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CN106013157B - A kind of device in jet mixing filling Coarse Aggregate dam body gap - Google Patents

A kind of device in jet mixing filling Coarse Aggregate dam body gap Download PDF

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CN106013157B
CN106013157B CN201610613716.8A CN201610613716A CN106013157B CN 106013157 B CN106013157 B CN 106013157B CN 201610613716 A CN201610613716 A CN 201610613716A CN 106013157 B CN106013157 B CN 106013157B
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arm
main shaft
dam body
millimeters
closed plate
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CN106013157A (en
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卢建华
谭界雄
夏明勇
田波
王健
易思斯
熊美林
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Changjiang Institute of Survey Planning Design and Research Co Ltd
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Changjiang Institute of Survey Planning Design and Research Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/16Sealings or joints
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B7/00Barrages or weirs; Layout, construction, methods of, or devices for, making same
    • E02B7/02Fixed barrages
    • E02B7/04Dams across valleys
    • E02B7/06Earth-fill dams; Rock-fill dams

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

本发明公布了一种射流搅拌充填粗粒料坝体空隙的装置,在它的四周堆放有砂料(8),其特征在于:在主轴(1)的上下两端均与钻杆通过螺纹连接体(2)螺纹连接;四个辅助搅拌臂(3)在水平面上呈十字型焊接在内部为空腔结构的主轴(1)的轴臂上,辅助搅拌臂(3)呈字型,在每个辅助搅拌臂(3)的水平臂(3.1)的中间开有竖向射浆孔(4),每个辅助搅拌臂(3)的垂直臂(3.2)为实心结构,且垂直臂(3.2)的尾部向内收缩;它克服了现有技术中通过钻杆灌注浓浆存在浆液扩散半径不易控制、耗浆量大的缺点,具有搅拌充填效率较通过钻杆内部空腔灌注流态砂浆提35%以上的优点。

The invention discloses a device for filling the gap of a coarse-grained dam body with jet flow stirring, and sand materials (8) are stacked around it, and the feature is that the upper and lower ends of the main shaft (1) are connected with the drill pipe through threads The body (2) is threaded; the four auxiliary stirring arms (3) are cross-shaped welded on the shaft arm of the main shaft (1) with a cavity structure inside, and the auxiliary stirring arms (3) are font, a vertical grouting hole (4) is opened in the middle of the horizontal arm (3.1) of each auxiliary stirring arm (3), and the vertical arm (3.2) of each auxiliary stirring arm (3) is a solid structure, and The tail of the vertical arm (3.2) shrinks inward; it overcomes the disadvantages of difficult control of the slurry diffusion radius and large slurry consumption in the prior art of injecting thick slurry through the drill pipe, and has a higher stirring filling efficiency than that of pouring through the inner cavity of the drill pipe. Fluid mortar provides more than 35% advantages.

Description

一种射流搅拌充填粗粒料坝体空隙的装置A jet stirring device for filling the voids of a coarse-grained material dam body

技术领域technical field

本发明涉及到水利水电工程病险散粒料坝体加固的技术领域,更加具体来说是一种射流搅拌充填粗粒料坝体空隙的装置。The invention relates to the technical field of strengthening the dam body of dangerous granular materials in water conservancy and hydropower projects, and more specifically relates to a device for filling the gaps of the coarse-grained material dam body with jet stirring.

背景技术Background technique

我国上世纪50-70年代特殊历史时期,建设的石渣坝、砂卵石坝及堆石坝等粗粒料大坝坝体,限于当时的施工技术水平,部分大坝存在坝体碾压不密实,孔隙率大,从而导致坝体变形较大,且长期不收敛,最终导致防渗体系破坏。由坝体变形引起的防渗系统破坏,需要通过工程措施加固或坝体自然变形稳定后,再对防渗系统进行修复。During the special historical period from the 1950s to the 1970s in my country, the dam bodies of coarse-grained dams such as gravel dams, sand pebble dams, and rockfill dams were limited by the construction technology level at that time, and some dams were not compacted due to rolling. , the porosity is large, which leads to large deformation of the dam body, and long-term non-convergence, which eventually leads to the destruction of the anti-seepage system. The damage of the anti-seepage system caused by the deformation of the dam body needs to be reinforced by engineering measures or the natural deformation of the dam body is stabilized before the anti-seepage system is repaired.

充填灌浆是减少粗粒砂坝体空隙,从而减小坝体孔隙率,控制坝体变形的有效方法。但对于空隙多、孔隙率大的粗粒料坝体,目前工程加固措施多是直接通过钻杆灌注浓浆或通过钻杆灌注流态砂浆,通过钻杆灌注浓浆存在浆液扩散半径不易控制、耗浆量大、灌注效率低等诸多问题;而通过钻杆灌注流态砂浆等粗粒材料,灌注效率低,坝体空隙充填不均匀,易导致钻杆堵塞。Filling and grouting is an effective method to reduce the voids of the coarse-grained sand dam body, thereby reducing the porosity of the dam body and controlling the deformation of the dam body. However, for coarse-grained dams with many voids and large porosity, the current engineering reinforcement measures are mostly direct injection of thick slurry through drill pipes or injection of fluid mortar through drill pipes. The diffusion radius of slurry is difficult to control due to the difficulty of injecting thick slurry through drill pipes There are many problems such as large slurry consumption and low injection efficiency; however, when injecting fluid mortar and other coarse-grained materials through drill pipes, the injection efficiency is low, and the gaps in the dam body are filled unevenly, which easily leads to blockage of drill pipes.

发明内容Contents of the invention

本发明的目的在于克服上述背景技术中的不足之处,而提出一种射流搅拌充填粗粒料坝体空隙的装置。The purpose of the present invention is to overcome the disadvantages in the above-mentioned background technology, and propose a device for filling the voids of the coarse grain material dam body with jet agitation.

本发明一种射流搅拌充填粗粒料坝体空隙的装置,在它的四周堆放有砂料,The present invention is a device for jet stirring and filling the gap of coarse-grained material dam body, and sand materials are stacked around it,

其特征在于:它包括主轴、螺纹连接体、辅助搅拌臂、竖向射浆孔、水平射浆孔、封闭板;在所述的主轴的上下两端均与钻杆通过螺纹连接体螺纹连接;四个所述的辅助搅拌臂在水平面上呈十字型焊接在内部为空腔结构的主轴的轴臂上,所述的辅助搅拌臂呈字型,在每个所述的辅助搅拌臂的水平臂的中间开有竖向射浆孔,每个所述的辅助搅拌臂的垂直臂为实心结构,且垂直臂的尾部向内收缩;在所述的主轴中间的下方30毫米处设置有四个水平射浆孔,四个所述的水平射浆孔等间距环向布置在所述的主轴上;在所述的主轴的空腔内的尾部设置有封闭板,所述的封闭板与下端的螺纹连接体形成封闭结构,且在所述的封闭板的中间开有封闭板射浆孔。It is characterized in that it includes a main shaft, a threaded connection body, an auxiliary stirring arm, a vertical grouting hole, a horizontal grouting hole, and a closing plate; the upper and lower ends of the main shaft are threaded with the drill pipe through the threaded connection body; The four auxiliary stirring arms are welded in a cross shape on the horizontal plane to the shaft arm of the main shaft with a cavity structure inside, and the auxiliary stirring arms are font, there is a vertical grouting hole in the middle of the horizontal arm of each of the auxiliary stirring arms, the vertical arm of each of the auxiliary stirring arms is a solid structure, and the tail of the vertical arm shrinks inward; Four horizontal injection holes are arranged at 30 mm below the middle of the main shaft, and the four horizontal injection holes are equally spaced and circumferentially arranged on the main shaft; in the cavity of the main shaft The tail is provided with a closing plate, which forms a closed structure with the threaded connection body at the lower end, and a closing plate grouting hole is opened in the middle of the closing plate.

在上述技术方案中:所述的主轴的直径为50毫米,长度为250毫米;所述的水平臂的长度150毫米,所述的垂直臂长度为60毫米;每个所述的竖向射浆孔和水平射浆孔的孔径均为5毫米。In the above technical scheme: the diameter of the main shaft is 50 mm, and the length is 250 mm; the length of the horizontal arm is 150 mm, and the length of the vertical arm is 60 mm; Both the holes and the horizontal shot holes have a diameter of 5 mm.

在上述技术方案中:所述的水平射浆孔与主轴的轴心的连线与水平臂之间的夹角为45度。In the above technical solution: the angle between the horizontal arm and the horizontal arm is 45 degrees.

在上述技术方案中:所述的封闭板为钢制材料制作而成,且所述的封闭板射浆孔孔径为5毫米。In the above technical solution: the closing plate is made of steel material, and the diameter of the grouting hole of the closing plate is 5 mm.

本发明具有如下优点:1、本装置可使孔口砂料与水泥浆液均匀混合,砂浆持续、稳定、高效充填堆石体空腔。2、本装置在某项目堆石坝除险加固工程中成功应用,实现了灌浆料在堆石坝体内的均匀充填,并有适宜的胶结强度,弥补了原坝体的填筑质量缺陷。3、搅拌充填效率较通过钻杆内部空腔灌注流态砂浆提高35%以上。4、根据检测坝体充填物分布均匀,坝体空隙被高效充填,孔隙率得到有效控制。The invention has the following advantages: 1. The device can uniformly mix the sand material at the orifice and the cement slurry, and the mortar can fill the cavity of the rockfill body continuously, stably and efficiently. 2. This device has been successfully applied in a rockfill dam reinforcement project of a certain project. It has realized the uniform filling of the grouting material in the rockfill dam body, and has suitable cementation strength, which makes up for the filling quality defects of the original dam body. 3. The stirring and filling efficiency is more than 35% higher than that of pouring fluid mortar through the inner cavity of the drill pipe. 4. According to the detection of uniform distribution of filling materials in the dam body, the voids in the dam body are filled efficiently and the porosity is effectively controlled.

附图说明Description of drawings

图1为本发明粗粒料坝体空隙充填装置剖视图。Fig. 1 is a cross-sectional view of a coarse-grained dam body gap filling device of the present invention.

图2为本发明粗粒料坝体空隙充填装置俯视图。Fig. 2 is a top view of the coarse-grained material dam void filling device of the present invention.

图中:主轴1、螺纹连接体2、辅助搅拌臂3、水平臂3.1、垂直臂3.2、竖向射浆孔4、水平射浆孔5、封闭板6、封闭板射浆孔7、砂料8。In the figure: main shaft 1, threaded connection body 2, auxiliary stirring arm 3, horizontal arm 3.1, vertical arm 3.2, vertical shot hole 4, horizontal shot hole 5, closed plate 6, closed plate shot hole 7, sand material 8.

具体实施方式Detailed ways

下面结合附图详细说明本发明的的实施情况,但它们并不构成对本发明的限定,仅作举例而已,同时通过说明本发明的优点将变得更加清楚和容易理解。The implementation of the present invention will be described in detail below in conjunction with the accompanying drawings, but they do not constitute a limitation to the present invention, they are only examples, and the advantages of the present invention will become clearer and easier to understand.

参照图1-2所示:本发明一种射流搅拌充填粗粒料坝体空隙的装置,在它的四周堆放有砂料8,Shown with reference to Fig. 1-2: a kind of jet agitation of the present invention fills the device of coarse-grained material dam body gap, is piled up with sand material 8 around it,

其特征在于:它包括主轴1、螺纹连接体2、辅助搅拌臂3、竖向射浆孔4、水平射浆孔5、封闭板6;在所述的主轴1的上下两端均与钻杆通过螺纹连接体2螺纹连接;四个所述的辅助搅拌臂3在水平面上呈十字型焊接在内部为空腔结构的主轴1的轴臂上,所述的辅助搅拌臂3呈字型,在每个所述的辅助搅拌臂3的水平臂3.1的中间开有竖向射浆孔4,每个所述的辅助搅拌臂3的垂直臂3.2为实心结构,且垂直臂3.2的尾部向内收缩;在所述的主轴1中间的下方30毫米处设置有四个水平射浆孔5,四个所述的水平射浆孔5等间距环向布置在所述的主轴1上;在所述的主轴1的空腔内的尾部设置有封闭板6,所述的封闭板6与下端的螺纹连接体2形成封闭结构,且在所述的封闭板6的中间开有封闭板射浆孔7。It is characterized in that it includes a main shaft 1, a threaded connection body 2, an auxiliary stirring arm 3, a vertical grouting hole 4, a horizontal grouting hole 5, and a closing plate 6; the upper and lower ends of the main shaft 1 are connected to the drill pipe Through the threaded connection body 2 threaded connection; the four auxiliary stirring arms 3 are welded in a cross shape on the horizontal plane on the shaft arm of the main shaft 1 with a cavity structure inside, and the auxiliary stirring arms 3 are in the shape of font, there is a vertical grouting hole 4 in the middle of the horizontal arm 3.1 of each auxiliary stirring arm 3, the vertical arm 3.2 of each auxiliary stirring arm 3 is a solid structure, and the vertical arm 3.2 The tail shrinks inward; four horizontal injection holes 5 are arranged 30 mm below the middle of the main shaft 1, and the four horizontal injection holes 5 are equidistantly arranged on the main shaft 1; A closed plate 6 is arranged at the tail of the cavity of the main shaft 1, and the closed structure is formed between the closed plate 6 and the threaded connection body 2 at the lower end, and a closed plate shot is opened in the middle of the closed plate 6. pulp hole 7.

所述的主轴1的直径为50毫米,长度为250毫米;所述的水平臂3.1的长度150毫米,所述的垂直臂3.2长度为60毫米;每个所述的竖向射浆孔4和水平射浆孔5的孔径均为5毫米。The diameter of described main shaft 1 is 50 millimeters, and length is 250 millimeters; The length of described horizontal arm 3.1 is 150 millimeters, and the length of described vertical arm 3.2 is 60 millimeters; Each described vertical grouting hole 4 and The aperture of horizontal grouting hole 5 is 5 millimeters.

所述的水平射浆孔5与主轴1的轴心的连线与水平臂3.1之间的夹角为45度(图中的a角度即为45度)。The included angle between the horizontal arm 3.1 and the line connecting the horizontal grouting hole 5 and the axis of the main shaft 1 is 45 degrees (the angle a in the figure is 45 degrees).

所述的封闭板6为钢制材料制作而成,且所述的封闭板射浆孔7孔径为5毫米。The closing plate 6 is made of steel material, and the diameter of the grouting hole 7 of the closing plate is 5 mm.

本发明的中的砂浆浆液的具体流经过程如下;将本发明安装钻杆中,即替换钻杆的一部分。带压得水泥浆流经主轴1的轴心管一直至最下端的封闭板6,少量水泥浆由封闭板6上的封闭板射浆孔7流到下方的钻杆中,湿润钻孔,由于封闭板射浆孔7较小,并未减小水泥浆的压力,带压的水泥浆由水平射浆孔5和竖向射浆孔4喷射至砂料8中,由于本装置随钻杆同步转动,水泥浆随钻杆搅拌砂浆。The specific flow-through process of the mortar slurry in the present invention is as follows; the present invention is installed in the drill pipe, that is, a part of the drill pipe is replaced. The pressed cement slurry flows through the axial tube of the main shaft 1 to the lowermost closing plate 6, and a small amount of cement slurry flows from the closing plate grouting hole 7 on the closing plate 6 to the drill pipe below to wet the drill hole. The grouting hole 7 of the closed plate is small, which does not reduce the pressure of the cement slurry. The cement slurry under pressure is sprayed into the sand material 8 through the horizontal grouting hole 5 and the vertical grouting hole 4. Since the device is synchronized with the drill pipe Rotate, the cement slurry stirs the mortar along with the drill pipe.

整个待灌浆的砂浆浆液中的另外一部分砂浆浆液,由主轴1的环空管道流到辅助搅拌臂3上的竖向射浆孔4和位于主轴1上的水平射浆孔5,因为在所述的辅助搅拌臂3的附近都堆放有砂料8,水泥浆由竖向射浆孔4和水平射浆孔5射出,并喷射到砂料8上,此时的四个辅助搅拌臂3转动将砂浆和砂料8充分混合,并由主轴1的外壁的流道(图中箭头标识)流到需要修补的坝体上。Another part of the mortar slurry to be grouted flows from the annular pipe of the main shaft 1 to the vertical shot hole 4 on the auxiliary stirring arm 3 and the horizontal shot hole 5 on the main shaft 1, because in the Sand materials 8 are piled up near the auxiliary stirring arms 3, and the cement slurry is ejected from the vertical grout holes 4 and the horizontal grout holes 5, and sprayed onto the sand materials 8. At this time, the four auxiliary stirring arms 3 rotate to The mortar and sand material 8 are fully mixed, and flow to the dam body to be repaired by the flow channel (marked by the arrow in the figure) on the outer wall of the main shaft 1 .

上述未详细说明的部分均为现有技术。The parts not described in detail above are all prior art.

Claims (4)

1. a kind of device in jet mixing filling Coarse Aggregate dam body gap, it is characterised in that:It further includes main shaft (1), be threadedly coupled Body (2), auxiliary mixing arm (3), it is vertical penetrate slurry hole (4), level penetrates slurry hole (5), closed plate (6);In the upper of the main shaft (1) Lower both ends are connected through a screw thread body (2) with drilling rod and are threadedly coupled;Auxiliary mixing arm (3) described in four is in ten in the horizontal plane Font is welded on the internal armshaft for the main shaft (1) of cavity structure, in the horizontal arm of each auxiliary mixing arm (3) (3.1) centre is provided with vertical penetrate and starches hole (4), horizontal arm (3.1) cavity and the perforation of main shaft (1) cavity, each auxiliary The upright arm (3.2) of mixing arm (3) is solid construction, and the tail portion of upright arm (3.2) is to contract;In the main shaft (1) Middle lower section setting to be penetrated there are four level starches hole (5), and it is equidistantly circumferentially disposed in the master that the level described in four penetrates slurry hole (5) On axis (1);Tail portion in the cavity of the main shaft (1) is provided with closed plate (6), the closed plate (6) and lower end It is threadedly coupled body (2) and forms enclosed construction, and be provided with closed plate in the centre of the closed plate (6) and penetrate slurry hole (7).
2. a kind of device in jet mixing filling Coarse Aggregate dam body gap according to claim 1, it is characterised in that:It is described A diameter of 50 millimeters of main shaft (1), length is 250 millimeters;150 millimeters of the length of the horizontal arm (3.1), described hangs down Straight-arm (3.2) length is 60 millimeters;It is each described vertical to penetrate slurry hole (4) and level penetrates that starch the aperture of hole (5) be 5 millimeters.
3. a kind of device in jet mixing filling Coarse Aggregate dam body gap according to claim 1 or 2, it is characterised in that: The angle that the level is penetrated between slurry hole (5) and the line in axle center and horizontal arm (3.1) of main shaft (1) is 45 degree.
4. a kind of device in jet mixing filling Coarse Aggregate dam body gap according to claim 3, it is characterised in that:It is described Closed plate (6) be made for steel material, and the closed plate penetrate slurry hole (7) aperture be 5 millimeters.
CN201610613716.8A 2016-07-29 2016-07-29 A kind of device in jet mixing filling Coarse Aggregate dam body gap Active CN106013157B (en)

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