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CN105978397B - Driving Structure of Piezoelectric Injector - Google Patents

Driving Structure of Piezoelectric Injector Download PDF

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Publication number
CN105978397B
CN105978397B CN201610345139.9A CN201610345139A CN105978397B CN 105978397 B CN105978397 B CN 105978397B CN 201610345139 A CN201610345139 A CN 201610345139A CN 105978397 B CN105978397 B CN 105978397B
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resistor
amplifier
terminal
voltage
capacitor
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CN105978397A (en
Inventor
高崴
曾伟
张爱云
谢宏斌
俞谢斌
黄城健
周维
蒋诚
丁珏
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FAW Group Corp
Wuxi Fuel Pump and Nozzle Research Institute of China FAW Corp
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FAW Group Corp
Wuxi Fuel Pump and Nozzle Research Institute of China FAW Corp
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/0005Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing non-specific motion; Details common to machines covered by H02N2/02 - H02N2/16
    • H02N2/0075Electrical details, e.g. drive or control circuits or methods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/0603Injectors peculiar thereto with means directly operating the valve needle using piezoelectric or magnetostrictive operating means

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

本发明涉及一种压电喷油器的驱动结构,其特征是:包括执行器驱动电路模块、处理器MCU、电压差值斜率监控电路和短路保护电路。通过同时对执行器高低端充放电,利用电容的电压不可突变特性,形成驱动压差,即以执行器高端电压为参考电压,控制低端放电,形成压差;建立驱动过程中通过外部电容补偿手段确立电容高低端的压差斜率,来控制电流精度。本发明所述驱动结构有利于驱动电流的稳定性,且对驱动回路的滤波电感没有感值能量存储要求;另外电流没有多峰值震荡,有利于提高系统的EMC能力。

The invention relates to a driving structure of a piezoelectric fuel injector, which is characterized in that it comprises an actuator driving circuit module, a processor MCU, a voltage difference slope monitoring circuit and a short circuit protection circuit. By charging and discharging the high and low ends of the actuator at the same time, the voltage of the capacitor cannot be changed to form a driving voltage difference, that is, the high-end voltage of the actuator is used as the reference voltage to control the low-end discharge to form a voltage difference; The compensation method establishes the slope of the voltage difference between the high and low ends of the capacitor to control the current accuracy. The drive structure of the present invention is beneficial to the stability of the drive current, and has no inductance energy storage requirement for the filter inductance of the drive loop; in addition, the current has no multi-peak oscillation, which is beneficial to improve the EMC capability of the system.

Description

压电喷油器的驱动结构Driving Structure of Piezoelectric Injector

技术领域technical field

本发明涉及一种压电喷油器的驱动结构,属于共轨系统的喷油器电子控制技术领域。The invention relates to a driving structure of a piezoelectric fuel injector, which belongs to the technical field of electronic control of fuel injectors of a common rail system.

背景技术Background technique

国外专利中的压电驱动都是鉴于线性调节器模式的充电放电结构,如DESN公司的US20090038590AI或者US7819337B2等,即由高压源向执行器高端充电,再由执行器高端对地放电,整个过程由电压与电流反馈控制高端开关管的PWM开关来控制执行器高端电压,低端通过选通电路对地形成选通回路。这种结构对储能电感有很大的储能要求,且由于驱动结构中参数离散性质的特性,不能完全保证电流的斜率和精度。The piezoelectric drive in foreign patents is based on the charging and discharging structure of the linear regulator mode, such as US20090038590AI or US7819337B2 of DESN Company, that is, the high-voltage source is charged to the high-end of the actuator, and then the high-end of the actuator is discharged to the ground. The whole process is controlled by The voltage and current feedback control the PWM switch of the high-end switching tube to control the high-end voltage of the actuator, and the low-end forms a gating loop to the ground through the gating circuit. This structure has great energy storage requirements for the energy storage inductance, and due to the discrete nature of the parameters in the driving structure, the slope and accuracy of the current cannot be fully guaranteed.

共轨系统的喷油器有高速电磁阀式和压电晶体式两种。压电陶瓷执行器由于其特殊的压电效应以及电容特征,在一定的高压驱动条件下可以保持一定的伸长量,从而可以打开喷油器实现喷油功能。因此压电执行器的驱动过程包括充电-保持-放电三个阶段;即先充电驱动执行器打开喷油器,放电使得执行器伸长量变小,则关闭喷油器,实现一次喷油过程。There are two types of injectors for the common rail system: high-speed solenoid valve type and piezoelectric crystal type. Due to its special piezoelectric effect and capacitance characteristics, the piezoelectric ceramic actuator can maintain a certain amount of elongation under certain high-voltage driving conditions, so that the fuel injector can be opened to realize the fuel injection function. Therefore, the driving process of the piezoelectric actuator includes three stages of charge-hold-discharge; that is, the actuator is first charged to open the fuel injector, and the discharge makes the elongation of the actuator smaller, and then closes the fuel injector to realize a fuel injection process.

目前的压电执行器驱动,通过高压向执行器充电的BUCK结构,再放电到地,低端选通到地的方案。通过电压和电流反馈PWM式开关MOS管,保证驱动电压和驱动电流的平均值保持在一个相对合理阈值。The current piezoelectric actuator is driven by a BUCK structure that charges the actuator through high voltage, then discharges to the ground, and the low-side strobes to the ground. Through the voltage and current feedback PWM switching MOS tube, the average value of the driving voltage and driving current is kept at a relatively reasonable threshold.

由于电容充电电压呈指数型上升,电路的拓扑结构呈现高度的离散性质,另外加上复杂工况条件下,压电执行器的有介质参数变化的现象,使得充电电流不易高精度控制;一般通过PWM式的开关对执行器实现充放电的结构,一方面对充放电电感的电感储能有很高的要求,另一方面不能保证驱动电压的斜率一致性,即不能保证喷油器打开时间的精度;另外峰值电流对执行器的冲击,有概率降低执行器的性能和寿命。Since the charging voltage of the capacitor rises exponentially, the topological structure of the circuit presents a highly discrete nature. In addition, under complex working conditions, the dielectric parameters of the piezoelectric actuator change, making the charging current difficult to control with high precision; generally through The PWM-type switch realizes the charging and discharging structure of the actuator. On the one hand, it has high requirements on the inductive energy storage of the charging and discharging inductance. On the other hand, it cannot guarantee the consistency of the slope of the driving voltage, that is, the opening time of the injector cannot be guaranteed. Accuracy; In addition, the impact of peak current on the actuator may reduce the performance and life of the actuator.

发明内容Contents of the invention

本发明的目的是克服现有技术中存在的不足,提供一种压电喷油器的驱动结构,通过驱动的电流控制,保证电流的精度和驱动电压的上升斜率的线性特征,提高喷油器的稳定性,降低峰值电流对执行器的冲击,提高执行器的可靠性。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a driving structure of the piezoelectric fuel injector, through the driving current control, to ensure the accuracy of the current and the linearity of the rising slope of the driving voltage, and to improve the fuel injector The stability of the actuator reduces the impact of the peak current on the actuator and improves the reliability of the actuator.

按照本发明提供的技术方案,所述压电喷油器的驱动结构,其特征是:包括执行器驱动电路模块、处理器MCU和电压差值斜率监控电路;According to the technical solution provided by the present invention, the driving structure of the piezoelectric fuel injector is characterized in that it includes an actuator driving circuit module, a processor MCU and a voltage difference slope monitoring circuit;

所述执行器驱动电路模块包括执行器PT1,执行器PT1的高压端与电感L1的一端和电阻R1的一端连接,电感L1的另一端与二极管D1的阴极端、二极管D4的阳极端、开关管Q3的漏极端和电阻R21的一端连接,二极管D1的阳极端与开关管Q1的源极端和开关管Q5的漏极端连接,开关管Q1的漏极端与高压源HIV和二极管D4的阴极端连接,开关管Q5的源极端与电容C1的一端连接,电容C1的另一端接地;所述执行器PT1的低压端与电感L2的一端和电阻R3的一端连接,电感L2的另一端与二极管D2的阴极端、二极管D3的阳极端、开关管Q4的漏极端和电阻R21的另一端连接,二极管D2的阳极端与开关管Q2的源极端和开关管Q6的漏极端连接,开关管Q2的漏极端与高压源HIV和二极管D3的阴极端连接,开关管Q6的源极端与电容C2的一端连接,电容C2的另一端接地;所述开关管Q3的源极端与电阻R6的一端连接,电阻R6的另一端接地;所述电阻R1的另一端与电压差值斜率监控电路和电阻R2的一端连接,电阻R2的另一端接地;所述电阻R3的另一端与电压差值斜率监控电路和电阻R4的一端连接,电阻R4的另一端接地;所述开关管Q4的源极端与电阻R5的一端连接,电阻R5的另一端接地。The actuator drive circuit module includes an actuator PT1, the high-voltage end of the actuator PT1 is connected to one end of the inductor L1 and one end of the resistor R1, and the other end of the inductor L1 is connected to the cathode end of the diode D1, the anode end of the diode D4, and the switching tube The drain terminal of Q3 is connected to one end of the resistor R21, the anode terminal of the diode D1 is connected to the source terminal of the switch tube Q1 and the drain terminal of the switch tube Q5, and the drain terminal of the switch tube Q1 is connected to the high voltage source HIV and the cathode terminal of the diode D4, The source end of the switch tube Q5 is connected to one end of the capacitor C1, and the other end of the capacitor C1 is grounded; the low-voltage end of the actuator PT1 is connected to one end of the inductor L2 and one end of the resistor R3, and the other end of the inductor L2 is connected to the cathode of the diode D2. terminal, the anode terminal of the diode D3, the drain terminal of the switch tube Q4 and the other end of the resistor R21, the anode terminal of the diode D2 is connected to the source terminal of the switch tube Q2 and the drain terminal of the switch tube Q6, and the drain terminal of the switch tube Q2 is connected to the drain terminal of the switch tube Q2 The high voltage source HIV is connected to the cathode end of the diode D3, the source end of the switch tube Q6 is connected to one end of the capacitor C2, and the other end of the capacitor C2 is grounded; the source end of the switch tube Q3 is connected to one end of the resistor R6, and the other end of the resistor R6 One end is grounded; the other end of the resistor R1 is connected to the voltage difference slope monitoring circuit and one end of the resistor R2, and the other end of the resistor R2 is grounded; the other end of the resistor R3 is connected to the voltage difference slope monitoring circuit and one end of the resistor R4 connected, the other end of the resistor R4 is grounded; the source terminal of the switch tube Q4 is connected to one end of the resistor R5, and the other end of the resistor R5 is grounded.

进一步的,所述电压差值斜率监控电路的输出端与处理器MCU连接。Further, the output terminal of the voltage difference slope monitoring circuit is connected to the processor MCU.

进一步的,所述开关管Q1、开关管Q2、开关管Q3、开关管Q4、开关管Q5和开关管Q6的栅极均与处理器MCU连接,均采用MOS管,由处理器MCU控制打开和关闭。Further, the gates of the switching tube Q1, switching tube Q2, switching tube Q3, switching tube Q4, switching tube Q5 and switching tube Q6 are all connected to the processor MCU, and all adopt MOS tubes, which are controlled by the processor MCU to open and closure.

进一步的,所述电压差值斜率监控电路包括放大器U1、放大器U2、放大器U3和放大器U4,放大器U1的同向端与电阻R15的一端和电阻R18的一端连接,电阻R15的另一端接地,电阻R18的另一端与电阻R1的另一端和电阻R2的一端连接;所述放大器U1的反向端与电阻R17的一端和电阻R16的一端连接,放大器U1的输出端与电阻R16的另一端、电容C3的一端、放大器U4的同相端和放大器U2的同相端连接,放大器U2的反向端连接参考电压VREF1,放大器U4的反向端连接参考电压VREF2,电容C3的另一端与电阻R20的一端和放大器U3的反向端连接,放大器U3的同相端与电阻R19的一端连接,电阻R19的另一端接地,放大器U3的输出端与电阻R20的另一端连接。Further, the voltage difference slope monitoring circuit includes an amplifier U1, an amplifier U2, an amplifier U3, and an amplifier U4. The non-directional end of the amplifier U1 is connected to one end of the resistor R15 and one end of the resistor R18, the other end of the resistor R15 is grounded, and the resistor The other end of R18 is connected with the other end of resistor R1 and one end of resistor R2; the reverse end of the amplifier U1 is connected with one end of resistor R17 and one end of resistor R16, the output end of amplifier U1 is connected with the other end of resistor R16, the capacitor One terminal of C3, the non-inverting terminal of amplifier U4 is connected to the non-inverting terminal of amplifier U2, the inverting terminal of amplifier U2 is connected to reference voltage VREF1, the inverting terminal of amplifier U4 is connected to reference voltage VREF2, the other terminal of capacitor C3 is connected to one terminal of resistor R20 and The inverting end of the amplifier U3 is connected, the non-inverting end of the amplifier U3 is connected to one end of the resistor R19, the other end of the resistor R19 is grounded, and the output end of the amplifier U3 is connected to the other end of the resistor R20.

进一步的,所述放大器U1、放大器U2、放大器U3和放大器U4的输出端与处理器MCU连接。Further, the output terminals of the amplifier U1, the amplifier U2, the amplifier U3 and the amplifier U4 are connected to the processor MCU.

进一步的,还包括短路保护电路,短路保护电路的第一输入端与开关管Q3的源极端和电阻R6的一端连接,短路保护电路的第二输入端与开关管Q4的源极端和电阻R5的一端连接,短路保护电路的输出端与处理器MCU连接。Further, it also includes a short-circuit protection circuit, the first input end of the short-circuit protection circuit is connected to the source end of the switch tube Q3 and one end of the resistor R6, and the second input end of the short-circuit protection circuit is connected to the source end of the switch tube Q4 and the end of the resistor R5 One end is connected, and the output end of the short-circuit protection circuit is connected with the processor MCU.

进一步的,所述短路保护电路包括放大器U5和放大器U6,放大器U5的同相端与电容C4的一端连接,放大器U5的反向端与电容C4的另一端、电阻R203的一端和电阻R206的一端连接,电阻R203的另一端接地,放大器U5的输出端与电阻R206的另一端和电阻R202的一端连接,电阻R202的另一端与电容C5的一端和放大器U6的反向端连接,放大器U6的同相端与电容C5的另一端和参考电压VREF连接,放大器U6的输出端与电阻R204的一端和电阻R205的一端连接,电阻R204的另一端连接VCC电压,电阻R205的另一端与处理器MCU连接。Further, the short-circuit protection circuit includes an amplifier U5 and an amplifier U6, the non-inverting end of the amplifier U5 is connected to one end of the capacitor C4, the reverse end of the amplifier U5 is connected to the other end of the capacitor C4, one end of the resistor R203, and one end of the resistor R206 , the other end of the resistor R203 is grounded, the output end of the amplifier U5 is connected to the other end of the resistor R206 and one end of the resistor R202, the other end of the resistor R202 is connected to one end of the capacitor C5 and the reverse end of the amplifier U6, and the non-inverting end of the amplifier U6 The other end of the capacitor C5 is connected to the reference voltage VREF, the output end of the amplifier U6 is connected to one end of the resistor R204 and one end of the resistor R205, the other end of the resistor R204 is connected to the VCC voltage, and the other end of the resistor R205 is connected to the processor MCU.

进一步的,所述放大器U5的正电源端与VCC电压连接,且放大器U5的正电源端通过电容C6接地;所述放大器U6的正电源端与VCC电压连接,放大器U6的负电源端接地。Further, the positive power supply terminal of the amplifier U5 is connected to the VCC voltage, and the positive power supply terminal of the amplifier U5 is grounded through the capacitor C6; the positive power supply terminal of the amplifier U6 is connected to the VCC voltage, and the negative power supply terminal of the amplifier U6 is grounded.

本发明所述的压电喷油器的驱动结构,通过同时对执行器高低端充放电,利用电容的电压不可突变特性,形成驱动压差,即以执行器高端电压为参考电压,控制低端放电,形成压差;建立驱动过程中通过外部电容补偿手段确立电容高低端的压差斜率,来控制电流精度。本发明所述驱动结构有利于驱动电流的稳定性,且对驱动回路的滤波电感没有感值能量存储要求;另外电流没有多峰值震荡,有利于提高系统的EMC能力。The driving structure of the piezoelectric fuel injector described in the present invention, by charging and discharging the high and low ends of the actuator at the same time, utilizes the voltage non-variable characteristics of the capacitor to form a driving pressure difference, that is, the high-end voltage of the actuator is used as a reference voltage to control the low voltage. Discharge at the end to form a voltage difference; in the establishment of the drive process, the slope of the voltage difference between the high and low ends of the capacitor is established by means of external capacitance compensation to control the current accuracy. The drive structure of the present invention is beneficial to the stability of the drive current, and has no inductance energy storage requirement for the filter inductance of the drive loop; in addition, the current has no multi-peak oscillation, which is beneficial to improve the EMC capability of the system.

附图说明Description of drawings

图1为本发明的驱动结构框架图。Fig. 1 is a frame diagram of the driving structure of the present invention.

图2为电压差值斜率监控电路的示意图。FIG. 2 is a schematic diagram of a voltage difference slope monitoring circuit.

图3为短路保护电路的示意图。FIG. 3 is a schematic diagram of a short circuit protection circuit.

图4为高压源对执行器高低端和电容充电的电流流向示意图。Figure 4 is a schematic diagram of the current flow of the high-voltage source charging the high and low terminals and capacitors of the actuator.

图5为执行器低端放电的电流流向示意图。Figure 5 is a schematic diagram of the current flow of the low-end discharge of the actuator.

图6为执行器高端放电的电流流向示意图。Figure 6 is a schematic diagram of the current flow of the high-end discharge of the actuator.

具体实施方式detailed description

下面结合具体附图对本发明作进一步说明。The present invention will be further described below in conjunction with specific drawings.

如图1所示,本发明包括执行器驱动电路模块、处理器MCU、电压差值斜率监控电路和短路保护电路;As shown in Figure 1, the present invention includes an actuator drive circuit module, a processor MCU, a voltage difference slope monitoring circuit and a short circuit protection circuit;

所述执行器驱动电路模块包括执行器PT1,执行器PT1的高压端与电感L1的一端和电阻R1的一端连接,电感L1的另一端与二极管D1的阴极端、二极管D4的阳极端、开关管Q3的漏极端和电阻R21的一端连接,二极管D1的阳极端与开关管Q1的源极端和开关管Q5的漏极端连接,开关管Q1的漏极端与高压源HIV和二极管D4的阴极端连接,开关管Q5的源极端与电容C1的一端连接,电容C1的另一端接地;所述执行器PT1的低压端与电感L2的一端和电阻R3的一端连接,电感L2的另一端与二极管D2的阴极端、二极管D3的阳极端、开关管Q4的漏极端和电阻R21的另一端连接,二极管D2的阳极端与开关管Q2的源极端和开关管Q6的漏极端连接,开关管Q2的漏极端与高压源HIV和二极管D3的阴极端连接,开关管Q6的源极端与电容C2的一端连接,电容C2的另一端接地。The actuator drive circuit module includes an actuator PT1, the high-voltage end of the actuator PT1 is connected to one end of the inductor L1 and one end of the resistor R1, and the other end of the inductor L1 is connected to the cathode end of the diode D1, the anode end of the diode D4, and the switching tube The drain terminal of Q3 is connected to one end of the resistor R21, the anode terminal of the diode D1 is connected to the source terminal of the switch tube Q1 and the drain terminal of the switch tube Q5, and the drain terminal of the switch tube Q1 is connected to the high voltage source HIV and the cathode terminal of the diode D4, The source end of the switch tube Q5 is connected to one end of the capacitor C1, and the other end of the capacitor C1 is grounded; the low-voltage end of the actuator PT1 is connected to one end of the inductor L2 and one end of the resistor R3, and the other end of the inductor L2 is connected to the cathode of the diode D2. terminal, the anode terminal of the diode D3, the drain terminal of the switch tube Q4 and the other end of the resistor R21, the anode terminal of the diode D2 is connected to the source terminal of the switch tube Q2 and the drain terminal of the switch tube Q6, and the drain terminal of the switch tube Q2 is connected to the drain terminal of the switch tube Q2 The high voltage source HIV is connected to the cathode terminal of the diode D3, the source terminal of the switch tube Q6 is connected to one end of the capacitor C2, and the other end of the capacitor C2 is grounded.

所述开关管Q3的源极端与短路保护电路和电阻R6的一端连接,电阻R6的另一端接地;The source end of the switch tube Q3 is connected to the short-circuit protection circuit and one end of the resistor R6, and the other end of the resistor R6 is grounded;

所述电阻R1的另一端与电压差值斜率监控电路和电阻R2的一端连接,电阻R2的另一端接地;The other end of the resistor R1 is connected to the voltage difference slope monitoring circuit and one end of the resistor R2, and the other end of the resistor R2 is grounded;

所述电阻R3的另一端与电压差值斜率监控电路和电阻R4的一端连接,电阻R4的另一端接地;The other end of the resistor R3 is connected to the voltage difference slope monitoring circuit and one end of the resistor R4, and the other end of the resistor R4 is grounded;

所述开关管Q4的源极端与短路保护电路和电阻R5的一端连接,电阻R5的另一端接地;The source end of the switch tube Q4 is connected to the short circuit protection circuit and one end of the resistor R5, and the other end of the resistor R5 is grounded;

所述电压差值斜率监控电路和短路保护电路的输出端与处理器MCU连接。The output terminals of the voltage difference slope monitoring circuit and the short circuit protection circuit are connected with the processor MCU.

所述开关管Q1、开关管Q2、开关管Q3、开关管Q4、开关管Q5和开关管Q6的栅极均与处理器MCU连接,均采用MOS管,由处理器MCU控制打开和关闭。The gates of the switching tubes Q1, Q2, Q3, Q4, Q5 and Q6 are all connected to the processor MCU, and are all MOS tubes, which are turned on and off by the processor MCU.

目前的压电执行器驱动,是以执行器低端选通到地,以地平面为参考地形成回路,通过控制高压向执行器高端充电的单端充电方式。电流的控制通过电感的存储能力,达到连续充放电或者不连续充放电模式来控制驱动电流。The current piezoelectric actuator drive is a single-ended charging method in which the low-end of the actuator is gated to the ground, and the ground plane is used as a reference to form a loop, and the high-voltage is controlled to charge the high-end of the actuator. Current control uses the storage capacity of the inductor to achieve continuous charge and discharge or discontinuous charge and discharge modes to control the drive current.

本发明的解决方案以执行器两端电压差为控制对象,通过实时控制高低端的电压差来保证足够的驱动电压。The solution of the present invention takes the voltage difference between the two ends of the actuator as the control object, and ensures sufficient driving voltage by controlling the voltage difference between the high and low ends in real time.

由u=∫itdt/c,得到可以推出驱动电流与驱动压差的斜率呈现线性关系。对于压电驱动的三种模式,则对应的电流斜率关系如下:From u=∫itdt/c, get It can be deduced that the slope of the driving current and the driving voltage difference presents a linear relationship. For the three modes of piezoelectric drive, the corresponding current slope relationship is as follows:

(1)梯形波模式: (1) Trapezoidal wave mode:

(2)三角波单峰值模式: (2) Triangular wave single peak mode:

(3)多峰值模式: (3) Multi-peak mode:

在不同工况模式可以得到驱动电流的驱动系数保持在计算值,使输出电流在不同模式的驱动具有较高的控制精度特征,电感的能量存储要求较低。其中A为预设电流阈值,k为驱动压差斜率,C为压电执行器电容值。计算值通过MCU实现反馈。In different working modes, the driving coefficient of the driving current can be kept at the calculated value, so that the driving of the output current in different modes has high control accuracy characteristics, and the energy storage requirement of the inductor is low. Among them, A is the preset current threshold, k is the slope of the driving differential pressure, and C is the capacitance value of the piezoelectric actuator. The calculated value is fed back through the MCU.

压电喷油器主要利用压电材料的逆压电效应,来驱动喷油器开关,从而控制油量的精度和喷油特性。本发明所述的驱动结构控制压电执行器高低端固定的压差以及实时控制放电斜率作为最小驱动单元参数来驱动执行器,保证电流的精度和稳定的充电效率。Piezoelectric fuel injectors mainly use the inverse piezoelectric effect of piezoelectric materials to drive the fuel injector switch, thereby controlling the accuracy of fuel volume and fuel injection characteristics. The drive structure of the present invention controls the fixed pressure difference between the high and low ends of the piezoelectric actuator and real-time control of the discharge slope as the minimum drive unit parameter to drive the actuator, ensuring current accuracy and stable charging efficiency.

如图2所示,所述电压差值斜率监控电路包括放大器U1、放大器U2、放大器U3和放大器U4,放大器U1的同向端与电阻R15的一端和电阻R18的一端连接,电阻R15的另一端接地,电阻R18的另一端与电阻R1的另一端和电阻R2的一端连接;所述放大器U1的反向端与电阻R17的一端和电阻R16的一端连接,放大器U1的输出端与电阻R16的另一端、电容C3的一端、放大器U4的同相端和放大器U2的同相端连接,放大器U2的反向端连接参考电压VREF1,放大器U4的反向端连接参考电压VREF2,电容C3的另一端与电阻R20的一端和放大器U3的反向端连接,放大器U3的同相端与电阻R19的一端连接,电阻R19的另一端接地,放大器U3的输出端与电阻R20的另一端连接;所述放大器U1、放大器U2、放大器U3和放大器U4的输出端与处理器MCU连接;所述放大器U1的输出端输出压差信号10,放大器U2的输出端压差高端阈值信号7,放大器U3的输出端输出微分电路信号8,放大器U4输出低端阈值信号11。As shown in Figure 2, the voltage difference slope monitoring circuit includes an amplifier U1, an amplifier U2, an amplifier U3, and an amplifier U4, the same direction end of the amplifier U1 is connected with one end of the resistor R15 and one end of the resistor R18, and the other end of the resistor R15 The other end of the resistor R18 is connected to the other end of the resistor R1 and one end of the resistor R2; the reverse end of the amplifier U1 is connected to one end of the resistor R17 and one end of the resistor R16, and the output end of the amplifier U1 is connected to the other end of the resistor R16 One terminal, one terminal of capacitor C3, the non-inverting terminal of amplifier U4 and the non-inverting terminal of amplifier U2 are connected, the reverse terminal of amplifier U2 is connected to reference voltage VREF1, the negative terminal of amplifier U4 is connected to reference voltage VREF2, the other terminal of capacitor C3 is connected to resistor R20 One end of the amplifier U3 is connected to the reverse end of the amplifier U3, the same phase end of the amplifier U3 is connected to one end of the resistor R19, the other end of the resistor R19 is grounded, and the output end of the amplifier U3 is connected to the other end of the resistor R20; the amplifier U1, the amplifier U2 , the output terminals of the amplifier U3 and the amplifier U4 are connected with the processor MCU; the output terminal of the amplifier U1 outputs a differential pressure signal 10, the output terminal of the amplifier U2 differential pressure high-end threshold signal 7, and the output terminal of the amplifier U3 outputs a differential circuit signal 8 , the amplifier U4 outputs a low-end threshold signal 11.

本发明的工作原理:通过控制高低端压差来实现执行器的驱动要求,其中相对于三角波、梯形波和多峰值三角波,分别有三种压差斜率系数的计算;在监控并且调整k系数后得到预期压差斜率阈值,与实际采样处理后调整驱动占空比。首先打开开关管Q1和Q2使得高压源HIV对执行器PT1高低端形成回路,使得其压差为0且对地保持较高的电压,同时PWM模式打开开关管Q5和Q6使得电容C1、C2充电至执行器PT1等电位电压为后面驱动过程提供电流补偿;此状态下的电流流向如图4所示。接着关闭开关管Q1、Q2,打开开关管Q5、Q4、Q6,形成C1-L1-PT1-L2-Q4到地的回路(电流流向如图5所示),通过执行器高低端间电压差的计算,直到触发电压差值斜率监控电路的参考电压VREF1,在设计好的驱动模式下,计算高低端放电占空比。由于电感L2以及二极管D2的钳位作用,执行器低端电压不会立即放电到地,足够压差采样反馈时间的处理。在此期间通过微分电路采样压差斜率,并与预期算法值比较反馈调整开关管Q4和Q6的占空比。由于电容C1和C2的电流补偿作用,根据KCL定律(基尔霍夫定律),可以对执行器高低端的放电电压起到缓冲作用。当AB执行器高低端的压差达到预定值时,为保持恒定的压差,在低端放电的同时,高端也需要同斜率放电,其过程如同低端镜像,形成C2-L2-PT1-L1-Q3的回路(电流流向如图6所示),形成执行器高端放电的结果。当低端电压到达0时,触发电压差值斜率监探电路的参考电压VREF2,则关闭高端放电效果,即关闭开关管Q3、Q4。The working principle of the present invention is to realize the driving requirements of the actuator by controlling the pressure difference between the high and low ends. Compared with the triangular wave, trapezoidal wave and multi-peak triangular wave, there are three calculations of the slope coefficient of the pressure difference; after monitoring and adjusting the k coefficient Get the expected pressure drop slope threshold, and adjust the driving duty cycle after the actual sampling process. First turn on the switch tubes Q1 and Q2 to make the high voltage source HIV form a loop to the high and low ends of the actuator PT1, so that its pressure difference is 0 and maintain a high voltage to the ground. At the same time, the PWM mode turns on the switch tubes Q5 and Q6 to make the capacitors C1 and C2 Charging to the equipotential voltage of the actuator PT1 provides current compensation for the subsequent driving process; the current flow in this state is shown in Figure 4. Then turn off the switch tubes Q1 and Q2, turn on the switch tubes Q5, Q4, and Q6 to form a loop from C1-L1-PT1-L2-Q4 to the ground (the current flow direction is shown in Figure 5), through the voltage difference between the high and low terminals of the actuator The calculation, until the reference voltage VREF1 of the voltage difference slope monitoring circuit is triggered, in the designed driving mode, the high and low end discharge duty cycle is calculated. Due to the clamping effect of the inductor L2 and the diode D2, the low-end voltage of the actuator will not be discharged to the ground immediately, which is enough for the processing of the feedback time of the voltage difference sampling. During this period, the slope of the differential pressure is sampled through the differential circuit, and compared with the expected algorithm value, the duty cycle of the switching tubes Q4 and Q6 is adjusted by feedback. Due to the current compensation function of capacitors C1 and C2, according to the KCL law (Kirchhoff's law), it can buffer the discharge voltage of the high and low ends of the actuator. When the pressure difference between the high and low ends of the AB actuator reaches a predetermined value, in order to maintain a constant pressure difference, while the low end discharges, the high end also needs to discharge at the same slope. The process is like a mirror image of the low end, forming C2-L2-PT1- The loop of L1-Q3 (the current flow direction is shown in Figure 6) forms the result of the high-end discharge of the actuator. When the low-end voltage reaches 0, the reference voltage VREF2 of the voltage difference slope monitoring circuit is triggered, and the high-end discharge effect is turned off, that is, the switching tubes Q3 and Q4 are turned off.

当执行器驱动结束的时候,需要降低执行器高低端压差,由于此时低端电压为0,则需要继续打开C2-L2-PT1-L1-Q3回路放电,即打开开关管Q3。与开始驱动过程一样,同样需要通过k系数修正开关管Q5和Q3的占空比;通过压差信号10与低端阈值信号11比较得到关断开关管Q3的逻辑信号并重新打开开关管Q1、Q2,完成执行器高低端电压差为0,则关闭执行器,从而实现一次驱动周期。When the actuator drive ends, it is necessary to reduce the pressure difference between the high and low ends of the actuator. Since the low end voltage is 0 at this time, it is necessary to continue to open the C2-L2-PT1-L1-Q3 circuit to discharge, that is, to open the switch tube Q3. Same as starting the driving process, it is also necessary to correct the duty cycle of the switching tubes Q5 and Q3 through the k coefficient; compare the differential pressure signal 10 with the low-end threshold signal 11 to obtain the logic signal to turn off the switching tube Q3 and reopen the switching tube Q1, Q2, when the voltage difference between the high and low ends of the actuator is 0, the actuator is turned off, thereby realizing a driving cycle.

本发明的工作过程详细叙述如下:The working process of the present invention is described in detail as follows:

(1)在完成上电初始化后,检测当前工作模式,确立压差阈值及压差斜率k。T1时间段开始完成执行器高低端电压充电,由于没有到地回路,所以压差为零。即打开开关管Q1和Q2,并且PWM模式打开开关管Q5和Q6,在对执行器充电的同时,对电容C1、C2充电,以使达到电流补偿电位。(1) After the power-on initialization is completed, the current working mode is detected, and the pressure difference threshold and the pressure difference slope k are established. During the T1 time period, the charging of the high and low end voltage of the actuator is completed. Since there is no return to the ground, the pressure difference is zero. That is, turn on the switch tubes Q1 and Q2, and turn on the switch tubes Q5 and Q6 in PWM mode, and charge the capacitors C1 and C2 while charging the actuator, so as to reach the current compensation potential.

(2)T2时间段开始驱动执行器,执行器低端放电,打开开关管Q4开始放电,形成执行器高低端压差,并且Q5和Q6提供电流补偿,通过MCU控制开关;(2) The actuator starts to be driven during the T2 period, the low end of the actuator is discharged, and the switch tube Q4 is turned on to start discharging, forming a pressure difference between the high and low ends of the actuator, and Q5 and Q6 provide current compensation, and the switch is controlled by the MCU;

此时电压差值斜率监控电路反馈压差信号10给处理器MCU与压差高端阈值信号7确定开关逻辑,微分电路信号8经过算法计算与目标值比较,调整Q4开关占空比;当实际压差斜率高于预期计算值k系数,则增大Q4占空比,降低Q6占空比;当实际压差斜率低于预期值,则降低Q4占空比,增大Q6占空比。At this time, the voltage difference slope monitoring circuit feeds back the differential pressure signal 10 to the processor MCU and the differential voltage high-end threshold signal 7 to determine the switching logic, and the differential circuit signal 8 is calculated by an algorithm and compared with the target value to adjust the Q4 switch duty cycle; when the actual voltage If the differential slope is higher than the expected calculated value k coefficient, the duty cycle of Q4 is increased and the duty cycle of Q6 is decreased; when the actual differential pressure slope is lower than the expected value, the duty cycle of Q4 is decreased and the duty cycle of Q6 is increased.

(3)T3时间段则表示达到驱动压差阈值时,打开Q3,通过MCU控制达到高低端同斜率放电直至低端电压为0;这一段喷射保持阶段,当低端电压为0时,关闭所有开关管,不做控制处理,由大电阻R1、R2、R3和R4构成回路保持电压差的驱动状态。(3) The T3 time period means that when the driving pressure difference threshold is reached, Q3 is turned on, and the high and low ends are discharged with the same slope through MCU control until the low end voltage is 0; in this period of injection maintenance stage, when the low end voltage is 0, it is turned off All the switching tubes are not controlled, and a loop is formed by large resistors R1, R2, R3 and R4 to maintain the driving state of the voltage difference.

(4)T4时间段是执行器关闭驱动状态,其工作过程与T2段和T3段呈现镜像动作,即打开Q6形成放电回路,PWM控制Q3和Q5;由压差信号10反馈给MCU与压差低端阈值信号11确定开关逻辑;(4) T4 time period is the actuator closed drive state, its working process and T2 section and T3 section present a mirror image action, that is, open Q6 to form a discharge circuit, PWM controls Q3 and Q5; the pressure difference signal 10 is fed back to the MCU and the pressure difference The low-side threshold signal 11 determines the switching logic;

微分电路信号8与目标系数k比较,调整Q3和Q5的占空比。当压差为0时,关闭Q3和Q5,打开Q1和Q2继续进行充电,为下一个周期做准备。The differential circuit signal 8 is compared with the target coefficient k to adjust the duty cycle of Q3 and Q5. When the pressure difference is 0, close Q3 and Q5, open Q1 and Q2 to continue charging and prepare for the next cycle.

所述短路保护电路始终监控压电执行器高低端充放电电流,并反馈保护信号给MCU,以决定是否关闭驱动。如图3所示,所述短路保护电路包括放大器U5和放大器U6,放大器U5的同相端与电容C4的一端连接,放大器U5的反向端与电容C4的另一端、电阻R203的一端和电阻R206的一端连接,电阻R203的另一端接地,放大器U5的输出端与电阻R206的另一端和电阻R202的一端连接,电阻R202的另一端与电容C5的一端和放大器U6的反向端连接,放大器U6的同相端与电容C5的另一端和参考电压VREF连接,放大器U6的输出端与电阻R204的一端和电阻R205的一端连接,电阻R204的另一端连接VCC电压,电阻R205的另一端与处理器MCU连接,输出电流信号I_PROTECT;所述放大器U5的正电源端与VCC电压连接,且放大器U5的正电源端通过电容C6接地;所述放大器U6的正电源端与VCC电压连接,放大器U6的负电源端接地。The short-circuit protection circuit always monitors the charging and discharging current at the high and low ends of the piezoelectric actuator, and feeds back a protection signal to the MCU to decide whether to turn off the drive. As shown in Figure 3, the short circuit protection circuit includes an amplifier U5 and an amplifier U6, the non-inverting end of the amplifier U5 is connected to one end of the capacitor C4, the reverse end of the amplifier U5 is connected to the other end of the capacitor C4, one end of the resistor R203 and the resistor R206 One end of the resistor R203 is connected to the ground, the output end of the amplifier U5 is connected to the other end of the resistor R206 and one end of the resistor R202, the other end of the resistor R202 is connected to one end of the capacitor C5 and the reverse end of the amplifier U6, and the amplifier U6 The non-inverting end of the capacitor C5 is connected to the other end of the capacitor C5 and the reference voltage VREF, the output end of the amplifier U6 is connected to one end of the resistor R204 and one end of the resistor R205, the other end of the resistor R204 is connected to the VCC voltage, and the other end of the resistor R205 is connected to the processor MCU connected to output the current signal I_PROTECT; the positive power supply end of the amplifier U5 is connected to the VCC voltage, and the positive power supply end of the amplifier U5 is grounded through the capacitor C6; the positive power supply end of the amplifier U6 is connected to the VCC voltage, and the negative power supply of the amplifier U6 end grounded.

本发明通过执行器高低端压差处理、工作模式的预设计算压差斜率系数并反映到精确控制电流以及基于对地电压值放电模式的驱动控制,实现了降低功率器件的开关损耗,提高喷油器电流控制的精度,提高喷油器的工作精度。The present invention realizes reducing the switching loss of power devices and improving The accuracy of the injector current control improves the working accuracy of the injector.

Claims (8)

1.一种压电喷油器的驱动结构,其特征是:包括执行器驱动电路模块、处理器MCU和电压差值斜率监控电路;1. A drive structure of a piezoelectric fuel injector, characterized in that: comprising an actuator drive circuit module, a processor MCU and a voltage difference slope monitoring circuit; 所述执行器驱动电路模块包括执行器PT1,执行器PT1的高压端与电感L1的一端和电阻R1的一端连接,电感L1的另一端与二极管D1的阴极端、二极管D4的阳极端、开关管Q3的漏极端和电阻R21的一端连接,二极管D1的阳极端与开关管Q1的源极端和开关管Q5的漏极端连接,开关管Q1的漏极端与高压源HIV和二极管D4的阴极端连接,开关管Q5的源极端与电容C1的一端连接,电容C1的另一端接地;所述执行器PT1的低压端与电感L2的一端和电阻R3的一端连接,电感L2的另一端与二极管D2的阴极端、二极管D3的阳极端、开关管Q4的漏极端和电阻R21的另一端连接,二极管D2的阳极端与开关管Q2的源极端和开关管Q6的漏极端连接,开关管Q2的漏极端与高压源HIV和二极管D3的阴极端连接,开关管Q6的源极端与电容C2的一端连接,电容C2的另一端接地;所述开关管Q3的源极端与电阻R6的一端连接,电阻R6的另一端接地;所述电阻R1的另一端与电压差值斜率监控电路和电阻R2的一端连接,电阻R2的另一端接地;所述电阻R3的另一端与电压差值斜率监控电路和电阻R4的一端连接,电阻R4的另一端接地;所述开关管Q4的源极端与电阻R5的一端连接,电阻R5的另一端接地。The actuator drive circuit module includes an actuator PT1, the high-voltage end of the actuator PT1 is connected to one end of the inductor L1 and one end of the resistor R1, and the other end of the inductor L1 is connected to the cathode end of the diode D1, the anode end of the diode D4, and the switching tube The drain terminal of Q3 is connected to one end of the resistor R21, the anode terminal of the diode D1 is connected to the source terminal of the switch tube Q1 and the drain terminal of the switch tube Q5, and the drain terminal of the switch tube Q1 is connected to the high voltage source HIV and the cathode terminal of the diode D4, The source end of the switch tube Q5 is connected to one end of the capacitor C1, and the other end of the capacitor C1 is grounded; the low-voltage end of the actuator PT1 is connected to one end of the inductor L2 and one end of the resistor R3, and the other end of the inductor L2 is connected to the cathode of the diode D2. terminal, the anode terminal of the diode D3, the drain terminal of the switch tube Q4 and the other end of the resistor R21, the anode terminal of the diode D2 is connected to the source terminal of the switch tube Q2 and the drain terminal of the switch tube Q6, and the drain terminal of the switch tube Q2 is connected to the drain terminal of the switch tube Q2 The high voltage source HIV is connected to the cathode end of the diode D3, the source end of the switch tube Q6 is connected to one end of the capacitor C2, and the other end of the capacitor C2 is grounded; the source end of the switch tube Q3 is connected to one end of the resistor R6, and the other end of the resistor R6 One end is grounded; the other end of the resistor R1 is connected to the voltage difference slope monitoring circuit and one end of the resistor R2, and the other end of the resistor R2 is grounded; the other end of the resistor R3 is connected to the voltage difference slope monitoring circuit and one end of the resistor R4 connected, the other end of the resistor R4 is grounded; the source terminal of the switch tube Q4 is connected to one end of the resistor R5, and the other end of the resistor R5 is grounded. 2.如权利要求1所述的压电喷油器的驱动结构,其特征是:所述电压差值斜率监控电路的输出端与处理器MCU连接。2. The driving structure of the piezoelectric fuel injector according to claim 1, characterized in that: the output terminal of the voltage difference slope monitoring circuit is connected to the processor MCU. 3.如权利要求1所述的压电喷油器的驱动结构,其特征是:所述开关管Q1、开关管Q2、开关管Q3、开关管Q4、开关管Q5和开关管Q6的栅极均与处理器MCU连接,均采用MOS管,由处理器MCU控制打开和关闭。3. The driving structure of the piezoelectric fuel injector according to claim 1, characterized in that: the gates of the switching tube Q1, switching tube Q2, switching tube Q3, switching tube Q4, switching tube Q5 and switching tube Q6 are Both are connected to the processor MCU, and all use MOS tubes, which are turned on and off by the processor MCU. 4.如权利要求1所述的压电喷油器的驱动结构,其特征是:所述电压差值斜率监控电路包括放大器U1、放大器U2、放大器U3和放大器U4,放大器U1的同向端与电阻R15的一端和电阻R18的一端连接,电阻R15的另一端接地,电阻R18的另一端与电阻R1的另一端和电阻R2的一端连接;所述放大器U1的反向端与电阻R17的一端和电阻R16的一端连接,放大器U1的输出端与电阻R16的另一端、电容C3的一端、放大器U4的同相端和放大器U2的同相端连接,放大器U2的反向端连接参考电压VREF1,放大器U4的反向端连接参考电压VREF2,电容C3的另一端与电阻R20的一端和放大器U3的反向端连接,放大器U3的同相端与电阻R19的一端连接,电阻R19的另一端接地,放大器U3的输出端与电阻R20的另一端连接。4. The driving structure of the piezoelectric injector according to claim 1, characterized in that: said voltage difference slope monitoring circuit comprises amplifier U1, amplifier U2, amplifier U3 and amplifier U4, the same direction terminal of amplifier U1 is connected to One end of the resistor R15 is connected to one end of the resistor R18, the other end of the resistor R15 is grounded, the other end of the resistor R18 is connected to the other end of the resistor R1 and one end of the resistor R2; the reverse end of the amplifier U1 is connected to one end of the resistor R17 and One end of the resistor R16 is connected, the output end of the amplifier U1 is connected to the other end of the resistor R16, one end of the capacitor C3, the non-inverting end of the amplifier U4 and the non-inverting end of the amplifier U2, the reverse end of the amplifier U2 is connected to the reference voltage VREF1, and the output of the amplifier U4 The reverse end is connected to the reference voltage VREF2, the other end of the capacitor C3 is connected to one end of the resistor R20 and the reverse end of the amplifier U3, the non-inverting end of the amplifier U3 is connected to one end of the resistor R19, the other end of the resistor R19 is grounded, and the output of the amplifier U3 The end is connected with the other end of the resistor R20. 5.如权利要求4所述的压电喷油器的驱动结构,其特征是:所述放大器U1、放大器U2、放大器U3和放大器U4的输出端与处理器MCU连接。5. The driving structure of the piezoelectric fuel injector according to claim 4, characterized in that: the output terminals of the amplifier U1, the amplifier U2, the amplifier U3 and the amplifier U4 are connected to the processor MCU. 6.如权利要求1所述的压电喷油器的驱动结构,其特征是:还包括短路保护电路,短路保护电路的第一输入端与开关管Q3的源极端和电阻R6的一端连接,短路保护电路的第二输入端与开关管Q4的源极端和电阻R5的一端连接,短路保护电路的输出端与处理器MCU连接。6. The driving structure of the piezoelectric fuel injector according to claim 1, further comprising a short circuit protection circuit, the first input terminal of the short circuit protection circuit is connected to the source terminal of the switch tube Q3 and one end of the resistor R6, The second input terminal of the short-circuit protection circuit is connected with the source terminal of the switch tube Q4 and one end of the resistor R5, and the output terminal of the short-circuit protection circuit is connected with the processor MCU. 7.如权利要求6所述的压电喷油器的驱动结构,其特征是:所述短路保护电路包括放大器U5和放大器U6,放大器U5的同相端与电容C4的一端连接,放大器U5的反向端与电容C4的另一端、电阻R203的一端和电阻R206的一端连接,电阻R203的另一端接地,放大器U5的输出端与电阻R206的另一端和电阻R202的一端连接,电阻R202的另一端与电容C5的一端和放大器U6的反向端连接,放大器U6的同相端与电容C5的另一端和参考电压VREF连接,放大器U6的输出端与电阻R204的一端和电阻R205的一端连接,电阻R204的另一端连接VCC电压,电阻R205的另一端与处理器MCU连接。7. The driving structure of the piezoelectric fuel injector according to claim 6, characterized in that: the short-circuit protection circuit includes an amplifier U5 and an amplifier U6, the non-inverting end of the amplifier U5 is connected to one end of the capacitor C4, and the inverting end of the amplifier U5 The opposite end is connected to the other end of the capacitor C4, one end of the resistor R203 and one end of the resistor R206, the other end of the resistor R203 is grounded, the output end of the amplifier U5 is connected to the other end of the resistor R206 and one end of the resistor R202, and the other end of the resistor R202 One end of the capacitor C5 is connected to the reverse end of the amplifier U6, the non-inverting end of the amplifier U6 is connected to the other end of the capacitor C5 and the reference voltage VREF, the output end of the amplifier U6 is connected to one end of the resistor R204 and one end of the resistor R205, and the resistor R204 The other end of the resistor R205 is connected to the VCC voltage, and the other end of the resistor R205 is connected to the processor MCU. 8.如权利要求7所述的压电喷油器的驱动结构,其特征是:所述放大器U5的正电源端与VCC电压连接,且放大器U5的正电源端通过电容C6接地;所述放大器U6的正电源端与VCC电压连接,放大器U6的负电源端接地。8. The driving structure of the piezoelectric fuel injector according to claim 7, characterized in that: the positive power supply terminal of the amplifier U5 is connected to the VCC voltage, and the positive power supply terminal of the amplifier U5 is grounded through a capacitor C6; The positive power supply terminal of U6 is connected to the VCC voltage, and the negative power supply terminal of the amplifier U6 is grounded.
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JPH07107754A (en) * 1993-09-30 1995-04-21 Toyota Motor Corp Piezoelectric-element driving device
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