CN106091554A - The manufacture method of panel, refrigeration plant and panel - Google Patents
The manufacture method of panel, refrigeration plant and panel Download PDFInfo
- Publication number
- CN106091554A CN106091554A CN201610377354.7A CN201610377354A CN106091554A CN 106091554 A CN106091554 A CN 106091554A CN 201610377354 A CN201610377354 A CN 201610377354A CN 106091554 A CN106091554 A CN 106091554A
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- China
- Prior art keywords
- panel
- basalis
- substrate
- printable layer
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/06—Walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention discloses the manufacture method of a kind of panel, refrigeration plant and panel, and wherein, panel includes substrate, basalis and UV printable layer, and described basalis covers on the plate face of described substrate, and described UV printable layer covers on described basalis.The present invention is covered basalis on the plate face of substrate by Coil Coating Products pre-coat process, by UV printer, with the form of UV printable layer, the pattern designing is covered the upper of basalis, while reducing the manufacturing cost of panel, it is to avoid use poisonous material;In addition, the plate face of substrate is smooth, the smooth height of the basalis of precoating, while making the rich color of UV printable layer, flatness is high.
Description
Technical field
The present invention relates to technical field of refrigeration equipment, particularly to the manufacture method of a kind of panel, refrigeration plant and panel.
Background technology
Due to PCM (Pre-coated Metal Steel pre-coating metallic plate) and VCM (Polyvinyl Chloride-
Coated Metal Steel polyvinyl chloride precoated steel sheet) colored steel has good mouldability and coloring, is often chosen as house
The material of electricity decorative shell.Wherein, VCM colored steel is by pasting PET-PVC (Polyvinyl chloride polychlorostyrene on steel plate
Ethene) macromolecule membrane acquisition, release pernicious gas during the PVC film burning that VCM colored steel uses, it is unfavorable for environmental protection.PCM plate is
Based on the colored steel of green pre-coating fabrication techniques, its appearance color is single.Therefore, currently without suitable material as refrigerator
Panel.
Content of the invention
The main object of the present invention is to provide a kind of panel, it is desirable to provide a kind of safe and reliable, the good panel of flatness.
For achieving the above object, the panel that the present invention proposes, is used for home appliance, and described panel includes substrate, basalis
And UV printable layer, described basalis covers on the plate face of described substrate, and described UV printable layer covers on described basalis.
Preferably, described panel also includes adhesive phase and transparent overcoat, and described adhesive phase covers at described UV
On printable layer, described overcoat covers on described adhesive phase.
Preferably, described adhesive phase includes acrylic ester type adhesive or thermoplastic polyester type adhesive.
Preferably, described panel also includes protective layer, and described protective layer is arranged at described substrate back to described basalis
On plate face.
Preferably, the material of described protective layer and described basalis includes acrylic resin paint.
Preferably, described panel also includes anticorrosive coat and protective layer, and described protective layer is arranged at described substrate back to described
The side of basalis, described anticorrosive coat is arranged between described substrate and described protective layer, and/or is arranged at described substrate and institute
State between basalis.
Preferably, described anticorrosive coat includes passivating film.
Preferably, the material of described UV printable layer includes acrylic acid modified resin.
The present invention also proposes a kind of refrigeration plant, including panel, described panel includes that substrate, basalis and UV print
Layer, described basalis covers on the plate face of described substrate, and described UV printable layer covers on described basalis.
The present invention also proposes the manufacture method of a kind of panel, comprises the following steps:
Roller coat basalis on substrate;
Described basalis prints UV printable layer.
Preferably, described UV printable layer is 300~420nm, the ultraviolet light more than or equal to 80w/cm for the power by wavelength
Source radiates solidification in 2~6 minutes and forms.
The present invention is covered basalis on the plate face of substrate by Coil Coating Products pre-coat process, will be set by UV printer
The pattern counted covers the upper of basalis with the form of UV printable layer, while reducing the manufacturing cost of panel, it is to avoid
Use poisonous material;In addition, the plate face of substrate is smooth, the smooth height of the basalis of precoating, at the color making UV printable layer
While abundant, flatness is high.
Brief description
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
In having technology to describe, the accompanying drawing of required use is briefly described, it should be apparent that, the accompanying drawing in describing below is only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, all right
Structure according to these accompanying drawings obtains other accompanying drawing.
Fig. 1 is the structural representation of panel one embodiment of the present invention;
Fig. 2 is the structural representation of another embodiment of panel of the present invention;
Fig. 3 is the structural representation of the another embodiment of panel of the present invention;
Fig. 4 is the structural representation of panel another embodiment of the present invention.
Drawing reference numeral illustrates:
Label | Title | Label | Title |
100 | UV printable layer | 200 | Basalis |
210 | Priming coat | 220 | Finishing coat |
300 | Substrate | 400 | Overcoat |
500 | Adhesive phase | 600 | Protective layer |
700 | Anticorrosive coat |
The realization of the object of the invention, functional characteristics and advantage will in conjunction with the embodiments, are described further referring to the drawings.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments wholely.Base
Embodiment in the present invention, those of ordinary skill in the art obtained under the premise of not making creative work all its
His embodiment, broadly falls into the scope of protection of the invention.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute is only used in the embodiment of the present invention
In explaining the relative position relation between each parts, motion conditions etc. under a certain particular pose (as shown in drawings), if should
When particular pose changes, then directionality instruction also correspondingly changes therewith.
In addition, the description relating to " first ", " second " etc. in the present invention is only used for describing purpose, and it is not intended that refer to
Show or imply its relative importance or the implicit quantity indicating indicated technical characteristic.Thus, define " first ", "
Two " feature can express or implicitly include at least one this feature.In addition, the technical scheme between each embodiment can
Be combineding with each other, but must be based on those of ordinary skill in the art are capable of, when the combination of technical scheme occurs
Conflicting will be understood that the combination of this technical scheme does not exists, also not at the protection model of application claims when or cannot realize
Within enclosing.
The present invention mainly proposes a kind of panel, is mainly used in refrigeration plant, as the decorative shell of refrigeration plant.Should
Refrigeration plant refers to, the equipment that can freeze such as refrigerator, refrigerator-freezer, wine cabinet and air-conditioner etc..Refrigeration plant generally comprises housing,
Housing includes the part for decoration, panel as user oriented pith, the colorfulness of panel, flatness and security
All extremely important.Certainly, as industrial products, its production cost and processing technology are the factors having to consider.
The concrete structure of panel will mainly be described below.
With reference to figure, in embodiments of the present invention, this panel includes substrate the 300th, basalis 200 and UV printable layer 100, institute
Stating basalis 200 and covering on the plate face of described substrate 300, described UV printable layer 100 covers on described basalis 200.
Specifically, in the present embodiment, the material of substrate 300, as a example by steel plate, certainly in embodiment once, can also is that
The hard material such as safety glass, toughened ceramic.The shape of substrate 300 with the panel-shaped of corresponding product, or should use position
Putting required form corresponding, therefore its shape does not limits at this, and in order to be easy to describe below, substrate 300 with surface plate is
Example.Covering on the either plate face of substrate 300 and being provided with basalis 200, basalis 200 is for for UV (Ultra-Violet
Ray ultraviolet) printer prints UV printable layer 100 on it.Basalis 200 includes priming coat 210 and finishing coat 220, primary coat
Layer 210 and the panel attachment of substrate 300 are fixed, and finishing coat 220 covers on priming coat 210.Priming coat 210 is used for transition substrate
300 and finishing coat 220, its material is good with the compatibility of finishing coat 220 and the material of substrate 300.Finishing coat 220 is for beating for UV
Print layer 100 provides substrate and background.Basalis 200 is covered on substrate 300 by Coil Coating Products pre-coat process.Priming coat 210 is straight
Connect the surface substrate 300 being coated on through pretreatment, become the first coating on substrate 300 surface.It is anti-that priming coat 210 has
Rust and the enhancing adhesive force to substrate 300 material for the finishing coat 220, go back counter plate coating quality and decoration performance has significant effect
Power.Priming coat 210 has stronger decay resistance.Repairing priming coat 210 coating substantially useful in galvanized steel plain sheet, steel plate,
The special bottom coating 210 on the surface such as aluminium and stainless steel, also has special bottom coating 210 being used for polypropylene plastics surface etc..
Finishing coat 220 then mainly improves the adhesive force of UV printable layer 100.By UV printer, our pattern to be loaded is printed with UV
The mode of layer 100 prints on basalis 200.Specifically, in the pattern input computer that will design, computer is provided with
The software of UV printer, and be connected with UV printer, printed pattern to basalis 200 by UV printer.
In the present embodiment, covered basalis 200 on the plate face of substrate 300 by Coil Coating Products pre-coat process, pass through UV
The pattern designing is covered the upper of basalis 200 with the form of UV printable layer 100 by printer, is reducing the manufacture of panel
While cost, it is to avoid use poisonous material;In addition, the plate face of substrate 300 is smooth, the smooth height of the basalis 200 of precoating,
While making the rich color of UV printable layer 100, flatness is high.
In order to avoid UV printable layer 100 is scratched or is corroded, described panel also includes adhesive phase 500 and transparent
Overcoat 400, described adhesive phase 500 covers on described UV printable layer 100, and described overcoat 400 covers in described bonding
In oxidant layer 500.
In the present embodiment, overcoat 400 (PE layer, polyethylene layer) is transparent material, has high wearability and anticorrosive
Property.Overcoat 400 and UV printable layer 100 is glued together by adhesive phase 500, and certainly, adhesive is also by nontoxic transparent material system
Become.By the setting of overcoat 400, the moisture in air, oxygen etc. are isolated with UV printable layer 100, it is to avoid UV printable layer 100
It is corroded.Meanwhile, it is also prevented from the object collision UV printable layer 100 in the external world, thus avoid UV printable layer 100 to be scratched.Favorably
In the stability improving UV printable layer 100.
Wherein, described adhesive phase 500 includes acrylic ester type adhesive.Acrylic ester type adhesive polyacrylate
For the adhesive of one pack system or key component, there are thermoplasticity and thermosetting two kinds.Acrylate is because ester group has very strong hydrogen
Key, so being extensively used as adhesive.Its type comprises cyanoacrylate adhesive and response type acrylic acid adhesive.
In order to protective substrate 300 is back to the plate face of basalis 200, described panel also includes protective layer 600, described protective layer
600 are arranged at described substrate 300 back on the plate face of described basalis 200.Protective layer 600 is uniformly covered on substrate 300
On plate face, whole substrate 300 is covered, to avoid substrate 300 to receive corrosion and scraping.Wherein, described protective layer 600 and institute
The material stating basalis 200 includes acrylic resin paint.
The resin that acrylic resin is made up of esters of acrylic acid and methyl acrylic ester and other olefinic type monomers copolymerization,
By selecting different resin structure, different formulas, production technology and solvent composition, dissimilar, different performance can be synthesized
Acrylic resin with different application occasion.Acrylic resin can be divided into again thermoplasticity third according to the difference of structure and membrane formation mechanism
Olefin(e) acid resin and thermosetting acrylic resin.There is not further crosslinking in thermoplastic acrylic resin in film forming procedure, therefore
Its relative molecular weight is relatively big, has good guarantor's light colour retention, water-fast chemical resistance, fast drying, easy construction, it is easy to construction
Recoating and doing over again, when preparing aluminium paint, whiteness, the polarization of aluminium powder are good.Thermosetting acrylic resin refers in the structure with one
Fixed functional group, the functional group reactions in the amino resins passing through when painting and adding, epoxy resin, polyurethane etc. forms net
Shape structure, specifically, the double bond in acrylic acid is photosensitive group, causes radical polymerization to merge and it by UV light or alternate manner
Its monomer, prepolymer, crosslinking, form tridimensional network.The general relative molecular weight of thermosetting resin is relatively low.Thermosetting third
Olefin(e) acid coating has excellent richness, gloss, hardness, solvent resistance, weatherability, nondiscolouring, not brightness reversion when light in addition irradiates.
It is in solar spectrum model with the main absworption peak to light for the acrylic resin of acrylate and methacrylate monomers copolymerization
Outside enclosing, so the acrylic resin paint preparing has excellent light resistance and anti-outdoor aging performance.
In order to farther include that substrate 300 is not corroded, described panel also includes anticorrosive coat 700 and protective layer 600, described
Protective layer 600 is arranged at described substrate 300 back to the side of described basalis 200, and described anticorrosive coat 700 is arranged at described substrate
It between 300 and described protective layer 600, and/or is arranged between described substrate 300 and described basalis 200.Anticorrosive coat 700 pastes
Close substrate 300 to arrange, can be in any plate face covering substrate 300, it is also possible to cover two plate faces of substrate 300 simultaneously, with
For the purpose of preventing substrate 300 to be corroded comprehensively.The material of anticorrosive coat 700 and anticorrosion is set can have a lot, as zinc-plated etc..
For more preferable protective substrate 300, described anticorrosive coat 700 includes passivating film.
Metal or alloy is affected by some factors, the phenomenon that chemical stability is remarkably reinforced, and is referred to as passivation.By some passivation
Metal passivation phenomenon caused by agent (chemicals), referred to as chemical passivation.Such as dense HNO3, dense H2SO4、HClO3、K2Cr2O7、
KMnO4Metal all can be made to be passivated in oxidant.After metal passivation, its electrode potential moves to positive direction so that it is lose original
Characteristic, copper can not be displaced in mantoquita by the iron as being passivated.Additionally, metal electrochemically also can be made to be passivated, as
Fe is placed in H2SO4As anode in solution, make anode polarization with impressed current, use certain instrument to make ferroelectricity position raise certain
Degree, Fe just passivation.The metal passivation phenomenon being caused by anode polarization, is anodic passivity or electrochemical passivation.Electrochemistry is blunt
When change is anode polarization, the current potential of metal changes and forms metal oxide or salt at the electrode surface.These materials
Closely covering becomes passivating film on the metal surface and causes metal to be passivated, and chemical passivation is then as dense HNO3Straight in oxidant
Connect the effect to metal and form oxide-film on surface, or add the metal being easily passivated to cause such as Cr, Ni etc..Chemical passivation
When, the oxidant concentration of addition is also no less than a certain critical value, is not so not only not result in passive state, instead will cause metal faster
Dissolving.After rinsing such as boiler through pickling, water, rinse, metal surface is cleaned very much, activates very much, it is easy to corroded, so
Must be passivated immediately processing, make the metal surface after cleaning generate diaphragm, slow down corrosion.By the setting of passivating film,
The plate face making substrate 300 is protected, and is not easily susceptible to the corrosion in the external world, is conducive to extending the life-span that substrate 300 uses, from
And be conducive to extending the service life of panel.
In order to make becoming apparent from of UV printable layer 100 more stable printing, the material of described UV printable layer 100 includes propylene
Acid modified resin.The material of basalis 200 is acrylic resin, and acrylic acid modified resin well can be tied with basalis 200
Close so that the combination of basalis 200 and UV printable layer 100 is more tight, simultaneously so that the pattern of UV printable layer 100 is more clear
Clear, it is to avoid to occur that printing fuzzy phenomenon occurs.Wherein, the UV ink that UV printable layer 100 uses is Epocryl
Or polyester acrylate resin etc. so that UV printable layer 100 either chemically angle or physical angle all highly stable, be difficult to
It is corroded, be difficult to be scratched.Certainly, in other embodiments, UV printable layer 100 can also is that metal coating, ABS coating, skin
Leather coating, silica-gel coating, glass coating or PC coating.
The present invention also proposes the manufacture method of a kind of panel, comprises the following steps:
Roller coat basalis on substrate;Any plate face of substrate arranges basalis by way of roller coat, beats for UV
Print layer provides and prints background and position.
Described basalis prints UV printable layer.Print UV printable layer by UV printer on the base layer.
So that the effect of UV printable layer 100 is more significantly, described UV printable layer 100 by wavelength be 300~420nm,
The ultraviolet source more than or equal to 80w/cm for the power radiates solidification in 2~6 minutes and forms.That is, print to base at UV printable layer 100
During bottom 200, acrylic acid modified resin is gel, needs to use ultraviolet light source to toast, and the wavelength of ultraviolet source exists
Being 300~420nm, the power of ultraviolet source is more than or equal to 80w/cm, and baking time is 2~6 minutes, with 3~5 minutes is
Example.By UV printable layer 100 is put into wavelength be 300~420nm, power more than or equal to 80w/cm ultraviolet source under,
And radiating 2~6 minutes so that while the baking efficiency height of UV printable layer 100, cured effect is also very good.
The present invention also proposes a kind of refrigeration plant, and this refrigeration plant includes panel, and the concrete structure of this panel is with reference to above-mentioned
Embodiment, owing to this refrigeration plant have employed whole technical schemes of above-mentioned all embodiments, therefore at least has above-mentioned enforcement
All beneficial effects that the technical scheme of example is brought, this is no longer going to repeat them.
The foregoing is only the preferred embodiments of the present invention, not thereby limit the scope of the claims of the present invention, every at this
Under the inventive concept of invention, utilize the equivalent structure transformation that description of the invention and accompanying drawing content are made, or directly/indirectly use
It is included in the scope of patent protection of the present invention in other related technical fields.
Claims (11)
1. a panel, it is characterised in that being used for home appliance, described panel includes substrate, basalis and UV printable layer, institute
Stating basalis to cover on the plate face of described substrate, described UV printable layer covers on described basalis.
2. panel as claimed in claim 1, it is characterised in that described panel also includes adhesive phase and transparent overcoat,
Described adhesive phase covers on described UV printable layer, and described overcoat covers on described adhesive phase.
3. panel as claimed in claim 2, it is characterised in that described adhesive phase includes acrylic ester type adhesive or thermoplastic
Property polyester resin type adhesive.
4. panel as claimed in claim 1, it is characterised in that described panel also includes protective layer, and described protective layer is arranged at
Described substrate is back on the plate face of described basalis.
5. panel as claimed in claim 4, it is characterised in that the material of described protective layer and described basalis includes acrylic acid
Cold coating.
6. panel as claimed in claim 1, it is characterised in that described panel also includes anticorrosive coat and protective layer, described protection
Layer is arranged at described substrate back to the side of described basalis, described anticorrosive coat be arranged at described substrate and described protective layer it
Between, and/or be arranged between described substrate and described basalis.
7. panel as claimed in claim 6, it is characterised in that described anticorrosive coat includes passivating film.
8. panel as claimed in claim 1, it is characterised in that the material of described UV printable layer includes acrylic acid modified resin.
9. the manufacture method of a panel, it is characterised in that comprise the following steps:
Roller coat basalis on substrate;
Described basalis prints UV printable layer.
10. the manufacture method of panel as claimed in claim 9, it is characterised in that described UV printable layer by wavelength be 300~
420nm, the power ultraviolet source more than or equal to 80w/cm radiates solidification in 2~6 minutes and forms.
11. 1 kinds of refrigeration plants, it is characterised in that include panel as claimed in any of claims 1 to 8 in one of claims.
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CN201610377354.7A CN106091554A (en) | 2016-05-26 | 2016-05-26 | The manufacture method of panel, refrigeration plant and panel |
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CN201610377354.7A CN106091554A (en) | 2016-05-26 | 2016-05-26 | The manufacture method of panel, refrigeration plant and panel |
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CN106752306A (en) * | 2016-12-23 | 2017-05-31 | 青岛海尔特种钢板研制开发有限公司 | A kind of high clear colorful three-dimensional touch Colour decorative plate and its manufacture method |
CN107692409A (en) * | 2017-09-14 | 2018-02-16 | 海宁市盛祥线业有限公司 | A kind of kirsite button and its processing method |
CN110626082A (en) * | 2019-10-11 | 2019-12-31 | 广东小天才科技有限公司 | Protection process for multicolor patterns on surface of leather and decorative product |
CN112172306A (en) * | 2020-10-10 | 2021-01-05 | 安徽森泰木塑科技地板有限公司 | Preparation method of weather-resistant printing plate |
CN112629132A (en) * | 2020-12-22 | 2021-04-09 | 长虹美菱股份有限公司 | Digital printing process glass door applied to refrigerator and production process thereof |
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