CN106141704B - A kind of heavy type face lathe variable diameter cylinder processing assembled tool - Google Patents
A kind of heavy type face lathe variable diameter cylinder processing assembled tool Download PDFInfo
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- CN106141704B CN106141704B CN201510141516.2A CN201510141516A CN106141704B CN 106141704 B CN106141704 B CN 106141704B CN 201510141516 A CN201510141516 A CN 201510141516A CN 106141704 B CN106141704 B CN 106141704B
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- positioning
- positioning disk
- cylinder
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- support base
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Abstract
A kind of heavy type face lathe variable diameter cylinder processing assembled tool belongs to cylinder processing assembled tool technical field, and in particular to a kind of major diameter, overlength turn round class variable diameter cylinder, carry out the special tooling used when outer circle and end face process.It is simple that the present invention provides a kind of structure, highly reliable, adapts to the assembled tool of major diameter, overlength, overweight reducing cylinder round and end face processing in vitro.The present invention includes positioning device, is provided with support device in positioning device, it is characterised in that: the positioning device includes basal disc, is fixedly installed positioning disk by bolt assembly on basal disc, and the basal disc and positioning disk are provided centrally with corresponding mounting hole；Setting, which has, in mounting hole connecting key is provided between positioning plug and mounting hole with the positioning plug of the top cooperation of lathe；The support device includes the support base being circumferentially uniformly fixed on positioning disk, and screw thread is provided with adjusting stud on support base, adjusts stud end and is provided with supporting block.
Description
Technical field
The invention belongs to cylinders to process assembled tool technical field, and in particular to a kind of major diameter, overlength turn round class variable diameter
Cylinder carries out the special tooling used when outer circle and end face processing.
Background technique
Mixing apparatus is one of capital equipment of sintering plant, is arranged between dispensing equipment and sintering machine, mentions for sintering machine
It is suitble to the raw material of sintering for being uniformly mixed.Trommel mixer is mainly by barrel device, transmission device, support roller, catch wheel device, watering
The part such as device, end to end chute and bracket forms, and the course of work is: belt conveyor will constantly be mixed directly or by batch meter
It closes in material input cylinder, with barrel body rotation, mixture leaves rolling, and edge under after being continuously brought to certain altitude in cylinder
Cylinder moves forward, and forms corkscrew motion and is from first to last repeatedly recycled, and completion is mixed even, granulation and adds water in right amount, so
Tail portion is reached afterwards to exclude through chute.
Cylinder is the matrix of mixing machine, is the core key part of mixing machine, is that material completes physics and chemical change
Container subjects mixture in operational process and leaves, tumbles bump load, thus its manufacturing quality directly affect it is mixed
It is whether steady reliable to be directly related to entire sintering system operation for the work quality and service life of conjunction machine.Large size is mixed
The manufacture of machine drum body must be practical in conjunction with production, either setting from the design of processing method or tool fixture scheme
Meter, it is necessary to formulate the technical measures for meeting field device and cylinder processing request, the total quality for constructing processing and manufacturing guarantees.By
Simple in mixing machine structure, reliable for operation, yield is high, meets enlarged agglomerating plant development need, in recent years at home and extra large
Outer commercially available extensive use.Only my the large scale sintering equipment mixing machine middle cylinder body specification of company's production has following type at present:
φ1600×4000；φ3600×6500；φ4200×7000；φ5000×8000；φ6000×12000；φ6300×
16500, cylinder by specification it is different it be by several shell ring Combination Weldings that δ=(35-70) mm different-thickness steel plate rolls and
At cylinder both ends are connected with fixed ring flange, and for the concentricity for ensuring cylinder and flange, production engineering specifications are by flange and cylinder
After body assemble welding completion group is integral, the end face of shell flange and the processing of outer circle are carried out.For meet different size cylinder and
Annular flange processing needs, and reduces barrel distortion caused by the huge tangential force that cylinder section generates in cutting process,
Ensure cylinder working axiality Geometrical Tolerance Principle, develops that meet variable diameter cylinder tool for processing jig imperative.
1, eight meters of lathes+tail portion dead head+interior claw is weighed.
My the cylinder specification of company's processing was mostly in the past: Ф 1600mm × (3000-4000) mm, cylinder are monotubular section, cylinder
Body positioning and flange excircle, end face processing, the Design Processing scheme of use: weigh eight meters of lathes+tail portion dead head+interior
Claw；Tail portion dead head is designed, designed jig, and interior claw is lathe equipments attachment, since barrel diameter and length specification are small,
Processing basically reaches drawing technical requirements.
2, big front+preceding top plate+rear top plate.
As mixing machine enlargement develops, cylinder specification is gradually increased, and existing cylinder is welded by two shell rings, cylinder rule
Lattice increase to: Ф (2000-3000) mm × (5000-8000) mm, for the cutting generated when guaranteeing that shell flange and end face are processed
The tolerance that power causes barrel distortion to generate is overproof, the Design Processing scheme of use: big front+preceding top plate+rear top plate；
Forward and backward top plate is the jig according to equipment and cylinder processing request designed, designed, this processing technology and jig guarantee, though it realizes
Body end surface and Excircle machining, but since cylinder specification increases, own wt increases, and in Excircle machining, cylinder is by lathe master
Axis revolving speed and Tool in Cutting power influence, and barrel distortion happens occasionally, simultaneously because processing stability is poor, when processing generates jump
It is dynamic, it influences that precision and cylinder is cooperated integrally to assemble transmission stability.
It is needed recently as the heavy-duty of metallurgical equipment, enlargement and internationalization, existing mixing machine specification occurs huge
Variation, demand have reached: Ф (3600-6500) mm × (8000-20000) mm, cylinder are mostly welded by (3-5) a shell ring group,
Weight reaches 10t, and existing heavy eight meters and major part vehicle device have been far from satisfying cylinder processing needs.And 20 meters of numbers can only be used
Face lathe is controlled, in order to guarantee the high-quality and efficient of production, a kind of 20 meters of numerical control floor lathes of cooperation is needed to use on the market
Variable diameter cylinder processes assembled tool.
Summary of the invention
The present invention addresses the above problem, and it is simple to provide a kind of structure, highly reliable, adapts to major diameter, overlength, super
The assembled tool of weight reducing cylinder round and end face processing in vitro.
Above-mentioned purpose to realize the present invention, the present invention adopt the following technical scheme that the present invention includes positioning device, positioning
Support device is provided on device, it is characterised in that: the positioning device includes basal disc, is set on basal disc by bolt assembly fixation
It is equipped with positioning disk, the basal disc and positioning disk are provided centrally with corresponding mounting hole；Setting has energy and machine in mounting hole
The positioning plug of the top cooperation of bed, is provided with connecting key between positioning plug and mounting hole；The support device includes circumferentially uniformly distributed
The support base being fixed on positioning disk is provided with adjusting stud by screw thread on support base, adjusts stud end and is provided with support
Block.
As a preferred solution of the present invention, the positioning disk outer rim is uniformly arranged connected with support base there are four being used for
Mounting portion, be provided with gap between every two mounting portion；The opening position is provided with cushion block, cushion block and positioning panel surface setting
There is support channel steel.
Beneficial effects of the present invention.
1, multiple structural members of positioning device of the present invention, by key, inlay, close, positioning etc. mutually matched structure,
When cutting cylinder, these structural members can offset active force suffered by the positioning device of part, and deflection can obtain
Effectively control, ensure that the processing quality of cylinder.
2, invention itself deflection is small, and intensity, rigidity are big, can effectively prevent the cutting deformation of cylinder, and cylinder quality is high,
Significant effect, prospect is considerable, great popularization.
3, supporting block is arranged by adjusting stud in the present invention, can adjust for the cylinder of different size to supporting block
It is whole, it is adaptable, it can be widely applied to cylinder processing of the diameter between 4000mm~6500mm, take into account the same of tooling intensity
When, production cost is also greatly lowered.
4, the present invention can increase pad when processed cylinder weight reaches 10t or more by setting cushion block and support channel steel
Block and support channel steel, and the end of channel steel will be supported to fix with cylinder inner surface spot welding, it can further improve stabilization of the invention
Property and rigidity, guarantee major diameter, heavy weight cylinder machining accuracy.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of positioning device.
Fig. 3 is the side sectional view of Fig. 2.
Fig. 4 is the structural schematic diagram of support device.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is the perspective view of support device.
Fig. 7 is the structural schematic diagram of positioning disk.
1 it is positioning disk in attached drawing, 2 be basal disc, 3 be mounting portion, 4 be positioning plug, 5 be support base, 6 be support channel steel, 7 is
Cushion block, 8 be adjust stud, 9 be supporting block, 10 be gap, 11 be welding groove, 12 be connecting key, 13 be positioning pin, 14 be installation
Hole, 100 be positioning device, 200 be support device.
Specific embodiment
The present invention includes positioning device 100, support device 200 is provided in positioning device 100, it is characterised in that: described
Positioning device 100 includes basal disc 2, is fixedly installed positioning disk 1, the basal disc 2 and positioning disk 1 by bolt assembly on basal disc 2
Be provided centrally with corresponding mounting hole 14；Setting, which has, in mounting hole 14 to position with the positioning plug 4 of the top cooperation of lathe
Connecting key 12 is provided between stifled 4 and mounting hole 14；The support device 200 includes circumferentially uniformly being fixed on positioning disk 1
Support base 5, be provided with by screw thread on support base 5 and adjust stud 8, adjusted 8 end of stud and be provided with supporting block 9.
As a preferred solution of the present invention, 1 outer rim of positioning disk is uniformly arranged that there are four for the same as 5 phase of support base
Mounting portion 3 even is provided with gap 10 between every two mounting portion 3；Cushion block 7, cushion block 7 and positioning are provided at the gap 10
1 surface of disk is provided with support channel steel 6.
It is integrally connected between the basal disc 2 and positioning disk 1 by bolt assembly；The basal disc 2, positioning disk 1 and positioning plug 4
Between be provided with positioning pin 13.
The support base 5 is set as U-shaped, and 5 middle section of support base of U-shaped is provided with the screw thread for adjusting the cooperation of stud 8
Hole；Support base 5 is provided with welding groove 11 on the positioning disk 1.
Use process of the invention: by taking FT630 × 200/150-NC numerical control heavy floor lathe as an example, in use, incite somebody to action this
Invention is combined into one on the ground, then assembles the two pieces present invention with cylinder, according to barrel diameter specification, passes through tune
It saves stud 8 and adjusts the position of supporting block 9, and supporting block 9 and cylinder spot welding are fixed, later, will be assembled using boom hoisting
The present invention and cylinder be uniformly lifted into equipment, hold out against using positioning plug 4 of the invention and lathe are top with merging, completion cylinder
The processing of body flange excircle and end face.
When cylinder is larger, in order to increase the stability that is loaded of cylinder, before assembly, welded at the gap 10 of positioning disk 1
Connection pad block 7, in cushion block 7 and 1 surface of positioning disk welding support channel steel 6, then the end and the cylinder inner surface spot welding that channel steel 6 will be supported
It is fixed, thus while original four supporting blocks 9 position cylinder, be further added by four support channel steels 6 to cylinder into
Row support, is further ensured that the stability of cylinder, guarantees processing precision of products, improves product quality.
It is understood that being merely to illustrate the present invention above with respect to specific descriptions of the invention and being not limited to this
Technical solution described in inventive embodiments, those skilled in the art should understand that, still the present invention can be carried out
Modification or equivalent replacement, to reach identical technical effect；As long as meet use needs, all protection scope of the present invention it
It is interior.
Claims (1)
1. a kind of heavy type face lathe variable diameter cylinder processes assembled tool, including positioning device (100), in positioning device (100)
It is provided with support device (200), it is characterised in that: the positioning device (100) includes basal disc (2), and basal disc passes through bolt on (2)
Component is fixedly installed positioning disk (1), and the basal disc (2) and positioning disk (1) are provided centrally with corresponding mounting hole (14)；
Setting has and can be arranged between positioning plug (4) and mounting hole (14) with the positioning plug (4) of the top cooperation of lathe in mounting hole (14)
There are connecting key (12)；Positioning disk (1) outer rim is uniformly arranged there are four same support base (5) connected mounting portion (3) is used for, often
Gap (10) are provided between two mounting portions (3)；It is provided with cushion block (7) at the gap (10), cushion block (7) and positioning disk
(1) surface is provided with support channel steel (6)；The support device (200) includes the branch being circumferentially uniformly fixed on positioning disk (1)
It supports seat (5), is provided on support base (5) by screw thread and adjusts stud (8), adjust stud (8) end and be provided with supporting block (9)；
It is integrally connected between the basal disc (2) and positioning disk (1) by bolt assembly；The basal disc (2), positioning disk (1) and positioning plug
(4) positioning pin (13) are provided between；The support base (5) is set as U-shaped, and support base (5) middle section of U-shaped is provided with together
Adjust the threaded hole of stud (8) cooperation；Support base (5) are provided with welding groove (11) on the positioning disk (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510141516.2A CN106141704B (en) | 2015-03-30 | 2015-03-30 | A kind of heavy type face lathe variable diameter cylinder processing assembled tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510141516.2A CN106141704B (en) | 2015-03-30 | 2015-03-30 | A kind of heavy type face lathe variable diameter cylinder processing assembled tool |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106141704A CN106141704A (en) | 2016-11-23 |
| CN106141704B true CN106141704B (en) | 2019-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510141516.2A Expired - Fee Related CN106141704B (en) | 2015-03-30 | 2015-03-30 | A kind of heavy type face lathe variable diameter cylinder processing assembled tool |
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| CN (1) | CN106141704B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106734602B (en) * | 2016-12-07 | 2018-06-29 | 贵州黎阳航空动力有限公司 | A kind of thin-wall tube-shaped conduit molding die of high temperature alloy hemispherical dome and forming method |
| CN108296810B (en) * | 2018-01-22 | 2019-11-08 | 中信重工机械股份有限公司 | A kind of sleeping carriage cylinder attachment device |
| CN113878373A (en) * | 2021-10-31 | 2022-01-04 | 浙江水泵总厂有限公司 | Pump body connecting frame machining tool and method thereof |
| CN115365520B (en) * | 2022-10-26 | 2023-01-24 | 遵化市山工重型机械制造有限公司 | Split lathe for turning cylinder with ultra-large diameter |
Citations (7)
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| DE3035229A1 (en) * | 1980-09-18 | 1982-04-29 | Dieter Hansen GmbH, 6116 Eppertshausen | ARRANGEMENT OF TOOL HOLDER AND SPINDLE CHUCK FOR MACHINE TOOLS AND COPYING METHOD FOR THE PRODUCTION |
| CN2806047Y (en) * | 2005-06-16 | 2006-08-16 | 冠億齿轮股份有限公司 | Transmission shaft clamping unit with elastic tightening loop for hand tool or power tool |
| CN202411855U (en) * | 2011-11-25 | 2012-09-05 | 铜陵市东方矿冶机械有限责任公司 | Annular bracket used for turning fixture of cylindrical machine tool |
| CN202571858U (en) * | 2012-03-21 | 2012-12-05 | 无锡圣贝尔机电有限公司 | Cylinder car outer-circle auxiliary device |
| CN102837204A (en) * | 2012-09-26 | 2012-12-26 | 济南重工股份有限公司 | Processing tool for cylinders of mills and installation and use method thereof |
| CN204584754U (en) * | 2015-03-30 | 2015-08-26 | 中国有色（沈阳）冶金机械有限公司 | A kind of heavy face lathe reducing cylindrical shell processing assembled tool |
| CN205254565U (en) * | 2015-11-05 | 2016-05-25 | 徐州亚隆重型机械有限公司 | Milling machine barrel body adds frock of man -hour and lathe tail frame connection at car |
-
2015
- 2015-03-30 CN CN201510141516.2A patent/CN106141704B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3035229A1 (en) * | 1980-09-18 | 1982-04-29 | Dieter Hansen GmbH, 6116 Eppertshausen | ARRANGEMENT OF TOOL HOLDER AND SPINDLE CHUCK FOR MACHINE TOOLS AND COPYING METHOD FOR THE PRODUCTION |
| CN2806047Y (en) * | 2005-06-16 | 2006-08-16 | 冠億齿轮股份有限公司 | Transmission shaft clamping unit with elastic tightening loop for hand tool or power tool |
| CN202411855U (en) * | 2011-11-25 | 2012-09-05 | 铜陵市东方矿冶机械有限责任公司 | Annular bracket used for turning fixture of cylindrical machine tool |
| CN202571858U (en) * | 2012-03-21 | 2012-12-05 | 无锡圣贝尔机电有限公司 | Cylinder car outer-circle auxiliary device |
| CN102837204A (en) * | 2012-09-26 | 2012-12-26 | 济南重工股份有限公司 | Processing tool for cylinders of mills and installation and use method thereof |
| CN204584754U (en) * | 2015-03-30 | 2015-08-26 | 中国有色（沈阳）冶金机械有限公司 | A kind of heavy face lathe reducing cylindrical shell processing assembled tool |
| CN205254565U (en) * | 2015-11-05 | 2016-05-25 | 徐州亚隆重型机械有限公司 | Milling machine barrel body adds frock of man -hour and lathe tail frame connection at car |
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| CN106141704A (en) | 2016-11-23 |
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