and the recovery system (21) that above-mentioned sterilizing cabin (1) is arranged outward, high-temperature water supply and recovery system (22) supply and recovery system (23) with cooling water, the water of using that warm water supply and recovery system (21) can be supplemented in heating zone reduces machining object charging basket (19) temperature after sterilizing district processes with hot water spray plate (14 ＇) in supply cooling zone, high-temperature water after using in the high-temperature water supply sterilizing district of high-temperature water supply and recovery system (22) heats recycling in being returned to boiler by recovery system, the cooling water of cooling water supply and recovery system (23) is cooled down machined object by cold water and the hydronic Cold water supply of cooling tower of outer input, being recovered to cooling tower circulating cooling by cooling water tank (17) thus can Reusability.
nullDouble-layer load conveyer device in above-mentioned sterilizing cabin (1)，It is mainly provided with transmitting device、Actuating device、Carrier bar、Double-layer load carrier chain and carrier bar support，，Two pairs of sprocket wheels that transmitting device is installed by two-parallel axis two ends and drive two parallel carrier chains of these two pairs of chain gear transmission to form between two pairs of sprocket wheels，Double-layer load carrier chain (6、6 ') by two parallel carrier chains with organize connecting shaft (6-4) more every row chain plate (6-1) is connected，Often row organizes in carrier bar (6-1) is arranged on the hole of carrier chain by the two ends of connecting shaft (6-4) more or forms on carrier chain journal stirrup，It is provided with many carrier bars every layer of conveyer belt bottom and supports (6-2)，Splicing plate (6-3) it is provided with at every layer of blanking port，Actuating device drives two-parallel axis two ends sprocket wheel to rotate，Double-layer load carrier chain (6) actuating device in sterilizing cabin (1) interior sterilizing district is set to multilayer circulation operating structure form，Double-layer load carrier chain (6 ') actuating device of sterilizing cabin (1) interior cooling zone is set to the version that multilamellar layering runs，Single use multilamellar the version or multilayer circulation operating structure form run can be layered in same sterilizing cabin (1)，Or it is used in mixed way version or the multilayer circulation operating structure form that multilamellar layering runs.
The version can run with the layering of single use multilamellar in same sterilizing cabin (1) or multilayer circulation operating structure form, it is also possible to be used in mixed way version or multilayer circulation operating structure form that multilamellar layering runs.
Above-mentioned straight flashboard type input and output material sealing device (20,20 ＇) be provided with charging and discharging mouth pressing plate, sealing plate,UnullRunddichtringO、Splicing plate、Oscillating cylinder、Seal pressure gas (liquid) feed system and seal pressure (liquid) return-flow system，Charging aperture (20-2)、Charging aperture pressing plate (20-10)、Charging center (20-11)、Charging pressing plate (20-12)、Center (20-15)、Backgauge pressing plate (20-16)、Backgauge center (20-13)、Discharging pressing plate (20-12 ＇)、Discharging center (20-11 ＇)、Discharging opening pressing plate (20-10 ＇)、Discharging opening (20-5) combines successively，Input and output material sealing plate (20-3) be respectively placed in into、Discharging center (20-11、20-11 ＇) interior and oscillating cylinder (20-7、20-9) connect，Oscillating cylinder (20-7、20-9) be fixed on into、Discharging center (20-11、20-11 ＇) outside，Splicing plate (20-4) is connected with oscillating cylinder (20-8) in being placed in backgauge center (20-13)，It is outside that oscillating cylinder (20-8) is fixed on backgauge center (20-13)，URunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) is respectively placed in charging and discharging mouth pressing plate (20-10,20-10 ＇) and charging and discharging pressing plate (20-12,20-12 ＇)UIn type seal groove,UType seal groove andUThe shape of cross section of RunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) is swallow-tail form, center one end is provided with steam port, the air inlet (106) of seal pressure gas (liquid) feed system, air inlet pipe (103) communicate with air accumulator (107), and the gas returning port (105) of seal pressure gas, muffler (104) connect with the vacuum tank (108) of seal pressure gas (liquid) air return system.
Seal pressure gas (liquid) feed system of above-mentioned straight flashboard type input and output material sealing device (20,20 ＇) and seal pressure gas (liquid) return-flow system, seal pressure gas (liquid) feed system is connected with high pressure air system by high-pressure air tube (101), air inlet pipe (103), air inlet (106), pressure-regulating valve (109), electromagnetic valve (110), air accumulator (107), and pressure-air enters through air inlet (106)UThe gap effect being sealed into discharging sealing plate (20-3,20-3 ＇) is played in RunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) chamber, and the medium of seal pressure gas (liquid) feed system can use gas or liquid；
Seal pressure gas (liquid) return-flow system is connected with vacuum system by vacuum tube (102), gas returning port (105), muffler (104), electromagnetic valve (110), vacuum tank (108), gas returning port (105) withURunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) chamber communicates；
UThe back-pressure of RunddichtringO seal byURunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇), air inlet (106), air inlet pipe (103), electromagnetic valve (110), air accumulator (107) connect with seal pressure gas feed system, air inlet (106) withURunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) chamber communicates；
Seal pressure gas (liquid) feed system and seal pressure (liquid) return-flow system are configured with electricity, gas automaton, electricity, gas automaton at least pressure-regulating valve (109), electromagnetic valve (110) composition.
A kind of continuous way water dip sterilization process equipment relates to straight flashboard type input and output material sealing device and uses flashboard typeUThe principle that RunddichtringO back-pressure seals, can carry out filling basket sterilizing processing for soft package article, working ability can be improved, Z can be continuously maintained article entering continuously, the stability of pressure during discharging, this equipment suitability is extensive, it is suitable for ham sausage, Soft Roll food, the sterilizing processing of the objects such as soft beverage packing and flexible package medicament, packaging article can multiple loadings one fill in basket, row's basket turnover during charging, the sterile medium that this equipment uses uses water-bath sterilization processing, machined article goes out sterilizing cabin again after intensification sterilizing cools down and carries out next procedure arrangement again, labeling, warehouse-in, this completes the whole sterilizing course of processing.
A kind of continuous way water dip sterilization process equipment has the advantage that compared with the prior art
1, arrange and mutually isolated heating zone, sterilizing district and cooling zone in the sterilizing cabin of a kind of continuous way water dip sterilization process equipment simultaneously, food can be made disposably to complete intensification, sterilizing and refrigerating work procedure, simplify structure, reduce equipment cost, reduce manipulation strength, keep the original natural flavor of product to greatest extent, improve the sterilization quality of product, ensure the bactericidal effect of equalization stable, shorten the sterilization processing time, ensure food quality to greatest extent；
2, the conveying mechanism of a kind of continuous way water dip sterilization process equipment is the transporter being continuously transmitted chain by Double-layer load conveyer device, can extend and be sterilized food travel distance in sterilization cabin, increase sterilizing time, improve food sterilization effect；
3, a kind of continuous way water dip sterilization process equipment continuous sterilization processing can save the more energy, used aquesterilisa can iterate through boiler heating and use, the cooling water used can be used by cooling tower circulating cooling, can saving heat energy and substantial amounts of water resource, reduce by the floor space of 30%, save the human cost of 30%, save the steam power consumption of more than 50%, shorten the sterilizing time of 60%；
4, can carry out having structure design targetedly and configuration change according to the difference of consumer product, to meet and to adapt to the multifarious different demands of each type of food product enterprise.It is applicable to sterilizing processing and pop can, ham sausage, plastics package, the plastic tank of the object such as soft beverage packing and flexible package medicament, ham sausage, Soft Roll food.
A kind of continuous way water dip sterilization process equipment can realize Automatic continuous machining production line, can strictly control the sterilizing temperature difference, if converted products just can arrange tepidarium at the charging aperture in sterilizing cabin greatly with the temperature difference in sterilizing cabin, to reduce and relative temperature difference in sterilizing cabin, if needing to process canned food just can improve drop temperature, substantially increasing the disposal ability of streamline, improve automatization's performance, reduce manpower, there is good economic benefit and market prospect.
A kind of continuous way water dip sterilization process equipment is the technical scheme being groped the science practicality summing up out by long-term practice, and it has simple in construction, vacuum seals the advantages such as tight, good energy-conserving effect, operating cost are low, mobility is big, easy to operate, the suitability is wide.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of continuous way water dip sterilization process equipment.
Fig. 2 is that the C-C of Fig. 1 of a kind of continuous way water dip sterilization process equipment partly cuts open and partly cuts open schematic diagram with D-D.
Fig. 3 is the Double-layer load conveyer device multilamellar layering operating structure form schematic diagram of a kind of continuous way water dip sterilization process equipment.
Fig. 4 is the Double-layer load conveyer device multilayer circulation operating structure form schematic diagram of a kind of continuous way water dip sterilization process equipment.
Fig. 5 is the straight flashboard type input and output material sealing device schematic diagram of a kind of continuous way water dip sterilization process equipment.
Fig. 6 is the straight flashboard type input and output material sealing device schematic diagram of a kind of continuous way water dip sterilization process equipment and seal pressure gas (liquid) feed system and seal pressure gas (liquid) return-flow system schematic diagram.
Detailed description of the invention
A kind of continuous way water dip sterilization process equipment is not limited to described embodiment, describes invention work process below by accompanying drawing:
As shown in Figure 1, 2: if processing article are sterilizing processing and the pop cans of the object such as soft beverage packing and flexible package medicament, ham sausage, Soft Roll food, ham sausage, plastics package, just can loading in a charging basket of multiple objects such as plastic tank.
The article (19) needing sterilizing are carried if article need to be loaded in charging basket through sack-filling device (4) by flexible package and canned article from production line, charging basket is flat on carrier chain, heat up on the material carrier chain (9) in sterilizing cabin (1) equipped with falling into after discharging cold air in the feeding straight flashboard type entrance lock (20) of row of charging basket of machining object (19)--after the sterilizing each operation of cooling completes, the feeding of (19) rows of machining object, discharge through sending into straight flashboard type discharging sealing device (20 ＇), machining object (19) is flat on carrier chain (11) and inputs next procedure.
Such as Fig. 1, 2, 3, shown in 4: machining object charging basket (19) is risen to by material carrier chain (9) on Double-layer load carrier chain (6) top layer in sterilizing cabin (1) after heated pool (15) reaches uniform temperature, through machining object charging basket (19) the moving forward in Double-layer load carrier chain (6) heated, when machining object charging basket (19) moves to do not have carrier bar to support (6-2) support under carrier bar, machining object charging basket (19) just falls into lower floor from carrier bar (6-4) upper strata, Double-layer load carrier chain (6) just can carry machining object charging basket (19) and backhaul row on carrier bar (6-4), reach the round operation of Double-layer load carrier chain (6) to reach to heat up--the purpose of sterilizing.
Heating zone, sterilizing district and cooling zone use thermal insulation board (2,3) to be separated into formation, in sterilizing district and cooling zone, the uniform dividing plate (25,25 ') that is provided with of the surrounding of Double-layer load conveyer device frame (24,24 ') separates with its complementary space in sterilizing cabin (1), will heat up district and forms formation water cooling pond (17) bottom heated pool (15), sterilizing district formation high-temperature pool (16) and cooling zone.
nullMachining object charging basket (19) is risen on sterilizing district Double-layer load carrier chain (6) top layer in sterilizing cabin (1) by material carrier chain (9) after heated pool (15) reaches uniform temperature，High-temperature water is preheated machining object charging basket (19) by the high-temperature water supply arranged in sterilizing district and recovery system (22) supply high-temperature water shower plate (14)，Water-accepting board (5 in sterilizing district、5 ') used high-temperature water is diverted to the drain pipe of sterilizing cabin (1) both sides be discharged to sterilizing cabin (1) and flowed to warm water supply and recovery system (21) by drain pipe outward，To reach by the sterilizing overall process being warmed up to sterilising temp gently of low temperature to high temperature，Deflector (13) it is provided with between the Double-layer load carrier chain (6) in sterilizing district，Deflector (13) two ends are provided with hydraulic agitator (12)，The water of the high-temperature pool (16) after sterilizing use is flowed to high-temperature water supply and recovery system (22) by part Water Sproading to boiler by drain pipe，A part of water can be directly through becoming the warm water of different temperatures with steam、High-temperature water is used as intensification or high-temperature water sterilizing is used.
nullAfter sterilized，Machining object charging basket (19) is put into cooling zone and cools down，Back segment part in sterilizing cabin (1) is provided with cooling zone，Thermal insulation board (3) is had between cooling zone and sterilizing district，Cooling water and the high-temperature water of cooling zone with sterilizing district are separated by thermal insulation board (3)，Warm water supply and recovery system (21) supply hot water spray plate (14 ') warm water pre-cooling，To reach to be cooled to chilling temperature gently by high temperature to low temperature，Water-accepting board (8 in cooling zone、8 ') used warm water is diverted to the drain pipe of sterilizing cabin (1) both sides be discharged to sterilizing cabin (1) and flowed to warm water supply and recovery system (21) by drain pipe outward，It is configured with cold water pipe supply cooling zone in cooling zone and sufficiently cools down water，One deflector (13 ') is set between the carrier chain of every layer of Double-layer load carrier chain (6 ') of cooling zone，In order to make machining object charging basket (19) heat energy sufficiently to cool down，Water and machining object charging basket (19) reverse flow，Therefore a hydraulic agitator (12 ') is set between the carrier chain and deflector (13 ') of every layer of Double-layer load carrier chain (6 ')，The cold of water just can sufficiently utilize，The cooling Water Sproading of cooling water supply and recovery system (23) is to be returned to by used cooling water in cooling pond (17)，Concentrate cooled water can be used by cooling tower circulating cooling，To reach by the overall process cooling to chilling temperature gently of high temperature to low temperature.
As shown in Figure 2,3, 4: the version can run with the layering of single use multilamellar in same sterilizing cabin (1) or multilayer circulation operating structure form, it is also possible to be used in mixed way version or multilayer circulation operating structure form that multilamellar layering runs.The actuating device multilayer circulation operating structure form of Double-layer load carrier chain (6,6 ') is that design uses a total or multiple driving motor (A), and the actuating device multilamellar layering operating structure form of Double-layer load carrier chain (6,6 ') is that design uses layering motor or a total driving motor (B) to drive each layer idler gear (C) and sprocket wheel (D) transmission double-layer load carrier chain (6,6 ') to rotate.
Straight flashboard type input and output material sealing device (20,20 ＇) its work process as shown in Fig. 1, Fig. 5, Fig. 6: machining object charging basket (19) enters the charging aperture (20-2) of straight flashboard type entrance lock (20), sealing plate (20-3) is opened by oscillating cylinder (20-7), machining object charging basket (19) falls on splicing plate (20-4), sealing plate (20-3) cuts out, and seal pressure gas (liquid) enters simultaneouslyURunddichtringO (20-6, 20-6 ＇, 20-14, 20-14 ＇) intracavity plays and is sealed into discharging sealing plate (20-3, 20-3 ＇) gap, discharge outlet (20-18) discharges the cold water in center (20-15), discharging sealing plate (20-3 ＇), splicing plate (20-4) is successively by oscillating cylinder (20-8, 20-9) draw back and open, when discharging sealing plate (20-3 ＇) is drawn back, electromagnetic valve is opened cooled via return air pipe (104) and is drawn back by pressure gas in vacuum tank (108), material just falls on the material carrier chain (9) in sterilizing cabin (1), discharging sealing plate (20-3 ＇), splicing plate (20-4) is closed, seal pressure gas (liquid) feed system air accumulator (107) interior gas supplies through air inlet pipe (103)URunddichtringO (20-14,20-14 ＇) intracavity is with regard to salable sealing plate (20-3 ＇), and (108 communicate the vacuum tank of the gas returning port (105) of seal pressure gas (liquid) return-flow system, muffler (104) and vacuum system, draw backURunddichtringO (20-14, 20-14 ＇) intracavity seal pressure gas, at this moment sealing plate (20-3) is drawn back by oscillating cylinder (20-7) and is opened, when sealing plate (20-3) is drawn back, electromagnetic valve is opened, pressure gas is drawn back by cooled via return air pipe (104), machining object charging basket (19) can enter splicing plate (20-4) intracavity, thus can the most repeatedly enter, discharging is processed, seal pressure gas feed system can use gas or liquid, when using liquid instead, the liquids recovery of one of them fluid reservoir is changed another fluid reservoir and is used as recovery after putting in place, thus can repeatedly run reach into, discharging run purpose continuously.
Such as Fig. 1, Fig. 5, (liquid) feed system of seal pressure gas shown in Fig. 6 and the work process of seal pressure (liquid) return-flow system: seal pressure gas (liquid) feed system is configured with source of high pressure air, by high-pressure air tube (101), the air being transferred to certain pressure high pressure is flowed to air accumulator (107) by pressure-regulating valve (109), seal pressure trachea 101) on be provided with electromagnetic valve (110), air accumulator (107) just energy feed system seal pressure gas, seal pressure gas passes through seal pressure trachea (101), the air of air inlet (106) supply seal pressure gas (liquid) systemUType annular seal space andURunddichtringO (20-6, 20-6 ＇, 20-14, 20-14 ＇) chamber plays and is sealed into discharging sealing plate (20-3, 20-3 ＇) gap, when seal pressure gas changes into liquid, it is provided with electromagnetic valve in seal pressure solenoid (101) and controls air accumulator (107) and vacuum tank (108) rotation feed flow respectively, when air accumulator (107) electromagnetic valve is opened, just can be supplied to system sealing pressure liquid, supply seal pressure liquid just can be made after another vacuum tank (108) closed electromagnetic valve, air accumulator (107) and vacuum tank (108) are able to feed system seal pressure liquid, can ensure into, the vacustat of discharging is constant.Seal pressure gas (liquid) return-flow system uses vacuum back-flow, and opening when electromagnetic valve (110) just can be byUThe seal pressure gas (liquid) of type annular seal space passes through return duct (103), and seal pressure gas is withdrawn into vacuum tank (108) by gas returning port (105),UType annular seal space forms seal pressure gas (liquid) return-flow system closed, thus unnecessary blanket gas can be withdrawn into the vacuum system of vacuum tank (108) and this equipment with the use of, to reach full automatic working.URunddichtringO back-pressure sealing system uses seal pressure gas (liquid) feed system and the active force of seal pressure gas (liquid) return-flow system, and when input and output material sealing plate (20-3,20-3 ＇) is static, seal pressure gas (liquid) is entered by air inlet (106)UIt is full of pressure air in type annular seal space to ejectURunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) sealing against leakage, before input and output material sealing plate (20-3,20-3 ＇) is movable, seal pressure gas feed system just stops supply pressure gas, and electromagnetic valve (110) is opened, seal pressure gas (liquid) return-flow system works, and takes awayUThe gas of RunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) intracavity, at this moment input and output material sealing plate (20-3,20-3 ＇) may move, otherwise, when input and output material sealing plate (20-3,20-3 ＇) is static with regard to supply pressure gas, electromagnetic valve (110) cuts outURunddichtringO back-pressure sealing system can use pressed gas or liquid.
Above-mentioned description with embodiment referring to the drawings is merely exemplary rather than to the restriction invented mutually, although technical staff can make many changes on the basis of the present invention, but without departing from the essence of the present invention, all within right of the present invention limits protection domain.
Claims (8)
- null1. a continuous way water dip sterilization process equipment，It is characterized in that: sterilizing district and cooling zone in sterilizing cabin (1) are provided with Double-layer load carrier chain (6、6 ')，The heating zone of described sterilizing cabin (1) is provided with charging carrier chain (9)，Thermal insulation board (2) it is provided with between heating zone and sterilizing district，Double-layer load carrier chain (6) it is provided with in described sterilizing district、Double-layer load conveyer device frame (24)、Water-accepting board (5、5 ')、Hydraulic agitator (12) and deflector (13)，It is provided with cooling zone in described sterilizing cabin (1)，Thermal insulation board (3) it is provided with between sterilizing district and cooling zone，Double-layer load carrier chain (6 ') it is provided with in cooling zone、Double-layer load conveyer device frame (24 ')、Water-accepting board (8、8 ')、Hydraulic agitator (12 ') and deflector (13 ')，The Double-layer load conveyer device frame (24 of described sterilizing district and cooling zone、24 ') surrounding is provided with dividing plate (25、25 ') it is separated to form heated pool (15) with sterilizing cabin (1)、High-temperature pool (16) and cooling water tank (17)，Warm water supply and recovery system (21)、High-temperature water supply and recovery system (22) constitute each water circulation system with cooling water supply and recovery system (23).
- A kind of continuous way water dip sterilization process equipment the most according to claim 1, it is characterized in that: the discharging opening of straight flashboard type entrance lock (20) forms heating zone to charging carrier chain (9), the heated pool (15) of heating zone and the high-temperature pool (16) in sterilizing district by thermal insulation board (2) separately, are provided with warm water supply and recovery system (21) at heating zone.
- nullA kind of continuous way water dip sterilization process equipment the most according to claim 1 and 2，It is characterized in that: the heating zone in sterilizing cabin (1)、Thermal insulation board (2 is set between sterilizing district and cooling zone、3) will heat up district、Sterilizing district separates with cooling zone，Double-layer load carrier chain (6) it is provided with in sterilizing district、Water-accepting board (5、5 ')、High-temperature water shower plate (14)、Hydraulic agitator (12) and deflector (13)，High-temperature water supply and recovery system (22) it is provided with in the sterilizing district of sterilizing cabin (1),Double-layer load carrier chain (6) is arranged in Double-layer load conveyer device frame (24)，Surrounding in Double-layer load conveyer device frame (24) is provided with dividing plate (25) and is separated to form high-temperature pool (16) with space in sterilizing cabin (1)，Deflector (13) it is provided with between the Double-layer load carrier chain (6) in sterilizing district，Deflector (13) two ends are provided with hydraulic agitator (12)，High-temperature water supply and recovery system (22) and high-temperature water shower plate (14) are set in sterilizing district.
- null4. according to a kind of continuous way water dip sterilization process equipment described in claim 1 or 3，It is characterized in that: between sterilizing district and cooling zone, be provided with a thermal insulation board (3) sterilizing district is separated with cooling zone，Double-layer load carrier chain (6 ') it is provided with in cooling zone、Water-accepting board (8、8 ')、Hot water spray plate (14 ')、Hydraulic agitator (12 ') and deflector (13 ')，Cooling zone is configured with Cold water supply and recovery system (23),Double-layer load carrier chain (6 ') is arranged in Double-layer load conveyer device frame (24 ')，Surrounding in Double-layer load conveyer device frame (24 ') is provided with dividing plate (25 ') and is separated to form cooling water tank (17) with space in sterilizing cabin (1)，Deflector (13 ') it is provided with between Double-layer load carrier chain (6 ') of cooling zone，Deflector (13 ') two ends are provided with hydraulic agitator (12 ')，The straight flashboard type discharging sealing device (20 ＇) being connected with carrier chain it is outside equipped with in sterilizing cabin (1)，Warm water supply and recovery system (21) and hot water spray plate (14 ') it is provided with in cooling zone.
- null5. according to a kind of continuous way water dip sterilization process equipment described in claim 1 or 2 or 3，It is characterized in that: warm water supply and the recovery system (21) that sterilizing cabin (1) is arranged outward、High-temperature water supply and recovery system (22) supply and recovery system (23) with cooling water，The water of using that warm water supply and recovery system (21) can be supplemented in heating zone reduces machining object charging basket (19) temperature after sterilizing district processes with hot water spray plate (14 ＇) in supply cooling zone，High-temperature water after using in the high-temperature water supply sterilizing district of high-temperature water supply and recovery system (22) heats recycling in being returned to boiler by recovery system，The cooling water of cooling water supply and recovery system (23) is cooled down machined object by cold water and the hydronic Cold water supply of cooling tower of outer input，Being recovered to cooling tower circulating cooling by cooling water tank (17) thus can Reusability.
- null6. according to a kind of continuous way water dip sterilization process equipment described in claim 1 or 2 or 3，It is characterized in that: the Double-layer load conveyer device in sterilizing cabin (1)，It is mainly provided with transmitting device、Actuating device、Carrier bar、Carrier chain and carrier bar support，，Two pairs of sprocket wheels that transmitting device is installed by two-parallel axis two ends and drive two parallel carrier chains of these two pairs of chain gear transmission to form between two pairs of sprocket wheels，Double-layer load carrier chain (6、6 ') by two parallel carrier chains with organize connecting shaft (6-4) more every row chain plate (6-1) is connected，Often row organizes in carrier bar (6-1) is arranged on the hole of carrier chain by the two ends of connecting shaft (6-4) more or forms on carrier chain journal stirrup，It is provided with many carrier bars every layer of conveyer belt bottom and supports (6-2)，Splicing plate (6-3) it is provided with at every layer of blanking port，Actuating device drives two-parallel axis two ends sprocket wheel to rotate，Double-layer load carrier chain (6) actuating device in sterilizing cabin (1) interior sterilizing district is set to multilayer circulation operating structure form，Double-layer load carrier chain (6 ') actuating device of sterilizing cabin (1) interior cooling zone is set to the version that multilamellar layering runs，Single use multilamellar the version or multilayer circulation operating structure form run can be layered in same sterilizing cabin (1)，Or it is used in mixed way version or the multilayer circulation operating structure form that multilamellar layering runs.
- A kind of continuous way water dip sterilization process equipment the most according to claim 1 and 2, it is characterised in that: straight flashboard type input and output material sealing device (20,20 ＇) be provided with charging and discharging mouth pressing plate, sealing plate,UnullRunddichtringO、Splicing plate、Oscillating cylinder、Seal pressure gas (liquid) feed system and seal pressure (liquid) return-flow system，Charging aperture (20-2)、Charging aperture pressing plate (20-10)、Charging center (20-11)、Charging pressing plate (20-12)、Center (20-15)、Backgauge pressing plate (20-16)、Backgauge center (20-13)、Discharging pressing plate (20-12 ＇)、Discharging center (20-11 ＇)、Discharging opening pressing plate (20-10 ＇)、Discharging opening (20-5) combines successively，Input and output material sealing plate (20-3) be respectively placed in into、Discharging center (20-11、20-11 ＇) interior and oscillating cylinder (20-7、20-9) connect，Oscillating cylinder (20-7、20-9) be fixed on into、Discharging center (20-11、20-11 ＇) outside，Splicing plate (20-4) is connected with oscillating cylinder (20-8) in being placed in backgauge center (20-13)，It is outside that oscillating cylinder (20-8) is fixed on backgauge center (20-13)，URunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) is respectively placed in charging and discharging mouth pressing plate (20-10,20-10 ＇) and charging and discharging pressing plate (20-12,20-12 ＇)UIn type seal groove,UType seal groove andUThe shape of cross section of RunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) is swallow-tail form, center one end is provided with steam port, the air inlet (106) of seal pressure gas (liquid) feed system, air inlet pipe (103) communicate with air accumulator (107), and the gas returning port (105) of seal pressure gas, muffler (104) connect with the vacuum tank (108) of seal pressure gas (liquid) air return system.
- A kind of continuous way water dip sterilization process equipment the most according to claim 1 and 2, it is characterized in that: seal pressure gas (liquid) feed system is connected with high pressure air system by high-pressure air tube (101), air inlet pipe (103), air inlet (106), pressure-regulating valve (109), electromagnetic valve (110), air accumulator (107), pressure-air enters through air inlet (106)UThe gap effect being sealed into discharging sealing plate (20-3,20-3 ＇) is played in RunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) chamber, and the medium of seal pressure gas (liquid) feed system can use gas or liquid；Seal pressure gas (liquid) return-flow system is connected with vacuum system by vacuum tube (102), gas returning port (105), muffler (104), electromagnetic valve (110), vacuum tank (108), gas returning port (105) withURunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) chamber communicates；UThe back-pressure of RunddichtringO seal byURunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇), air inlet (106), air inlet pipe (104), electromagnetic valve (110), air accumulator (107) connect with seal pressure gas feed system, air inlet (106) withURunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) chamber communicates；Seal pressure gas (liquid) feed system and seal pressure (liquid) return-flow system are configured with electricity, gas automaton, electricity, gas automaton at least pressure-regulating valve (109), electromagnetic valve (110) composition.
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| CN201510228382.8A CN106178010A (en) | 2015-05-07 | 2015-05-07 | A kind of continuous way water dip sterilization process equipment |
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| CN106763801A (en) * | 2017-02-13 | 2017-05-31 | 陈长清 | Flashboard type vacuum sealing device |
| CN106901129A (en) * | 2017-04-17 | 2017-06-30 | 桂林三养胶麦生态食疗产业有限责任公司 | A kind of box-packed rice re-pasteurization kettle of cold chain |
| CN115057055A (en) * | 2022-06-23 | 2022-09-16 | 斯迪洛锦禧(上海)智能科技有限公司 | Continuous rotating tower spraying sterilization system equipment |
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| CN103538755A (en) * | 2012-07-09 | 2014-01-29 | 陈长清 | Processing equipment capable of achieving continuous sterilization and water bath cooling |
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| CN1995783A (en) * | 2006-12-26 | 2007-07-11 | 陈长清 | Sealing device for gate type continuous vacuum/pressurized charging and discharging treatment |
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| CN115057055A (en) * | 2022-06-23 | 2022-09-16 | 斯迪洛锦禧(上海)智能科技有限公司 | Continuous rotating tower spraying sterilization system equipment |
| CN115057055B (en) * | 2022-06-23 | 2024-05-07 | 斯迪洛锦禧(上海)智能科技有限公司 | Continuous turret spray sterilization system equipment |
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