CN106012217A - Preparation method of latex-free woven carpet - Google Patents
Preparation method of latex-free woven carpet Download PDFInfo
- Publication number
- CN106012217A CN106012217A CN201610457387.2A CN201610457387A CN106012217A CN 106012217 A CN106012217 A CN 106012217A CN 201610457387 A CN201610457387 A CN 201610457387A CN 106012217 A CN106012217 A CN 106012217A
- Authority
- CN
- China
- Prior art keywords
- carpet
- yarn
- nano
- nanoreinforcement
- slurry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
- D03D15/68—Scaffolding threads, i.e. threads removed after weaving
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/74—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/80—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with boron or compounds thereof, e.g. borides
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The invention discloses a preparation method of a latex-free woven carpet. The carpet is prepared from base cloth, fleece yarn, weft and warp, wherein the weft is composite yarn which is formed by core yarn and a wrapping layer, the wrapping layer is prepared from hot-melting fibers and a nano reinforcing material, a sizing agent of the nano reinforcing material is added to the hot-melting fibers with a blending modification method, a wrapping layer material is obtained and used for wrapping the core yarn, and then the weft is obtained; the warp, the weft and the fleece yarn are interwoven and heated, so that the hot-melting fibers are melted and bonded to pile yarn, and the carpet is obtained after cooling, solidification and post-processing. With the adoption of the preparation method, the waste water pollution problem and the air pollution problem are solved in the carpet production and recycling processes, environment protection is facilitated, and the wear resistance of the carpet is improved due to adoption of the nano reinforcing material.
Description
Technical field
The invention belongs to field of sanitary equipment, especially relate to the preparation method of a kind of woven carpet without latex.
Background technology
Along with the raising of modern life level, the comfortableness of house fitting-up, fashion, the feature of environmental protection etc. are required more and more higher.
In house ornamentation, the utilization rate of carpet account for greatly.Carpet has the function of warming regulation, and place mat carpet can subtract in large area
By ground dispersed heat in Shaoshi, block the invasion and attack of ground cold, make people bask comfortable.There is sound absorption function simultaneously,
The vertical surface of the abundant quality of carpet and lint bunch possesses good sound-absorbing effect, and can suitably reduce influence of noise, and comfortable
Function, due to the fabric that carpet is high resilience fiber, has plentiful, abundant, soft quality, so meeting when walking above
Produce preferable resilience force, be comfortable on softness.Carpet has aesthetic function concurrently simultaneously, and quality is plentiful, the carpet paving that outward appearance is magnificent
If rear ground can seem dignified gorgeous, it is thus achieved that fabulous decorative effect.The kind of carpet is a lot, have wool carpet, chemical fibre carpet,
Cortex carpet, rubber carpet, natural fiber carpet etc..Each there is oneself characteristic and advantage.
Woven Wilden carpet is interweaved by warp thread, weft yarn, pile yams three yarn, arranges through the later process such as gluing, shorn velvet and makes
Become.Woven Axminster carpet is also to be interweaved by warp thread, weft yarn, pile yams three yarn, whole by the operation such as gluing, shorn velvet
Reason forms.Using emulsion coating, when producing and reclaim carpet, problem served by band, i.e. waste water handling problem and produce unpleasant
Abnormal smells from the patient.Sometimes, for reducing cost, by latex adhesive layer together with calcium carbonate mixed, but the problem brought is, burning waste
Time, garbage contains the inserts of combustion in distress.
Summary of the invention
For solving above-mentioned technical problem, the invention provides a kind of without latex woven carpet and preparation method thereof.
The technical scheme that the present invention is complete includes:
The preparation method of a kind of woven carpet without latex, it is characterised in that this carpet includes base fabric, floss yarn, weft yarn and warp thread；
Described weft yarn is composite yarn, and described composite yarn is made up of heart yarn and clad, described clad include meldable fibre and
Nanoreinforcement material, described nanoreinforcement material adds in the way of slurry, meldable fibre and the matter of nanoreinforcement material slurry
Amount ratio is for (98-99.5): (0.5-2), described slurry is made up of nano-carbon powder, nano boron carbide, solvent and dispersant, institute
The particle diameter of the nano-carbon powder stated is 20-50nm, and the mass fraction in nanoreinforcement material slurry is 0.45-0.85%, described
The particle diameter of nano boron carbide is 10-30nm, and the mass fraction in nanoreinforcement material slurry is 0.9-1.1%, and dispersant is being received
Mass fraction in rice reinforcing material slurry is 0.8-2%, and surplus is solvent；Preparation method is: dispersant is added solvent, with
After by nano-carbon powder and nano boron carbide, ultrasonic disperse 10-15min at 40-60 DEG C, obtain described nanoreinforcement material slurry；
Subsequently nanoreinforcement material slurry is joined in meldable fibre with the method for blending and modifying, obtain coating layer material, use
This coating layer material obtains weft yarn after being coated with heart yarn；
After warp thread, weft yarn, pile yams three yarn being interweaved, making meldable fibre melt after heating it, bond pile yams, cooled
Solidification and post processing obtain described carpet.
Described heart yarn is various fiber filament yarns or the staple yarn meeting carpet needs.
The fusing point of described meldable fibre is at 110-170 DEG C, and the softening temperature of other fiber being less than on this carpet.
Described meldable fibre selected from polypropylene, Fypro, poly-vinegar fiber, polyolefine fiber, polyvinyl chloride fibre or its
Combination.
Described solvent is ethanol, and dispersant is PVP.
Described mode of heating is hot air, the heating of hot cylinder or Far-infrared Heating.
The described carpet prepared by method.
The present invention is relative to the advantage of prior art: do not use traditional latex adhesive layer, solves production and reclaims carpet
During waste water pollution problem and air pollution problems inherent, beneficially environmental protection, use nanoreinforcement material, enhance the resistance to of carpet
Grind performance, and this reinforcing material uses slurry mode to prepare, and improves dispersion, reduces reunion degree, effectively ensure
The performance of carpet is uniform.
Accompanying drawing explanation
Fig. 1 is the structural representation of the woven carpet without latex of the present invention.
Fig. 2 is the composite core-spun yarn schematic diagram for weft yarn.
In figure: 1-floss yarn, 2-base fabric, 3-weft yarn, 4-warp thread, 5-clad, 6-heart yarn.
Detailed description of the invention
The present invention will be further described with detailed description of the invention below in conjunction with the accompanying drawings.
As shown in Figure 1-2, the preparation method of a kind of woven carpet without latex, this carpet includes base fabric 2, floss yarn 1, weft yarn 3 and
Warp thread 4；
Described weft yarn is composite yarn, and described composite yarn is made up of heart yarn 5 and clad 5, and described clad includes that hot melt is fine
Peacekeeping nanoreinforcement material, the fusing point of described meldable fibre, at 110-170 DEG C, can be polypropylene, Fypro, poly-vinegar fibre
Dimension, polyolefine fiber, polyvinyl chloride fibre etc..The fusing point of described heat bonding filament fiber or chopped fiber is less than for this carpet
The softening temperature of other fiber, if there being the non-meldable fibres such as cotton, fiber crops, silk, hair in carpet, the fusing point of its meldable fibre is wanted
Ensureing described non-meldable fibre not to be caused damage adding the heat fusing period, the softening temperature of meldable fibre is higher than 90 DEG C, molten
The preferred scheme of point should be at 110 DEG C 160 DEG C.
Described nanoreinforcement material adds in the way of slurry, and the mass ratio of meldable fibre and nanoreinforcement material slurry is
(98-99.5): (0.5-2), described slurry is made up of nano-carbon powder, nano boron carbide, ethanol and PVP, described nanometer
The particle diameter of carbon dust is 20-50nm, and the mass fraction in nanoreinforcement material slurry is 0.6%, the grain of described nano boron carbide
Footpath is 10-30nm, and the mass fraction in nanoreinforcement material slurry is 1.0%, PVP matter in nanoreinforcement material slurry
Amount mark is 1.5%, and surplus is ethanol；PVP is added ethanol, subsequently by nano-carbon powder and nano boron carbide, at 50 DEG C
Ultrasonic disperse 15min, obtains described nanoreinforcement material slurry；
Subsequently nanoreinforcement material slurry is joined in meldable fibre with the method for blending and modifying, obtain coating layer material, use
This coating layer material obtains weft yarn after being coated with heart yarn；
Using floss yarn 1 is pure wool yarn, and warp thread 4 is 10/90 polyester cotton blending 10s/3 strand, and the heart yarn 6 of weft yarn 3 is 40/60 to wash
Cotton blending 10s/6 strand, clad 5 is the polyester heat bonding long filament with nanoreinforcement material, and its fusing point is 110 DEG C.Will be through
After yarn, weft yarn, pile yams three yarn interweave, hot air, heating-up temperature is 130 160 DEG C, makes meldable fibre melt, viscous
Knot pile yams, obtains without latex Wilden woven carpet after cooled sizing post processing.
The above, be only presently preferred embodiments of the present invention, not impose any restrictions the present invention, every according to the technology of the present invention
Any simple modification, change and the equivalent structure change that above example is made by essence, all still falls within technical solution of the present invention
Protection domain in.
Claims (8)
1. the preparation method without latex woven carpet, it is characterised in that this carpet includes base fabric, floss yarn, weft yarn and warp thread；
Described weft yarn is composite yarn, and described composite yarn is made up of heart yarn and clad, described clad include meldable fibre and
Nanoreinforcement material, described nanoreinforcement material adds in the way of slurry, meldable fibre and the matter of nanoreinforcement material slurry
Amount ratio is for (98-99.5): (0.5-2), described slurry is made up of nano-carbon powder, nano boron carbide, solvent and dispersant, institute
The particle diameter of the nano-carbon powder stated is 20-50nm, and the mass fraction in nanoreinforcement material slurry is 0.45-0.85%, described
The particle diameter of nano boron carbide is 10-30nm, and the mass fraction in nanoreinforcement material slurry is 0.9-1.1%, and dispersant is being received
Mass fraction in rice reinforcing material slurry is 0.8-2%, and surplus is solvent；Preparation method is: dispersant is added solvent, with
After by nano-carbon powder and nano boron carbide, ultrasonic disperse 10-15min at 40-60 DEG C, obtain described nanoreinforcement material slurry；
Subsequently nanoreinforcement material slurry is joined in meldable fibre with the method for blending and modifying, obtain coating layer material, use
This coating layer material obtains weft yarn after being coated with heart yarn；
After warp thread, weft yarn, pile yams three yarn being interweaved, making meldable fibre melt after heating it, bond pile yams, cooled
Solidification and post processing obtain described carpet.
2. the method described in claim 1, it is characterised in that described heart yarn is the various fiber filament yarns meeting carpet needs
Or staple yarn.
3. the method described in claim 1, it is characterised in that the fusing point of described meldable fibre is at 110-170 DEG C, and less than being used for
The softening temperature of other fiber on this carpet.
4. the method described in claim 1, it is characterised in that described meldable fibre is selected from polypropylene, Fypro, gathers
Vinegar fiber, polyolefine fiber, polyvinyl chloride fibre or a combination thereof.
5. the method described in claim 1, it is characterised in that described solvent is ethanol, dispersant is PVP.
6. the method described in claim 1, it is characterised in that described mode of heating be hot air, hot cylinder heating or
Far-infrared Heating.
7. the method described in claim 1, it is characterised in that described carpet be woven Wilden carpet or woven Acker bright this
Specially blanket.
8. the carpet prepared by the method described in any one of claim 1-8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610457387.2A CN106012217B (en) | 2016-06-21 | 2016-06-21 | A kind of preparation method without latex woven carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610457387.2A CN106012217B (en) | 2016-06-21 | 2016-06-21 | A kind of preparation method without latex woven carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106012217A true CN106012217A (en) | 2016-10-12 |
| CN106012217B CN106012217B (en) | 2017-07-28 |
Family
ID=57085807
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610457387.2A Active CN106012217B (en) | 2016-06-21 | 2016-06-21 | A kind of preparation method without latex woven carpet |
Country Status (1)
| Country | Link |
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| CN (1) | CN106012217B (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108166132A (en) * | 2018-02-10 | 2018-06-15 | 滨州东方地毯有限公司 | A kind of preparation method of the woven carpet of no gum process |
| CN108286113A (en) * | 2018-02-10 | 2018-07-17 | 青岛大学 | A kind of preparation method without latex woven carpet |
| CN108301102A (en) * | 2018-02-10 | 2018-07-20 | 滨州东方地毯有限公司 | A kind of preparation method without latex woven carpet |
| CN108385244A (en) * | 2018-02-10 | 2018-08-10 | 滨州东方地毯有限公司 | A kind of preparation method of the woven carpet of no gum technique |
| CN108396439A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of the woven carpet without gum process |
| CN108396437A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of woven carpet without gum technique |
| CN108396397A (en) * | 2018-02-10 | 2018-08-14 | 滨州东方地毯有限公司 | A kind of preparation method of no latex woven carpet |
| CN108396441A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of woven carpet without latex |
| CN108396438A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of woven carpet without gum operating process |
| CN108396440A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of the woven carpet without latex |
| CN108411460A (en) * | 2018-02-10 | 2018-08-17 | 青岛大学 | A kind of preparation method without gum process woven carpet |
| CN108411458A (en) * | 2018-02-10 | 2018-08-17 | 青岛大学 | A kind of preparation method of woven carpet without gum process |
| CN108411459A (en) * | 2018-02-10 | 2018-08-17 | 青岛大学 | A kind of preparation method of the woven carpet of no latex |
| CN108577461A (en) * | 2018-04-23 | 2018-09-28 | 朱东洋 | A kind of preparation method of no latex carpet |
| CN115710794A (en) * | 2022-11-28 | 2023-02-24 | 滨州东方地毯有限公司 | Carpet hot-pressing device for latex-free woven carpet and carpet preparation method |
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| CN101671903A (en) * | 2008-09-12 | 2010-03-17 | 海马集团公司 | Method for producing PP silks and PP bottom double-layer carpet |
| CN103722848A (en) * | 2012-10-14 | 2014-04-16 | 常州博朗凯德织物有限公司 | Highly fire-retardant fabric |
| CN104055398A (en) * | 2014-06-28 | 2014-09-24 | 东华大学 | Flame-retardant aviation carpet and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5472762A (en) * | 1993-02-22 | 1995-12-05 | E. I. Du Pont De Nemours And Company | Method and apparatus for making a pile article and the products thereof |
| US5939166A (en) * | 1994-08-31 | 1999-08-17 | E. I. Du Pont De Nemours And Company | Moisture stable tuftstring carpet |
| CN101078182A (en) * | 2006-05-22 | 2007-11-28 | 约翰斯曼维尔公司 | Carpet primary backing having enhanced tufting and tuft securing characteristics |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108396438A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of woven carpet without gum operating process |
| CN108396440A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of the woven carpet without latex |
| CN108166132A (en) * | 2018-02-10 | 2018-06-15 | 滨州东方地毯有限公司 | A kind of preparation method of the woven carpet of no gum process |
| CN108385244A (en) * | 2018-02-10 | 2018-08-10 | 滨州东方地毯有限公司 | A kind of preparation method of the woven carpet of no gum technique |
| CN108396439A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of the woven carpet without gum process |
| CN108396437A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of woven carpet without gum technique |
| CN108396397A (en) * | 2018-02-10 | 2018-08-14 | 滨州东方地毯有限公司 | A kind of preparation method of no latex woven carpet |
| CN108396441A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of woven carpet without latex |
| CN108301102A (en) * | 2018-02-10 | 2018-07-20 | 滨州东方地毯有限公司 | A kind of preparation method without latex woven carpet |
| CN108166132B (en) * | 2018-02-10 | 2020-07-14 | 滨州东方地毯有限公司 | Method for preparing woven carpet without back glue process |
| CN108411458A (en) * | 2018-02-10 | 2018-08-17 | 青岛大学 | A kind of preparation method of woven carpet without gum process |
| CN108411460A (en) * | 2018-02-10 | 2018-08-17 | 青岛大学 | A kind of preparation method without gum process woven carpet |
| CN108411459A (en) * | 2018-02-10 | 2018-08-17 | 青岛大学 | A kind of preparation method of the woven carpet of no latex |
| CN108286113A (en) * | 2018-02-10 | 2018-07-17 | 青岛大学 | A kind of preparation method without latex woven carpet |
| CN108396440B (en) * | 2018-02-10 | 2020-07-03 | 青岛大学 | Method for preparing woven carpet without latex |
| CN108411460B (en) * | 2018-02-10 | 2020-07-03 | 青岛大学 | Preparation method of woven carpet without back glue process |
| CN108385244B (en) * | 2018-02-10 | 2020-07-14 | 滨州东方地毯有限公司 | Preparation method of woven carpet without gum process |
| CN108577461A (en) * | 2018-04-23 | 2018-09-28 | 朱东洋 | A kind of preparation method of no latex carpet |
| CN115710794A (en) * | 2022-11-28 | 2023-02-24 | 滨州东方地毯有限公司 | Carpet hot-pressing device for latex-free woven carpet and carpet preparation method |
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|---|---|
| CN106012217B (en) | 2017-07-28 |
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