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CN105985104A - Smooth and wear-resistant ceramic lining for hydraulic steel pipes - Google Patents

Smooth and wear-resistant ceramic lining for hydraulic steel pipes Download PDF

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Publication number
CN105985104A
CN105985104A CN201511012900.9A CN201511012900A CN105985104A CN 105985104 A CN105985104 A CN 105985104A CN 201511012900 A CN201511012900 A CN 201511012900A CN 105985104 A CN105985104 A CN 105985104A
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parts
powder
mixed
wear
nanometer
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高恒东
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Wuhu Chuangyuan New Materials Co Ltd
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Wuhu Chuangyuan New Materials Co Ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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Abstract

The invention discloses a smooth and wear-resistant ceramic lining for hydraulic steel pipes. The smooth and wear-resistant ceramic lining is prepared from, by weight, 54-56 parts of pure aluminite powder, 159-162 parts of iron oxide red, 18-19 parts of cobalt nitrate, 18-19 parts of nickel chloride, 37-38 parts of tetraethoxysilane, 74-76 parts of absolute ethyl alcohol, 10-11.5 parts of nanometer Y-ZrO2 powder, 8.5-9.5 parts of sodium tetraborate, 2-3 parts of molybdenum disulfide, 1.5-2 parts of niobium pentoxide, 8-9 parts of nano-titanium nitride, 0.8-1 part of sodium carbonate, 0.5-0.6 part of sodium stearate, 2-3 parts of calcium oxide and the balance being deionized water. Based on scientifically reasonable composition proportion with adding of components such as nano-titanium nitride and molybdenum disulfide, the ceramic lining material which has grain refinement, good wear resistance and high binding strength with walls of base materials is prepared by particular technology. The hydraulic steel pipes produced by the material have the advantages of high wear resistance, polished and smooth inner walls and low resistance of hydraulic oil.

Description

A kind of lubricating and wear-resisting for hydraulic steel pipe ceramic-lined
Technical field
The present invention relates to ceramic technology field, particularly relate to the ceramic-lined of a kind of lubricating and wear-resisting for hydraulic steel pipe.
Background technology
The pipeline kind used in hydraulic system is a lot, according to operating pressure and the difference of installation site of hydraulic system, selection have steel pipe, copper tube, rubber tube, nylon tube and plastic tube etc..These pipelines once damage leakage of oil, the most then pollute environment, affect the normal performance of systemic-function, heavy then jeopardize safety, and the present invention selects hydraulic steel pipe as object of study.When hydraulic work system, fluid pressure line to bear higher pressure, add alternate stress that pressure transient produces, vibration equipment and produce vibration stress, the common effect of erection stress etc., make hard tube at fault in material, hot spot or injury region produce stress concentration phenomenon, pipeline generation fatigue rupture fracture and leakage of oil；Due also to hydraulic system is easily contaminated, the hydraulic oil containing solid pollutant is similar to the grinding agent that abrasive metal machined surface is used, and adds the friction of fluid and pipeline inner wall.And the hardness of the usual hardness ratio pipe inner wall material of solid pollution composition granule is much higher, thus accelerate the abrasion of pipe inner wall, even scratch inwall, particularly high when the flow velocity of liquid and unstable time, the material of pipe inner wall will be made to be impacted and peel off.These reasons easily cause potential safety hazard.
Centrifugal SHS technology has concentrated the Common advantages of centrifugal casting and SHS technology, and it has manufacturing process and manufacture equipment is simple and production efficiency is high, production cost is low and saves the advantages such as the energy.Utilizing centrifugal self-propagating synthesis technology to prepare ceramic lining material inside tradition stainless steel tube can make hydraulic oil oil pipe have more preferable corrosion resistance, abrasion resistance properties and good mechanical property and shock resistance.Thus, the preparation that this kind of technology is applied to hydraulic oil oil tube inner lining material will have wide market prospect and huge economic and social benefits.With micron aluminium powder and micron iron sesquioxide as primary raw material in " preparation of hydraulic oil oil pipe ceramic lining material and performance study " literary composition, with micron silica and micron Y-ZrO2 as additive, using centrifugal SHS technology to be prepared for hydraulic oil oil pipe ceramic lining material, prepared hydraulic oil oil pipe ceramic lining material has the performances such as good toughness, fracture strength, impact resistance.But owing to self-propagating reaction is the fiercest, in course of reaction, thermal losses is big, the finite thickness that steel pipe inner wall is melted, cause the bond strength of metallurgical binding part limited and there is certain hole, so the tools such as the thermostability of ceramic layer, corrosion resistance, wearability are had a certain impact, under the operating mode of some HI high impacts, there will be the phenomenon that ceramic coating comes off, thus affect service life and the safety coefficient of oil pipe, need to improve on the basis of original text.
Summary of the invention
The object of the invention is contemplated to make up the defect of prior art, it is provided that a kind of lubricating and wear-resisting for hydraulic steel pipe ceramic-lined.
The present invention is achieved by the following technical solutions:
A kind of lubricating and wear-resisting for hydraulic steel pipe ceramic-lined, is prepared by the raw materials in: pure aluminium powder 54-56, iron oxide red 159-162, cobalt nitrate 18-19, Nickel dichloride. 18-19, tetraethyl orthosilicate 37-38, dehydrated alcohol 74-76, nanometer Y-ZrO2 powder 10-11.5, sodium tetraborate 8.5-9.5, molybdenum bisuphide 2-3, niobium pentaoxide 1.5-2, Nano titanium nitride 8-9, sodium carbonate 0.8-1, sodium stearate 0.5-0.6, calcium oxide 2-3, deionized water.
Ceramic-lined according to the lubricating and wear-resisting for hydraulic steel pipe a kind of described in claims 1, is made up of step in detail below:
(1) cobalt nitrate is mixed with Nickel dichloride., add in dehydrated alcohol, stirring also fully dissolves formation mixed solution, it is subsequently placed in 60 DEG C of waters bath with thermostatic control, tetraethyl orthosilicate is added drop-wise in mixed solution lentamente, heating in water bath is to 80-90 DEG C, stir 40-50 minute and increase to reactant viscosity, form vitreosol, it is statically placed in gel under room temperature condition, again xerogel is placed in drying baker and is dried 10-12 hour with the temperature of 80-90 DEG C, then under conditions of 750-850 DEG C, xerogel is carried out presintering, it is incubated 1.5-2 hour, take out after being cooled to room temperature and grind, obtain composite granule, i.e. magnetic silica powder body；
(2) montmorillonite being broken into fritter, be then placed in vibrator, ball milling adds flyash, ammonium chloride after 30-40 minute, continues ball milling 2-3 hour, completes the activation of powder body, obtain mixed-powder；
(3) mixed-powder that step (2) obtains is mixed with nanometer Y-ZrO2 powder, add the deionized water of total amount 3-4 times amount, it is stirring evenly and then adding into remaining residual components in addition to pure aluminium powder, iron oxide red, continue stirring 30-40 minute, form slurry, finally slurry is spray-dried, forms mixed nanometer mixed powder；
(4) the mixed nanometer mixed powder that the magnetic silica powder body that aluminium powder, iron oxide red obtained with step (1), step (3) obtain is mixed homogeneously, put in ball mill, mixing and ball milling 2-3 hour, it is loaded into after taking-up in tubing, and be fixed on centrifuge, supply igniting, igniting is passed through oxygen simultaneously, oxygen supply continues 4-5 minute, uses centrifugal SHS technology to be formed ceramic-lined at pipe material inner wall.
The invention have the advantage that the present invention utilizes the composition such as cobalt nitrate, Nickel dichloride. to react with tetraethyl orthosilicate, generate cladding cobalt, the earth silicon material of nickel, as additive add to based on aluminium powder, iron oxide red reaction in, silicon dioxide is made to have magnetic, easily it is combined with tubing, is improved the bond strength with tube wall by reaction further；Adding sodium tetraborate, improve inner surface fineness, porosity significantly reduces simultaneously；Adding appropriate nanometer Y-ZrO2 powder, in course of reaction, meeting disperse is in product aluminium sesquioxide, is possible not only to improve Fracture Toughness and the shock resistance of ceramic lining material, ceramic-lined anti-wear performance can be greatly improved simultaneously.
The present invention, by scientific and reasonable composition proportion, adds the composition such as Nano titanium nitride, molybdenum bisuphide, makes, by certain technique, the ceramic lining material that crystal grain refines, wearability is the best with base material tube wall bond strength；The hydraulic steel pipe made has good wear-resisting intensity, the bright and clean lubrication of inwall, and hydraulic oil flow dynamic resistance is little.
Detailed description of the invention
A kind of lubricating and wear-resisting for hydraulic steel pipe ceramic-lined, is made up of the raw material of following weight portion (kilogram): pure aluminium powder 54, iron oxide red 159, cobalt nitrate 18, Nickel dichloride. 18, tetraethyl orthosilicate 37, dehydrated alcohol 74, nanometer YZrO2 powder 10, sodium tetraborate 8.5, molybdenum bisuphide 2, niobium pentaoxide 1.5, Nano titanium nitride 8, sodium carbonate 0.8, sodium stearate 0.5, calcium oxide 2, deionized water.
Ceramic-lined according to the lubricating and wear-resisting for hydraulic steel pipe a kind of described in claims 1, is made up of step in detail below:
(1) cobalt nitrate is mixed with Nickel dichloride., add in dehydrated alcohol, stirring also fully dissolves formation mixed solution, it is subsequently placed in 60 DEG C of waters bath with thermostatic control, tetraethyl orthosilicate is added drop-wise in mixed solution lentamente, heating in water bath is to 80 DEG C, stir 40 minutes and increase to reactant viscosity, form vitreosol, it is statically placed in gel under room temperature condition, again xerogel is placed in drying baker and is dried 10 hours with the temperature of 80 DEG C, then under conditions of 750 DEG C, xerogel is carried out presintering, it is incubated 1.5 hours, take out after being cooled to room temperature and grind, obtain composite granule, i.e. magnetic silica powder body；
(2) montmorillonite being broken into fritter, be then placed in vibrator, ball milling adds flyash, ammonium chloride after 30 minutes, continues ball milling 2 hours, completes the activation of powder body, obtain mixed-powder；
(3) mixed-powder that step (2) obtains is mixed with nanometer YZrO2 powder, add the deionized water of total amount 3 times amount, it is stirring evenly and then adding into remaining residual components in addition to pure aluminium powder, iron oxide red, continue stirring 30 minutes, form slurry, finally slurry is spray-dried, forms mixed nanometer mixed powder；
(4) the mixed nanometer mixed powder that the magnetic silica powder body that aluminium powder, iron oxide red obtained with step (1), step (3) obtain is mixed homogeneously, put in ball mill, mixing and ball milling 2 hours, it is loaded into after taking-up in tubing, and be fixed on centrifuge, supply igniting, igniting is passed through oxygen simultaneously, oxygen supply continues 4 minutes, uses centrifugal SHS technology to be formed ceramic-lined at pipe material inner wall.
Material of the present invention is through test, and hardness number is 1301HV, and porosity is 3.72%, and Fracture Toughness is 5.49 MPa m1/2。

Claims (2)

1. the lubricating and wear-resisting for hydraulic steel pipe is ceramic-lined, it is characterized in that, be prepared by the raw materials in: pure aluminium powder 54-56, iron oxide red 159-162, cobalt nitrate 18-19, Nickel dichloride. 18-19, tetraethyl orthosilicate 37-38, dehydrated alcohol 74-76, nanometer Y-ZrO2 powder 10-11.5, sodium tetraborate 8.5-9.5, molybdenum bisuphide 2-3, niobium pentaoxide 1.5-2, Nano titanium nitride 8-9, sodium carbonate 0.8-1, sodium stearate 0.5-0.6, calcium oxide 2-3, deionized water.
2. ceramic-lined according to the lubricating and wear-resisting for hydraulic steel pipe a kind of described in claims 1, it is characterised in that be made up of step in detail below:
(1) cobalt nitrate is mixed with Nickel dichloride., add in dehydrated alcohol, stirring also fully dissolves formation mixed solution, it is subsequently placed in 60 DEG C of waters bath with thermostatic control, tetraethyl orthosilicate is added drop-wise in mixed solution lentamente, heating in water bath is to 80-90 DEG C, stir 40-50 minute and increase to reactant viscosity, form vitreosol, it is statically placed in gel under room temperature condition, again xerogel is placed in drying baker and is dried 10-12 hour with the temperature of 80-90 DEG C, then under conditions of 750-850 DEG C, xerogel is carried out presintering, it is incubated 1.5-2 hour, take out after being cooled to room temperature and grind, obtain composite granule, i.e. magnetic silica powder body；
(2) montmorillonite being broken into fritter, be then placed in vibrator, ball milling adds flyash, ammonium chloride after 30-40 minute, continues ball milling 2-3 hour, completes the activation of powder body, obtain mixed-powder；
(3) mixed-powder that step (2) obtains is mixed with nanometer Y-ZrO2 powder, add the deionized water of total amount 3-4 times amount, it is stirring evenly and then adding into remaining residual components in addition to pure aluminium powder, iron oxide red, continue stirring 30-40 minute, form slurry, finally slurry is spray-dried, forms mixed nanometer mixed powder；
(4) the mixed nanometer mixed powder that the magnetic silica powder body that aluminium powder, iron oxide red obtained with step (1), step (3) obtain is mixed homogeneously, put in ball mill, mixing and ball milling 2-3 hour, it is loaded into after taking-up in tubing, and be fixed on centrifuge, supply igniting, igniting is passed through oxygen simultaneously, oxygen supply continues 4-5 minute, uses centrifugal SHS technology to be formed ceramic-lined at pipe material inner wall.
CN201511012900.9A 2015-12-31 2015-12-31 Smooth and wear-resistant ceramic lining for hydraulic steel pipes Withdrawn CN105985104A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106631077A (en) * 2016-12-07 2017-05-10 苏州洛特兰新材料科技有限公司 Nitride-based composite ceramic material for hydraulic steel pipe lining and preparation method of nitride-based composite ceramic material

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US20090095439A1 (en) * 2005-09-02 2009-04-16 Ashland-Sudchemie-Kernfest Gmbh Borosilicate glass-containing molding material mixtures
CN102815950A (en) * 2012-09-06 2012-12-12 南通大学 Nano-additive-added reaction material for preparing ceramic lining composite steel tube
CN104404434A (en) * 2014-11-05 2015-03-11 昆明理工大学 Ceramic coating of metal material surface and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090095439A1 (en) * 2005-09-02 2009-04-16 Ashland-Sudchemie-Kernfest Gmbh Borosilicate glass-containing molding material mixtures
CN102815950A (en) * 2012-09-06 2012-12-12 南通大学 Nano-additive-added reaction material for preparing ceramic lining composite steel tube
CN104404434A (en) * 2014-11-05 2015-03-11 昆明理工大学 Ceramic coating of metal material surface and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106631077A (en) * 2016-12-07 2017-05-10 苏州洛特兰新材料科技有限公司 Nitride-based composite ceramic material for hydraulic steel pipe lining and preparation method of nitride-based composite ceramic material

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Application publication date: 20161005