CN106132681B - 用于制备瓦楞纸板的方法 - Google Patents
用于制备瓦楞纸板的方法 Download PDFInfo
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- CN106132681B CN106132681B CN201580017266.XA CN201580017266A CN106132681B CN 106132681 B CN106132681 B CN 106132681B CN 201580017266 A CN201580017266 A CN 201580017266A CN 106132681 B CN106132681 B CN 106132681B
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- polymerization
- monomer
- anionic compound
- corrugated board
- paper
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Abstract
本发明涉及一种由各自具有70至200g/m2克重的多个纸层制备瓦楞纸板的方法,其中至少一个纸层通过以下方法而获得,所述方法包括将(A)基于干纸料计0.25至5重量%的至少一种含有乙烯胺单元的阳离子聚合物和(B)基于干纸料计0至5重量%的至少一种聚合的阴离子化合物加入到纸料中,将纸料滤水且纸页成形,将得到的纸幅用(C)基于干纸料计0.1至3重量%的至少一种淀粉涂布并且将涂布过的纸幅干燥,所述聚合的阴离子化合物选自聚合的阴离子化合物(B1)和聚合的阴离子化合物(B2),该聚合的阴离子化合物(B1)可通过使包含以下化合物、优选由以下化合物组成的单体混合物共聚而获得:a)至少一种选自丙烯酰胺和式(I)的N‑乙烯基酰胺的单体(a),其中R1和R2表示H或C1至C6烷基,b)至少一种含有酸官能团的单烯键式不饱和单体和/或其碱金属盐、碱土金属盐或铵盐(b),和c)任选的一种或多种单烯键式不饱和单体(c),其与单体(a)和(b)不同,以及d)任选的一种或多种在分子中具有至少两个烯键式不饱和双键的化合物,且聚合的阴离子化合物(B2)是所述聚合的阴离子化合物(B1)的水解产物,所述聚合的阴离子化合物(B1)中的一些或全部酰胺残基已经水解成氨基;并且还涉及由此获得的瓦楞纸板及其用于由瓦楞纸板制备包装纸箱的用途,
Description
本发明涉及一种由各自具有70至200g/m2克重的多个纸层来制备瓦楞纸板的方法,且其中至少一个纸层是通过以下方法而获得的,该方法包括将
(A)基于干纸料计0.25至5重量%的至少一种包含乙烯胺单元的阳离子聚合物和
(B)基于干纸料计0至5重量%的至少一种聚合的阴离子化合物加入到纸料中,将纸料滤水并形成纸板,将获得的纸幅用
(C)基于干纸料计0.1至3重量%的至少一种淀粉涂布,并且将涂布的纸幅干燥,
其中所述聚合的阴离子化合物选自聚合的阴离子化合物(B1)和聚合的阴离子化合物(B2),
其中所述聚合的阴离子化合物(B1)可通过将包含以下物质、优选由以下物质组成的单体混合物共聚而获得:
(a)至少一种选自丙烯酰胺和式(I)的N-乙烯基酰胺的单体(a)
其中R1和R2各自为H或C1至C6烷基,
(b)至少一种酸官能的单烯键式不饱和单体和/或其碱金属盐、碱土金属盐或铵盐(b),及
(c)任选的一种或多种除所述单体(a)和(b)以外的单烯键式不饱和化合物(c),以及
(d)任选的一种或多种在分子中具有至少两个烯键式不饱和双键的化合物,
并且所述聚合的阴离子化合物(B2)是所述聚合的阴离子化合物(B1)的水解产物,所述聚合的阴离子化合物(B1)的酰胺部分已经被部分或全部水解成氨基。
本发明还涉及由此获得的瓦楞纸板以及其用于由瓦楞纸板制造包装箱的用途。
将阳离子淀粉作为添加剂加入到纸浆配料中,即,加入到所述纸料中,是公知常识。向纸料中添加的位置位于造纸机的流浆箱的上游。向纸浆配料即纤维材料中添加的淀粉在下文中被称为内部淀粉。
通过将各自用作干强度增强剂的蒸煮的淀粉或合成的聚合物的稀水溶液施用到干燥好的纸的表面来制备高干强度的纸也是已知的。本领域技术人员通常将施用到纸幅表面的淀粉称为表面淀粉。
JP-A 1999-140787涉及一种制备瓦楞纸板的方法,其中,为了改进基于纸的产品的强度特性,将所述纸料与基于干纸料计0.05至0.5重量%的可通过聚乙烯基甲酰胺的25至100%水解获得的聚乙烯胺以及阴离子的聚丙烯酰胺而混合,然后滤水并干燥。
WO2006056381教导了一种通过将阳离子聚乙烯胺和阴离子共聚物单独混入至纸料中来制备高干强度的纸、卡片纸和纸板的方法,其中所述阴离子共聚物通过使N-乙烯基酰胺与酸官能的单烯键式不饱和单体聚合而获得。
瓦楞纸板通常使用70至200g/m2克重的纸来制备,将所述纸的纸料与0.1至4重量%(基于干的纸料计)的干强剂混合,然后滤水且纸页成形,随后用表面淀粉进行涂布。使用的表面淀粉的量通常为4至6重量%。纸的克重决定了瓦楞纸板的稳定性以及,根据稳定性要求,可由此获得的纸箱的稳定性。在始终关注减少材料和投入需求量以节约自然资源的情况下,必须观察这一点。因此,本发明所解决的一个问题是在保持瓦楞纸板的强度不变的同时减少表面淀粉的量。因此,作为其目标,本发明具有一种改进的制备瓦楞纸板的方法。
因此,本发明提供了上述的方法及由此获得的瓦楞纸板及其在制造包装箱中的应用。已经发现,在用于具有给定负载能力的包装中的同样的瓦楞纸板中,可以使用与常规的瓦楞纸板相比克重减少的本发明的瓦楞纸板。还发现,当本发明的瓦楞纸板和常规的瓦楞纸板以相同的克重进行比较时,本发明的瓦楞纸板适用于需要更高负载能力的用途。
在后文中,纸料(也称为纸浆配料)是指水和纤维材料的混合物,且根据造纸操作中的阶段,其还包括包含乙烯胺单元的阳离子聚合物、聚合的阴离子化合物、填料和任选的造纸辅料。干纸料应理解为意指纤维材料、包含乙烯胺单元的阳离子聚合物、聚合的阴离子化合物、填料以及任选的造纸辅料的全部纸料不含水(纸料固体)。
用于制备瓦楞纸板的最初的纸通常也被称为箱板纸(test liner)、瓦楞的原材料、瓦楞原纸(corrugated base paper)、瓦楞纸板原材料或瓦楞纸板中间层纸。
本发明的方法被用于制备瓦楞纸板,该方法包括使用通常含有填料的纸料的步骤。通常,根据本发明所使用的纸的填料含量为1-20重量%、优选为5至20重量%且尤其为10-15重量%,基于干纸料计。通常,造纸技术中的填料应理解为意指无机颜料。
根据本发明所使用的纤维材料可包括原生纤维和/或再生纤维。通常用于造纸工业的任何软木纤维或硬木纤维皆可使用,实例为未漂白的化学纸浆以及来自任何一年生植物的纤维材料。机械纸浆包括例如细木浆、预热机械纸浆(TMP)、化学预热机械纸浆(CTMP)、加压细纸浆、半化学纸浆、高收率纸浆和精制机械纸浆(RMP)。例如,可使用硫酸盐化学纸浆、亚硫酸盐化学纸浆和苏打化学纸浆(soda chemical pulp)。适用于制备纤维材料的一年生植物包括,例如稻、小麦、甘蔗和洋麻。
优选地,使用废纸来制备纸浆配料,所述废纸被单独地使用或以与其他纤维材料混合的形式使用。
在废纸的情况下,可使用打浆度(freeness)为20至50SR的纤维材料。通常是使用打浆度为约40SR的纤维材料,其在制备纸浆配料期间被打浆。优选使用打浆度为≤40SR的纤维材料。
包含乙烯胺单元的阳离子聚合物可溶于水。在标准条件(20℃,1013mbar)和pH7.0下,在水中的溶解度为,例如,至少5重量%,优选至少10重量%。
包含乙烯胺单元的阳离子聚合物由于其氨基而呈阳离子。包含乙烯胺单元的阳离子聚合物的电荷密度(无平衡离子)为至少1.0meq/g且优选在4至10meq/g的范围内。
包含乙烯胺单元的阳离子聚合物的平均分子量的范围通常为10 000至10 000000道尔顿,优选为20 000至5 000 000道尔顿且更优选为40 000至3 000 000道尔顿。
包含乙烯胺单元的阳离子聚合物是已知的,参见现有技术文献DE 35 06 832 A1和DE 10 2004 056 551 A1。
根据本发明所使用的包含乙烯胺单元的阳离子聚合物包含,例如,可通过以下方法而获得的反应产物:
使以下物质聚合
(a)至少一种下式的单体
其中R1和R2各自为H或C1至C6烷基,
(c)任选的一种或多种除所述单体(a)以外的单烯键式不饱和单体,以及
(d)任选的一种或多种在分子中具有至少两个烯键式不饱和双键的化合物,
然后将聚合到聚合物中的单体(I)单元部分地或全部地水解,以形成氨基,
和/或该包含乙烯胺单元的阳离子聚合物可通过具有丙烯酰胺和/或甲基丙烯酰胺单元的聚合物的霍夫曼(Hofmann)降解而获得。
水解聚合的单体(I)单元的酰胺部分,将-NR2-CO-R1基团转化为-NR2-H基团。组(a)单体的实例包括N-乙烯基甲酰胺、N-乙烯基-N-甲基甲酰胺、N-乙烯基乙酰胺、N-乙烯基-N-甲基乙酰胺、N-乙烯基-N-乙基乙酰胺、N-乙烯基-N-甲基丙酰胺及N-乙烯基丙酰胺。组(a)的单体可被单独使用或在聚合过程中与其他组的单体混合。
所述共聚物可任选地包含呈聚合形式的用于改性的组(c)的单体,实例为烯键式不饱和C3至C5羧酸的酯,例如丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丁酯、丙烯酸异丁酯、甲基丙烯酸异丁酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯,以及乙烯基酯,例如乙酸乙烯酯或丙酸乙烯酯,或者其他单体例如N-乙烯基吡咯烷酮、N-乙烯基咪唑、丙烯酰胺和/或甲基丙烯酰胺。
所述共聚物可通过在共聚中使用单体(d)进一步改性,所述单体(d)的分子中包含至少两个双键,实例为亚甲基双丙烯酰胺、乙二醇二丙烯酸酯、乙二醇二甲基丙烯酸酯、甘油三丙烯酸酯、三烯丙基胺、季戊四醇三烯丙基醚,至少双重丙烯酸酯化和/或甲基丙烯酸酯化的聚亚烷基二醇或多元醇例如季戊四醇、山梨醇或葡萄糖。当共聚过程中使用至少一种组(d)的单体时,用量范围最高达2摩尔%,例如0.001至1摩尔%。
作为包含乙烯胺单元的阳离子聚合物,优选使用至少10摩尔%水解的N-乙烯基甲酰胺的均聚物。在本发明的方法中,优选使用聚乙烯胺或至少50摩尔%水解的N-乙烯基甲酰胺的均聚物作为包含乙烯胺单元的阳离子聚合物。
优选地,另一个实施方案使用可通过以下方法获得的反应产物:
使以下物质聚合:
(1.)N-乙烯基甲酰胺和
(2.)丙烯腈
然后从共聚物中聚合的乙烯基甲酰胺单元中除去甲酰基,留下氨基。
本发明所使用的纸还可通过使用两性共聚物作为包含乙烯胺单元的阳离子聚合物而获得,条件是所述两性共聚物具有的阳离子基团比阴离子基团多至少10摩尔%。这种类型的两性聚合物可通过以下方法而获得,
例如,使以下物质共聚:
(a)至少一种下式的N-乙烯基酰胺
其中R1和R2各自为H或C1至C6烷基,且
(b)至少一种酸官能的单烯键式不饱和单体和/或其碱金属盐、碱土金属盐或铵盐,及
(c)任选的一种或多种除所述单体(a)和(b)以外的单烯键式不饱和单体,以及
(d)任选的一种或多种在分子中具有至少两个烯键式不饱和双键的化合物,
然后将聚合到聚合物中的单体I的单元部分地或全部地水解,形成氨基,同时共聚物中氨基的比例比源自酸官能的单烯键式不饱和单体的单元的比例大至少10摩尔%。
组(a)的实例包括上文提及的那些。
特别地,可用的组(b)单体包括具有3至8个碳原子的单烯键式不饱和羧酸以及其水溶性盐。该组的单体包括,例如,丙烯酸、甲基丙烯酸、二甲基丙烯酸、乙基丙烯酸、马来酸、富马酸、衣康酸、柠康酸、亚甲基丙二酸、烯丙基乙酸、乙烯基乙酸及巴豆酸。可用的组(b)单体还包括磺化的单体,例如乙烯基磺酸、丙烯酰胺基-2-甲基丙磺酸及苯乙烯-磺酸,以及乙烯基膦酸。该组的单体可单独地或彼此混合地以部分中和的形式或完全中和的形式用于所述共聚。例如,使用碱金属或碱土金属的碱、铵、胺和/或烷醇胺来进行中和。其实例为氢氧化钠水溶液、氢氧化钾水溶液、碳酸钠、碳酸钾、碳酸氢钠、氧化镁、氢氧化钙、氧化钙、三乙醇胺、乙醇胺、吗啉、二乙撑三胺或四乙基五胺。优选地,组(b)的单体以部分中和的形式用于所述共聚中。
所述共聚物可任选地包含呈聚合形式的用于改性的组(c)的单体。这些单体的实例包括上述组(c)的单体。
分子中具有至少两个烯键式不饱和双键的可用的化合物包括,例如上述的单体(d)。
当在共聚中使用至少一种组(d)的单体时,使用的量最高达2摩尔%,例如0.001至1摩尔%。
上述包含乙烯胺单元的阳离子均聚物和共聚物可通过溶液聚合、沉淀聚合、悬浮聚合或乳液聚合获得。优选在水性介质中的溶液聚合。合适的水性介质包括水及水与至少一种水溶性溶剂的混合物,所述水溶性溶剂例如醇,例如甲醇、乙醇、正丙醇或异丙醇。
所述单体在自由基聚合引发剂的存在下以及任选的在链转移剂的存在下以已知方式进行共聚,参见EP-B 672 212第4页第13-37行或EP-A 438 744第2页第26行至第8页第18行。
所述共聚物可在酸或碱的存在下水解或者酶促水解。当用酸进行水解时,由所述乙烯基酰胺单元形成的乙烯胺基团呈盐的形式。乙烯基酰胺共聚物的水解详尽地记载于EP-A 0 438 744第8页第20行至第10页第3行。其中所提供的具体说明在适当修改后适用于制备可用于本发明目的的纯的阳离子乙烯胺聚合物和/或具有净阳离子电荷的两性乙烯胺聚合物。包含乙烯胺单元的阳离子聚合物还可以游离碱的形式使用。这种类型的聚合物产生于,例如,包含乙烯基羧酸单元的聚合物的碱水解。
包含乙烯胺单元的阳离子聚合物具有,例如,K值(根据H.Fikentscher在pH为7、聚合物浓度为0.5重量%及温度为25℃下在5%氯化钠水溶液中测定)在20至250的范围内,优选在50至150的范围内。
可用的包含乙烯胺单元的阳离子聚合物还包括可通过以下方法获得的反应产物:在氢氧化钠水溶液和次氯酸钠的存在下,在水性介质中,将丙烯酰胺或甲基丙烯酰胺的均聚物或共聚物进行霍夫曼降解,随后在酸的存在下,将转化产物的氨基甲酸酯基团脱羧。这种类型的聚合物由例如EP-A 0 377 313和WO 2006/075115获知。包含乙烯胺基团的聚合物的制备详尽地记载于,例如,WO 2006/075115第4页第25行至第10页第22行以及第13和14页的实施例中。其中所提供的具体说明适用于对通过霍夫曼降解而获得的包含乙烯胺单元的阳离子聚合物的表征。
起始材料为包含丙烯酰胺和/或甲基丙烯酰胺单元的聚合物。考虑丙烯酰胺和甲基丙烯酰胺的均聚物和/或共聚物。可用的共聚单体包括,例如,二烷基氨基烷基(甲基)丙烯酰胺、二烯丙基胺、二烯丙基甲胺、胺的盐以及季胺。可用的共聚单体还包括二甲基二烯丙基铵盐、丙烯酰胺丙基三甲基氯化铵和/或甲基丙烯酰氨丙基三甲基氯化铵、N-乙烯基甲酰胺、N-乙烯基乙酰胺、N-乙烯基吡咯烷酮、乙酸乙烯酯及丙烯酸酯和甲基丙烯酸酯。可用的共聚单体还任选地包括阴离子单体,例如丙烯酸、甲基丙烯酸、马来酸酐、马来酸、衣康酸、丙烯酰胺基甲基丙磺酸、甲基烯丙基磺酸和乙烯基磺酸,以及上述的酸性单体的碱金属盐、碱土金属盐和铵盐,然而在所述聚合中使用的这些单体不超过5摩尔%。选择聚合中使用的不溶于水的单体的量以使获得的聚合物可溶于水。
可用的共聚单体还任选地包括交联剂,例如,分子中包含至少两个双键的烯键式不饱和单体,例如三烯丙基胺、亚甲基双丙烯酰胺、二丙烯酸乙二醇酯、乙二醇二甲基丙烯酸酯、聚乙二醇二甲基丙烯酸酯、三烯丙基胺及三羟甲基三甲基丙烯酸酯。当使用交联剂时,所用的量例如在5至5000ppm的范围内。所述单体可通过任何已知的方法聚合,例如,通过自由基引发的溶液聚合、沉淀聚合或悬浮聚合。聚合期间任选存在常规的链转移剂。
由20至40重量%的至少一种包含丙烯酰胺和/或甲基丙烯酰胺单元的聚合物的水溶液进行霍夫曼降解。聚合物中的碱金属次氯酸盐与(甲基)丙烯酰胺单元的比率决定了聚合物中胺基的最终水平。碱金属氢氧化物与碱金属次氯酸盐的摩尔比例如在2至6的范围内,且优选在2至5的范围内。在降解的聚合物中具体的胺基水平被用于计算降解该聚合物所需的碱金属氢氧化物的量。
所述聚合物的霍夫曼降解,例如,在0至45℃、优选10至20℃的温度范围内,在季铵盐的存在下进行,所述季铵盐作为稳定剂以防止所得的氨基与起始聚合物的酰胺基的任何副反应。在与碱金属氢氧化物水溶液/碱金属次氯酸盐的反应结束之后,将反应水溶液送入包含初始加入的酸的反应器中,以使转化产物脱羧基。将包含乙烯胺单元的反应产物的pH调节到2至7。包含乙烯胺单元的降解产物的浓度为,例如,大于3.5重量%,通常大于4.5重量%。该聚合物水溶液可通过例如超滤进行浓缩。
制备根据本发明采用的纸所使用的包含乙烯胺单元的阳离子聚合物(A)的量为,例如,在0.25至5重量%的范围内,优选在0.5至1.5重量%的范围内且更优选在1至1.5重量%的范围内,全部基于干纸料计。
聚合的阴离子化合物可溶于水。在标准条件(20℃,1013mbar)和pH 7.0下,在水中的溶解度为,例如,至少5重量%,优选至少10重量%。
聚合的阴离子化合物带有酸基团。该聚合的阴离子化合物(无平衡离子)的阴离子电荷密度为至少-1.0meq/g且优选在-4至-10meq/g的范围内。
聚合的阴离子化合物的平均摩尔质量例如在30 000道尔顿至10百万道尔顿的范围内,优选在100 000道尔顿至1百万道尔顿的范围内。这些聚合物的K值(根据H.Fikentscher在pH为7、聚合物浓度为0.5重量%及温度为25℃下在5%氯化钠水溶液中测定)例如在20至250的范围内,优选在50至150的范围内。
聚合的阴离子化合物可通过使包括以下物质,优选由以下物质组成的单体混合物共聚而获得:
(a)至少一种选自丙烯酰胺和下式的N-乙烯基酰胺的单体
其中R1和R2各自为H或C1至C6烷基,且
(b)至少一种酸官能的单烯键式不饱和单体和/或其碱金属盐、碱土金属盐或铵盐,及
(c)任选的一种或多种除所述单体(a)和(b)以外的单烯键式不饱和单体,以及
(d)任选的一种或多种在分子中具有至少两个烯键式不饱和双键的化合物。
在化合物(d)的存在下使单体(a)和(b)或者(a)、(b)和(c)共聚,得到支化共聚物。在此必须选择定量比和反应条件以使获得的聚合物仍可溶于水。为了实现这一点,可能需要使用链转移剂。任何已知的链转移剂例如硫醇、仲醇、亚硫酸盐、亚磷酸盐、次磷酸盐、硫代酸、醛等皆可使用(其他的具体说明见于例如EP-A 438 744第5页第7-12行)。
所述支化的共聚物包含例如呈聚合形式的
(a)10至95摩尔%的式I单元,
(b)5至90摩尔%的酸官能的单烯键不饱和单体和/或其碱金属盐、碱土金属盐或铵盐的单元,
(c)0至30摩尔%的至少一种除单体(a)和(b)以外的单烯键不饱和单体的单元,以及
(d)0至2摩尔%、优选0.001至1摩尔%的至少一种具有至少两个烯键式不饱和双键的化合物的单元。
组(a)单体的实例包括上述用于制备包含乙烯胺单元的阳离子聚合物的(a)单体。
丙烯酰胺也可被用作单体(a)。
特别地,可用的组(b)单体包括上文中用于制备包含乙烯胺单元的阳离子聚合物的(b)单体。
所述共聚物可任选地包含呈聚合形式的用于改性的组(c)的单体,例如,烯键式不饱和C3至C5羧酸的酯,例如丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丁酯、丙烯酸异丁酯、甲基丙烯酸异丁酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯以及乙烯基酯,例如乙酸乙烯酯或丙酸乙烯酯,或者其他单体例如N-乙烯基吡咯烷酮和N-乙烯基咪唑。
可用的组(d)单体包括以上用于包含乙烯胺单元的阳离子聚合物的组(d)单体。
所述单体以已知的方式在自由基聚合引发剂的存在下且任选的在链转移剂的存在下聚合,参见EP-B 672 212第4页第13-37行或EP-A 438744第2页第26行至第8页第18行。
优选地,使用的聚合的阴离子化合物是可通过将以下化合物共聚而获得的阴离子聚合物
(a1)N-乙烯基甲酰胺,
(b1)至少一种选自以下化合物的单体:丙烯酸、甲基丙烯酸及丙烯酸或甲基丙烯酸的碱金属盐或铵盐,及
(c1)任选的一种或多种除组(a)和(b)的单体以外的单烯键式不饱和单体。
聚合的阴离子化合物包含,例如
(a)10至95摩尔%的式I的单元,
(b)5至90摩尔%的分子中具有3至8个碳原子的单烯键式不饱和羧酸和/或其碱金属盐、碱土金属盐或铵盐的单元,及
(c)0至30摩尔%的至少一种除组(a)和(b)以外的单烯键式不饱和单体的单元。
优选地,使用的聚合的阴离子化合物为可通过以下化合物的共聚而获得的阴离子共聚物:
(a2)50至90摩尔%的N-乙烯基甲酰胺,
(b2)10至50摩尔%的至少一种选自以下的单体:丙烯酸、甲基丙烯酸及丙烯酸或甲基丙烯酸的碱金属盐或铵盐,及
(c2)0至30摩尔%的至少一种除组(a)和(b)的单体以外的单烯键式不饱和单体。
更优选地,使用的聚合的阴离子化合物是丙烯酰胺的阴离子共聚物。
优选用作聚合的阴离子化合物为可通过包括以下物质、优选由以下物质组成的单体混合物的共聚而获得的共聚物:
(a1)丙烯酰胺,
(b1)丙烯酸、甲基丙烯酸和/或丙烯酸或甲基丙烯酸的碱金属盐或铵盐,及
(c1)任选的一种或多种除组(a)和(b)的单体以外的单烯键不饱和单体。
所述聚合的阴离子化合物包含,例如
(a)10至95摩尔%的丙烯酰胺单元,
(b)5至90摩尔%的分子中具有3至8个碳原子的单烯键式不饱和羧酸和/或其碱金属盐、碱土金属盐或铵盐的单元,及
(c)0至30摩尔%的至少一种除组(a)和(b)的单体以外的单烯键式不饱和单体的单元。
特别优选用作聚合的阴离子化合物为丙烯酰胺与选自丙烯酸、甲基丙烯酸及丙烯酸或甲基丙烯酸的碱金属盐或铵盐的阴离子共聚物,优选丙烯酰胺与丙烯酸的阴离子共聚物。
通常,这些阴离子共聚物包含至少30重量%、优选至少40重量%且更优选至少50重量%且通常至多90重量%、优选至多85重量%且更优选至多80重量%的呈聚合形式的丙烯酰胺,基于所述单体的总重量计。
通常,这些阴离子共聚物包含至少70重量%、优选至少60重量%且更优选至少40重量%以及通常至多10重量%、优选至多15重量%且更优选至多20重量%的呈聚合形式的选自以下化合物的化合物:丙烯酸、甲基丙烯酸及其碱金属盐或铵盐,优选丙烯酸,基于所述单体的总重量计。
特别优选用作聚合的阴离子化合物为具有的丙烯酰胺/丙烯酸的摩尔比为70/30的丙烯酰胺/丙烯酸共聚物。
聚合的阴离子化合物还可包含具有净阴离子电荷的两性共聚物,其可通过以下方法而获得:
使下述化合物共聚
(a)至少一种选自丙烯酰胺和下式的N-乙烯基酰胺的单体,
其中R1和R2各自为H或C1至C6烷基,以及
(b)至少一种分子中具有3至8个碳原子的单烯键式不饱和羧酸和/或其碱金属盐、碱土金属盐或铵盐,以及任选地
(c)除所述单体(a)和(b)以外的其他的单烯键式不饱和单体,以及任选地
(d)分子中具有至少两个烯键式不饱和双键的化合物,
然后将一些-CO-R1基团从聚合到所述共聚物中的式I单体中分离,留下氨基,同时该共聚物中氨基的水平比单体(b)的聚合的酸基团的水平低至少5摩尔%。在乙烯胺单元与相邻的乙烯基甲酰胺单元反应的副反应中,N-乙烯基酰胺聚合物的水解产生脒单元。在下文中,引用的两性共聚物中的乙烯胺单元通常应理解为乙烯胺和脒单元的总和。
由此可获得的两性化合物包含,例如
(a)10至95摩尔%的式I单元,
(b)5至90摩尔%的酸官能的单烯键式不饱和单体和/或其碱金属盐、碱土金属盐或铵盐的单元,
(c)0至30摩尔%的至少一种除单体(a)和(b)以外的单烯键式不饱和单体的单元,
(d)0至2摩尔%的至少一种具有两个烯键式不饱和双键的化合物的单元,及
(e)0至42摩尔%的呈聚合形式的乙烯胺单元,同时共聚物中氨基的水平比共聚的酸官能的单体(b)的水平低至少5摩尔%。
所述阴离子共聚物可在酸或碱的存在下水解或者酶促水解。当使用酸进行水解时,由乙烯基酰胺单元形成的乙烯胺基团呈盐的形式。乙烯基酰胺共聚物的水解详尽地记载于EP-A 438 744第8页第20行至第10页第3行。其中所提供的具体说明在适当修改后适用于制备根据本发明待使用的两性聚合物。
本发明方法中使用的聚合的阴离子化合物的量为例如在0.01至2.0的范围内,优选在0.05至1.0重量%的范围内,且尤其在0.1至0.5重量%的范围内,基于干纸料计。在优选的使用聚合的阴离子化合物的情况下,包含乙烯胺单元的阳离子聚合物与聚合的阴离子化合物的重量比为例如在3:1至1:3的范围内且优选等于1:1。
优选地,本发明的方法包括首先将包含乙烯胺单元的阳离子聚合物加入到纸料中。实际上,可将包含乙烯胺单元的阳离子聚合物加入到稠浆料(thick stuff)(纤维浓度>15g/l,例如在25至40g/l的范围内,最高达60g/l)中或优选地加入到稀浆料(纤维浓度<15g/l,例如在5至12g/l的范围内)中。优选地,加入的点位于网的上游,但可还位于剪切段与筛子或其下游之间。
在加入包含乙烯胺单元的阳离子聚合物之后,通常仅将聚合的阴离子化合物加入到纸料中,但也可将聚合的阴离子化合物与包含乙烯胺单元的阳离子聚合物同时但以独立的方式加入到纸料中。还可以首先加入阴离子组分,随后加入阳离子组分。
从加入到纸页成形期间,包含乙烯胺单元的阳离子聚合物和/或聚合的阴离子化合物起作用或作用于纯的纤维/纸料材料的时间例如在0.5秒至2小时的范围内,优选在1.0秒至15分钟的范围内,且更优选在2至20秒的范围内。
除所述包含乙烯胺单元的阳离子聚合物和聚合的阴离子化合物以外,可任选地将纤维材料浓度通常为5至15g/l的纸料与常规造纸辅料混合。常规的造纸辅料包括,例如,施胶剂、湿强度剂、基于合成聚合物以及二元体系(dual systems)的阳离子助留剂或阴离子助留剂、助滤剂、荧光增白剂、消泡剂、生物杀灭剂和造纸染料。这些常规纸添加剂可以常规量使用。
可用的施胶剂包括烷基乙烯酮二聚物(AKD)、烯基琥珀酸酐(ASA)和松香胶。
可用的助留剂包括例如阴离子微粒(胶态二氧化硅、膨润土)、阴离子聚丙烯酰胺、阳离子聚丙烯酰胺、阳离子淀粉、阳离子聚乙烯亚胺或阳离子聚乙烯胺。另外,任何所需的组合物皆是可想得到的,例如由阳离子聚合物与阴离子微粒或阴离子聚合物与阳离子微粒组成的二元体系。为了实现高填料留着率,建议加入可被加入到例如稀浆料中以及稠浆料中的此类助留剂。
本发明包括使用基于干纸料计0.1至3重量%的至少一种淀粉处理通过处理纸料并滤水而获得的纸幅。
可用的淀粉类型包括原生淀粉,例如,马铃薯淀粉、小麦淀粉、玉米(谷物)淀粉、稻淀粉或木薯淀粉,其中可优选马铃薯淀粉。类似地,可使用化学改性淀粉例如羟乙基淀粉或羟丙基淀粉,或者包含阴离子基团的淀粉例如磷酸酯淀粉,或者包含季铵基的阳离子淀粉,在此情况下可优选取代度DS=0.01至0.2。取代度DS表示淀粉中平均每个葡萄糖单元上存在的阳离子基团的数目。特别优选的是不仅包含季铵基而且包含阴离子基团例如羧酸酯基团和/或磷酸酯基团的两性淀粉,其还可任选的呈化学改性例如羟基烷基化或烷基酯化的形式。所述淀粉可单独地使用,还可以任何所需的与彼此的混合物的形式使用。
优选使用消化的(降解的)淀粉。在完全消化的淀粉中,淀粉的颗粒已完全爆裂,且该淀粉呈分子分散的形式。降解的淀粉的平均摩尔质量为例如0.6百万至8百万道尔顿,优选为1至5百万道尔顿,且更优选为1.5至4百万道尔顿。
可进行热降解,其通常意味着通过蒸煮的淀粉进行。还可进行酶促降解。最后还可进行氧化降解。特别优选的是使用酶促降解的淀粉。
涂布操作在薄膜压榨和/或施胶压榨中进行或通过使用多头喷嘴的非接触式施用方法或帘式涂布法来进行。
可使用刀片或模头来进行涂布操作。在涂布时,纸页的水含量优选≤60重量%。
将根据本发明获得的纸幅以常规方式用于制备瓦楞纸板。不仅瓦楞中间纸层可包含根据本发明获得的纸幅,而且任一外层纸层或两种外层纸层中也均可包含根据本发明获得的纸幅。优选地,三种纸层皆通过本发明的方法获得。
根据本发明所获得的瓦楞纸板同样是本发明主题的一部分。本发明的瓦楞纸板在包装箱的制造中非常有用。使用常规方法和常规机器进行制造包装箱。
本发明的方法产生在用于制备包装箱时具有改进的强度的瓦楞纸板。当以相同的方式将瓦楞纸板用于需要特定的最小负载力的包装时,与常规瓦楞纸板所需的克重相比,可使用减少克重的本发明的瓦楞纸板。此外,当以相同的克重使用时,与由常规瓦楞纸板制造的包装箱相比,本发明的瓦楞纸板提供了由其制造的具有增强的负载能力的包装箱。
实施例
下述实施例说明了本发明。除非另有声明,实施例中的百分比是重量百分比。
聚合物的K值根据Fikentscher(Cellulose-Chemie,第13卷,第58-64页和第71-74页(1932))在20℃的温度下、pH为7及聚合物浓度为0.5%下在5重量%的氯化钠水溶液中测定。应注意K=k×1000。
本发明的实施例和比较实施例中使用下述聚合物。
聚合物(A)
部分水解的K值为90的聚乙烯基甲酰胺(水解度为30%)。
聚合物(B)
阴离子聚合物,单体组成为70摩尔%的丙烯酰胺和30摩尔%的丙烯酸,Mw为800000g/mol且阴离子电荷密度为-3.8meq/g。
淀粉溶液的制备:
将120玉米淀粉(来自Tate&Lyle)酶促水解如下:在热水中、在65℃下、在搅拌下、在1000L容器中制备12%的Merizet 120浆料,并加入来自Novozyme的0.012%的PL 120酶。在20分钟之后,将100ml乙酸加入淀粉溶液中以使淀粉降解的过程终止。在100rpm(轴2)下,淀粉溶液的粘度为55mPas。
用作辅料的其他化合物:
助留剂:聚乙烯基甲酰胺(具有的水解度为20%),K值为160且阳离子电荷密度为25mmol/100g。
450P:30重量%阴离子表面施胶剂的溶液(来自BASFSE)
纸料的预处理
将来自100%废纸(1.02类、1.04类、4.01类的混合物)的纸在碎浆机中在4%稠度下用自来水打浆直到没有纤维束,然后在精磨机中研磨至打浆度为40°SR。随后,用自来水将此浆料稀释至稠度为0.8%。
滤水试验
本发明的实施例和比较实施例中各使用一(1)升的上述纸料,在每种情况下在搅拌下将所述纸料以连续地方式与表中指定的每种水溶性聚合物混合,其后使用肖伯尔-瑞格勒式(Schopper-Riegler)滤水性能试验仪通过测量600ml的量(滤液)通过所用的时间(以秒计)来滤水。聚合物A和聚合物B各自作为纸的干强度剂被用于试验,其浓度在每种情况下为1%。测量的结果列于表中。
原纸的制备和处理
在本发明的实施例和比较实施例中,将上述纸料在搅拌下以连续的方式与表1中指定的聚合物混合。记录在每种情况下所用的聚合物固体的量(重量份)/每100重量份的废纸固体。
将所述聚合物(包含乙烯胺单元的阳离子聚合物、聚合的阴离子化合物和助留剂)以1重量%水溶液的形式分别加入到纸料中。将纸料的pH保持恒定在pH7(使用5%浓度的硫酸)。
在最后将聚合物加入到纸料中之后,在来自Voith的福德林尼尔(Fourdrinier)造纸机上制备宽为2m、长为5000m且基重为133g/m2的原纸。随后用由淀粉溶液组成的制剂对所述原纸进行施胶压榨,且以2.5至7g/m2的不同施用率(add-ons)施胶。然后用接触式干燥机将经施胶压榨的纸干燥至纸含水量为5%。
下文中的表1总结了制备的箱板纸(TL–外层)和瓦楞原纸(FL–瓦楞)。
在滤水试验中,用所述聚合物处理的纸料得到的打浆度(Schopper-Riegler)的值为SR 40。
原纸的性能测试
使纸在50%的相对湿度下调整24h,然后进行下述试验:
-破裂压力试验,根据DIN ISO 2758(最高达600kPa)和DIN ISO2759(超过600kPa)
-SCT试验,根据DIN 54518(Shortspan压缩试验)
-CMT试验,根据DIN EN 23035(Corona介质试验)
瓦楞纸板的制备
在BHS纸板定形机上将瓦楞原纸(瓦楞–FL)定形为B型瓦楞。使用Cargill 208B 7施胶剂、125m/min的速度和63℃的表面温度来制备瓦楞纸板的外层1和外层2。在每种情况下施胶剂的施用率为2.5g/m2。每一次运行制备2500m的B型瓦楞。瓦楞纸板由两个外层(其中箱板纸A和箱板B纸,其间具有瓦楞)构成。
表2示出了来自上述箱板纸和瓦楞原纸的瓦楞纸板的组成。在相同的条件下两次制备所讨论的箱板纸(箱板纸-A和箱板纸-B)。
表2:瓦楞纸板的实施例
n.i.:非本发明
1)淀粉的量为基于纸料(固体)计的淀粉(固体)
Fefco标准纸箱的制备
在来自Meier的在线绘图仪和冲压机中以30m/min使B型瓦楞的瓦楞纸板形成具有以下规格的Fefco标准纸箱:30×20×10cm(类型A)、40×30×20cm(类型B)和50×40×30cm(类型C)。
来自瓦楞纸板的标准纸箱的强度试验:
在23℃和50%相对湿度下将待试验的样品材料调节至恒重(至少24h),然后进行试验。根据标准进行样品制备。将平的瓦楞纸板箱竖直放置,然后在底部摇盖和顶部摇盖处用胶带密封。对10个单独的样品(与标准箱一致)各自进行ECT和FCT的性能测量。将结果记录为10次测量的平均结果。
-根据DIN EN ISO 3037测量ECT边压强度,
-根据DIN EN ISO 3035测量FCT平压强度,
对瓦楞纸箱:
-根据DIN 55440BCT测量纸箱抗压强度。根据所述DIN标准测定纸箱类型A、B和C的BCT。
对10个在每种情况下与标准箱一致的纸箱进行BCT测量。将结果记录为10次测量的平均结果加上相关的标准偏差。
表3总结了处理后的原纸和由其所制备的瓦楞纸箱的性能试验结果。记录的处理后的原纸的值是箱板纸的值。
表3
n.i.:非本发明
1)淀粉的量为基于纸料(固体)计的淀粉(固体)
从表3中的结果可以明显看出,聚合物A与聚合物B结合使用(实施例6)或使用聚合物A(实施例5)而同时将淀粉施用率由50kg/ton降低至20kg/ton,提供了与使用淀粉作为仅有的增强剂相当的瓦楞纸板强度。
Claims (10)
1.一种由各自具有70至200g/m2克重的多个纸层制备瓦楞纸板的方法,且其中至少一个纸层通过以下方法而获得,该方法包括将以下物质加入到纸料中:
(A)基于干纸料计0.25至5重量%的至少一种包含乙烯胺单元的阳离子聚合物,和
(B)基于干纸料计0至5重量%的至少一种聚合的阴离子化合物,将纸料滤水,随后纸页成形,将获得的纸幅用以下物质涂布:
(C)基于干纸料计0.1至3重量%的至少一种淀粉,
然后将涂布的纸幅干燥,
其中所述聚合的阴离子化合物选自聚合的阴离子化合物B1和聚合的阴离子化合物B2,
其中所述聚合的阴离子化合物B1可通过将包含以下化合物的单体混合物共聚而获得:
(a)至少一种选自丙烯酰胺和下式的N-乙烯基酰胺的单体
其中R1和R2各自为H或C1至C6烷基,以及
(b)至少一种酸官能的单烯键式不饱和单体和/或其碱金属盐、碱土金属盐或铵盐,以及
(c)任选的一种或多种除所述单体(a)和(b)以外的单烯键式不饱和化合物,以及
(d)任选的一种或多种在分子中具有至少两个烯键式不饱和双键的化合物,
且所述聚合的阴离子化合物B2是所述聚合的阴离子化合物B1的水解产物,所述聚合的阴离子化合物B1的酰胺部分已经被部分地或全部地水解成氨基。
2.根据权利要求1所述的由各自具有70至200g/m2克重的多个纸层制备瓦楞纸板的方法,其中所述包含乙烯胺单元的阳离子聚合物可通过以下方法而获得:
使以下化合物聚合
(a)至少一种下式的单体
其中R1和R2各自为H或C1至C6烷基,
(c)任选的一种或多种除所述单体(a)以外的单烯键式不饱和单体,以及
(d)任选的一种或多种在分子中具有至少两个烯键式不饱和双键的化合物,
然后将聚合到聚合物中的单体(I)单元部分地或全部地水解,形成氨基,
和/或所述包含乙烯胺单元的阳离子聚合物可通过具有丙烯酰胺和/或甲基丙烯酰胺单元的聚合物的霍夫曼降解而获得。
3.根据权利要求1或2所述的由各自具有70至200g/m2克重的多个纸层制备瓦楞纸板的方法,其中所述包含乙烯胺单元的阳离子聚合物是聚乙烯胺或至少10摩尔%水解的N-乙烯基-甲酰胺的均聚物。
4.根据权利要求1或2所述的由各自具有70至200g/m2克重的多个纸层制备瓦楞纸板的方法,其中所述聚合的阴离子化合物可通过将包含以下化合物的单体混合物聚合而获得:
(a)至少一种选自丙烯酰胺和下式的N-乙烯基酰胺的单体
其中R1和R2各自为H或C1至C6烷基,以及
(b)至少一种酸官能的单烯键式不饱和单体和/或其碱金属盐、碱土金属盐或铵盐,以及
(c)任选的一种或多种除所述单体(a)和(b)以外的单烯键式不饱和单体,以及
(d)任选的一种或多种在分子中具有至少两个烯键式不饱和双键的化合物。
5.根据权利要求1或2所述的由各自具有70至200g/m2克重的多个纸层制备瓦楞纸板的方法,其中所述聚合的阴离子化合物可通过将包含以下化合物的单体混合物聚合而获得:
(a1)N-乙烯基甲酰胺,
(b1)丙烯酸、甲基丙烯酸和/或其碱金属盐或铵盐,以及
(c1)任选的一种或多种除组(a)和(b)的单体以外的单烯键式不饱和单体。
6.根据权利要求1或2所述的由各自具有70至200g/m2克重的多个纸层制备瓦楞纸板的方法,其中所述聚合的阴离子化合物是丙烯酰胺的阴离子共聚物。
7.根据权利要求1或2所述的由各自具有70至200g/m2克重的多个纸层制备瓦楞纸板的方法,其中所述聚合的阴离子化合物可通过将包含以下化合物的单体混合物共聚而获得:
(a1)丙烯酰胺,
(b1)丙烯酸、甲基丙烯酸和/或其碱金属盐或铵盐,以及
(c1)任选的一种或多种除组(a)和(b)的单体以外的单烯键式不饱和单体。
8.根据权利要求1或2所述的由各自具有70至200g/m2克重的多个纸层制备瓦楞纸板的方法,其中将获得的纸幅用酶促降解的淀粉进行涂布。
9.可通过权利要求1至8的方法获得的瓦楞纸板。
10.在包装箱的制造中使用权利要求9的瓦楞纸板的方法。
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