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CN106066143A - Cambered surface defectoscopy card - Google Patents

Cambered surface defectoscopy card Download PDF

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Publication number
CN106066143A
CN106066143A CN201610483452.9A CN201610483452A CN106066143A CN 106066143 A CN106066143 A CN 106066143A CN 201610483452 A CN201610483452 A CN 201610483452A CN 106066143 A CN106066143 A CN 106066143A
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CN
China
Prior art keywords
series
card
defect
card body
cambered surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610483452.9A
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Chinese (zh)
Inventor
吕超杰
段冲
肖鹤旋
刘晓锋
潘玉芳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henan Pingzhi High Voltage Switchgear Co Ltd
State Grid Corp of China SGCC
Pinggao Group Co Ltd
Original Assignee
Henan Pingzhi High Voltage Switchgear Co Ltd
State Grid Corp of China SGCC
Pinggao Group Co Ltd
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Application filed by Henan Pingzhi High Voltage Switchgear Co Ltd, State Grid Corp of China SGCC, Pinggao Group Co Ltd filed Critical Henan Pingzhi High Voltage Switchgear Co Ltd
Priority to CN201610483452.9A priority Critical patent/CN106066143A/en
Publication of CN106066143A publication Critical patent/CN106066143A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/02Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/08Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
    • G01B5/12Measuring arrangements characterised by the use of mechanical techniques for measuring diameters internal diameters

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)
  • Length-Measuring Instruments Using Mechanical Means (AREA)

Abstract

本发明涉及对弧面缺陷的尺寸进行检测的检测工具,特别涉及对灭弧室喷口的缺陷尺寸进行检测的弧面缺陷测量卡。弧面缺陷测量卡包括可弯曲变形以与待测弧面贴合的卡片本体,所述卡片本体上设有用于测量缺陷长度的长度刻度、用于比对缺陷宽度的宽度条系列、用于比对缺陷的径向尺寸的圆圈系列或圆孔系列的至少一种。使用时,根据所测量缺陷的类型,将卡片本体的长度刻度、宽度条系列、圆圈系列或圆孔系列与缺陷对照,并对卡片本体用力使卡片本体弯曲变形以与待测弧面贴合,即可方便地实现对缺陷尺寸的测量,由于卡片本体为片状结构,因此很容易伸入内孔中,并且不需要移动卡爪,有利于检测效率高。

The invention relates to a detection tool for detecting the size of the arc surface defect, in particular to an arc surface defect measurement card for detecting the defect size of the nozzle of an arc extinguishing chamber. The curved surface defect measurement card includes a card body that can be bent and deformed to fit the curved surface to be tested. The card body is provided with a length scale for measuring the length of the defect, a series of width bars for comparing the width of the defect, and a series of width bars for comparing the width of the defect. At least one of a series of circles or a series of holes for the radial dimension of the defect. When using, according to the type of defect to be measured, compare the length scale, width bar series, circle series or round hole series of the card body with the defect, and force the card body to bend and deform the card body to fit the arc surface to be tested. The measurement of the defect size can be realized conveniently. Since the card body is a sheet structure, it is easy to extend into the inner hole, and there is no need to move the claws, which is conducive to high detection efficiency.

Description

弧面缺陷测量卡Arc Surface Defect Measurement Card

技术领域technical field

本发明涉及对弧面缺陷的尺寸进行检测的检测工具,特别涉及对灭弧室喷口的缺陷尺寸进行检测的弧面缺陷测量卡。The invention relates to a detection tool for detecting the size of the arc surface defect, in particular to an arc surface defect measurement card for detecting the defect size of the spout of an arc extinguishing chamber.

背景技术Background technique

喷口是断路器上灭弧装置的主要组成部分,一般为外径具有粗细变化的筒体结构,并且中心设有轴向通孔。断路器动作时电弧在喷口处燃烧,喷口喷出的气流能够对弧柱起到散热作用来熄灭电弧。因此,喷口为灭弧室装置的核心零部件之一,其质量的好坏直接关系到灭弧室装置的性能优劣,特别是外观质量的好坏,例如喷口成型中混入异物或出现工艺问题时,会在内外表面产生具有一定长度、宽度或径向尺寸的缺陷,从而对电弧及气流产生影响。The nozzle is the main component of the arc extinguishing device on the circuit breaker. It is generally a cylindrical structure with a varying thickness in the outer diameter, and an axial through hole is provided in the center. When the circuit breaker operates, the arc burns at the nozzle, and the airflow from the nozzle can dissipate heat from the arc column to extinguish the arc. Therefore, the spout is one of the core components of the arc extinguishing chamber device, and its quality is directly related to the performance of the arc extinguishing chamber device, especially the appearance quality, such as foreign matter or process problems in the nozzle molding When it is used, defects with a certain length, width or radial dimension will be produced on the inner and outer surfaces, which will affect the arc and air flow.

在对喷口的外观进行检查的过程中,如果发现内外表面存在缺陷,则需要通过测量缺陷的外形尺寸,进而判断缺陷的等级。现有技术中对缺陷的测量是采用游标卡尺进行,但是,由于喷口形状为不规则状,需要进行测量的位置大部分为弧面,例如喷口的外表面、内表面或圆角过渡面,而游标卡尺的读数为卡爪之间的直线距离,因此如果缺陷的长度、宽度或径向尺寸偏离喷口的轴向,游标卡尺测量出的尺寸就并非缺陷的实际尺寸,测量值往往小于实际值,准确性低,容易造成检测合格品实际上为废品或者在使用时出现异物放电。另外,由于喷口尺寸的限制,游标卡尺很难进入喷口内的轴向通孔中进行测量,即使能够进入,由于视线的问题也很难将卡爪对准缺陷及读取游标卡尺显示的数值,操作十分不便,检测效率低。In the process of inspecting the appearance of the spout, if defects are found on the inner and outer surfaces, it is necessary to measure the external dimensions of the defect to determine the level of the defect. In the prior art, the measurement of defects is carried out with a vernier caliper. However, due to the irregular shape of the spout, most of the positions that need to be measured are arc surfaces, such as the outer surface, inner surface or rounded transition surface of the spout, and the vernier caliper The reading is the linear distance between the claws, so if the length, width or radial dimension of the defect deviates from the axial direction of the nozzle, the size measured by the vernier caliper is not the actual size of the defect, and the measured value is often smaller than the actual value, with low accuracy , It is easy to cause that the qualified product is actually a waste product or a foreign object discharge occurs during use. In addition, due to the limitation of the size of the nozzle, it is difficult for the vernier caliper to enter the axial through hole in the nozzle for measurement. Even if it can enter, it is difficult to align the jaws to the defect and read the value displayed by the vernier caliper due to the problem of sight. Inconvenient and low detection efficiency.

发明内容Contents of the invention

本发明的目的是提供一种弧面缺陷测量卡,以解决现有的检测工具测量不便、检测效率低的问题。The object of the present invention is to provide a curved surface defect measurement card to solve the problems of inconvenient measurement and low detection efficiency of existing detection tools.

为实现上述目的,本发明采用的技术方案是:弧面缺陷测量卡,包括可弯曲变形以与待测弧面贴合的卡片本体,所述卡片本体上设有用于测量缺陷长度的长度刻度、用于比对缺陷宽度的宽度条系列、用于比对缺陷的径向尺寸的圆圈系列或圆孔系列的至少一种。In order to achieve the above object, the technical solution adopted by the present invention is: arc surface defect measurement card, including a card body that can be bent and deformed to fit the arc surface to be tested, and the card body is provided with a length scale for measuring the length of the defect, At least one of a series of width bars for comparing defect widths, a series of circles or a series of circular holes for comparing radial dimensions of defects.

进一步地:further:

所述卡片本体由透明材质制成。The card body is made of transparent material.

所述卡片本体由透明亚克力板制成。The card body is made of transparent acrylic board.

所述长度刻度设置在卡片本体的边缘处。The length scale is arranged at the edge of the card body.

所述宽度条系列分为两列以上排列,各列宽度条系列并排设置或排列方向相互垂直。The series of width bars are arranged in more than two columns, and the series of width bars in each column are arranged side by side or the arrangement directions are perpendicular to each other.

所述宽度条系列设有两列,两列宽度条系列分别设置在卡片本体的两个相邻侧边的边缘处。The width bar series is provided with two columns, and the two width bar series are respectively arranged at the edges of two adjacent sides of the card body.

所述圆圈系列设有两列,分别为空心圆圈系列和实心圆圈系列。The circle series is provided with two columns, which are hollow circle series and solid circle series respectively.

所述空心圆圈系列和实心圆圈系列并列设置,两列之间设有圆圈直径值标识。The series of hollow circles and the series of solid circles are arranged side by side, and a circle diameter value mark is provided between the two columns.

所述卡片本体为长方形,并且四角为倒圆角。The card body is rectangular, and the four corners are rounded.

所述卡片本体的厚度为0.1mm~0.2mm。The thickness of the card body is 0.1mm-0.2mm.

本发明采用上述技术方案,弧面缺陷测量卡包括可弯曲变形以与待测弧面贴合的卡片本体,所述卡片本体上设有用于测量缺陷长度的长度刻度、用于比对缺陷宽度的宽度条系列、用于比对缺陷的径向尺寸的圆圈系列或圆孔系列的至少一种。使用时,根据所测量缺陷的类型,将卡片本体的长度刻度、宽度条系列、圆圈系列或圆孔系列与缺陷对照,并对卡片本体用力使卡片本体完弯曲变形以与待测弧面贴合,即可方便地实现对缺陷尺寸的测量,由于卡片本体为片状结构,因此很容易伸入内孔中,并且不需要移动卡爪,有利于提高检测效率。The present invention adopts the above-mentioned technical scheme. The curved surface defect measurement card includes a card body that can be bent and deformed to fit the curved surface to be tested. The card body is provided with a length scale for measuring the length of the defect and a scale for comparing the width of the defect. At least one of a series of width bars, a series of circles for comparing the radial dimensions of defects, or a series of round holes. When using, according to the type of defect to be measured, compare the length scale, width bar series, circle series or round hole series of the card body with the defect, and force the card body to completely bend and deform the card body to fit the arc surface to be tested , can easily realize the measurement of defect size, because the card body is a sheet structure, so it is easy to extend into the inner hole, and there is no need to move the claws, which is conducive to improving the detection efficiency.

进一步地,所述卡片本体由透明材质制成,能够很容易地将弧面缺陷测量卡与缺陷对准,使操作更便捷。Furthermore, the card body is made of a transparent material, which can easily align the curved surface defect measurement card with the defect, making the operation more convenient.

进一步地,将长度刻度或宽度条系列设置在卡片本体边缘处,能够方便地将缺陷与长度刻度或宽度条系列进行比对,避免被测对象的其他部位对卡片本体产生干涉。Further, setting the length scale or width bar series at the edge of the card body can conveniently compare defects with the length scale or width bar series, and avoid interference of other parts of the measured object with the card body.

进一步地,宽度条系列分为两列以上排列,各列宽度条系列并排设置或排列方向相互垂直,能够减小卡片本体的尺寸,减小卡片本体发生弯曲变形所需的作用力,使卡片本体能够更好地与弧面贴合,提高测量精度。Further, the width bar series is divided into more than two rows and arranged in two or more columns, and the width bar series of each column are arranged side by side or arranged perpendicular to each other, which can reduce the size of the card body, reduce the force required for the card body to bend and deform, and make the card body It can better fit the curved surface and improve the measurement accuracy.

进一步地,圆圈系列设有两列,分别为实心圆圈系列和空心圆圈系列,实心圆圈系列用于深色基体上浅色缺陷外圆尺寸的测量,空心圆圈系列用于浅色基体上深色缺陷外圆尺寸的测量。Further, the circle series has two columns, namely the solid circle series and the hollow circle series. The solid circle series is used for measuring the outer circle size of light-colored defects on dark-colored substrates, and the hollow circle series is used for dark-colored defects on light-colored substrates. Measurement of outer circle size.

附图说明Description of drawings

图1是本发明中弧面缺陷测量卡的一个实施例的结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of a curved surface defect measurement card in the present invention.

图2是被测喷口的剖视图;Fig. 2 is the cross-sectional view of measured spout;

图3是测量缺陷长度时的示意图(图中未示出喷口表面);Figure 3 is a schematic diagram when measuring the length of a defect (the nozzle surface is not shown in the figure);

图4是测量缺陷宽度时的示意图(图中未示出喷口表面);Figure 4 is a schematic diagram when measuring the width of a defect (the nozzle surface is not shown in the figure);

图5是测量缺陷径向尺寸时的示意图(图中未示出喷口表面)。Figure 5 is a schematic diagram of the measurement of the radial size of the defect (the nozzle surface is not shown in the figure).

图中各附图标记对应的名称为:1-卡片本体,2-长度刻度,3-第一宽度条系列,4-第二宽度条系列,5-实心圆圈系列,6-空心圆圈系列,7-圆圈直径值标识,8-喷口表面,9-缺陷。The names corresponding to the reference marks in the figure are: 1-card body, 2-length scale, 3-first width bar series, 4-second width bar series, 5-solid circle series, 6-hollow circle series, 7- - circle diameter value identification, 8 - spout surface, 9 - defect.

具体实施方式detailed description

下面结合附图对本发明的实施方式作进一步说明。Embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

本发明弧面缺陷测量卡的一个实施例如图1~图5所示,是一种检测喷口外观缺陷大小的尺寸测量量具,包括卡片本体1和设置在卡片本体1上的测量标识。卡片本体1为长方形,四角设有倒圆角,采用柔软的透明亚克力板制成,厚度为0.1mm~0.2mm,便于折弯变形,长度为90mm~100mm,宽度为50mm~60mm,携带方便。An embodiment of the curved surface defect measurement card of the present invention is shown in Figures 1 to 5, which is a size measuring tool for detecting the size of the appearance defect of the spout, including a card body 1 and a measurement mark arranged on the card body 1. The card body 1 is a rectangle with rounded corners. It is made of soft transparent acrylic board with a thickness of 0.1mm~0.2mm, which is easy to bend and deform. The length is 90mm~100mm and the width is 50mm~60mm, which is easy to carry.

以图1所显示的方位进行观察,长方形卡片本体1的右部内侧设有用于测量缺陷9的长度的长度刻度2,长度刻度2与常用直尺上的刻度类型相同,具有0-80mm的量程。Observe from the orientation shown in Figure 1, the inside of the right part of the rectangular card body 1 is provided with a length scale 2 for measuring the length of the defect 9, the length scale 2 is the same type as the scale on a common ruler, and has a range of 0-80mm .

长方形卡片本体1的左部内侧和上部内侧设有用于比对缺陷宽度的宽度条系列,分别为设置在长方形卡片本体1的左部内侧的第一宽度条系列3和设置在长方形卡片本体1的上部内侧的第二宽度条系列4。各宽度条系列均包括多条宽度线条,多条宽度线条分别具有一系列的宽度,能够作为缺陷宽度值的比对基础。为便于测量,各宽度线条的内侧设有宽度值标识。The inner side of the left part and the upper part of the rectangular card body 1 are provided with a series of width bars for comparing the width of defects, which are respectively the first width bar series 3 arranged on the inner side of the left part of the rectangular card body 1 and the first width bar series 3 arranged on the inner side of the rectangular card body 1. Second width bar series 4 on inner side of upper part. Each width bar series includes a plurality of width lines, each of which has a series of widths, which can be used as a basis for comparison of defect width values. For the convenience of measurement, the inner side of each width line is marked with the width value.

长度刻度2、第一宽度条系列3、第二宽度条系列4所围成的区域内设有两列用于比对缺陷9的径向尺寸的圆圈系列,分别为空心圆圈系列6和实心圆圈系列5,空心圆圈系列6即具有一系列直径的空心圆圈,实心圆圈系列5即具有一系列直径的实心圆点,空心圆圈系列6和实心圆圈系列5并列设置,两列之间设有表示圆圈的直径值的圆圈直径值标识7。In the area surrounded by the length scale 2, the first width bar series 3, and the second width bar series 4, there are two series of circles for comparing the radial dimensions of the defect 9, which are hollow circle series 6 and solid circles respectively Series 5, hollow circle series 6 are hollow circles with a series of diameters, solid circle series 5 are solid dots with a series of diameters, hollow circle series 6 and solid circle series 5 are arranged side by side, and there are circles between the two columns The diameter value of the circle is identified by the diameter value of 7.

当喷口内部或者圆角过渡面有缺陷,游标卡尺无法进入测量时,可以用此弧面缺陷测量卡对比测量。如果此时缺陷的大小在规定的公差范围内,则说明此件喷口合格,反之,因为缺陷较大为不合格。当然,当喷口外弧面上具有缺陷时,也可以用此弧面缺陷测量卡对比测量,并且本弧面缺陷测量卡在不受外力作用的情况下为平面结构,也可以用于测量平面缺陷。When the inside of the nozzle or the fillet transition surface is defective, and the vernier caliper cannot enter the measurement, you can use this curved surface defect measurement card for comparative measurement. If the size of the defect is within the specified tolerance range at this time, it means that the spout of this part is qualified, otherwise, it is unqualified because the defect is large. Of course, when there is a defect on the outer arc of the nozzle, the arc defect measurement card can also be used for comparative measurement, and the arc defect measurement card has a planar structure without external force, and can also be used to measure planar defects .

使用时,如图3—图5所示,根据要检测的缺陷的类型,相应地将弧面缺陷测量卡上设有长度刻度2、宽度条系列或圆圈系列的位置按压到喷口表面8的相应的缺陷上,使弧面缺陷测量卡发生变形与待测弧面贴合,即可进行缺陷长度的测量或缺陷宽度或径向尺寸的比对。如图3所示,缺陷长度可以直接通过长度刻度2读出。如图4所示,将将测量卡上的宽度条系列与喷口上的黑线缺陷的宽度进行比对,如果某宽度条的宽度刚好与黑线的宽度吻合或最接近,即可判定该缺陷的宽度为该宽度条的宽度值。如图5所示,将测量卡上的空心圆圈系列6与喷口上的黑点缺陷进行比对,如果某空心圆圈系列6刚好能够包括住黑点,即可判定该缺陷的径向尺寸大小为该空心圆圈的直径。When in use, as shown in Figures 3 to 5, according to the type of defect to be detected, correspondingly press the positions of the length scale 2, the width bar series or the circle series on the arc surface defect measurement card to the corresponding position of the spout surface 8. On the defect, the arc surface defect measurement card is deformed to fit the arc surface to be tested, so that the defect length can be measured or the defect width or radial dimension can be compared. As shown in Figure 3, the defect length can be read directly through the length scale 2. As shown in Figure 4, the width bar series on the measurement card will be compared with the width of the black line defect on the nozzle. If the width of a certain width bar coincides with or is closest to the width of the black line, the defect can be judged The width of is the width value of the width bar. As shown in Figure 5, compare the hollow circle series 6 on the measurement card with the black spot defect on the nozzle, if a certain hollow circle series 6 can just include the black spot, it can be determined that the radial size of the defect is The diameter of the hollow circle.

该弧面缺陷测量卡在检测时准确、快捷、方便,极大地提高了缺陷判定效率。同时,检测时不受喷口尺寸的限制,不受作业环境和零部件放置状态的限制,可以适应工程实际的多种状况。The curved surface defect measurement card is accurate, fast and convenient during detection, and greatly improves the efficiency of defect determination. At the same time, the detection is not limited by the size of the nozzle, the operating environment and the placement of parts, and can adapt to various actual engineering conditions.

在上述实施例中,卡片本体1采用透明亚力克板制成,在本发明的其他实施例中,卡片本体1也可以采用其他材料制作,例如聚碳酸酯,而卡片本体1也可以是不透明材质,但是优选透明材质,以使测量更加方便。在上述实施例中,卡片本体1上设置有长度刻度2、宽度条系列和圆圈系列,在其他实施例中,卡片本体1上也可以仅设置长度刻度2、宽度条系列和圆圈系列的一种或两种,并且圆圈系列也可以替换为圆孔系列,而长度刻度2、宽度条系列的设置位置也以进行调整。另外,在其他实施例中,卡片本体1也可以替换为其他形状,例如三角形、半圆形等,而长方形卡片本体1是非必须结构,在其他实施例中也可以省去。In the above embodiment, the card body 1 is made of transparent acrylic board, in other embodiments of the present invention, the card body 1 can also be made of other materials, such as polycarbonate, and the card body 1 can also be made of opaque material , but a transparent material is preferred to make the measurement more convenient. In the above embodiment, the card body 1 is provided with a length scale 2, a series of width bars and a series of circles. In other embodiments, only one of the length scale 2, the series of width bars and the series of circles may be provided on the card body 1. Or two, and the circle series can also be replaced by the round hole series, and the setting positions of the length scale 2 and the width bar series can also be adjusted. In addition, in other embodiments, the card body 1 can also be replaced with other shapes, such as triangle, semicircle, etc., while the rectangular card body 1 is an optional structure, which can also be omitted in other embodiments.

Claims (10)

1. cambered surface defectoscopy card, it is characterised in that: include flexible deformation with the card body fitted with cambered surface to be measured, described Card body be provided with the length scale for measuring defect length, for comparison defect width width bar series, for than To at least one of the radial dimension of circle of defect series or circular hole series.
Cambered surface defectoscopy card the most according to claim 1, it is characterised in that: described card body is by transparent material system Become.
Cambered surface defectoscopy card the most according to claim 2, it is characterised in that: described card body is by transparent acrylic Make.
4. according to the cambered surface defectoscopy card described in claim 1 or 2 or 3, it is characterised in that: described length scale is arranged on card The edge of sheet body.
5. according to the cambered surface defectoscopy card described in claim 1 or 2 or 3, it is characterised in that: described width bar series is divided into two The above arrangement of row, each column width bar series is arranged side by side or orientation is mutually perpendicular to.
Cambered surface defectoscopy card the most according to claim 5, it is characterised in that: described width bar series is provided with two row, and two Column width bar series is separately positioned on the edge of two adjacent side of card body.
7. according to the cambered surface defectoscopy card described in claim 1 or 2 or 3, it is characterised in that: described circle series is provided with two Row, respectively empty circles series and solid circles series.
Cambered surface defectoscopy card the most according to claim 7, it is characterised in that: described empty circles series and solid circles Series is set up in parallel, and is provided with circle diameter value mark between two row.
9. according to the cambered surface defectoscopy card described in claim 1 or 2 or 3, it is characterised in that: described card body is rectangular Shape, and corner is rounding.
10. according to the cambered surface defectoscopy card described in claim 1 or 2 or 3, it is characterised in that: the thickness of described card body For 0.1mm ~ 0.2mm.
CN201610483452.9A 2016-06-28 2016-06-28 Cambered surface defectoscopy card Pending CN106066143A (en)

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