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CN105965989B - A kind of preparation method of Carbon fibe reinforced resin composite material - Google Patents

A kind of preparation method of Carbon fibe reinforced resin composite material Download PDF

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Publication number
CN105965989B
CN105965989B CN201610298600.XA CN201610298600A CN105965989B CN 105965989 B CN105965989 B CN 105965989B CN 201610298600 A CN201610298600 A CN 201610298600A CN 105965989 B CN105965989 B CN 105965989B
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based carbon
carbon fiber
composite material
pitch based
pitch
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CN105965989A (en
Inventor
李轩科
黄东
叶崇
唐春红
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Hunan Dongying Carbon Materials Technology Co ltd
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Hunan Dongying Carbon Mstar Technology Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • B32B9/007Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546Flexural strength; Flexion stiffness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/08Cars

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Laminated Bodies (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention discloses a kind of preparation methods of Carbon fibe reinforced resin composite material, first the overlapping placement of PAN based carbon fiber charcoal cloth epoxy prepreg, pitch based carbon fiber felt body and thermoplastic resin membrane/thin plate, then hot-forming, obtained Carbon fibe reinforced resin composite material is carried out.Composite material prepared by the present invention is mainly using the pitch based carbon fiber felt body of low cost as reinforcement, reduce the cost of material of composite material, pitch based carbon fiber is in random arrangement in precast body, isotropism degree is larger, with thermoplastic resin it is compound after, improve the fracture toughness and recoverability of composite material.A certain amount of PAN based carbon fibers prepreg interlayer is added in composite inner, the strength and stiffness of composite material entirety are more preferable after solidification.

Description

A kind of preparation method of Carbon fibe reinforced resin composite material
Technical field
The invention belongs to polymer matrix composites technical fields.Enhance tree more particularly to a kind of Carbon fibe of body of a motor car The preparation method of resin composite material.
Technical background
Under the promotion of the energy saving and environmentally friendly trend in the whole world, automobile industry is towards environmentally protective, lightweight, intelligentized direction Development.The use of high-strength light carbon fiber reinforced polymer composites is one of the important channel of automobile lightweight.At present The main problem that the strong polymer matrix composites of Carbon fibe are applied on automobile has at 2 points:On the one hand, PAN based carbon fibers are produced into The braiding cost of this and fiber preform is higher, causes the cost of final composite material high, it is difficult to fully meet automobile The demand of industry.On the other hand, the performance of composite material remains to be further improved.Carbon fiber reinforced polymer composites are usual Using thermosetting resin as matrix, the thermosetting resin base fracture of composite materials poor toughness of preparation, damage tolerance are low, molding Process-cycle is longer.Although and emerging thermoplastic resin based composite material is preferable with toughness, the processing and forming period is shorter, can The features such as prosthetic is good, but the rigidity of material and intensity are poor.Therefore improve the mechanical performance and usability of composite material simultaneously Can be important to its being applied on automobile.
The present invention is directed to overcome prior art insufficient, it is therefore an objective to provide a kind of Carbon fibe enhancing tree can be used for body of a motor car The preparation method of resin-based composite, the composite material prepared with this method can not only reduce production cost, but also obviously change It has been apt to the mechanical performance and performance of vehicle body composite material.
Invention content
The present invention is for of high cost, mechanical performance existing for carbon fiber reinforced polymer composites and performance difference Feature, choose high intensity PAN based carbon fiber charcoal cloth and low cost pitch based carbon fiber felt body (or non-woven fabrics) collectively as The reinforcement of composite material places heat pressing process, by adjusting preheating temperature, briquetting pressure and resin content using multilayer is overlapping Obtain carbon fiber reinforced polymer composites.
Specific method is:PAN based carbon fibers charcoal cloth-epoxy prepreg, pitch based carbon fiber felt body (or nonwoven Cloth) and thermoplastic resin membrane or thin plate according to overlapping placement, by hot-forming, resin matrix is made to soak at a certain temperature Precast body, it is cooling after manufacturing cost is relatively low, Carbon fibe reinforced resin composite material of good combination property.
A kind of preparation method of Carbon fibe reinforced resin composite material includes the following steps method:
The selection of step 1) fiber preform:PAN based carbon fibers prepreg presoaks asphalt mixtures modified by epoxy resin by PAN based carbon fiber charcoal cloth Fat obtains, and Carbon fibe is in regular array, and degree of anisotropy is larger;Pitch based carbon fiber chooses the pitch based carbon fiber felt of low cost Body (or non-woven fabrics), Carbon fibe are in random distribution, therefore the degree of anisotropy smaller of fiber preform;The volume of Carbon fibe is filled Rate is 25-60%, and the content of PAN based carbon fibers and pitch based carbon fiber according to the performance requirement of composite material than rationally designing.
The selection of step 2) thermoplastic resin:In order to improve the recoverability and fracture toughness of composite material, poly- third is chosen The matrix of olefine resin (PP) or ABS resin as pitch based carbon fiber felt body (non-woven fabrics);In order to improve the rigidity of composite material And intensity, the PAN based carbon fiber charcoal cloth of compound pre- epoxy resin dipping in above-mentioned material.
The hot-forming process of step 3):PAN based carbon fibers charcoal cloth-epoxy prepreg, pitch based carbon fiber felt body (or non-woven fabrics) and thermoplastic resin membrane/thin plate carry out overlapping placement according to a graded, then carry out hot-forming, are made The Carbon fibe reinforced resin composite material of low cost, good combination property.
Above-mentioned steps 1) in, the volumetric filling ratio of Carbon fibe is 12-60%, according to the mechanical strength of required vehicle body parts It is required that being designed.
Above-mentioned steps 1) in, the form of pitch based carbon fiber precast body includes but not limited to Carbon fibe non-woven fabrics and Carbon fibe Felt body, pitch based carbon fiber are in random arrangement on X-Y plane or three-dimensional.
Above-mentioned steps 1) in, the volume content ratio of pitch based carbon fiber and PAN based carbon fibers is 1:(0.25-2), according to institute The performance requirement of vehicle body parts is needed to be designed.
Above-mentioned steps 2) in, the resin matrix of pitch based carbon fiber precast body chooses the thermoplastic resins such as polyacrylonitrile or ABS Fat;In order to improve the shaping efficiency of composite material, resin raw material chooses the resin film (or thin plate) of different-thickness, and thickness exists 0.1mm-2mm。
Above-mentioned steps 2) in, PAN based carbon fiber prepregs choose thermosetting resin as matrix, including but not limited to epoxy Resin.
Above-mentioned steps 3) in, according to the change pitch based carbon fiber felt body (or non-woven fabrics) of required composite materials property Thickness.
Above-mentioned steps 3) in, according to the mechanical property of required composite material and geomery design suitable laying number and Layering type.Layering type includes PAN based carbon fibers charcoal cloth-epoxy prepreg, pitch based carbon fiber felt body (or nonwoven Cloth) and thermoplastic resin membrane/sheet pack added-time different order.
Above-mentioned steps 3) in, can by adjusting the technological parameters such as hot pressing parameters, including temperature, pressure and time, To control the mechanical property, microstructure and size of carbon fiber reinforced polymer composites.Hot pressing temperature is 160-220 DEG C, pressure 0.1-40MPa, time 5-60min.
Prepared composite material is made using the pitch based carbon fiber felt body or non-woven fabrics of low cost according to the method for the present invention For reinforcement, the cost of material of composite material is reduced, fiber random arrangement is stronger, the degree of anisotropy smaller of precast body; After pitch based carbon fiber felt body or non-woven fabrics and thermoplastic resin are compound, improve the fracture toughness of composite material and can repair Property, after composite material stress deformation, it is easier to be repaired.The preimpregnation of PAN based carbon fibers is added in prepared composite material Feed collet layer, the strength and stiffness of composite material are more preferable after solidification.
The present invention has the positive effect that compared with the prior art:
1, this specific example uses inexpensive pitch based carbon fiber felt body or non-woven fabrics as main precast body, respectively to same Property degree is big, and recoverability and toughness are preferable after being enhanced using thermoplastic resin, and the overall cost of composite material is relatively low.
2, composite material prepared by this specific example overcomes the strength and stiffness of single Carbon fibe enhancing thermoplastic resin Poor disadvantage enhances the rigidity of composite material by compound PAN based carbon fibers charcoal cloth prepreg.
3, the pitch based carbon fiber felt body PAN based carbon fibers charcoal cloth-epoxy prepreg and gather that this specific example uses The overlapping heat pressing process of placing of allyl resin thin-film multilayer is relatively easy, reproducible, is conducive to it on automobile body components Large-scale production.
Description of the drawings
Fig. 1, which is that the embodiment of the present invention 1 is overlapping, places schematic diagram.
Specific implementation mode
The present invention is described further With reference to embodiment, not to the limitation of its protection domain.
Present embodiment:In the pitch based carbon fiber precast body, pitch based carbon fiber by spray spinning process at Fibre is made after pre-oxidation and charing.It is repeated no more in embodiment.
Embodiment 1:Referring to Fig. 1
A kind of preparation method of Carbon fibe reinforced resin composite material.Choose the pitch based carbon fiber felt body conduct of low cost The one of which reinforcement of composite material, it is of low cost;Pitch based carbon fiber is in random distribution in precast body, and isotropism degree is more It is small;Volume fraction is 30%.Choose another kind enhancing of the PAN based carbon fibers charcoal cloth-epoxy prepreg as composite material The volume fraction of body, fiber is 10%.Selection thickness is the thermoplastic polypropylene film of 0.5mm as pitch based carbon fiber felt body Resin matrix.
Above-mentioned pitch based carbon fiber felt body (at 2 in Fig. 1), PAN based carbon fibers charcoal cloth-epoxy prepreg (in Fig. 1 At 3) and acrylic resin film (at 1 in Fig. 1) carry out hot pressing after overlapping place according to 1213121 order, hot pressing temperature is 180 DEG C, pressure 5MPa, time 10min, it is 1.18g/cm-3 Carbon fibe reinforced resin composite materials that density, which is made,.Through super Sonic flaw detection detection is more than 8MPa/ (gcm-3) without layering, interlaminar shear strength, is more than 150MPa/ (g than bending strength cm-3).After the outer layer deformation of composite material, surface reconditioning can be carried out by acrylic resin at 230 DEG C, overcome general PAN based carbon fibers enhance the problem of thermosetting resin difficulty is repaired.
Embodiment 2
A kind of preparation method of Carbon fibe reinforced resin composite material.The pitch based carbon fiber non-woven fabrics for choosing low cost is made For the one of which reinforcement (precast body) of composite material;Pitch based carbon fiber is in random distribution, isotropism degree in precast body Smaller;Volume fraction is 20%.The another kind that PAN based carbon fibers charcoal cloth-epoxy prepreg is chosen as composite material increases The volume fraction of strong body (precast body), fiber is 15%.It chooses thermoplastic polypropylene (PP) film that thickness is 0.2mm and is used as drip The resin matrix of green based carbon fiber felt body.
Above-mentioned pitch based carbon fiber non-woven fabrics (at 2 in Fig. 1), PAN based carbon fibers charcoal cloth-epoxy prepreg (Fig. 1 In at 3) and acrylic resin film (at 1 in Fig. 1) carry out hot pressing after overlapping place according to 12121213121212121 order, Hot pressing temperature is 200 DEG C, pressure 10MPa, time 6min, and it is multiple that the Carbon fibe reinforced resin that density is 1.13g/cm-3 is made Condensation material.Through ultrasonic examination detection without layering, interlaminar shear strength is more than 7MPa/ (gcm-3), is more than than bending strength 135MPa/(g·cm-3).After the outer layer deformation of composite material, surface reconditioning can be carried out by acrylic resin at 230 DEG C, Overcome the problem of general PAN based carbon fibers enhancing thermosetting resin difficulty is repaired.

Claims (4)

1. a kind of preparation method of Carbon fibe reinforced resin composite material, it is characterised in that include the following steps:
1) selection of fiber preform:Simultaneously using PAN based carbon fibers prepreg and pitch based carbon fiber felt body or PAN bases The fiber preform of Carbon fibe prepreg and pitch based carbon fiber non-woven fabrics as composite material, wherein PAN based carbon fibers presoak Material is obtained by the pre- epoxy resin dipping of PAN based carbon fiber charcoal cloth;Pitch based carbon fiber felt body and pitch based carbon fiber non-woven fabrics by Pitch based carbon fiber is constituted;Wherein PAN based carbon fibers prepreg and pitch based carbon fiber felt body and PAN based carbon fiber prepregs Total volume filling rate with pitch based carbon fiber non-woven fabrics is 10-60%;Wherein pitch based carbon fiber and PAN based carbon fibers Volume content ratio is 1:(0.25-2);The pitch based carbon fiber non-woven fabrics and felt body is spun by pitch based carbon fiber by spraying Process Fiber is made after pre-oxidation and charing;
2) selection of thermoplastic resin:It is pitch based carbon fiber felt body and pitch based carbon fiber non-woven fabrics to choose acrylic resin Matrix, PAN based carbon fiber charcoal cloth prepregs choose epoxy resin as matrix;The resin raw material of pitch based carbon fiber is chosen different The thermoplastic resin membrane of thickness or thin plate, thickness 0.1mm-1mm;According to the change pitch of required composite materials property The thickness of based carbon fiber felt body and pitch based carbon fiber non-woven fabrics, pitch based carbon fiber felt body and pitch based carbon fiber non-woven fabrics Thickness is 5mm-20mm;
3) hot-forming process:PAN based carbon fibers charcoal cloth-epoxy prepreg, pitch based carbon fiber felt body or non-woven fabrics, With the overlapping placement of thermoplastic resin membrane/thin plate, hot-forming, obtained Carbon fibe reinforced resin composite material, institute are then carried out Thermoplastic resin membrane/the gauge of sheet stated is 0.1mm-2mm, and hot pressing temperature is 160-220 DEG C, pressure 0.1-40MPa, Time is 5-60min;PAN based carbon fibers charcoal cloth-epoxy prepreg, pitch based carbon fiber felt body or pitch based carbon fiber without Woven fabric and thermoplastic resin membrane/sheet pack added-time, PAN based carbon fibers charcoal cloth-epoxy prepreg are located at composite material Intermediate or both sides, play the role of reinforcing material strength and stiffness.
2. a kind of preparation method of Carbon fibe reinforced resin composite material according to claim 1, it is characterised in that step 1) in, the total volume filling rate of PAN based carbon fibers and pitch based carbon fiber is 25-60%.
3. a kind of preparation method of Carbon fibe reinforced resin composite material according to claim 1, it is characterised in that step 1) in, pitch based carbon fiber non-woven fabrics and pitch based carbon fiber felt body are in random arrangement on X-Y plane or three-dimensional.
4. a kind of preparation method of Carbon fibe reinforced resin composite material according to claim 1, it is characterised in that step 2) in, PAN based carbon fibers charcoal cloth prepreg is made by the pre- epoxy resin dipping of PAN based carbon fiber charcoal cloth.
CN201610298600.XA 2016-05-06 2016-05-06 A kind of preparation method of Carbon fibe reinforced resin composite material Active CN105965989B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107059242B (en) * 2017-04-26 2019-05-17 湖南大学 A kind of production method of high thermal conductivity pitch based carbon fiber composite preform
CN110216931B (en) * 2019-05-31 2021-03-30 华南理工大学 Carbon fiber reinforced resin mixed laminated plate and forming method thereof
CN111951904B (en) * 2020-02-03 2021-04-06 苏州鸿凌达电子科技有限公司 Microstructure quantification and performance detection method based on carbon fiber
CN112480632B (en) * 2020-12-03 2023-03-31 武汉科技大学 Carbon fiber reinforced polycarbonate composite material
CN112778549B (en) * 2021-01-26 2022-07-26 武汉科技大学 Carbon fiber reinforced thermosetting resin-based composite material and preparation method thereof

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Publication number Priority date Publication date Assignee Title
TW252128B (en) * 1992-02-07 1995-07-21 Nippon Steel Corp
CN101437057A (en) * 2007-11-16 2009-05-20 华硕电脑股份有限公司 Mobile communication equipment and shell structure thereof
CN102886902A (en) * 2012-10-12 2013-01-23 四川大学 Method for improving impregnation effect of fiber cloth enhanced thermoplastic composite material
CN105073848A (en) * 2013-03-07 2015-11-18 三菱丽阳株式会社 Carbon-fiber-reinforced thermoplastic-resin composite material and molded body using same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW252128B (en) * 1992-02-07 1995-07-21 Nippon Steel Corp
CN101437057A (en) * 2007-11-16 2009-05-20 华硕电脑股份有限公司 Mobile communication equipment and shell structure thereof
CN102886902A (en) * 2012-10-12 2013-01-23 四川大学 Method for improving impregnation effect of fiber cloth enhanced thermoplastic composite material
CN105073848A (en) * 2013-03-07 2015-11-18 三菱丽阳株式会社 Carbon-fiber-reinforced thermoplastic-resin composite material and molded body using same

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